TW200804063A - Method for manufacturing optical film, optical film, and method for manufacturing oriented film - Google Patents

Method for manufacturing optical film, optical film, and method for manufacturing oriented film Download PDF

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TW200804063A
TW200804063A TW096110875A TW96110875A TW200804063A TW 200804063 A TW200804063 A TW 200804063A TW 096110875 A TW096110875 A TW 096110875A TW 96110875 A TW96110875 A TW 96110875A TW 200804063 A TW200804063 A TW 200804063A
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film
substrate
optical film
composition
resin
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TW096110875A
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Chinese (zh)
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TWI391230B (en
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Masayuki Sekiguchi
Takuhiro Ushino
Kei Tanaka
Ryou Tamura
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Jsr Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L45/00Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2345/00Characterised by the use of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Polarising Elements (AREA)
  • Moulding By Coating Moulds (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

The invention provides a method for manufacturing a long cyclic olefin optical film with any phase difference and a small optical fluctuation with ease, an optical film useful as a material for an oriented film and a method for manufacturing an oriented film using the optical film. In a manufacturing process for the optical film, a molten cyclic olefin resin is extruded from a die and is press-stuck on a substrate to make a film, and the film is released from the substrate to take it up into a rolled shape, or alternatively the cyclic olefin resin is dissolved or dispersed in an organic solvent and is cast on a substrate, a part of the organic solvent is removed to form a film-like composition, and the film-like composition is released from the substrate and furthermore, the organic solvent is removed to take it up into a rolled shape. The method for manufacturing the optical film is characterized in that when the film is released from the substrate, the film is released at a temperature of Tg of the cyclic olefin resin–30 DEG C to Tg+20 DEG C by 1-30 kgf/cm2.

Description

200804063 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於一種以簡便的方法可得具有任意的相位 差的光學薄膜之光學薄膜的製造方法,以及適合作爲延伸 薄膜的原料膜之光學薄膜與使用該光學薄膜之延伸薄膜的 " 製造方法。 g 【先前技術】 環狀烯烴樹脂因其透明性、耐熱性、耐濕性等佳,適 合用於光學薄膜的用途。通常,由環狀烯烴樹脂所構成之 薄膜,係藉由溶液流鑄法(溶液鑄造法)、熔融擠出法等製 膜,依據需要進行延伸等而製造。 光學薄膜被要求透明性等的光學特性優異,同時薄膜 必須爲均勻且光學波紋少。製造光學薄膜時產生的光學波 紋,例如延伸時產生的相位差波紋。作爲不具如此的相位 Φ 差波紋之延伸方法,例如於拉幅機延伸方法中調整夾鉗間 隔與溫度條件的方法,以更簡便的方法製造光學波紋少的 薄膜之製造方法。 [專利文獻1]日本公開專利特開2005-2548 1 2號公報 舞 【發明內容】 [發明所欲解決之課題] 本發明係以簡便的方法製造具有任意的相位差、光學 波紋(MURA)小之長的環狀烯烴系光學薄膜的方法,以及 200804063 (2) 適合作爲延伸薄膜的原料膜之光學薄膜與使用該光學薄膜 之延伸薄膜的製造方法爲課題。 [解決課題之手段] 本發明的光學薄膜的製造方法(以下亦稱爲「製造方 " 法1」),其特徵爲將熔融的環狀烯烴系樹脂從模頭擠出, 壓黏於基材上而薄膜化,從該基材剝離薄膜,捲取成滾筒 Φ 狀之光學薄膜的製造步驟,從基材剝離薄膜至捲取成滾筒 狀爲止之任一步驟中,具有在該環狀烯烴系樹脂的Tg-30 °C〜Tg + 2 0°C的溫度下,施以1〜30 kgf/cm2應力的步驟。( 而且,Tg表示玻璃轉化溫度,以下亦相同)。 於製造方法1,薄膜從基材剝離時,在該環狀烯烴系 樹脂的Tg-30°C〜Tg + 2 0°C的溫度下,施以1〜30 kgf/cm2 應力從基材剝離較理想。 本發明的光學薄膜的製造方法(以下亦稱爲「製造方 φ 法2」),其特徵爲使環狀烯烴系樹脂溶解或分散於有機溶 劑,流鑄於基材上,除去該有機溶劑的一部分而成爲薄膜 狀組成物,從該基材剝離薄膜狀組成物,再除去有機溶劑 ,捲取成滾筒狀之光學薄膜的製造步驟,從基材剝離薄膜 狀組成物至捲取成滾同狀爲止之任一'步驟中,具有在薄膜 狀組成物的顯現的T g - 3 0 °C〜T g + 2 0 °C的溫度下,施以1〜 30 kgf/cm2應力的步驟(但是,所謂薄膜狀組成物的顯現的 T g,係指該薄膜狀組成物在2 0 °C /分的升溫條件下測定之 由D S C曲線所測定的T g。以下相同)。 200804063 (3) 製造方法2中,薄膜狀組成物從基材剝離時,薄膜狀 組成物的顯現的Tg-30t:〜丁@ + 20\:的溫度下,施以1〜30 kgf/cm2應力從基材剝離較理想。 本發明的光學薄膜,其特徵爲由環狀烯烴系樹脂構成, 光線波長5 5 0nm下薄膜面內的顯示最大折射率的方向 ^ 之折射率爲nx,在薄膜面內與nx垂直方向的折射率爲ny ,薄膜厚度爲d[nm]時, φ 薄膜面內的相位差R0(550)[nm] = (nx_ny)xd爲20nm以 上3 00nm以下,R0的不均勻在±10%以內,且 薄膜面內的顯示最大折射率的方向與薄膜長度的方向 所成的角度的最大値爲〇°〜10° 。 