TW200815747A - Inspection system - Google Patents

Inspection system Download PDF

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Publication number
TW200815747A
TW200815747A TW096129049A TW96129049A TW200815747A TW 200815747 A TW200815747 A TW 200815747A TW 096129049 A TW096129049 A TW 096129049A TW 96129049 A TW96129049 A TW 96129049A TW 200815747 A TW200815747 A TW 200815747A
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Taiwan
Prior art keywords
inspection
temporary storage
data
processing
determination
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TW096129049A
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Chinese (zh)
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TWI339728B (en
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Shigeki Tanaka
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Nihon Micronics Kabushiki Kaisha
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Testing Of Optical Devices Or Fibers (AREA)
  • Liquid Crystal (AREA)
  • General Factory Administration (AREA)
  • Sorting Of Articles (AREA)

Abstract

An inspection system is provided to achieve efficient panel inspection. The inspection system is designed to photograph panels and determine the quality of the panels based on the image data. The inspection system includes a plurality of conveying lines configured to convey a plurality of panels; inspection apparatuses disposed on the conveying lines, and configured to photograph the panels, automatically determine the quality of the panels based on the image data, and transmit the determined data and the image data; temporary storage units arranged on the downstream side of the inspection apparatuses, and configured to temporarily store the panels determined to be defective; a plurality of terminal devices configured to re-determine the image date of the panels; a network device configured to connect the inspection apparatuses and the terminal devices; and control units configured to capture the determined data and the image data of the panel connected to the network and determined to be defective or impossible to judge, the control units being designed to distribute the determined data of the panels and the image data in the temporary storage unit having a large amount of temporary storage to the terminal having small processing amount.

Description

200815747 九、發明說明 【發明所屬之技術領域】 本發明是有關檢查顯示用面板等的檢查對象物缺陷的 檢查系統。 【先前技術】 作爲檢查對象的顯示用面板的代表例有液晶顯示面板 。液晶顯示面板的缺陷存在有點缺陷、線缺陷、斑紋缺陷 、色度缺陷等多種多樣的缺陷爲人所熟知。該等的缺陷是 驅動液晶顯示面板利用來自其液晶顯示面板的光進行檢查 〇 作爲以上液晶顯示面板的檢查有自動檢查。該自動檢 查是以攝影機器攝影所驅動的液晶顯示面板,將其影像數 據藉著電腦處理進行檢查。 另一方面,也有利用人工的目視檢查,但是根據此一 目視檢查,與自動檢查比較可以高感度進行檢查。但是, 目視檢查的場合,檢查基準不明確,檢查效率低。相對於 此,使用攝影機器進行自動檢查的場合,檢查效率雖高, 但是針對一部份的缺陷進行其是否爲實際缺陷的判定時, 與目視檢查比較有不少的困難。 並且,進行液晶顯示面板的檢查時儘可能以少數的檢 查人員進行檢查爲佳。 解決此一課題的習知技術的一例有記載在專利文獻1 的顯示器面板缺陷檢查系統爲人所熟知。此一專利文獻1 -4- 200815747 的顯示器面板缺陷檢查系統可獲得檢查部驟總處理量的維 持·提升。 〔專利文獻1〕 日本特開2004-279037號公報 【發明內容】 〔發明所欲解決的課題〕 但是,以往的檢查系統中,僅能把握各終端裝置的不 能判定良否的面板之在判定良否處理量的接收程度(參照 第2實施例),將不能判定良否的面板儲放在暫時保管部 的過程中,不能實現順暢的顯示用面板的檢查。 又,習知的檢查系統中,雖然從終端裝置僅對於影像 數據配訊源的特定檢查裝置傳送在判定良否的數據,但是 究竟不能將良否再判定數據送訊到暫時保管部。 另外,由於在檢查裝置分別設有不能判定良否的面板 的暫時保管部,會有輸送帶輸送上的限制、空間上的限制 〇 因此,檢查少量面板的場合並不造成多大的問題,但 是在檢查大量面板的場合,在暫時保管部會有囤積不能判 定良否面板的可收納片數爲止的限度。並且,此時會有使 該線停止,檢查效率不良的問題點。 〔解決課題用的手段〕 本發明是爲了解決上述課題,攝影檢查對象物的影像 ’根據其影像數據判定檢查對象物良否的檢查系統,其特 -5- 200815747 徵爲,具備:分別搬運複數的上述檢查對象物的複數搬運 線;分別設置在各搬運線上,對上述檢查對象物的影像進 行攝影,根據其影像數據自動判定該等檢查對象物良否的 同時,進行該等判定數據及上述影像數據送訊的檢查裝置 ;分別設置在上述各搬運線上的上述檢查裝置的下游側, 暫時保管以上述檢查裝置判定爲不良品或不能判定的上述 檢查對象物的暫時保管部;再判定暫時保管於該暫時保管 部的上述檢查對象物的上述影像數據的複數終端裝置;分 別連接上述各檢查裝置及各終端裝置的網路裝置;及連接 在該網路裝置,經由上述網路裝置接收以上述各檢查裝置 判定爲不良品或者不能判定的上述檢查對象物的判定數據 及影像數據,在該時刻點將暫時保管量多的上述暫時保管 部的上述檢查對象物的判定數據及影像數據分配到該時刻 點處理量少的上述終端裝置的控制部。 藉上述構成,上述控制部接收以上述各檢查裝置判定 爲不良品或不能判定的上述檢查對象物的判定數據及影像 數據,在該時刻點將暫時保管量多的上述暫時保管部的上 述檢查對象物的判定數據及影像數據分配到該時刻點處理 量少的上述終端裝置,——旦對判定爲不良品或不能判定的 檢查對象物進行再判定。 上述控制部,其特徵爲,具備:至少具有接收來自上 述檢查裝置所送訊後的判定爲不良品或不能判定的上述影 像數據而暫時保存的處理、暫時保存後的影像處理在必要 時送訊到上述各終端裝置的處理的影像文件管理手段;至 -6- 200815747 少具有:管理包含從上述檢查裝置所送訊的上述判定數據 及從上述各暫時保管部所送訊的檢查對象物的暫時保管數 之暫時保管數據的處理、將上述判定數據及暫時保管數據 送訊到再判定處理手段的處理、根據上述各終端裝置的良 否再判定數據使對應該數據的上述暫時保管部的上述檢查 對象物回到上述搬運線的處理的緩衝控制手段;及至少具 有:從上述緩衝控制手段接受上述判定數據與上述暫時保 Φ '管數據的處理、監視上述各終端裝置處理量的處理、根據 上述暫時保管數據選擇暫時保管量多的暫時保管部之檢查 對象物的影像數據的處理、根據監視的各終端裝置的處理 量選擇處理量少的上述終端裝置的處理、指示上述影像文 件管理手段將選擇後的上述影像數據從上述影像文件管理 手段送訊到選擇後的上述終端裝置的同時,將對應上述選 擇後的影像數據的判定數據送訊到該終端裝置的處理的再 判定處理手段所構成。 φ 藉上述構成,上述再判定處理手段根據來自上述緩衝 控制手段的上述暫時保管數據選擇暫時保管量多的暫時保 管部之檢查對象物的影像,同時選擇處理量少的上述終端 裝置。並且,將上述影像數據與對應該影像數據的判定數 據送訊到上述終端裝置,在上述終端裝置進行良否的再判 定。接著,上述緩衝控制手段根據上述各終端裝置的再判 定結束後的良否再判定數據使對應該數據的上述暫時保管 部的上述檢查對象物回到上述搬運線,減少上述暫時保管 部的暫時保管量。 200815747 上述再判定處理手段是以根據上述暫時保管數據經常 、定期或不定期選擇暫時保管量最多的暫時保管部特定最 優先處理的檢查檢查物,同時特定根據各終端裝置的監視 經常、定期或不定期選擇處理量最少的上述終端裝置進行 再判定的終端裝置爲佳。 根據上述構成,彼此相結合上述暫時保管量多的上述 暫時保管部與處理量少的上述終端裝置。亦即,上述暫時 • 保管部是從上述暫時保管量多的一側依序選擇,上述終端 裝置是從處理量少的一側依序選擇後彼此相結合。 上述再判定處理手段是根據上述暫時保管數據經常、 定期或不定期選擇暫時保管量超過設定値的暫時保管部以 特定最優先處理的檢查對象物的同時,藉著各終端裝置的 監視經常、定期或不定期選擇處理量爲設定値以下的上述 終端裝置以特定再判定的終端裝置爲佳。 藉上述構成,將上述暫時保管量超過設定値的上述暫 # 時保管部與處理量爲設定値以下的上述終端裝置彼此相結 合。亦即,上述暫時保管部是依序選擇超過預定値的上述 暫時保管量,上述終端裝置是從設定値以下的値依序選擇 其處理量後彼此相結合。 上述各搬運線的下游側以分別具備檢查結束後,個別 保管良品、不良品或者良否不明的檢查對象物的檢查後的 檢查對象物保管手段爲佳。 藉上述構成,最終地,檢查後檢查對象物保管手段可 個別保管良品、不良品或者良否不明的檢查對象物。 -8- 200815747[Technical Field] The present invention relates to an inspection system for inspecting defects of an inspection object such as a display panel. [Prior Art] A representative example of the display panel to be inspected is a liquid crystal display panel. A variety of defects such as defects, line defects, streaky defects, and chromatic defects are well known in the liquid crystal display panel. The defects are that the liquid crystal display panel is driven to check with light from its liquid crystal display panel. 〇 The inspection of the above liquid crystal display panel is automatically checked. This automatic inspection is a liquid crystal display panel driven by camera photography, and its image data is checked by computer processing. On the other hand, there is also a manual visual inspection, but according to this visual inspection, the inspection can be performed with high sensitivity as compared with the automatic inspection. However, in the case of visual inspection, the inspection standard is not clear and the inspection efficiency is low. In contrast, when the automatic inspection is performed using a photographing machine, the inspection efficiency is high, but when it is determined whether or not a part of the defects are actual defects, there are many difficulties compared with the visual inspection. Also, it is preferable to perform inspections on the liquid crystal display panel as much as possible by a small number of inspectors. An example of a conventional technique for solving this problem is known in the display panel defect inspection system of Patent Document 1. The display panel defect inspection system of the patent document 1-4-200815747 can obtain the maintenance and improvement of the total processing amount of the inspection unit. [Problem to be Solved by the Invention] However, in the conventional inspection system, it is only possible to determine whether or not the panel of each terminal device cannot be judged or not. The degree of reception of the amount (see the second embodiment), the panel in which the quality is not judged is stored in the temporary storage unit, and the inspection of the smooth display panel cannot be achieved. Further, in the conventional inspection system, although it is determined that the data of the determination is good or not only for the specific inspection device of the video data distribution source, the good re-determination data cannot be transmitted to the temporary storage unit. In addition, since the inspection apparatus is provided with a temporary storage unit for the panel that cannot determine the quality, there is a restriction on the conveyance of the conveyor belt and a space restriction. Therefore, there is no problem in inspecting a small number of panels, but inspection is performed. In the case of a large number of panels, there is a limit in the number of sheets that can be accommodated in the temporary storage unit. Further, at this time, there is a problem that the line is stopped and the inspection efficiency is poor. [Means for Solving the Problem] The present invention is directed to an inspection system for determining the quality of an inspection object based on the image data of the image of the inspection object, and the present invention is characterized in that: The plurality of transport lines of the object to be inspected are provided on each of the transport lines, and the image of the object to be inspected is photographed, and the test object is automatically determined based on the image data, and the determination data and the image data are performed. The inspection device for the communication is provided on the downstream side of the inspection device on each of the transport lines, and temporarily stores the temporary storage unit that is determined to be defective or undetermined by the inspection device; a plurality of terminal devices for storing the image data of the object to be inspected in the temporary storage unit; a network device connected to each of the inspection devices and each terminal device; and a network device connected to the network device for receiving the respective inspections via the network device The device is judged to be defective or the above inspection cannot be determined At the point in time, the determination data and the video data of the object to be inspected in the temporary storage unit having a large amount of temporary storage are distributed to the control unit of the terminal device having a small amount of processing at that point in time. According to the above configuration, the control unit receives the determination data and the video data of the inspection target object that are determined to be defective or undeterminable by each of the inspection apparatuses, and at the time point, the inspection target object of the temporary storage unit having a large amount of storage is temporarily stored. The determination data and the video data are allocated to the terminal device having a small amount of processing at the time point, and the object to be inspected that is determined to be defective or cannot be determined is re-determined. The control unit is characterized in that it includes at least processing for temporarily storing the image data determined to be defective or undeterminable after being sent from the inspection device, and temporarily storing the image