作爲環狀烯烴系樹脂,係由下述式(1)所表示的至少1 種化合物聚合或共聚合所得的樹脂較理想。 【化1】 R1200804063 (1) EMBODIMENT OF THE INVENTION [Technical Field] The present invention relates to a method for producing an optical film which can obtain an optical film having an arbitrary phase difference by a simple method, and a raw material film suitable as an extended film A method of manufacturing an optical film and an extended film using the optical film. g [Prior Art] The cyclic olefin resin is suitable for use in optical films because of its excellent transparency, heat resistance, moisture resistance and the like. In general, a film made of a cyclic olefin resin is produced by a solution casting method (solution casting method), a melt extrusion method, or the like, and is stretched as necessary. The optical film is required to have excellent optical properties such as transparency, and the film must be uniform and have less optical ripple. Optical wavy generated when an optical film is produced, such as phase difference ripple generated during stretching. As a method of extending the phase Φ difference corrugation, for example, a method of adjusting the clamp interval and temperature conditions in the tenter stretching method, a method of manufacturing a film having less optical corrugation can be manufactured by a simpler method. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2005-2548 No. 2 No. 2 Publication No. [Problems to be Solved] The present invention is produced by a simple method with an arbitrary phase difference and small optical ripple (MURA). The method of the long cyclic olefin type optical film, and 200804063 (2) The optical film which is suitable as the raw material film of the extension film, and the manufacturing method of the extension film using this optical film are the subject. [Means for Solving the Problem] The method for producing an optical film of the present invention (hereinafter also referred to as "manufacturer's method 1") is characterized in that a molten cyclic olefin resin is extruded from a die and pressed against a base. a step of producing a film which is peeled off from the substrate and which is taken up into a roll Φ shape, and which has a step of removing the film from the substrate to a roll shape, and has a cyclic olefin in any step The step of applying a stress of 1 to 30 kgf/cm 2 at a temperature of Tg-30 ° C to Tg + 20 ° C of the resin. (Also, Tg represents the glass transition temperature, and the same applies hereinafter). In the production method 1, when the film is peeled off from the substrate, a stress of 1 to 30 kgf/cm 2 is applied from the substrate at a temperature of Tg -30 ° C to Tg + 20 ° C of the cyclic olefin resin. ideal. The method for producing an optical film of the present invention (hereinafter also referred to as "manufacturing method φ method 2") is characterized in that a cyclic olefin resin is dissolved or dispersed in an organic solvent, and casted on a substrate to remove the organic solvent. Part of the film-like composition, the film-like composition is peeled off from the substrate, the organic solvent is removed, and the optical film is wound into a roll-shaped optical film, and the film-like composition is peeled off from the substrate to be wound into a roll-like shape. In any of the steps, there is a step of applying a stress of 1 to 30 kgf/cm 2 at a temperature of T g - 30 ° C to T g + 20 ° C of the film composition (however, The Tg of the film-like composition is the Tg measured by the DSC curve measured by the film-like composition at a temperature rise of 20 ° C / min. The same applies hereinafter. 