processing after the temporary storage. The video file management means for the processing of each of the above-described terminal devices; -6-200815747 stipulated that the management includes the determination data transmitted from the inspection device and the temporary inspection of the object to be inspected from the temporary storage unit The process of storing the temporary storage data of the storage number, the process of transmitting the determination data and the temporary storage data to the re-determination processing means, and the inspection target of the temporary storage unit corresponding to the data according to the quality of the terminal device a buffer control means for returning to the processing of the transport line; and at least a process of receiving the determination data and the processing of the temporary Φ' tube data from the buffer control means, and monitoring the processing amount of each of the terminal apparatuses, according to the temporary Inspection of temporary storage department with a large amount of temporary storage Processing of video data of the object, processing of the terminal device having a small amount of processing according to the monitored processing amount of each terminal device, and instructing the video file management means to transmit the selected video data from the video file management means to The selected terminal device is configured to transmit a determination data corresponding to the selected video data to a re-determination processing means of the processing of the terminal device. In the above-described configuration, the re-determination processing means selects the image of the inspection object of the temporary storage portion having a large amount of temporary storage based on the temporary storage data from the buffer control means, and selects the terminal device having a small amount of processing. Then, the video data and the determination data corresponding to the video data are transmitted to the terminal device, and the terminal device performs re-determination. Then, the buffer control means returns the inspection target object of the temporary storage unit corresponding to the data to the transport line based on the quality re-determination data after the re-determination of each terminal device is completed, and reduces the temporary storage amount of the temporary storage unit. . 200815747 The above-described re-judgment processing means is to select the inspection object which is the most preferentially processed by the temporary storage unit having the largest temporary storage amount according to the temporary storage data, and to specify the inspection object according to the monitoring of each terminal device frequently, periodically or not. It is preferable to periodically select the terminal device that performs the re-determination by the above-mentioned terminal device having the smallest amount of processing. According to the above configuration, the temporary storage unit having a large amount of temporary storage and the terminal device having a small amount of processing are combined with each other. In other words, the temporary storage unit is sequentially selected from the side where the temporary storage amount is large, and the terminal device is sequentially selected from the side with a small amount of processing and then combined with each other. In the above-described re-determination processing means, the temporary storage unit whose temporary storage amount exceeds the setting amount is selected in accordance with the temporary storage data, and the inspection object to be processed with the highest priority is selected, and the monitoring by each terminal device is often and periodically. Alternatively, it is preferable to select the terminal device whose processing amount is set to be less than or equal to the specific terminal device. According to the above configuration, the temporary storage unit in which the temporary storage amount exceeds the setting threshold and the terminal device whose processing amount is equal to or less than the setting amount are combined with each other. In other words, the temporary storage unit sequentially selects the temporary storage amount exceeding a predetermined threshold, and the terminal device sequentially selects the processing amount from the 値 below the setting 后 and then combines with each other. It is preferable that the inspection object storage means after the inspection of each of the inspection objects after the completion of the inspection, and the inspection of the object to be inspected, whether the product is defective or the product is not known. According to the above configuration, the object to be inspected after the inspection can be individually stored as a good product, a defective product, or an object to be inspected that is unclear. -8- 200815747

上述暫時保管部以設置在上述各搬運線上的上述^I 裝置與檢查後檢查對象物保管手段之間爲佳。 藉上述構成,上述檢查裝置所檢查的檢查對象物在檢 查結束後,不停止該檢查裝置而流向下游側,將需要再;檢 查的檢查對象物暫時保管在上述暫時保管部內。 上述檢查裝置,根據藉著一旦判定爲不良品或良否不 明的檢查對象物在上述終端裝置進行再判定成爲良品的歩[丨 定數據更新判定基準爲佳。 藉上述構成,一旦判定爲不良品或良否不明的檢查對 象物藉著再判定而形成良品時根據其判定數據更新上述檢 查裝置的判定基準,以新的判定基準判定上述檢查對象物 的良否。 〔發明效果〕 由於以處理量少的上述終端裝置再判定暫時保管量多 的上述暫時保管邰之上述檢查對象物的影像數據,因此可 有效進行檢查對象物的檢查。其結果,再檢查的檢查對象 物的量即使因生產步驟及品質不均一、檢查裝置或顯示裝 置等不合適等而增加時,可柔性地因應目視再檢查的作業 量,維持檢查步驟的總處理能力。另外,因應檢查裝置判 定不良品或良否不明而暫時保管的檢查對象物的量,將終 端裝置的目視檢查的作業分散至複數個檢查人員,因此可 提升檢查步驟的總處理能力。 又,上述再判定處理手段根據上述暫時保管數據選擇 -9- 200815747 暫時保管量多的暫時保管部之檢查對象物的影像數據,同 時選擇處理量少的上述終端裝置,根據上述影像數據以上 述終端裝置進行良否再判定,接著,上述緩衝控制手段是 根據再判定結束後的良否再判定數據使上述暫時保管部的 上述檢查對象物回到上述搬運線上,可以減少上述暫時保 管部的暫時保管量,防止上述暫時保管部的暫時保管量導 致限度滿額使其搬運線停止。 上述暫時保管部從上述暫時保管量多的一側依序選擇 ,並從上述終端裝置處理量少的一側依序選擇,可有效進 行再判定處理。 並且,上述暫時保管部是依序選擇超過設定値的上述 暫時保管量,上述終端裝置則是依序選擇處理量爲設定値 以下,因此可最有效率地進行再判定處理。 最終,檢查後檢查對象物保管手段個別地保存判定爲 良品、不良品或良否不明的檢查對象物,因此檢查人員僅 再次檢查不良及良否不明的檢查對象物,可以直接使檢查 人員檢查的檢查作業抑制在最小限,獲得檢查作業的有效 化。 上述檢查裝置所檢查的檢查對象物在檢查結束後不停 止該檢查裝置而流向下游側,由於需進行再檢查的檢查對 象物被暫時保管在上述暫時保管部,因此可以將檢查裝置 特化爲僅對於檢查對象物的檢查處理,獲得檢查作業的有 效化。 一旦判定爲不良品或良否不明的檢查對象物藉著再判 -10· 200815747 定可根據其形成良品的判定數據更新上述檢查裝置的判定 基準,以新的判定基準判定上述檢查對象物的良否,因此 可以減少判定爲良否不明的檢查對象物,獲得檢查作業的 有效化。 【實施方式】 檢查系統中,爲了提升檢查效率’以不能判定良否的 檢查對象物不超過暫時保管部的可收納數的限度爲佳。亦 即,在處理大量(不能判定良否的檢查對象物超過暫時保 管部的可收納數限度之某程度的量)的檢查對象物的場合 ,不僅是掌握各終端裝置處理量的狀況,同時掌握保管再 複數暫時保管部的不能判定良否的檢查對象物的數量,使 暫時保管的不能判定良否的檢查對象物的數量不超過暫時 保管部的可收納數的限度,管理從位於檢查對象物的保管 數多之暫時保管部的檢查對象物優先進行良否再判斷爲佳 。其理由是暫時保管部充滿不能判定良否的檢查對象物之 可收納數的限度爲止時,發現新的不能判定良否的檢查對 象物的場合,即不能將該不能判定良否的檢查對象物保管 於其暫時保管部,會導致該線的停止。 又,以往的檢查系統雖是將不能判定良否的檢查對象 物的良否再判定數據送訊到檢查裝置,但是在將終端裝置 的處理力分配到保管在暫時保管部的不能判定良否檢查對 象物的良否在判定處理時,並非如以往檢查系統將良否再 判定數據送訊到檢查裝置,而是如本發明送訊到暫時保管 -11 - 200815747 部更爲理想。 本發明的檢查系統有鑒於以上所涉及的點,可提高檢 查步驟的總處理量。並且,本實施型態中作爲檢查對象物 以和習知相同的液晶顯示面板爲例說明。 以下,針對本發明實施型態涉及的檢查系統說明。本 實施型態的檢查系統1,如第1圖表示爲搬運線2、檢查 裝置3、暫時保管部4、終端裝置5、網路裝置6、控制部 7及檢查後面板保管部8所構成。 搬運線2爲分別搬運複數面板9用的線。該搬運線2 僅設置可因應所要求處理能力的條數。本實施型態配設有 4條。搬運線2是藉皮帶式輸送機等所構成,逐一地搬運 面板9。 檢查裝置3爲攝影上述面板9的影像根據其攝影數據 自動判定面板9良否用的裝置。並且,檢查裝置3具備傳 送自動判定後的判定數據及上述影像數據的送訊功能(未 圖示)。檢查裝置3被分別設置在各搬運線2上,檢查搬 運到該搬運線2上的面板9。 檢查裝置3具體而言,具備:支撐面板9的載台11 ; 對面板9的端子傳送檢查用訊號的探測器(未圖示);攝影 根據該探測器的檢查用訊號而點亮面板9的影像的CCD 攝影機12 ;及根據該CCD攝影機12攝影的影像數據進行 判疋運鼻的檢查用電腦1 3等所構成。檢查用電腦1 3是利 用藉著CCD攝影機13攝影的面板9的影像數據,對於其 面板9進行「良品」、「不良品」、「不能判定」的其中 -12- 200815747 之一的判定。該判定是根據組入檢查裝置3的影像處理用 程式自動地進行。亦即,該檢查裝置3不利用人工,自動 進行面板9良否的判別。影像處理用程式可使用習知的技 術。此外,檢查裝置3僅進行面板9的良否判定,不進行 面板9的暫時保管處理。亦即,檢查裝置3中,在C CD 攝影機1 2的攝影結束後的面板9的狀態下被傳送到下游 側。藉此,可逐一進行面板9的檢查。 Φ 各檢查裝置3具備將面板9的影像數據送訊到後述的 影像文件伺服器1 5的送訊裝置(未圖示)及將檢查結果·(判 定數據)送訊到上位的步驟管理伺服器1 8與緩衝控制器 PC16的送訊裝置(未圖示)。 暫時保管部4爲暫時保管以上述檢查裝置3判定爲不 良品或不能判定的上述面板9(以下,稱不良不能面板)用 的裝置。暫時保管裝置4是藉著檢查裝置3的檢查將判定 爲「不良品」、「不能判定」的不良不能面板,在利用終 • 端裝置5對於該等不良不能面板進行良否再判定爲止的期 間,暫時地加以保管。暫時保管部4位於上述各搬運線2 上的上述檢查裝置3的下游側,分別設置在該檢查裝置3 與檢查後面保管部8之間。藉此,與以往技術比較,不能 判定良否的不能判定面板的暫時保管空間不僅限於檢查裝 置內,因此可提高物流的自由度。又,爲了提昇搬運線2 的物流靈活度,檢查裝置3內不設置不能判定良否的不能 判定面板9的暫時保管部4,設置在檢查裝置3到檢查後 面板保管部8之間,可提升物流的自由度。 -13- 200815747 該暫時保管部4在皮帶式輸送機的每一搬運線2上各 設置1個。面板9的處理片數多的場合,也有在搬運線2 上設置2個以上暫時保管部4的場合。該暫時保管部4例 如使用本案申請人先前提案的串聯式緩衝裝置(日本特願 2 0 0 5 -1 9 6 4 2 9)。該串聯式緩衝裝置具備複數段收納部,該 收納部內暫時保管不良品或不能判定的面板9。在各收納 部重新設置檢查面板9有無的感測器(未圖示),可以檢測 #' 暫時保管面板9的有無及其片數。各感測器分別被連接在 網路裝置6上,各感測器的檢測結果是形成藉著送訊裝置 (未圖示)送訊到緩衝控制器PC 1 6或再判定處理伺服器1 7 。並且,以緩衝控制器PC 1 6或再判定處理伺服器1 7作爲 後述的暫時保管數據加以管理。該暫時保管數據的管理最 終是以再判定處理伺服器1 7進行,因此以緩衝控制器 PC16管理暫時保管數據的場合,將其暫時保管數據送訊 到適當的再判定處理伺服器1 7。本實施形態是以緩衝控制 # 器1 6管理暫時保管數據的場合爲例加以說明。 暫時保管部4是在檢查裝置3中暫時保管判斷爲「不 良品」、「不能判定」的面板9,隨後接受來自緩衝控制 器PC 16的「良品」、「不良品」或「不能判定」的良否 再判定數據時,使對應其良否再判定數據的面板9回到搬 運線2。此時,搬運線2形成在「良品」、「不良品」或 「不能判定」的3個匣20的其中之一搬運面板9。藉此, 根據上述良否再判定數據的結果,將回到搬運線2內的面 板9收納在檢查後面板保管部8的3個匣20的其中之一 •14- 200815747 內。 終端裝置5爲再判定暫時保管在暫時保管部4的面板 9的影像數據用的裝置。亦即,終端裝置5爲確定不良不 能面板的「良品」、「不良品」或「不能判定」的判定之 利用再度檢查人員的目視進行其良否判定用的裝置。終端 裝置5爲本實施形態中,具備顯示影像數據的顯示器5A 與輸入良否再判定數據用的鍵盤(未圖示)的電腦。該終端 裝置5的面板9良否再判定是檢查人員藉目視顯示在顯示 器5A的面板9的影像數據來進行。藉著該目視檢查檢查 人員判定的良否再判定是從鍵盤輸入。並且,終端裝置5 是從再判定處理伺服器1 7接受良否再判定所需面板9的 數據(面板識別號碼、面板暫時退避場所、來自檢查裝置 的判定數據等)。 終端裝置5僅設置因應所要求再判定處理能力的個數 (本實施形態爲4個)。終端裝置5,具備:從再判定處理 伺服器1 7接收面板9的判定數據等資訊的收訊裝置(未圖 示)及將再判定結果送訊到緩衝控制器PC 16(也有送訊到再 判定處理伺服器1 7的場合)的送訊裝置(未圖示)。檢查人 員在終端裝置5顯示面板9的影像數據進行再判定。 網路裝置6爲分別電連接在上述各檢查裝置3及各終 端裝置5的網路。在該網路裝置6除了上述各檢查裝置3 及各終端裝置5以外,同樣連接有後述的控制部7的影像 文件伺服器1 5、緩衝控制器P C 1 6、再判定處理伺服器1 7 及步驟管理伺服器1 8等。 -15- 200815747 控制邰7爲根據暫時保管部4與終端裝置5的擁濟程 度’以最佳組合連接進行檢查處理用的裝置。控制部7鸟 體而言被連接到網路裝置6以上述各檢查裝置3經由上述 網路裝置6擷取判定爲不良品或不能判定的面板9的判定 數據及影像數據,在其時刻點,將暫時保管量多的一側的 暫時保管部4的上述面板9的判定數據及影像數據分配到 該時刻點處理量少的一側的終端裝置5。暫時保管量多的 一側的暫時保管部4具有4個暫時保管部4中的暫時保管 量最多的暫時保管部4與4個暫時保管部4中超過設定値 的暫時保管部4。再者,設定値例如是最大保管量的8〇% 。並且’也可設定在此以外數値的場合。設定値的場合, 複數暫時保管部4會超過設置値,此時優先處理複數的暫 時保管部4的面板9。處理量少的一側的終端裝置5監視 所有的複數終端裝置5,選擇1個處理量最少的終端裝置 5的場合時,會有選擇處理量少於設定値的終端裝置5的 場合。處理量少於設定値的終端裝置5的場合也會選擇複 數終端裝置5。選擇4個暫時保管部4中的暫時保管量最 多的暫時保管部4或者超過設定値的暫時保管部4的處理 是在經常、定期或不定期進行,組合暫時保管部與終端裝 置5時,更新爲最新的資訊。因此,選擇暫時’保管部4的 處理是配合再判定處理的時機經常進行,定期或不定期進 行。 控制部7爲影像文件伺服器15 ;緩衝控制器PC1 6 ; 再判定處理伺服器1 7 ;及步驟管理伺服器1 8所構成。該 -16- 200815747 等也可以藉著分別連接在網路裝置6的個別硬體裝置所構 成,也可以連接在網路裝置6的1個硬體裝置實現各功能 的構成。 根據第1圖及第2圖說明該控制部7的各構成元件的 功能。並且,第2圖的流程圖是表示各構成元件間的影像 數據、判定數據及良否再判定數據的收送訊狀態。 影像文件伺服器1 5爲至少具有上述檢查裝置3所送 訊的判定爲不良品或不能判定的上述影像數據予以暫時保 存的處理,及根據需要將暫時保存的影像數據送訊到上述 各終端裝置5的處理之影像文件管理手段。影像文件伺服 器1 5是具備作爲將因應各終端裝置5的處理狀況進行良 否再判定處理的影像數據分配到最佳(處理量最少)終端裝 置5之用。影像文件伺服器1 5是藉著檢查裝置3接收來 自判斷爲「不良品」或「不能判定」的面板9的影像數據 ,予以暫時保存。並且,接受來自獲得終端裝置群的良否 再判定處理最佳化之再判定處理伺服器17的指示’將判 斷爲「不良品」或「不能判斷」的面板9的影像數據送訊 到判斷爲最佳(最少處理量或設定値下的)終端裝置5 °並 且,以檢查裝置3判斷爲「良品」的面板9的影像數據僅 送訊到步驟管理伺服器18,並未送訊到影像文件伺服器 15 ° 影像文件伺服器1 5爲具備記億容量大的記憶體所構 成,形成可以保存大量的影像數據。影像文件伺服器1 5 具備從檢查裝置3接收影像文件的收訊裝置(未圖示)與藉 -17- 200815747 著來自再判定處理伺服器1 7的要求將影像文件送訊到終 端裝置5的送訊裝置(未圖示)。 緩衝控制器PC 16爲至少具有:管理包含從上述檢查 裝置3所送訊的上述判定數據及從上述各暫時保管部4所 送訊的面板9的暫時保管數之暫時保管數據的處理;將上 述判定數據及暫時保管數據送訊到上數再判定處理伺服器 1 7的處理;接收上述終端裝置5的再判定結束後的良否再 判定數據的處理;根據該良否再判定數據使對應該數據的 上述暫時保管部4的面板9回到上述搬運線的處理;及將 上述良否再判定數據送訊到步驟管理伺服器1 8的處理的 緩衝控制手段。緩衝控制手段PC 1 6具備將暫時保管部4 的面板9的判定數據送訊到再判定處理四服器1 7的送訊 裝置(未圖示)及將再判定結果送訊到上位的步驟管理伺服 器18的送訊裝置(未圖示)等。上述暫時保管數據爲所有暫 時保管部4的暫時保管數的相關數據。暫時保管數據是使 暫時保管的面板9的有無及其片數,與保管其面板9的暫 時保管部4的10彼此相關,且匯集所有的暫時保管部4 加以管理。該暫時保管數據是以緩衝控制器PC 1 6經常、 定期或不定期地加以檢測,經常地將各暫時保管部4的暫 時保管有關的最新狀況送訊到再判定處理伺服器1 7。此外 ,該暫時保管數據的檢測也可以再判定處理伺服器1 7直 接進行。並且,暫時保管數據的檢測是配合時機經常、定 期或者不定期地進行以在處理時形成最新的狀況。 緩衝控制器PC1 6是管理暫時保管部4所保管的不良 -18- 200815747 不能面板的片數、在暫時保管部4內的位置、判定數據等 。緩衝控制器PC 1 6僅設置因應所要求處理能力的個數。 以檢查裝置3對面板9進行畫質檢查的結果爲「不良品」 或「不能判定」的判定的場合,緩衝控制器PC 16從其檢 查裝置3接收其判定數據。隨後,來自終端裝置5的良否 再判定數據被送訊到緩衝控制器PC 1 6,被暫時保管的不 良不能面板則是根據該等良否再判定數據分配爲良品•不 良品·不能判定以確定面板9的分別。並且,暫時保管部 4中,藉著良否再判定數據確定不良不能面板的良品•不 良品•不能判定之後,將此良否再判定數據從緩衝控制器 PC 1 6送訊到步驟管理伺服器〗8,在系統中更新或確定原 來不確定的面板9的判定數據。再者,來自終端裝置5的 良否再判定數據有自終端裝置5直接送訊到緩衝控制器 P C 1 6的場合,及一旦送訊到再判定處理伺服器1 7,從該 再判定處理伺服器17送訊到緩衝控制器PC16的場合。該 良否再判定數據的流程可因應諸條件加以適當設定。 再判定處理伺服器1 7,至少具有:從上述緩衝控制器 PC 16接收上述判定數據與上述暫時保管數據的處理;監 視上述各終端裝置5的處理量的處理;根據上述暫時保管 數據選擇暫時保管量多的暫時保管部4之面板9的影像數 據的處理;根據監視的各終端裝置5的處理量選擇處理量 少的終端裝置5的處理;及將選擇的上述影像數據從上述 影像文件伺服器1 5,送訊到選擇的上述終端裝置5而指示 上述影像文獻伺服器1 5的同時,將對應上述選擇的影像 -19- 200815747 數據的判定數據送訊到終端裝置5的處理等的再判定處理 手段。再判定處理伺服器17具備從上述緩衝控制器PC 16 接收上述判定數據與上述暫時保管數據的收訊裝置(未圖 示)及將面板9的判定數據等資訊送訊到終端裝置5的送 訊裝置(未圖示)等。再者,再判定處理伺服器1 7與上述緩 衝控制器PC 1 6的兼倂,也有包含一旦接收來自終端裝置 5的良否再判定數據,送訊到上述緩衝控制器PC 1 6的處 理的場合。此時,再判定處理伺服器17,更具備:從終端 裝置5接收良否再判定數據的收訊裝置(未圖示)與良否再 判定數據送訊到緩衝控制器PC 1 6的送訊裝置(未圖示)。 再判定處理伺服器1 7是根據上述暫時保管數據,管 理使暫時保管在暫時保管部4的不良不能面板的片數不能 超過暫時保管部4的面板可收納片數的限度。 又,再判定處理伺服器1 7可獲得複數(4個)終端裝置 5所構成終端裝置群之良否在判定處理的最佳化。根據各 搬運線2進行不良不能面板的發生狀況,儲放在各暫時保 管部4的不良不面板的片數在每條縣上都不相同。不良不 能面板一旦超過暫時保管部4的可收納片數的限度時,即 不能收納其以上的不良不能面板,因此必須要管理不致使 以上的事態發生。因此,收納最多不良不能面板的暫時保 管部4的不良不能面板必須要優先進行良否再判定處理。 並且,再判定處理伺服器1 7在進行其良否再判定時,必 須對於現在良否再判定的處理量最少的終端裝置5指示進 行其良否再判定處理。該處理命令的管理是以再判定處理 -20- 200815747 伺服器1 7具備的軟體來實現。藉此,再判定處理伺服器 1 7經由複數緩衝控制器PC 1 6及網路裝置6所連接,因此 可總括管理複數的暫時保管部4。並且,再判定處理伺服 器17同時進行終端裝置5的總括處理,可以因應複數終 端裝置5的作業量與複數暫時保管部4的面板9的退避狀 況(暫時保管狀態)的適當優先順位,將必須再檢查的面板 9的數據分配到再判定用的終端裝置5。 步驟管理伺服器18爲管理檢查系統整體狀態用的裝 置。步驟管理伺服器1 8是針對整體的檢查對象的面板9, 記錄分配到各面板9的識別號碼、檢查系統內的現在地、 檢查裝置3的畫質檢查的判定數據加以管理。 檢查後面板保管部8是在檢查結束後將確定判定結果 的面板9分成良品、不良品、不能判定而加以預先個別保 管的裝置。亦即,該檢查後面板保管部8是分別將已進行 良品、不良品、判定不能的判別的面板9分成良品、不良 品、不能判定而加以預先保管的裝置。該檢查後面板保管 部8具備收納檢查後面板的3個匣20所構成。檢查後面 板保管部8是藉著搬運線2連接在暫時保管部4及檢查裝 置3。搬運線2在暫時保管部的下游側分支成3條,分別 分成「良品」「不良品」「不能判定」的面板9搬運到專 用的匣20。 〔動作〕 以上所構成的檢查系統1進行以下的動作。 21 - 200815747 在此,根據流程圖一邊說明檢查裝置3與終端裝置5 等各裝置的個別功能,一邊說明檢查系統1整體的_彳乍。 首先,針對檢查裝置3說明如下。 檢查裝置3是如第3圖表示,首先判斷面板9是否被 載放在載台1 1上(步驟S 1)。等待面板9被載放到載台j i 爲止,載放後以CCD攝影機12攝影面板9(步驟S2)。接 著,將CCD攝影機12攝影的面板9的影像數據以檢查用 電腦1 3接收(步驟S3),以搬運線2將面板9送到下游側( 步驟S4)。 檢.查用電腦1 3將所接收的影像數據與判定基準比較 ,判斷其面板9爲良品、不良品或不能判定的其中之一( 步驟S5)。接者,判斷判定結果是否爲良品(步驟S6)。面 板9爲良品的場合,無再判定的必要,因此將影像數據送 訊到步驟管理伺服器1 8(步驟S 7)。另外,判定數據同時 送訊到步驟管理伺服器18(步驟S8)。步驟管理伺服器18 保存確定該影像數據及判定數據後的結果。 在上述步驟S 6判斷判定結果並非良品的場合,即面 板9判定爲不良品或不能判定的場合,將影像數據送訊到 影像文件伺服器15(步驟S9)。影像文件伺服器15暫時保 存該影像數據。並且,將判定數據送訊到緩衝控制器 PC16與步驟管理伺服器18(步驟S10)。 本實施形態中檢查裝置3雖然有4個,但是各檢查裝 置3是分別獨立進行上述處理,個別將數據送訊到影像文 件伺服器1 5與緩衝控制器p C 1 6等。 -22- 200815747 接著,針對影像文件伺服器1 5說明如下。 影像文件伺服器1 5是如第4圖表示’首先判斷是否 已接收來自檢查裝置3的影像數據(步驟S2 1 )。已接收影 像數據的場合,將其影像數據與暫時保管其影像數據的面 板9的暫時保管部4的ID等相關資訊一起紀錄(步驟S22) 。未接收影像數據的場合,前進到步驟S2 3。 步驟S23爲判定是否有來自再判定處理伺服器的影像 數據的送訊指示。有影像數據送訊指示的場合,將記錄在 影像文件伺服器1 5的該影像數據送訊到所指定的終端裝 置5(步驟S24)。無影像數據送訊指示的場合,重複自步 驟S2卜 接著,針對緩衝控制器PC 1 6說明如下。 緩衝控制器PC 1 6是如第5圖表示,首先判斷是否從 檢查裝置3接.收判定數據(步驟S3 1)。從檢查裝置3接收 判定數據的場合,將其判定數據送訊到再判定處理伺服器 17(步驟S32)。沒有接收自檢查裝置3的判定數據的場合 前進到步驟S3 3。 步驟S3 3爲判斷良否再判定數據是否已從終端裝置5 收訊。已接收良否再判定數據的場合,將其良否再判定數 據送訊到步驟管理伺服器18(步驟S34)。接著,讓對應該 良否再判定數據的面板9從暫時保管部4回到搬運線2(步 驟S3 5)。回到搬運線2的面板9根據良否再判定結果送到 檢查後面板保管部8的其中之一的匣20內。 接著,針對再判定處理伺服器1 7說明如下。 -23- 200815747 再判定處理伺服器1 7如第6圖表示,首先判斷是否 從檢查裝置3接收判定數據(步驟S4 1 )。未接收判定數據 的場合結束處理重複自開始步驟。接收判定數據的場合, 暫時保存其判定數據(步驟S42)。並且,從各暫時保管部 4接收暫時保管數據加以保存(步驟S43)。 接著,判斷各暫時保管部4的暫時保管數據是否爲最 大保管量的80%以上(步騾S44)。暫時保管數據爲80%以 上的暫時保管部4的場合,特定其暫時保管部4(步驟 S45)。80%以上的暫時保管部4爲複數的場合則特定該等 的暫時保管部4。再者,暫時保管部4的特定方法也可以 特定4個方法中暫時保管量最多的暫時保管部4。此時, 隨著處理的進行而均衡穩定化,4個暫時保管部4形成與 所有暫時保管量相同的程度。並且可以倂用設定値以上與 最多的保管量。此時,先特定特定値以上,無設定値以上 時,特定最多的的保管量,可儲存任一暫時保管部4的可 收納片數的限度爲止,防止提搬運線2停止,可以使4個 暫時保管部4均衡穩定化。 暫時保管部4無暫時保管數據8 0%以上的場合,進行 通常的處理(步驟S46)。該通常的處理中,例如4個暫時 保管部4是從其一端的暫時保管部4依順序選擇。 接著,特定終端裝置5(步驟S47)。終端i裝置5的處 理量是藉著再判定處理伺服器1 7經常監視,再判定處理 伺服器1 7掌握那一終端裝置5的處理量少,特定處理量 在設定値以下的終端裝置5。此時,也可以特定處理量最 -24- 200815747 少的終端裝置5。藉此,暫時保管量多的暫時保管部4爲 1個的場合,該1個暫時保管部4的複數面板9也可以同 時在複數終端裝置5平行進行再判定。藉此,容易消除暫 時保管部4的暫時保管量超過限度。 接著,將暫時保管在步驟S45或S46特定之暫時保管 部4的面板9的判定數據,送訊到步驟S47所特定的終端 裝置5(步驟S48)。 # 接著,指示影像文件伺服器1 5將暫時保管在步驟 S 4 6特定之暫時保管部4的面板9的影像數據,送訊到步 驟S47所特定的終端裝置5(步驟S49)。 接著,以終端裝置5進行良否再判定處理,將其結果 送訊到緩衝控制器PC 1 6或者再判定處理伺服器1 7。送訊 到緩衝控制器PC16的場合,緩衝控制器PC16是以上述 步驟S3 4將其良否再判定數據送訊到步驟管理伺服器18 的同時,以步驟S3 5使對應該良否再判定數據的面板9從 ® 暫時保管部4回到搬運線2。回到搬運線2的面板9是根 據良否再判定結果被送到檢查後面板保管部8的其中之一 匣20內。 . 送訊到再判定處理伺服器1 7的場合,判斷是否從良 否再判定伺服器1 7接收良否再判定數據,未接收良否再 判定數據的場合則從上述步驟S 4 1重複。接收良否再判定 數據的場合,將其良否再判定數據送訊到緩衝控制器 PC16。藉此,進行上述緩衝控制器PC16的處理。 接著,針對終端裝置5說明。 -25- 200815747 終端裝置5是如第7圖表示,首先判斷是否已 像數據及判定數據(步驟S6 1)。等待影像數據及判 ,待收訊後,顯示在該顯示器5 A的影像數據(步驟 查人貝根據該顯不器5 A所顯不的影像數據及判 ,進行再判定。根據此一再判定,最終判定在判斷 面板9爲「良品」或「不良品」或「不能判定」, 輸入其良否再判定結果的良否再判定數據。 終端裝置5是判定使否有從鍵盤的輸入(步驟 等待良否再判定數據的輸入爲止。輸入良否再判定 後,將其數據送訊到緩衝控制器PC16(步驟S64)。 從上述步驟S 6 1重複。再者,如上述良否再判定數 送訊到再判定處理伺服器1 7的場合。 接收良否再判定數據的緩衝控制器PC〗6在上 S 3 4將其良否再判定數據送訊到步驟管理伺服器1 時,在步驟S3 5使對應該良否再判定數據的面板9 保管部4回到搬運線2。回到搬運線2的面板9根 再判定結果被送到檢查後面板保管部8的其中之-內。 接著,針對步驟管理伺服器1 8說明。 步驟管理伺服器1 8是如第8圖表示,首先判 已接收影像數據(步驟S71)。如未接收影像數據時 步驟S 7 3。接收到影像數據的場合,與附屬資訊同 其影像數據(步驟S72)。 接著,判斷是否已接收判定數據(步驟S 73)。 接收影 定數據 562) 〇 定數據 對象的 從鍵盤 563) , 數據之 接著, 據也有 述步驟 8的同 從暫時 據良否 -匣 20 斷是否 前進到 時記錄 未接收 -26- 200815747 判定數據時前進到步驟S75。接收到判定數據的場合,則 與附屬資訊同時記錄其判定數據(步驟S 74)。 接著,判斷是否已接收良否再判定數據(步驟S7 5)。 接收到良否再判定數據的場合,以良否再判定數據更新判 定數據(步驟S76)。未接收到良否再判定數據時從步驟 S71重複。 以上各裝置的處理是如第2圖的時間流程圖,從檢查 裝置3的處理開始,將影像數據送訊到步驟管理伺服器1 8 與影像文件伺服器1 5,進行第8圖及第4圖的處理。 另外,影像文件伺服器1 5由於是將影像數據送訊到 終端裝置5,因此進行第7圖的處理。 另一方面,判定數據被從檢查裝置3送訊到步驟管理 伺服器18與緩衝控制器PC16,因此進行第8圖及第5圖 的處理。另外,緩衝控制器PC 1 6由於是將判定數據送訊 到再判定處理伺服器1 7,因此進行第6圖的處理。再判定 處理伺服器1 7由於是送訊到終端裝置5 ’因此進行第7圖 的處理。 接著,終端裝置5由於是將良否再判定數據送訊到再 判定處理伺服器1 7,因此進行第6圖的處理。並且’再判 定處理伺服器1 7是將良否再判定數據送訊到緩衝控制器 P C 1 6,因此進行第5圖的處理。另外,良否再判定數據最 後被送訊到步驟處理伺服器1 8,因此進行第8圖的處理。 藉此,面板9不會留滯在暫時保管部4,可順利地檢 查。 -27- 200815747 〔效果〕 由於以處理量少的終端裝置5再判定暫時保管量多的 暫時保管部4的面板9的影像數據,因此可有效進行面板 9的檢查。其結果,再檢查面板9的量即使因爲生產步驟 及品質不均一、檢查裝置或顯示裝置等的狀況不良等而增 加時,可柔性因應目視再檢查的作業量,維持檢查步驟的 總處理量。並且,因應檢查裝置3所判定不良品或良否不 明而暫時保管的面板9的量,將以終端裝置5的目視檢查 作業分散到複數個檢查人員,因此可提升檢查步驟的總處 理量。柔性因應目視檢查的再檢查所進行作業量的變動, 可維持檢查步驟的總處理量,另外,因應檢查裝置3所爲 不能判定而暫時保管的再檢查對象的面板9的量,將目視 檢查的作業分散到複數個檢查人員,可以提升檢查步驟的 總處理量。 偶爾暫時保管量多的暫時保管部4爲1個的場合,該 1個暫時保管部4的複數面板9可同時以複數個終端裝置 5平行進行再判定,因此容易消除特定之暫時保管部4的 暫時保管量超過限度,可防止搬運線2的停止。 又’再判定處理伺服器1 7根據暫時保管數據選擇暫 時保管量多的暫時保管部4的面板9的影像數據,同時選 擇處理量少的終端裝置5,根據影像數據以終端裝置5進 行良否再判定,接著,緩衝控制器PC 1 6根據再判定結束 後的良否再判定數據讓暫時保管部4的面板9回到搬運線 2 ’因此可以有效減少暫時保管部4的暫時保管量,防止 -28- 200815747 暫時保管部4的暫時保管量形成滿額限度以致其搬運線停 止。 暫時保管部4從暫時保管量多的一側依序選擇,終端 裝置5則是從處理量少的一側依序選擇’可有效進彳了再判 定處理。並且,暫時保管部4是依序選擇其暫時保管量超 過預定値,終端裝置5是依序選擇其處理量爲設定値以下 ,可最爲有效進行再判定處理。 φ 最後,將判定爲良品、不良品或良否不明的面板9個 別保管在檢查後面板保管部8內,因此檢查人員僅檢查良 品、不良品或良否不明的面板9,可直接將檢查人員檢查 的檢查作業抑制在最小限,獲得檢查作業的有效化。 以檢查裝置3所檢查的面板在檢查結束後不停止檢查 裝置3而移動至下游側,將需要再檢查的面板9暫時保管 在暫時保管部4,檢查裝置3可以僅特化爲面板9的檢查 處理,獲得檢查作業的有效化。 〔變形例〕 .上述實施型態中,檢查對象物雖然以和以往相同的液 晶顯示面板爲例已作說明,但是本發明不限於此,除了面 板以外,可以適用所有需要大量的處理。例如,大量製作 的零件或食品或飲料等的全量檢查,可使用本發明的檢查 系統1。藉此,可實現與上述實施型態同樣的作用、效果 〇 又’上述檢查裝置對於檢查裝置3的判定基準雖爲不 -29- 200815747 加以特別變更的構成,但是也可以隨時變更判定基準。例 如,也可以將一旦判定爲不良或良否不明的面板9根據藉 著終端裝置5的再判定而形成良品的面板9的判定數據來 更新檢查裝置3的判定基準。藉此,以更新後的新的判定 基準判定面板9的良否,可以減少判定爲良否不明的面板 9,獲得檢查作業的有效化。 本發明不僅限定於上述實施型態,只要不脫離其主旨 φ 可進行種種變更。 【圖式簡單說明】 第1圖是表示本發明所涉及檢查系統的槪略構成圖。 第2圖是表示本發明所涉及檢查系統的整體動作的時 間流程圖。 第3圖是表不本發明所涉及檢查系統的檢查裝置進行 處理的流程圖。 H 第4圖是表示本發明所涉及檢查系統的影像文件伺服 器進行處理的流程圖。 .第5圖是表示本發明所涉及檢查系統的緩衝控制器 PC進行處理的流程圖。 第6圖是表不本發明所涉及檢查系統的再判定處理伺 服器進行處理的流程圖。 第7圖是表示本發明所涉及檢查系統的終端裝置進行 處理的流程圖。 第8圖是表示本發明所涉及檢查系統的步驟管理伺服 -30- 200815747 器進行處理的流程圖。 【主要元件符號說明】 1 :檢查系統、2 :搬運線、3 :檢查裝置、4 :暫時保 管部、5 :終端裝置、6 :網路裝置、7 :控制部、8 :檢查 後面板保管部、9 :面板、1 1 :載台、12 : C CD攝影機、 1 3 :檢查用電腦、1 5 :影像文件伺服器、1 6 :緩衝控制器 PC、1 7 :再判定處理伺服器、1 8 :步驟管理伺服器、20 : 匣。It is preferable that the temporary storage unit is provided between the above-described device and the inspection object storage device. According to the above configuration, after the inspection is completed, the inspection object that has been inspected by the inspection device flows to the downstream side without stopping the inspection device, and the inspection object to be inspected is temporarily stored in the temporary storage unit. In the above-mentioned inspection device, it is preferable to perform re-judgment on the terminal device by the object to be inspected which is determined to be defective or unclear, and it is preferable to determine the data update determination criterion. According to the above configuration, when it is determined that the defective object or the unidentified inspection object is formed by re-determination, the determination criterion of the inspection device is updated based on the determination data, and the quality of the inspection object is determined based on the new determination criterion. [Effect of the Invention] The image data of the inspection object temporarily stored in the temporary storage amount is re-determined by the terminal device having a small amount of processing, so that the inspection of the inspection object can be performed efficiently. As a result, even if the amount of the inspection object to be inspected increases due to the production process and the quality unevenness, the inspection device or the display device, etc., it is possible to flexibly adjust the total amount of the inspection step in accordance with the amount of work to be visually re-examined. ability. In addition, the amount of the inspection object temporarily stored in the inspection device is determined by the inspection device, and the visual inspection of the terminal device is distributed to a plurality of inspection personnel, so that the total processing capacity of the inspection step can be improved. In addition, the re-determination processing means selects the image data of the inspection target object of the temporary storage unit having a large amount of temporary storage in the temporary storage data, and selects the terminal device having a small amount of processing, and the terminal is based on the image data. In the above-described buffer control means, the inspection target object of the temporary storage unit is returned to the conveyance line based on the quality of the re-determination data after the re-determination is completed, and the temporary storage amount of the temporary storage unit can be reduced. The amount of temporary storage of the temporary storage unit is prevented from being exceeded, and the conveyance line is stopped. The temporary storage unit is sequentially selected from the side where the temporary storage amount is large, and