200804063 (3) In the manufacturing method 2, when the film-like composition is peeled off from the substrate, the film-like composition exhibits a stress of 1 to 30 kgf/cm2 at a temperature of Tg-30t:~d @+20\: Peeling from the substrate is preferred. The optical film of the present invention is characterized in that it is composed of a cyclic olefin resin, and the refractive index in the direction of the maximum refractive index in the film plane at a light wavelength of 550 nm is nx, and is refraction in the film plane in the vertical direction of nx. When the ratio is ny and the film thickness is d [nm], the phase difference R0 (550) [nm] = (nx_ny) xd of the φ film is 20 nm or more and 300 nm or less, and the unevenness of R0 is within ±10%, and The maximum angle of the angle between the direction in which the maximum refractive index is displayed in the film plane and the direction of the length of the film is 〇° 10 10 °. The cyclic olefin-based resin is preferably a resin obtained by polymerizing or copolymerizing at least one compound represented by the following formula (1). [1] R1

(式(1)中,R1〜R4爲氫原子、鹵原子、碳數1〜30的烴基 或其他1價的有機基,可分別爲相同或相異;而且Ri〜R4 中任意2個可互相鍵結而形成單環或多環構造;m爲〇或正 的整數,P爲0或正的整數)。 本發明的延伸薄膜的製造方法,其特徵爲使本發明的 200804063 (4) 光學薄膜,在薄膜寬度方向或薄膜長度方向延伸。 本發明的延伸薄膜的製造方法,其特徵爲繼續如製造 方法1或製造方法2,使所得的光學薄膜在薄膜寬度方向延 伸。 [發明的效果] 根據本發明,以簡便的方法可製造具有任意的相位差 φ 、光學波紋(MURA)小之長的環狀烯烴系光學薄膜。而且 ’可得光學波紋小的作爲延伸薄膜的原料膜有用之光學薄 膜。關於本發明的光學薄膜以及延伸薄膜,因其厚度的變 動極少、光學波紋少,使用其之大畫面的液晶顯示器等, 可達成全面無彎曲、波紋之高性能。與使用該光學薄膜之 延伸薄膜的製造方法。 【實施方式】 % 以下,具體地說明本發明。 環狀烯烴系樹脂 關於本發明的光學薄膜,係由環狀烯烴系樹脂構成。 作爲環狀烯烴系樹脂,係將上述式(1 )所表示的具有冰片 細骨架之環狀烯烴系化合物以單獨或2種以上,或與環狀 儲烴系化合物以外之共聚合單體,使用作爲聚合或共聚合 單體’也可使用於加成(共)聚合物、開環(共)聚合物或開 環(共)聚合後添加氫於主鏈中的雙鍵所得的(共)聚合物中 -8- 200804063 (5) 的任一種。 作爲構成關於本發明的光學薄膜之環狀烯烴系樹脂, 使用由下述式(1)所表示的單體(以下亦稱爲「特定單體」) 所得的(共)聚合物較理想。具體地,可適合使用下述(a)〜 (e)所表示之聚合物或共聚合物(以下表示爲「(共)聚合物 η1 J ) ° U)特定單體的開環聚合物(以下亦稱爲「特定開環聚 g 合物」) (b)特定單體以及可與其共聚合之環狀單體(特定單體 除外。以下亦稱爲「共聚合性環狀單體」)的開環共聚合 物(以下亦稱爲「特定開環共聚合物」) (Ο特定單體以及含有不飽和雙鍵之化合物的飽和共 聚合物(以下亦稱爲「特定飽和共聚合物」) (d)特定開環聚合物或特定開環共聚合物(以下亦稱爲 「特定開環(共)聚合物」)的氫化(共)聚合物 φ (e)將特定開環(共)聚合物藉由夫里得-夸夫特反應 (Friedel-Craft reaction)環化後氫化所得之氫化(共)聚合物 這些之中,(d)或(e)的氫化(共)聚合物,因具有較高 的透明性,較適合使用,更理想爲相當於(d)之具有下述 • 一般式(1 ’)所表示的構造單元之(共)聚合物,特別理想爲 具有下述一般式(2)所表示的構造單元之(共)聚合物 200804063 【化2】(In the formula (1), R1 to R4 are a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 30 carbon atoms or other monovalent organic groups, which may be the same or different, and any two of Ri to R4 may mutually Bonded to form a single or polycyclic structure; m is 〇 or a positive integer, P is 0 or a positive integer). The method for producing an elongated film of the present invention is characterized in that the 200804063 (4) optical film of the present invention is stretched in the film width direction or the film length direction. The method for producing an elongated film of the present invention is characterized in that, as in the production method 1 or the production method 2, the obtained optical film is stretched in the film width direction. [Effects of the Invention] According to the present invention, a cyclic olefin-based optical film having an arbitrary phase difference φ and a small optical corrugation (MURA) can be produced by a simple method. Further, an optical film which is useful as a raw material film for an extended film having a small optical corrugation can be obtained. In the optical film and the stretched film of the present invention, since the thickness thereof is extremely small and the optical ripple is small, a liquid crystal display having a large screen or the like can be used, and high-performance without bending or corrugation can be achieved. And a method of producing an extended film using the optical film. [Embodiment] Hereinafter, the present invention will be specifically described. Cyclic olefin resin The optical film of the present invention is composed of a cyclic olefin resin. The cyclic olefin-based resin is a cyclic olefin compound having a fine skeletal skeleton represented by the above formula (1), which is used alone or in combination of two or more kinds, or a copolymerizable monomer other than the cyclic hydrocarbon-containing compound. As a polymerization or copolymerization monomer, it is also possible to use (co)polymerization for addition (co)polymer, ring-opening (co)polymer or ring-opening (co)polymerization followed by addition of hydrogen to the double bond in the main chain. Any one of -8- 200804063 (5). As the cyclic olefin resin constituting the optical film of the present invention, a (co)polymer obtained by using a monomer represented by the following formula (1) (hereinafter also referred to as "specific monomer") is preferred. Specifically, a polymer or a copolymer represented by the following (a) to (e) (hereinafter referred to as "(co)polymer η1 J ) ° U) a ring-opening polymer of a specific monomer can be suitably used (hereinafter Also known as "specific ring-opening poly-glycols") (b) specific monomers and cyclic monomers copolymerizable therewith (except for specific monomers, hereinafter also referred to as "co-polymerizable cyclic monomers") a ring-opening copolymer (hereinafter also referred to as "specific ring-opening copolymer") (a specific copolymer and a saturated copolymer of a compound containing an unsaturated double bond (hereinafter also referred to as "specific saturated copolymer") (d) a hydrogenated (co)polymer φ (e) of a specific ring-opening polymer or a specific ring-opening copolymer (hereinafter also referred to as "specific ring-opening (co)polymer)" to specifically open-ring (co)polymerize a hydrogenated (co)polymer obtained by hydrogenation after cyclization by a Friedel-Craft reaction, a hydrogenated (co)polymer of (d) or (e) High transparency, suitable for use, more ideally equivalent to (d) with the following • General formula (1 ') (Co) polymer of structural units represented by, in particular, desirably having a (co) polymer of structural units (2) represented by the following general formula [Chemical 2] 200 804 063

(式(1,)中,R1〜R4、p、m的定義與上述式(1)相同)。 【化3】(In the formula (1), the definitions of R1 to R4, p, and m are the same as those in the above formula (1)). [化3]

(式(2)中,R1〜R4的定義與上述式(1)相同)。 [特定單體] 作爲較理想的特定單體,例如上述式(1)中,…及R3 爲氫原子或碳數1〜1〇的烴基’ ^及r4爲氫原子或1價有 機基,R2及R4中至少一者表示氫原子以及烴基以外的極 性基,m爲0〜3的整數,P爲0〜3的整數,m + p的値爲0 -10- 200804063 (7) 〜4,更理想爲〇〜2,特別理想爲1。 而且,特定單體中’具有R2及R4爲下述式(3)所表示 的具有極性基之特定單體,從可得玻璃轉化溫度(以下亦 稱爲「Tg」)高,吸濕性低之環狀烯烴系熱塑性樹脂的點 ,較適合。 -(CH2)nCOOR5 (3) (式中,R5表示碳數1〜12的烴基’ η爲0〜5的整數)。 上述式(3)中,R5爲烷基較理想。而且,因η的値越 小,所得的環狀烯烴系熱塑性樹脂的Tg越高,較理想, 特別是η爲〇之特定單體,因其容易合成,故較理想。 而且,上述式(1)中,R1及R3爲烷基較理想,更理想 爲碳數1〜4的垸基,更加理想爲碳數1〜2的院基,特別理 想爲甲基。更進一步,該烷基與上述式(3)所表示的極性 基所鍵結之碳原子,鍵結於相同的碳原子較理想。 而且,上述式(1)中m爲1之特定單體,從可得Tg更 高的熱塑性樹脂組成物的點,較理想。 作爲上述式(1)所表示之特定單體的具體例,例如 雙環[2·2·1]庚-2-烯、 三環[5·2·1·02’6]-8-癸烯、 四環[4.4·0·12,5·17,1()]-3-十二烯、 五環[6·5·1.13,6.02,7·09,13]-4-十五烯、 五環[7.4.0.12,5.19,12.〇8,13]-3-十五烯、 -11 - 200804063 (8) 三環[4·4·0.12,5]-3-十一烯、 5-甲基雙環[2.2.1]庚-2-烯、 5-乙基雙環[2·2·1]庚-2-烯、 5-甲氧基羰基雙環[2.2.1]庚-2-烯、 5-甲基-5-甲氧基羰基雙環[2.2.1]庚-2-烯、 9 5_氰基雙環[2·2·1]庚-2-烯、 8-甲氧基羰基四環[4.4.0.12,5.17’1()]-3-十二烯、 _ 8-乙氧基羰基四環[4.4.0.12,5.17,1()]-3-十二烯、 8-正丙氧基羰基四環[4.4.0.12,5.17,1()]-3-十二烯、 8-異丙氧基羰基四環[4.4.0. I2’5.〗7’1 G]-3-十二烯、 8-正丁氧基羰基四環[4.4.0.12’5·Γ’1()]-3-十二烯、 8_甲基_8-甲氧基羰基四環[4.4.0.12’5.17’1()]-3-十二烯、 8-甲基-8-乙氧基羰基四環[4.4.0.12’5」7,1 G]-3-十二烯、 8-甲基-8-正丙氧基羰基四環[HO.〗2,5·;!7,10]-]-十 烯、 φ 8-甲基-8-異丙氧基羰基四環[4.4·0·12,5·17,1()] -3 ·十 烯、 8 -甲基-8-正丁氧基羰基四環[4.4.0.12,5.17,1()]-3-十 ’ 烯、 ^ 二甲醇八氫萘、 乙基四環十二烯、 6 -亞乙基-2-四環十_*嫌、 三甲醇八氫萘、 五環[8.4.0.12’5.19’12.08’13]-3-十六烯、 -12- (9) (9)200804063 七環[8.7.0.13,6.11(),17.112,15.02,7.011’16]-4-二十烯、 七環^^.。」