is sequentially selected from the side where the amount of processing by the terminal device is small, and the re-determination process can be performed efficiently. Further, the temporary storage unit sequentially selects the temporary storage amount exceeding the setting threshold, and the terminal device sequentially selects the processing amount to be the setting 値 or less, so that the re-determination processing can be performed most efficiently. In the end, after the inspection, the inspection object storage means individually stores the inspection object that is determined to be good, defective, or unclear. Therefore, the inspector can check the inspection object only by checking the inspection object that is not good or not. The suppression is minimized, and the inspection work is effectively activated. The inspection object to be inspected by the inspection apparatus does not stop the inspection apparatus and flows to the downstream side after the inspection is completed. Since the inspection object to be re-inspected is temporarily stored in the temporary storage unit, the inspection apparatus can be specialized only The inspection process of the inspection object is obtained, and the inspection operation is validated. When it is determined that the object to be inspected is a defective product or is unclear, it is determined by the re-judgment -10.200815747 that the criterion of the inspection device is updated based on the determination data of the good product, and the quality of the inspection object is determined by a new criterion. Therefore, it is possible to reduce the inspection object that is determined to be unclear or not, and to obtain an effective inspection operation. [Embodiment] In the inspection system, in order to improve the inspection efficiency, it is preferable to limit the number of objects that can be stored in the temporary storage unit. In other words, when a large number of objects to be inspected (the amount of which can be determined to be more than a certain amount of the storage limit of the temporary storage unit) can be handled, the amount of processing of each terminal device is grasped, and the storage is controlled. In the number of the objects to be inspected, the number of the objects to be inspected that cannot be judged is good, and the number of objects to be inspected that cannot be judged is not exceeded. It is preferable to judge whether or not the inspection object of the temporary storage unit is prioritized. When the temporary storage unit is full of the limit of the number of the objects to be inspected, the number of the objects to be inspected that cannot be judged is good. If a new object to be inspected cannot be determined, the object to be inspected that cannot be judged is not stored. Temporary storage will cause the line to stop. In addition, the conventional inspection system transmits the quality of the inspection object to the inspection device, and the processing power of the terminal device is distributed to the temporary storage unit. In the case of the determination process, it is not preferable that the inspection system transmits the good or bad determination data to the inspection device as in the prior art, but it is more preferable to transmit the message to the temporary storage -11 - 200815747. The inspection system of the present invention can increase the total throughput of the inspection step in view of the above points. Further, in the present embodiment, a liquid crystal display panel which is the same as the conventional inspection object will be described as an example. Hereinafter, an inspection system according to an embodiment of the present invention will be described. The inspection system 1 of the present embodiment is constituted by a conveyance line 2, an inspection device 3, a temporary storage unit 4, a terminal device 5, a network device 6, a control unit 7, and an inspection rear panel storage unit 8, as shown in Fig. 1. The conveyance line 2 is a line for conveying the plurality of panels 9 respectively. The handling line 2 is only provided with the number of pieces that can be processed according to the required processing capacity. This embodiment is equipped with four. The conveyance line 2 is constituted by a belt conveyor or the like, and conveys the panel 9 one by one. The inspection device 3 is a device for photographing the image of the panel 9 based on the image data to automatically determine whether the panel 9 is good or not. Further, the inspection device 3 is provided with a transmission function (not shown) for transmitting the determination data after the automatic determination and the image data. The inspection devices 3 are respectively disposed on the respective conveyance lines 2, and the panels 9 transported to the conveyance lines 2 are inspected. Specifically, the inspection device 3 includes a stage 11 that supports the panel 9 , a detector (not shown) that transmits an inspection signal to the terminals of the panel 9 , and a camera 9 that illuminates the panel 9 based on the inspection signal of the detector. The CCD camera 12 of the image and the computer 1 3 for checking the nose are formed based on the image data captured by the CCD camera 12. The inspection computer 13 uses the image data of the panel 9 photographed by the CCD camera 13 to determine one of -12-200815747 of the "good", "defective", and "unable to determine" of the panel 9. This determination is automatically made based on the image processing program incorporated in the inspection device 3. That is, the inspection apparatus 3 automatically determines whether or not the panel 9 is good or not by manual use. The image processing program can use conventional techniques. Further, the inspection device 3 performs only the determination of the quality of the panel 9, and does not perform the temporary storage processing of the panel 9. That is, the inspection device 3 is conveyed to the downstream side in the state of the panel 9 after the shooting of the C CD camera 12 is completed. Thereby, the inspection of the panel 9 can be performed one by one. Φ Each inspection device 3 includes a transmission device (not shown) that transmits image data of the panel 9 to a video file server 15 to be described later, and a step management server that transmits the inspection result (decision data) to the upper position. A transmission device (not shown) of the buffer controller PC16. The temporary storage unit 4 is a device for temporarily storing the panel 9 (hereinafter referred to as a defective panel) which is determined to be defective by the inspection device 3 or cannot be determined. The temporary storage device 4 is a defective panel that is determined to be "defective" or "unable to determine" by the inspection of the inspection device 3, and is not determined by the terminal device 5 for the failure of the panel. Keep it for the time being. The temporary storage unit 4 is located on the downstream side of the inspection apparatus 3 on each of the transport lines 2, and is provided between the inspection apparatus 3 and the inspection rear storage unit 8. As a result, compared with the prior art, the temporary storage space of the undeterminable panel which cannot be judged whether it is good or not is not limited to the inspection apparatus, so that the degree of freedom of the flow can be improved. In addition, in order to improve the flexibility of the conveyance line 2, the inspection unit 3 is not provided with the temporary storage unit 4 of the undeterminable panel 9 in which the quality is not determined, and is provided between the inspection apparatus 3 and the inspection panel storage unit 8 to improve the logistics. The degree of freedom. -13- 200815747 This temporary storage unit 4 is provided one for each transport line 2 of the belt conveyor. When the number of processing sheets of the panel 9 is large, there are cases where two or more temporary storage units 4 are provided on the transport line 2. The temporary storage unit 4 uses, for example, a tandem type buffer device previously proposed by the applicant (Japanese Patent No. 2 0 0 5 -1 9 6 4 2 9). The tandem damper device includes a plurality of accommodating portions in which a defective product or a panel 9 that cannot be determined is temporarily stored. A sensor (not shown) for checking whether or not the inspection panel 9 is present is provided in each storage unit, and it is possible to detect the presence or absence of the temporary storage panel 9 and the number of sheets thereof. The sensors are respectively connected to the network device 6, and the detection results of the sensors are formed by the sending device (not shown) to the buffer controller PC 16 or the decision processing server 17 . Further, the buffer controller PC 16 or the re-determination processing server 17 is managed as temporary storage data to be described later. The management of the temporary storage data is finally performed by the re-determination processing server 17. Therefore, when the buffer controller PC 16 manages to temporarily store the data, the temporary storage data is sent to the appropriate re-determination processing server 17. In the present embodiment, a case where the buffer control unit 16 manages temporary storage of data will be described as an example. The temporary storage unit 4 temporarily stores the panel 9 determined to be "defective" and "unable to determine" in the inspection device 3, and then receives "good", "defective" or "unable to determine" from the buffer controller PC 16. When the data is judged again, the panel 9 corresponding to the good or bad determination data is returned to the conveyance line 2. At this time, the conveyance line 2 is formed in one of the three magazines 20 of "good", "defective" or "unable to determine". As a result, the panel 9 returned to the conveyance line 2 is stored in one of the three crucibles 20 of the rear panel storage unit 8 in the 14-200815747. The terminal device 5 is a device for re-determining the video data temporarily stored in the panel 9 of the temporary storage unit 4. In other words, the terminal device 5 determines the quality of the defective panel, the "defective product", or the "cannot be determined". In the present embodiment, the terminal device 5 includes a display 5A for displaying video data and a keyboard (not shown) for inputting good or no re-determination data. The panel 9 of the terminal device 5 is determined to be re-determined by the examiner by visually displaying the image data of the panel 9 of the display 5A. It is judged from the keyboard by the visual inspection that the examiner judges the good or bad. Further, the terminal device 5 receives the data (panel identification number, panel temporary evacuation place, determination data from the inspection device, and the like) of the panel 9 required for re-determination from the re-determination processing server 17. The terminal device 5 is only provided with the number of re-determination processing capabilities (four in the present embodiment) in response to the request. The terminal device 5 includes a receiving device (not shown) that receives information such as determination data of the panel 9 from the re-determination processing server 17 and transmits the re-determination result to the buffer controller PC 16 (also sent to the re-send) A transmission device (not shown) for determining the processing server 17). The inspector performs re-determination on the image data of the display panel 9 of the terminal device 5. The network device 6 is a network electrically connected to each of the inspection devices 3 and the terminal devices 5, respectively. In addition to the above-described respective inspection devices 3 and terminal devices 5, the network device 6 is similarly connected to a video file server 15 of a control unit 7, which will be described later, a buffer controller PC 16 and a re-determination processing server 17 and Step management server 1 and so on. -15- 200815747 The control unit 7 is an apparatus for performing inspection processing in accordance with the degree of support of the temporary storage unit 4 and the terminal device 5 in an optimal combination. The control unit 7 is connected to the network device 6 and the respective inspection devices 3 retrieve the determination data and the video data of the panel 9 determined to be defective or undeterminable via the network device 6 at the time point. The determination data and the video data of the panel 9 of the temporary storage unit 4 on the side where the amount of storage is temporarily stored are allocated to the terminal device 5 on the side where the amount of processing is small at that point in time. The temporary storage unit 4 on the side where the amount of storage is large is the temporary storage unit 4 in which the temporary storage amount is the largest among the four temporary storage units 4, and the temporary storage unit 4 in which the setting is exceeded in the four temporary storage units 4. Furthermore, the setting 値 is, for example, 8〇% of the maximum storage amount. And ' can also be set to a number of places other than this. When the 値 is set, the plurality of temporary storage units 4 will exceed the setting 値, and at this time, the panel 9 of the plurality of temporary storage units 4 is preferentially processed. When the terminal device 5 on the side where the amount of processing is small monitors all of the plurality of terminal devices 5 and selects one terminal device 5 having the smallest amount of processing, there is a case where the terminal device 5 whose processing amount is less than the setting threshold is selected. The multi-terminal device 5 is also selected when the amount of processing is less than the setting of the terminal device 5. The process of selecting the temporary storage unit 4 having the largest temporary storage amount among the four temporary storage units 4 or the temporary storage unit 4 exceeding the setting amount is performed frequently, periodically, or irregularly, and is updated when the temporary storage unit and the terminal device 5 are combined. For the latest information. Therefore, the timing of selecting the temporary storage unit 4 is often performed at the timing of the re-determination processing, and is performed periodically or irregularly. The control unit 7 is composed of a video file server 15, a buffer controller PC1 6 , a determination processing server 17 , and a step management server 18. The -16-200815747 or the like may be configured by an individual hardware device connected to the network device 6, or may be connected to one hardware device of the network device 6 to realize each function. The functions of the respective constituent elements of the control unit 7 will be described with reference to Figs. 1 and 2 . Further, the flowchart of Fig. 2 shows the state of the transmission and reception of the video data, the determination data, and the re-determination data between the constituent elements. The image file server 15 is configured to temporarily store at least the image data determined to be defective or undeterminable by the inspection device 3, and to transmit the temporarily stored image data to each of the terminal devices as needed. 5 image file management tools for processing. The video file server 15 is provided with the image data which is optimally (the least amount of processing) is allocated to the image data which is subjected to the re-determination processing in accordance with the processing state of each terminal device 5. The image file server 15 receives the image data of the panel 9 determined to be "defective" or "unable to determine" by the inspection device 3, and temporarily stores the image data. In addition, the instruction of the re-determination processing server 17 that is optimized from the acquisition of the terminal device group is determined to transmit the video data of the panel 9 determined as "defective product" or "unable to determine" to the judgment. Preferably, the terminal device of the panel 9 that is judged to be "good" by the inspection device 3 is sent only to the step management server 18, and is not sent to the image file servo. The 15° image file server 15 is composed of a memory having a large capacity of 100 million, and is capable of storing a large amount of image data. The image file server 1 5 includes a receiving device (not shown) that receives the image file from the inspection device 3, and a request for the image file to be transmitted to the terminal device 5 by the request from the re-determination processing server 17 by the -17-200815747. Transmitter (not shown). The buffer controller PC 16 has at least a process of managing temporary storage data including the determination data transmitted from the inspection device 3 and the temporary storage number of the panel 9 sent from the temporary storage unit 4; The determination data and the temporary storage data are sent to the processing of the upper number re-determination processing server 17; the processing of receiving the re-determination data after the re-determination of the terminal device 5 is completed; and the re-determination of the data based on the quality determination data The panel 9 of the temporary storage unit 4 returns to the processing of the transport line; and the buffer control means for transmitting the above-mentioned good re-determination data to the processing of the step management server 18. The buffer control means PC 16 includes a transmission device (not shown) that transmits the determination data of the panel 9 of the temporary storage unit 4 to the re-determination processing server 7 and the step management of transmitting the re-determination result to the upper position. A transmitting device (not shown) of the server 18 or the like. The temporary storage data is related data of the temporary storage number of all the temporary storage units 4. The temporary storage of the data is such that the presence or absence of the panel 9 temporarily stored and the number of sheets thereof are related to each other in the temporary storage unit 4 in which the panel 9 is stored, and all the temporary storage units 4 are collected and managed. The temporary storage data is detected by the buffer controller PC 16 frequently, periodically or irregularly, and the latest status of the temporary storage of each temporary storage unit 4 is frequently sent to the re-determination processing server 17. Further, the detection of the temporary storage data may be re-determined by the processing server 17 directly. Further, the detection of the temporary storage data is performed frequently, periodically, or irregularly at the timing of the combination to form the latest situation at the time of processing. The buffer controller PC1 6 manages the number of defective panels -18-200815747 that cannot be stored in the temporary storage unit 4, the position in the temporary storage unit 4, determination data, and the like. The buffer controller PC 1 6 sets only the number of processing capabilities required. When the result of the image quality inspection by the inspection device 3 on the panel 9 is "defective" or "unable to determine", the buffer controller PC 16 receives the determination data from the inspection device 3. Then, the good or bad re-determination data from the terminal device 5 is sent to the buffer controller PC 1-6. The defective panel that is temporarily stored is based on the quality of the re-determination data, and is not determined to determine the panel. 