4,7」11,18」13,16^3,8^12,17]」-:^——烯、 5-亞乙基雙環[2·2·1]庚-2-烯、 8 -亞乙基四環[4.4.0.1 2’5.17’1G]-3-十二烯、 5-苯基雙環[2·2·1]庚-2-烯、 8-苯基四環[4.4·0.12,5·17,1()]·3-十二烯、 5-氟雙環[2.2.1]庚-2-烯、 5-氟甲基雙環[2.2.1]庚-2-烯、 5-三氟甲基雙環[2.2.1]庚-2-烯、 5-五氟乙基雙環[2.2.1]庚-2-烯、 5.5- 二氟雙環[2·2.1]庚-2-烯、 5.6- 二氟雙環[2.2.1]庚-2-烯、 5.5- 雙(三氟甲基)雙環[2·2·1]庚-2-烯、 5.6- 雙(三氟甲基)雙環[2.2.1]庚-2-烯、 5-甲基-5-三氟甲基雙環[2.2.1]庚-2-烯、 5.5.6- 三氟雙環[2·2·1]庚-2-烯、 5,5,6·三(氟甲基)雙環[2.2.1]庚-2-烯、 5.5.6.6- 四氟雙環[2.2.1]庚-2-烯、 5.5.6.6- 四(三氟甲基)雙環[2.2·1]庚-2-烯、 5,5-二氟-6,6-雙(三氟甲基)雙環[2.2.1]庚-2-烯、 5,6-二氟-5,6-雙(三氟甲基)雙環[2.2.1]庚-2-烯、 5.5.6- 三氟-5-三氟甲基雙環[2·2·1]庚-2-烯、 5-氟-5-五氟乙基-6,6-雙(三氟甲基)雙環[2.2.1]庚-2 烯 -13- 200804063 (10) 5,6-二氟-5-七氟異丙基-6-三氟甲基雙環[2.2.1]庚-2- 烯、 5-氯·5,6,6-三氟雙環[2.2.1]庚-2-烯、 5,6-二氯-5,6-雙(三氟甲基)雙環[2.2.1]庚-2-烯、 5,5,6-三氟-6-三氟甲氧基雙環[2.2.1]庚-2-烯、 5,5,6-三氟-6-七氟丙氧基雙環[2·2·1]庚-2-烯、 8-氟四環[4.4.0.12’5.17’1()]-3-十二烯、8-氟甲基四環 [4·4·0·12’5·17’1()]-3-十二烯、 8-二氟甲基四環[4 ·4·0.1 υ.Γ,1 G]· 3-十二烯、 8_ 三氟甲基四環[4.4·0.12,5·17,1()]-3-十二烯、 8-五氟乙基四環[4.4 · 0.1 2,5.1 7,1G]-3-十二烯、 8.8- 二氟四環[4.4 ·0.1 2’5·:!7,1 °]-3-十二烯、 8.9- 二氟四環[4·4.0·12,5.17,1()]·3-十二烯、 8.8- 雙(三氟甲基)四環[4.4.0.12,5.17,1()]-3-十二烯、 8,9-雙(三氟甲基)四環[4.4.0. I2,5」7,1 g]-3·十二烯、 8-甲基-8-三氟甲基四環[4.4.0.12,5.17,1()]-3-十二烯、 8.8.9- 三氟四環[4.4.0.12,5.17,1()]-3-十二烯、 8,859-三(三氟甲基)四環[4.4.0.12,5.17,1()]-3-十二烯、 8.8.9.9- 四氟四環[4.4.0.12,5·l7,1G]-3-十二烯、 8,8,9,9-四(三氟甲基)四環[4·4.0· I2,5·!7,10]· 3·十二烯、 8.8- 二氟-9,9-雙(三氟甲基)四環[4.4.0.12,5.17,1()]-3-十 二烯、 8.9- 二氟-8,9-雙(三氟甲基)四環[4.4.0.12,5.17,1()]-3-十 二烯、 -14- 200804063 (11) 8.8.9- 三氟-9-三氟甲基四環[4.4.0.12,5.l7,1G]-3-十二 烯、 8.8.9- 三氟-9-三氟甲氧基四環[4.4.0.12,5.17,1()]-3-十 二烯、 8.8.9- 三氟-9-五氟丙氧基四環[4·4·0·12,5.17,1ϋ]-3- + 二烯、(In the formula (2), the definitions of R1 to R4 are the same as those in the above formula (1)). [Specific monomer] As a preferred specific monomer, for example, in the above formula (1), ... and R3 are a hydrogen atom or a hydrocarbon group having a carbon number of 1 to 1 Å, and r4 is a hydrogen atom or a monovalent organic group, R2 And at least one of R4 represents a hydrogen atom and a polar group other than a hydrocarbon group, m is an integer of 0 to 3, P is an integer of 0 to 3, and 値 of m + p is 0 -10- 200804063 (7) 〜4, more The ideal is 〇~2, especially ideally 1. Further, the specific monomer having a polar group represented by the following formula (3) in the specific monomer has a high glass transition temperature (hereinafter also referred to as "Tg") and low hygroscopicity. The point of the cyclic olefin-based thermoplastic resin is suitable. -(CH2)nCOOR5 (3) (wherein R5 represents a hydrocarbon group having a carbon number of 1 to 12' η is an integer of 0 to 5). In the above formula (3), R5 is preferably an alkyl group. Further, the smaller the enthalpy of η, the higher the Tg of the obtained cyclic olefin-based thermoplastic resin, and more preferably η is a specific monomer of ruthenium, which is preferable because it is easily synthesized. Further, in the above formula (1), R1 and R3 are preferably an alkyl group, more preferably a fluorenyl group having 1 to 4 carbon atoms, more preferably a group having 1 to 2 carbon atoms, and particularly preferably a methyl group. Further, the carbon atom to which the alkyl group is bonded to the polar group represented by the above formula (3) is preferably bonded to the same carbon atom. Further, in the above formula (1), a specific monomer having m of 1 is preferable from the viewpoint of obtaining a thermoplastic resin composition having a higher Tg. Specific examples of the specific monomer represented by the above formula (1) include, for example, bicyclo [2·2·1]hept-2-ene, tricyclo[5·2·1·02'6]-8-nonene, Tetracycline [4.4·0·12,5·17,1()]-3-dodecene, pentacyclic [6·5·1.13,6.02,7·09,13]-4-pentadecene, five rings [7.4.0.12, 5.19, 12.