9 differences. Further, in the temporary storage unit 4, it is determined that the defective product cannot be determined by the quality determination data, and the defective product cannot be determined. Then, the good re-determination data is sent from the buffer controller PC 16 to the step management server. The determination data of the panel 9 that was originally indeterminate is updated or determined in the system. Furthermore, the good or bad re-determination data from the terminal device 5 is sent from the terminal device 5 directly to the buffer controller PC 116, and once sent to the re-determination processing server 17, from the re-determination processing server 17 When sending to the buffer controller PC16. The process of determining whether or not to re-determine the data can be appropriately set according to the conditions. The re-determination processing server 17 has at least a process of receiving the determination data and the temporary storage data from the buffer controller PC 16, a process of monitoring the processing amount of each of the terminal devices 5, and a temporary storage based on the temporary storage data. Processing of image data of panel 9 of temporary storage unit 4; processing of terminal device 5 having a small amount of processing based on the amount of processing of each terminal device 5 being monitored; and selection of said image data from said image file server 1 5, re-determination of the processing of transmitting the determination data corresponding to the selected video -19-200815747 data to the terminal device 5, while instructing the selected terminal device 5 to instruct the video document server 15 Means of treatment. The re-determination processing server 17 includes a receiving device (not shown) that receives the determination data and the temporary storage data from the buffer controller PC 16 and transmits information such as determination data of the panel 9 to the terminal device 5 Device (not shown), etc. Further, the determination of the processing server 17 and the buffer controller PC 16 may include the case where the processing of the buffer controller PC 16 is transmitted after receiving the re-determination data from the terminal device 5. . At this time, the re-determination processing server 17 further includes a receiving device (not shown) that receives the re-determination data from the terminal device 5, and a transmission device that transmits the data to the buffer controller PC 16 without re-determination data ( Not shown). The re-determination processing server 17 is based on the above-described temporary storage data, and the number of defective panels that can be temporarily stored in the temporary storage unit 4 cannot be exceeded by the number of sheets that can be accommodated in the temporary storage unit 4. Further, the re-determination processing server 17 can obtain the optimization of the determination processing by the quality of the terminal device group constituted by the plurality of (four) terminal devices 5. According to each of the conveyance lines 2, the occurrence of the defective panel is not performed, and the number of defective panels that are stored in each temporary storage portion 4 is different for each county. If the panel fails to exceed the limit of the number of sheets that can be stored in the temporary storage unit 4, the panel cannot be accommodated. Therefore, it is necessary to manage that the above situation does not occur. Therefore, it is necessary to preferentially perform the re-determination processing of the panel in which the panel of the temporary storage unit 4 which is the most defective panel cannot be placed. Further, when the re-determination processing server 17 judges whether or not it is good or not, it is necessary to instruct the terminal device 5 having the least amount of processing to re-determine now whether or not to perform the re-determination processing. The management of the processing command is realized by the software of the re-determination processing -20-200815747 server 17. Thereby, the re-determination processing server 17 is connected via the complex buffer controller PC 16 and the network device 6, so that the plurality of temporary storage units 4 can be collectively managed. In addition, the re-determination processing server 17 performs the collective processing of the terminal device 5 at the same time, and it is necessary to respond to the appropriate priority of the retraction state (temporary storage state) of the panel 9 of the plurality of temporary storage units 4 in accordance with the workload of the plurality of terminal devices 5. The data of the panel 9 to be inspected is allocated to the terminal device 5 for re-determination. The step management server 18 is a device for managing the overall status of the inspection system. The step management server 18 is a panel 9 for the entire inspection target, and records the identification numbers assigned to the respective panels 9, the current location in the inspection system, and the determination data of the image quality inspection of the inspection device 3. The inspection rear panel storage unit 8 is a device that divides the panel 9 that determines the determination result after the inspection is completed into good products, defective products, and cannot be determined, and is separately protected in advance. In other words, the inspected panel storage unit 8 is a device that divides the panel 9 that has been determined to be good, defective, and undetermined, into good products and defective products, and can be stored in advance without being judged. The inspection rear panel storage unit 8 is configured to include three magazines 20 for inspecting the rear panel. The inspection rear plate storage unit 8 is connected to the temporary storage unit 4 and the inspection device 3 via the conveyance line 2. The conveyance line 2 is branched into three on the downstream side of the temporary storage unit, and the panel 9 which is divided into "good", "defective" and "unable to determine" is transported to the exclusive cassette 20. [Operation] The inspection system 1 configured as described above performs the following operations. 21 - 200815747 Here, the overall function of each of the inspection system 1 and the terminal device 5 will be described with reference to the flowchart, and the entire inspection system 1 will be described. First, the inspection device 3 will be described below. The inspection device 3 is shown in Fig. 3, and it is first determined whether or not the panel 9 is placed on the stage 1 1 (step S1). The waiting panel 9 is placed on the stage j i , and after being placed, the panel 9 is photographed by the CCD camera 12 (step S2). Then, the image data of the panel 9 photographed by the CCD camera 12 is received by the inspection computer 13 (step S3), and the panel 9 is sent to the downstream side by the transport line 2 (step S4). Inspection. The checking computer 13 compares the received image data with the determination criterion, and judges that the panel 9 is one of a good product, a defective product, or an undeterminable one (step S5). In response, it is judged whether or not the determination result is good (step S6). When the panel 9 is a good one, it is not necessary to determine again. Therefore, the image data is sent to the step management server 18 (step S7). Further, the determination data is simultaneously sent to the step management server 18 (step S8). The step management server 18 stores the result of determining the image data and the determination data. When it is determined in the above step S6 that the determination result is not good, that is, when the panel 9 determines that it is defective or cannot be determined, the video data is transmitted to the video file server 15 (step S9). The image file server 15 temporarily stores the image data. Then, the determination data is sent to the buffer controller PC 16 and the step management server 18 (step S10). In the present embodiment, there are four inspection apparatuses 3, but each inspection apparatus 3 performs the above-described processing independently, and individually transmits data to the video file server 15 and the buffer controller p C 16 and the like. -22- 200815747 Next, the image file server 15 will be described as follows. The image file server 15 is as shown in Fig. 4, first determining whether or not image data from the inspection device 3 has been received (step S2 1). When the image data has been received, the video data is recorded together with the related information such as the ID of the temporary storage unit 4 of the panel 9 in which the video data is temporarily stored (step S22). If the video data is not received, the process proceeds to step S23. Step S23 is a transmission instruction for determining whether or not there is image data from the re-determination processing server. When there is an image data transmission instruction, the image data recorded in the image file server 15 is sent to the designated terminal device 5 (step S24). In the case where there is no image data transmission instruction, the self-step S2 is repeated. Next, the buffer controller PC 16 will be described below. The buffer controller PC 1 6 is as shown in Fig. 5, and it is first determined whether or not it is connected from the inspection device 3. The determination data is received (step S3 1). When the determination data is received from the inspection device 3, the determination data is sent to the re-determination processing server 17 (step S32). If the determination data from the inspection device 3 is not received, the operation proceeds to step S3 3. In step S3 3, it is judged whether or not the data has been received from the terminal device 5. When the data is received or not, the data is sent to the step management server 18 (step S34). Next, the panel 9 that determines whether or not the data is determined again is returned from the temporary storage unit 4 to the transport line 2 (step S35). The panel 9 that has returned to the transport line 2 is sent to the cymbal 20 of one of the rear panel storage units 8 in accordance with the result of the re-determination. Next, the re-determination processing server 17 will be described below. -23- 200815747 The re-determination processing server 17 first determines whether or not the determination data is received from the inspection device 3 as shown in Fig. 6 (step S4 1). When the determination data is not received, the processing ends the repeating from the start step. When the determination data is received, the determination data is temporarily saved (step S42). Then, the temporary storage data is received from each temporary storage unit 4 and stored (step S43). Next, it is determined whether or not the temporary storage data of each temporary storage unit 4 is 80% or more of the maximum storage amount (step S44). When the temporary storage unit 4 in which the data is stored for more than 80% is temporarily stored, the temporary storage unit 4 is specified (step S45). When 80% or more of the temporary storage units 4 are plural, the temporary storage units 4 are specified. Further, the specific method of the temporary storage unit 4 may specify the temporary storage unit 4 in which the storage amount is the largest among the four methods. At this time, the balance is stabilized as the processing proceeds, and the four temporary storage units 4 are formed to the same extent as all the temporary storage amounts. And you can use the maximum amount of storage above the setting. In this case, if the specific number of storages is not specified, the maximum amount of storage may be stored, and the limit of the number of sheets that can be accommodated in any temporary storage unit 4 may be stored, and the lift line 2 may be prevented from being stopped. The temporary storage unit 4 is balanced and stabilized. When the temporary storage unit 4 does not temporarily store data of 80% or more, the normal processing is performed (step S46). In the normal processing, for example, the four temporary storage units 4 are sequentially selected from the temporary storage unit 4 at one end thereof. Next, the terminal device 5 is specified (step S47). The processing amount of the terminal i device 5 is constantly monitored by the re-determination processing server 71, and the determination processing server 17 grasps that the terminal device 5 has a small amount of processing, and the terminal device 5 whose specific processing amount is equal to or lower than the setting. In this case, it is also possible to specify the terminal device 5 having a minimum processing amount of -24 - 200815747. In this case, when there are one temporary storage units 4 having a large amount of temporary storage, the plurality of panels 9 of the one temporary storage unit 4 may be re-determined in parallel in the plurality of terminal devices 5. Thereby, it is easy to eliminate the temporary storage amount of the temporary storage unit 4 from exceeding the limit. Then, the determination data of the panel 9 of the temporary storage unit 4 specified in step S45 or S46 is temporarily stored, and the determination data is sent to the terminal device 5 specified in step S47 (step S48). # Next, the video file server 15 is instructed to temporarily store the video data of the panel 9 of the temporary storage unit 4 specified in step S46, and send it to the terminal device 5 specified in step S47 (step S49). Next, the terminal device 5 performs the quality re-determination processing, and transmits the result to the buffer controller PC 16 or the determination processing server 17. When the buffer controller PC16 is sent to the buffer controller PC16, the buffer controller PC16 transmits the good re-determination data to the step management server 18 in the above-described step S34, and the panel corresponding to the data is judged in step S35. 9 Return to the transfer line 2 from the ® temporary storage unit 4. The panel 9 that has returned to the conveyance line 2 is sent to one of the inspection panel storage units 8 in accordance with the result of the re-determination. .  When the message is sent to the re-determination processing server 17, it is judged whether or not the good signal re-determination data is received from the re-determination server 17, and if the data is not received, the data is repeated from the above-mentioned step S41. When the data is received or not, the data is sent to the buffer controller PC16. Thereby, the processing of the above-described buffer controller PC16 is performed. Next, it is explained to the terminal device 5. -25- 200815747 As shown in Fig. 7, the terminal device 5 first determines whether or not the image data and the determination data are present (step S61). Waiting for the image data and the judgment, after the image is received, the image data of the display 5A is displayed (the step of checking the image data and the judgment displayed by the display device 5A is performed, and the determination is made again. According to the repeated determination, Finally, it is judged whether the judgment panel 9 is "good", "defective" or "unable to judge", and the quality of the determination result is determined again. The terminal device 5 determines whether or not there is input from the keyboard (step waiting for good or not) When the input of the data is determined, the data is sent to the buffer controller PC 16 (step S64). The above step S 61 is repeated. Further, if the quality is determined, the number is sent to the re-determination processing. In the case of the server 17. The buffer controller PC of the reception re-determination data 6 transmits the good re-determination data to the step management server 1 in the upper S 3 4, and makes the re-determination in step S3 5 The panel 9 of the data storage unit 4 returns to the transport line 2. The result of the determination of the panel 9 returned to the transport line 2 is sent to the inside of the inspection rear panel storage unit 8. Next, the step management server 1 8 The step management server 18 is as shown in Fig. 8. First, the received image data is judged (step S71). If the image data is not received, step S73. When the image data is received, the image is the same as the attached information. Data (step S72) Next, it is determined whether or not the determination data has been received (step S73). The reception shadow data 562) determines the data object from the keyboard 563), and the data is followed by the same data as the step 8 Good or not - 匣 20 When the advance is reached, the record is not received -26 - 200815747 When the determination data is passed, the process proceeds to step S75. When the determination data is received, the determination data is simultaneously recorded with the subsidiary information (step S74). Next, it is judged whether or not the good re-determination data has been received (step S75). When the data is received or not, the determination data is updated again (step S76). When the data is not received, the data is not repeated from step S71. The processing of each of the above devices is a time flow chart as shown in Fig. 2. From the processing of the inspection device 3, the video data is transmitted to the step management server 18 and the video file server 15 to perform the eighth picture and the fourth picture. Processing of the graph. Further, since the video file server 15 transmits the video data to the terminal device 5, the processing of Fig. 7 is performed. On the other hand, since the determination data is sent from the inspection device 3 to the step management server 18 and the buffer controller PC 16, the processing of Figs. 8 and 5 is performed. Further, since the buffer controller PC 16 transmits the determination data to the re-determination processing server 17, the processing of Fig. 6 is performed. Further, since the processing server 17 is sent to the terminal device 5', the processing of Fig. 7 is performed. Next, since the terminal device 5 transmits the good re-determination data to the re-determination processing server 17, the processing of Fig. 6 is performed. Further, the re-determination processing server 17 transmits the good re-determination data to the buffer controller P C 1 6 , so that the processing of Fig. 5 is performed. Further, the quality determination data is finally sent to the step processing server 18, so that the processing of Fig. 8 is performed. Thereby, the panel 9 is not left in the temporary storage unit 4, and can be smoothly inspected. -27-200815747 [Effects] The image data of the panel 9 of the temporary storage unit 4 having a large amount of temporary storage is determined by the terminal device 5 having a small amount of processing. Therefore, the inspection of the panel 9 can be performed efficiently. As a result, even if the amount of the re-inspection panel 9 is increased due to a production process and quality unevenness, a poor condition of the inspection device or the display device, etc., the total amount of processing in the inspection step can be maintained in accordance with the amount of work for visual inspection. Further, the amount of the panel 9 temporarily stored in the inspection device 3 is determined by the amount of the panel 9 temporarily stored, and the visual inspection operation of the terminal device 5 is distributed to a plurality of inspectors, so that the total amount of inspection steps can be increased. In the case of the change in the amount of work performed by the re-examination of the visual inspection, the total amount of the inspection process can be maintained, and the amount of the panel 9 to be inspected which is temporarily stored in the inspection device 3 cannot be determined, and the amount of the panel 9 to be inspected is visually inspected. The work is spread across multiple inspectors, which can increase the total throughput of the inspection steps. When there is one temporary storage unit 4 that has a large amount of temporary storage, the plurality of panels 9 of the one temporary storage unit 4 can be re-determined in parallel by a plurality of terminal devices 5, so that it is easy to eliminate the specific temporary storage unit 4 If the temporary storage amount exceeds the limit, the stop of the conveyance line 2 can be prevented. Further, the re-determination processing server 17 selects the video data of the panel 9 of the temporary storage unit 4 having a large amount of temporary storage based on the temporary storage data, and selects the terminal device 5 having a small amount of processing, and performs the terminal device 5 based on the video data. In the next step, the buffer controller PC 16 returns the panel 9 of the temporary storage unit 4 to the transport line 2 based on the re-determination data after the re-determination is completed. Therefore, the temporary storage amount of the temporary storage unit 4 can be effectively reduced, and the -28 can be effectively prevented. - 200815747 The temporary storage amount of the temporary storage unit 4 is set to the full limit so that the conveyance line is stopped. The temporary storage unit 4 is sequentially selected from the side where the amount of temporary storage is large, and the terminal device 5 sequentially selects from the side with a small amount of processing, and the re-determination process can be effectively performed. Further, the temporary storage unit 4 sequentially selects the temporary storage amount to exceed the predetermined time, and the terminal device 5 sequentially selects the processing amount to be the setting value or less, and the re-determination processing can be performed most efficiently. φ Finally, the panel 9 that is determined to be good, defective, or unclear is stored in the inspection panel storage unit 8 individually. Therefore, the inspector only inspects the good, defective, or unclear panel 9, and can directly inspect the inspector. Inspection work is suppressed to a minimum and the inspection work is validated. The panel inspected by the inspection device 3 is moved to the downstream