〇8,13]-3-pentadecene, -11 - 200804063 (8) Tricyclo[4·4·0.12,5]-3-undecene, 5-methyl Bicyclo[2.2.1]hept-2-ene, 5-ethylbicyclo[2·2·1]hept-2-ene, 5-methoxycarbonylbicyclo[2.2.1]hept-2-ene, 5- Methyl-5-methoxycarbonylbicyclo[2.2.1]hept-2-ene, 9.5-cyanobicyclo[2·2·1]hept-2-ene, 8-methoxycarbonyltetracyclo[4.4 .0.12,5.17'1()]-3-dodecene, _8-ethoxycarbonyltetracyclo[4.4.0.12,5.17,1()]-3-dodecene, 8-n-propoxycarbonyl Tetracyclo[4.4.0.12, 5.17,1()]-3-dodecene, 8-isopropoxycarbonyltetracyclo[4.4.0. I2'5.]7'1 G]-3-dodecene , 8-n-butoxycarbonyltetracyclo[4.4.0.12'5·Γ'1()]-3-dodecene, 8-methyl-8-methoxycarbonyltetracyclo[4.4.0.12'5.17' 1()]-3-dodecene, 8-methyl-8-ethoxycarbonyltetracyclo[4.4.0.12'5"7,1 G]-3-dodecene, 8 -Methyl-8-n-propoxycarbonyltetracyclo[HO.] 2,5·;! 7,10]-]-decene, φ 8-methyl-8-isopropoxycarbonyltetracyclo [4.4 ··········· , ^ Dimethyl octahydronaphthalene, ethyl tetracyclododecene, 6 -ethylidene-2-tetracyclotetradecyl, trimethyl octahydronaphthalene, five rings [8.4.0.12'5.19'12.08'13] -3-hexadecene, -12-(9) (9) 200804063 Heptacyclo[8.7.0.13, 6.11(), 17.112, 15.02, 7.011'16]-4-hexadecene, heptacyclic ^^. "4,7"11,18"13,16^3,8^12,17]"-:^-ene, 5-ethylenebicyclo[2·2·1]hept-2-ene, 8 - Ethylene tetracyclo[4.4.0.1 2'5.17'1G]-3-dodecene, 5-phenylbicyclo[2·2·1]hept-2-ene, 8-phenyltetracyclo[4.4.0.12 ,5·17,1()]·3-dodecene, 5-fluorobicyclo[2.2.1]hept-2-ene, 5-fluoromethylbicyclo[2.2.1]hept-2-ene, 5- Trifluoromethylbicyclo[2.2.1]hept-2-ene, 5-pentafluoroethylbicyclo[2.2.1]hept-2-ene, 5.5-difluorobicyclo[2.2.1]hept-2-ene, 5.6-Difluorobicyclo[2.2.1]hept-2-ene, 5.5-bis(trifluoromethyl)bicyclo[2·2·1]hept-2-ene, 5.6-bis(trifluoromethyl)bicyclo[ 2.2.1]hept-2-ene, 5-methyl-5-trifluoromethylbicyclo[2.2.1]hept-2-ene, 5.5.6-trifluorobicyclo[2·2·1]hept-2 - alkene, 5,5,6·tris(fluoromethyl)bicyclo[2.2.1]hept-2-ene, 5.5.6.6-tetrafluorobicyclo[2.2.1]hept-2-ene, 5.5.6.6- (Trifluoromethyl)bicyclo[2.2·1]hept-2-ene, 5,5-difluoro-6,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5, 6-Difluoro-5,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5.5.6-trifluoro-5-trifluoromethylbicyclo[2·2·1]g -2-ene, 5- 5-5-pentafluoroethyl-6,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene-13- 200804063 (10) 5,6-difluoro-5-heptafluoroisopropyl -6-trifluoromethylbicyclo[2.2.1]hept-2-ene, 5-chloro-5,6,6-trifluorobicyclo[2.2.1]hept-2-ene, 5,6-dichloro- 5,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5,5,6-trifluoro-6-trifluoromethoxybicyclo[2.2.1]hept-2-ene , 5,5,6-trifluoro-6-heptafluoropropoxybicyclo[2·2·1]hept-2-ene, 8-fluorotetracyclo[4.4.0.12'5.17'1()]-3- Decadiene, 8-fluoromethyltetracyclo[4·4·0·12'5·17'1()]-3-dodecene, 8-difluoromethyltetracyclo[4 ·4·0.1 υ .Γ,1 G]· 3-dodecene, 8_trifluoromethyltetracyclo[4.4·0.12,5·17,1()]-3-dodecene, 8-pentafluoroethyltetracycline [4.4 · 0.1 2,5.1 7,1G]-3-dodecene, 8.8-difluorotetracyclo[4.4 ·0.1 2'5·:!7,1 °]-3-dodecene, 8.9-difluorotetracycline [4·4.0·12, 5.17,1()]·3-dodecene, 8.8-bis(trifluoromethyl)tetracyclo[4.4.0.12, 5.17,1()]-3-dodecene, 8 ,9-bis(trifluoromethyl)tetracyclo[4.4.0. I2,5"7,1 g]-3.dodecene, 8-methyl-8-trifluoromethyltetracyclo[4.4.0.12 , 5.17, 1()]-3-12 8.8.9-Trifluorotetracyclo[4.4.0.12,5.17,1()]-3-dodecene, 8,859-tris(trifluoromethyl)tetracyclo[4.4.0.12,5.17,1()]- 3-dodecene, 8.8.9.9-tetrafluorotetracyclo[4.4.0.12,5·l7,1G]-3-dodecene, 8,8,9,9-tetra(trifluoromethyl)tetracyclo[ 4·4.0· I2,5·!7,10]·3·Dodecene, 8.8-difluoro-9,9-bis(trifluoromethyl)tetracyclo[4.4.0.12, 5.17,1()]- 3-dodecene, 8.9-difluoro-8,9-bis(trifluoromethyl)tetracyclo[4.4.0.12, 5.17,1()]-3-dodecene, -14- 200804063 (11) 8.8 .9-Trifluoro-9-trifluoromethyltetracyclo[4.4.0.12,5.l7,1G]-3-dodecene, 8.8.9-trifluoro-9-trifluoromethoxytetracyclo [4.4 .0.12,5.17,1()]-3-dodecene, 8.8.9-trifluoro-9-pentafluoropropoxytetracyclo[4·4·0·12,5.17,1ϋ]-3- + Alkene,

8-氟-8-五氟乙基-9,9-雙(三氟甲基)四環[4·4.0·l2,5.Γ,1()]-3-十二烯、 8.9- 二氟-8-七氟異丙基-9-三氟甲基四環[4.4.0.12,5.l7,1()]-3-十二烯、 8-氯-8,9,9-三氟四環[4_4.0.12,5.17,1()]-3-十二烯、 8.9- 二氯-8,9-雙(三氟甲基)四環[4.4.0.12,5.17,1()]-3-十 二烯、 8-(2,2,2-三氟乙氧基羰基)四環[4.4.0.12,5.17,1()]-3-十 二烯、 8-甲基-8-(2,2,2-三氟乙氧基羰基)四環[4.4.0.12,5.17,1()]-3- 十二烯等。 這些特定單體中,以8-甲基-8-甲氧基羰基四環 [4.4.0.12,5.17’1()]-3-十二烯、8-亞乙基四環[4.4.0.12,5.17,1()]-3-十二烯、8-乙基四環[mi2’5·;!7’1”-]-十二烯、五環 [7.4.0.12’5.19’12.08’13]-3-十五烯,因可得具有優異的耐熱 性之環狀烯烴系樹脂的點,所以較理想。 [共聚合性環狀單體] -15- 200804063 (12) 作爲用以得到特定開環共聚合物之共聚合性環狀單體 ,使用碳數4〜20,特別是5〜12的環狀烯烴較理想,作爲 其具體例,例如環丁烯、環戊烯、環庚烯、環辛烯、三環 [5·2·1·02’6]-3-癸烯、5-亞乙基-2-冰片烯、二環戊二烯等 〇 [含不飽和雙鍵的化合物] φ 作爲用以得到特定飽和共聚合物之含有不飽和雙鍵的 化合物,可使用聚丁二烯、聚異戊二烯、苯乙烯-丁二烯 共聚合物、乙烯-非共軛二烯共聚合物、聚冰片烯等主鏈 上含有碳-碳雙鍵的不飽和烴系聚合物。 特定單體與共聚合性環狀單體或含有不飽和雙鍵的化 合物之使用比例,係特定單體:共聚合性環狀單體或含有 不飽和雙鍵的化合物,以重量比爲100 : 0〜5 0 : 5 0較理想 ,更理想爲100: 0〜60: 40。 φ 於共聚合性環狀單體或含有不飽和雙鍵的化合物的使 用比例太高的情況下,所得的共聚合物的Tg低,結果因 樹脂的耐熱性低,難以得到耐熱性高的薄膜。 " [開環聚合觸媒] 特定單體的開環聚合反應係在複分解觸媒的存在下進 行。該複分解觸媒係選自鎢化合物、鉬化合物以及銶化合 物中至少1種金屬化合物(以下稱爲「(a)成分」),與從週 期表第1族元素(例如Li、Na、K等)、第2族元素(如Mg、 -16- 200804063 (13)8-fluoro-8-pentafluoroethyl-9,9-bis(trifluoromethyl)tetracyclo[4·4.0·l2,5.Γ,1()]-3-dodecene, 8.9-difluoro -8-heptafluoroisopropyl-9-trifluoromethyltetracyclo[4.4.0.12,5.l7,1()]-3-dodecene, 8-chloro-8,9,9-trifluorotetra Ring [4_4.0.12, 5.17,1()]-3-dodecene, 8.9-dichloro-8,9-bis(trifluoromethyl)tetracyclo[4.4.0.12, 5.17,1()]-3 -dodecene, 8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.12, 5.17,1()]-3-dodecene, 8-methyl-8-(2 , 2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.12, 5.17,1()]-3-decadiene, and the like. Among these specific monomers, 8-methyl-8-methoxycarbonyltetracyclo[4.4.0.12, 5.17'1()]-3-dodecene, 8-ethylenetetracyclo[4.4.0.12, 5.17,1()]-3-dodecene, 8-ethyltetracyclo[mi2'5·;!7'1"-]-dodecene, pentacyclic [7.4.0.12'5.19'12.08'13] -3-pentadecene is preferred because it has a point of a cyclic olefin resin having excellent heat resistance. [Copolymerizable cyclic monomer] -15- 200804063 (12) The copolymerizable cyclic monomer of the cyclic copolymer is preferably a cyclic olefin having 4 to 20 carbon atoms, particularly 5 to 12 carbon atoms, and specific examples thereof include, for example, cyclobutene, cyclopentene, cycloheptene, and the like. Cyclooctene, tricyclo[5·2·1·02'6]-3-decene, 5-ethylidene-2-bornene, dicyclopentadiene, etc. [compounds containing unsaturated double bonds] φ As a compound containing an unsaturated double bond for obtaining a specific saturated copolymer, a polybutadiene, a polyisoprene, a styrene-butadiene copolymer, or an ethylene-nonconjugated diene may be used. An unsaturated hydrocarbon-based polymer having a carbon-carbon double bond in a main chain such as a polymer or a polybornene. The ratio of use to the copolymerizable cyclic monomer or the compound containing an unsaturated double bond is a specific monomer: a copolymerizable cyclic monomer or a compound containing an unsaturated double bond in a weight ratio of 100:0 to 5 0 : 5 0 is more desirable, more preferably 100: 0 to 60: 40. φ When the ratio of use of the copolymerizable cyclic monomer or the compound containing an unsaturated double bond is too high, the obtained copolymer When the Tg is low, the heat resistance of the resin is low, and it is difficult to obtain a film having high heat resistance. " [ Ring-opening polymerization catalyst] The ring-opening polymerization reaction of a specific monomer is carried out in the presence of a metathesis catalyst. It is selected from at least one metal compound (hereinafter referred to as "(a) component)) of a tungsten compound, a molybdenum compound, and a ruthenium compound, and a group 1 element (for example, Li, Na, K, etc.) and a group 2 from the periodic table. Elements (eg Mg, -16- 200804063 (13)