side without stopping the inspection device 3 after the inspection is completed, and the panel 9 that needs to be inspected is temporarily stored in the temporary storage unit 4, and the inspection device 3 can be specialized only for the inspection of the panel 9. Processing, obtaining effective inspection work. [Modification]. In the above-described embodiment, the liquid crystal display panel is the same as the conventional liquid crystal display panel. However, the present invention is not limited thereto, and a large amount of processing is required in addition to the panel. For example, the inspection system 1 of the present invention can be used for a full-scale inspection of a large number of manufactured parts or foods or beverages. In this way, the same operation and effect as those of the above-described embodiment can be realized. Further, the above-described inspection apparatus has a configuration in which the criterion for the inspection apparatus 3 is not specifically changed to -29-200815747. However, the criterion can be changed at any time. For example, the panel 9 that is determined to be defective or unclear may update the criterion of the inspection device 3 based on the determination data of the panel 9 that is formed by the re-judgment of the terminal device 5. As a result, it is possible to reduce the quality of the inspection work by the panel 9 which is determined to be unclear or not, based on the quality of the updated new determination criterion determination panel 9. The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit and scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic block diagram showing an inspection system according to the present invention. Fig. 2 is a timing chart showing the overall operation of the inspection system according to the present invention. Fig. 3 is a flow chart showing the processing of the inspection apparatus of the inspection system according to the present invention. H Fig. 4 is a flow chart showing the processing performed by the image file server of the inspection system according to the present invention. . Fig. 5 is a flow chart showing the processing performed by the buffer controller PC of the inspection system according to the present invention. Fig. 6 is a flow chart showing the processing performed by the re-determination processing servo of the inspection system according to the present invention. Fig. 7 is a flow chart showing the processing performed by the terminal device of the inspection system according to the present invention. Fig. 8 is a flow chart showing the processing of the step management servo -30-200815747 of the inspection system according to the present invention. [Description of main component symbols] 1 : Inspection system, 2: transportation line, 3: inspection device, 4: temporary storage unit, 5: terminal device, 6: network device, 7: control unit, 8: inspection rear panel storage unit , 9 : panel, 1 1 : stage, 12 : C CD camera, 1 3 : inspection computer, 1 5 : image file server, 1 6 : buffer controller PC, 1 7 : re-determination processing server, 1 8: Step management server, 20: 匣.

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Claims (1)

200815747 十、申請專利範圍 1 · 一種檢查系統’係攝影檢查對象物的影像,根據其 影像數據判定檢查對象物良否的檢查系統,其特徵爲,具 備: 分別搬運複數的上述檢查對象物的複數搬運線; 分別設置在各搬運線上,對上述檢查對象物的影像進 行攝影,根據其影像數據自動判定該等檢查對象物良否的 同時,進行該等判定數據及上述影像數據送訊的檢查裝置 f 分別設置在上述各搬運線上的上述檢查裝置的下游側 ’暫時保管以上述檢查裝置判定爲不良品或不能判定的上 述檢查對象物的暫時保管部; 再判定暫時保管於該暫時保管部的上述檢查對象物的 上述影像數據的複數終端裝置; 分別連接上述各檢查裝置及各終端裝置的網路裝置; 及 連接在該網路裝置,經由上述網路裝置接收以上述各 檢查裝置判定爲不良品或者不能判定的上述檢查對象物的 判定數據及影像數據,在該時刻點將暫時保管量多的上述 暫時保管部的上述檢查對象物的判定數據及影像數據分配 到該時刻點處理量少的上述終端裝置的控制部。 2·如申請專利範圍第1項記載的檢查系統,其中,上 述控制部’具備:至少具有接收來自上述檢查裝置所送訊 後的/判定爲不良品或不能判定的上述影像數據而將暫時保 -32- 200815747 存的處理、暫時保存後的影像數據在必要時送訊到上述各 終端裝置的處理的影像文件管理手段; 至少具有··管理包含從上述檢查裝置所送訊的上述判 定數據及從上述各暫時保管部所送訊的檢查對象物的暫時 保管數之暫時保管數據的處理、將上述判定數據及暫時保 管數據送訊到再判定處理手段的處理、根據上述各終端裝 置的良否再判定數據使對應該數據的上述暫時保管部的上 述檢查對象物回到上述搬運線的處理的緩衝控制手段;及 至少具有:從上述緩衝控制手段接受上述判定數據與 上述暫時保管數據的處理、監視上述各終端裝置處理量的 處理、根據上述暫時保管數據選擇暫時保管量多的暫時保 管部之檢查對象物的影像數據的處理、根據監視的各終端 裝置的處理量選擇處理量少的上述終端裝置的處理、指示 上述影像文件管理手段將選擇後的上述影像數據從上述影 像文件管理手段送訊到選擇後的上述終端裝置的同時,將 對應上述選擇後的影像數據的判定數據送訊到該終端裝置 的處理的再判定處理手段所構成。 3 ·如申請專利範圍第2項記載的檢查系統,其中,上 述再判定處理手段是根據上述暫時保管數據經常、定期或 不定期選擇暫時保管量最多的暫時保管部特定最優先處理 的檢查檢查物,同時根據各終端裝置的監視經常、定期或 不定期選擇處理量最少的上述終端裝置特定進行再判定的 終端裝置。 4.如申請專利範圍第2項記載的檢查系統,其中,上 -33- 200815747 述再判定處理手段是根據上述暫時保管數據經常、定期或 不定期選擇暫時保管量超過設定値的暫時保管部以特定最 優先處理的檢查對象物的同時,藉著各終端裝置的監視經 常、定期或不定期選擇處理量爲設定値以下的上述終端裝 置以特定進行再判定的終端裝置。 5 ·如申請專利範圍第1項記載的檢查系統,其中,上 述各搬運線的下游側分別具備檢查結束後,個別保管良品 、不良品或者良否不明的檢查對象物的檢查後檢查對象物 保管手段。 6.如申請專利範圍第5項記載的檢查系統,其中,上 述暫時保管部是設置在上述各搬運線上的上述檢查裝置與 上述檢查後檢查對象物保管手段之間。 7 ·如申請專利範圍第1項記載的檢查系統,其中,上 述檢查裝置,是根據藉著一旦判定爲不良品或良否不明的 檢查對象物在上述終端裝置進行再判定成爲良品的判定數 據更新判定基準。 -34-200815747 X. Patent Application No. 1 - An inspection system which is an image of an image to be inspected, and an inspection system for determining whether or not the object to be inspected is based on the image data, and includes: a plurality of conveyances for transporting the plurality of inspection objects Each of the lines is provided on each of the transport lines, and the image of the object to be inspected is photographed, and the object to be inspected is automatically determined based on the image data, and the test data f for performing the determination data and the image data transmission are respectively performed. The downstream side of the inspection apparatus provided on each of the above-described conveyance lines temporarily stores a temporary storage unit that is determined to be defective or undetermined by the inspection apparatus, and further determines the inspection target temporarily stored in the temporary storage unit. a plurality of terminal devices of the image data of the object; a network device connected to each of the inspection devices and each of the terminal devices; and a network device connected to the network device, and receiving, by the network device, the device to be determined as defective or not by the inspection device The above-mentioned inspection object Decision data and video data, temporarily stored in the object to be examined amount of the temporary storage portion of data at this time point is determined and the video data assigned to the control unit of the terminal device this small amount of processing time point. 2. The inspection system according to claim 1, wherein the control unit includes: at least the image data received from the inspection device and determined to be defective or undeterminable; -32-200815747 The image file management means for processing the temporary image data to be processed to the terminal devices if necessary; at least having the management data including the determination data transmitted from the inspection device and The process of temporarily storing data of the temporary storage number of the inspection target object sent from each of the temporary storage units, the process of transmitting the determination data and the temporary storage data to the re-determination processing means, and based on the quality of each of the terminal devices a buffer control means for returning the inspection object of the temporary storage unit corresponding to the data to the processing of the transport line; and at least processing and monitoring for receiving the determination data and the temporary storage data from the buffer control means The processing of the processing amount of each of the above terminal devices is based on the temporary storage The process of selecting the image data of the inspection target object in the temporary storage unit having a large amount of temporary storage, the processing of the terminal device having a small amount of processing selected based on the monitored processing amount of each terminal device, and the instruction to instruct the video file management means to select The video data is transmitted from the video file management means to the selected terminal device, and the re-determination processing means for transmitting the determination data corresponding to the selected video data to the terminal device is configured. (3) The inspection system according to the second aspect of the invention, wherein the re-determination processing means selects, in accordance with the temporary storage data, the temporary storage unit having the highest temporary storage amount, which is the most frequently stored, the inspection item At the same time, according to the monitoring of each terminal device, the terminal device that performs the re-determination is selected by the terminal device having the least amount of processing frequently, periodically or irregularly. 4. The inspection system according to the second aspect of the invention, wherein the re-determination processing means is based on the temporary storage data, and the temporary storage unit whose temporary storage amount exceeds the setting threshold is frequently, periodically or irregularly selected. At the same time as the inspection object of the highest priority processing, the terminal device that performs the re-determination is selected by the terminal device having the processing amount of 値 or less by the monitoring of each terminal device frequently, periodically, or irregularly. (5) The inspection system according to the first aspect of the invention, wherein the downstream side of each of the transport lines includes an inspection object storage means for inspecting the object to be inspected after the inspection is completed, and the object to be inspected is not properly stored. . 6. The inspection system according to claim 5, wherein the temporary storage unit is disposed between the inspection device provided on each of the conveyance lines and the inspection object storage means. The inspection system according to the first aspect of the invention, wherein the inspection device is determined based on the determination data that is determined to be a good product by the terminal device by the object to be inspected that is determined to be defective or unclear. Benchmark. -34-
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Publication number Priority date Publication date Assignee Title
TWI459073B (en) * 2010-08-11 2014-11-01 Lg Display Co Ltd Apparatus and method for inspecting display device
CN111515140A (en) * 2020-06-02 2020-08-11 苏州佳智彩光电科技有限公司 CELL automatic lighting detector

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TWI339728B (en) 2011-04-01

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