Ca等)、第12族元素(如Zn、Cd、Hg等)、第13族元素(如 B、A1等)、第4族元素(如Ti、Ζι:等)或第14族元素(如Si 、Sn、Pb等)的化合物,至少具有1個該元素-碳鍵結或該 元素-氫鍵結者當中選擇至少1種化合物(以下稱爲「(b)成 ^ 分」)的組合所構成者,爲了提高觸媒活性,也可含有添 , 加劑(以下稱爲「(e)成分」)。 作爲構成上述(a)成分的較合適的金屬化合物的具體 0 例,可例如WC16、M〇Cl5、ReOCl3等日本公開專利特開平 1 -2405 1 7號公報所記載之金屬化合物。 作爲構成上述(b)成分的化合物的具體例,例如11-C4H9Li、(C2H5)3A1、(C2H5)2A1C1、(C2H5)15A1C115、 (C2H5)A1C12、甲基鋁氧烷(methyl alumoxane)、LiH 等曰 本公開專利特開平1 -2405 1 7號公報所記載之化合物。 作爲上述(c)成分,可使用醇類、醛類、酮類、胺類 等較合適,其他可使用日本公開專利特開平1 -2405 1 7號公 應 報所示的化合物。 [氫化] 作爲本發明所使用的環狀烯烴系樹脂,除上述特定( 共)開環聚合物以及特定的飽和共聚合物外,可使用對特 定(共)開環聚合物加氫所得之氫化(共)聚合物,以及將特 疋(共)開環聚合物藉由夫-夸反應(F r i e d e 1 - C r a f t s)反應環化 後將其氫化所得的氫化(共)聚合物。 如此的氫化(共)聚合物,因具有優異的熱安定性,進 _ 17 - 200804063 (14) 行成形加工時、使用作爲製品時,藉由加熱可防止其特性 的劣化。 此處,氫化(共)聚合物之氫添加率,通常爲5 0 %以上 ,較理想爲70%以上,更理想爲90%以上,又更理想爲 95%以上,特別理想爲97%以上。 本發明所使用的環狀烯烴系樹脂,於3 (TC的三氯甲烷 中測定的特性黏度(η inh)爲0.2〜5.0 dl/g較理想。 而且,環狀烯烴系樹脂的平均分子量,以凝膠滲透層 析法(GPC)測定之換算聚苯乙烯的數量平均分子量(Mn)爲 8,000〜100,000,重量平均分子量(Mw)爲20,000〜300,000 的範圍者較理想。Ca, etc., Group 12 elements (such as Zn, Cd, Hg, etc.), Group 13 elements (such as B, A1, etc.), Group 4 elements (such as Ti, Ζι:, etc.) or Group 14 elements (such as Si) a compound of at least one of the element-carbon bond or the element-hydrogen bond selected from at least one compound (hereinafter referred to as "(b)") In order to increase the activity of the catalyst, an additive or an additive (hereinafter referred to as "(e) component") may be contained. Specific examples of the suitable metal compound constituting the component (a) include, for example, WC16, M〇Cl5, and ReOCl3, and the metal compounds described in Japanese Laid-Open Patent Publication No. Hei No. Hei. Specific examples of the compound constituting the component (b) include, for example, 11-C4H9Li, (C2H5)3A1, (C2H5)2A1C1, (C2H5)15A1C115, (C2H5)A1C12, methyl alumoxane, LiH, and the like. The compound described in Japanese Laid-Open Patent Publication No. Hei No. Hei. As the component (c), an alcohol, an aldehyde, a ketone, an amine or the like can be used, and other compounds can be used as disclosed in Japanese Laid-Open Patent Publication No. Hei No. Hei. [Hydrogenation] As the cyclic olefin-based resin used in the present invention, in addition to the above specific (co)ring-opening polymer and a specific saturated copolymer, hydrogenation obtained by hydrogenating a specific (co) ring-opening polymer can be used. a (co)polymer, and a hydrogenated (co)polymer obtained by hydrogenating a special (co) open-loop polymer by cyclization of a Friedel-Crafts reaction. Such a hydrogenated (co)polymer has excellent thermal stability. When it is used as a product in the forming process, it is prevented from deteriorating its properties by heating. Here, the hydrogen addition ratio of the hydrogenated (co)polymer is usually 50% or more, more preferably 70% or more, still more preferably 90% or more, still more preferably 95% or more, and particularly preferably 97% or more. The cyclic olefin resin used in the present invention has an intrinsic viscosity (η inh) measured in 3 (TC chloroform) of preferably 0.2 to 5.0 dl/g. Further, the average molecular weight of the cyclic olefin resin is The number average molecular weight (Mn) of the converted polystyrene measured by gel permeation chromatography (GPC) is preferably 8,000 to 100,000, and the weight average molecular weight (Mw) is preferably in the range of 20,000 to 300,000.

再者,環狀烯烴系樹脂的域克(Vicat)軟化點爲110°C 以上較理想。 而且,本發明所使用之環狀烯烴系樹脂薄膜,可由上 述含有環狀烯烴系樹脂的樹脂組成物形成。於樹脂組成物 ,除環狀烯烴系樹脂以外,可調配環狀烯烴系樹脂以外的 樹脂成分、安定劑、加工性提升劑等可調配於樹脂中的各 種添加劑。 光學薄膜的製造方法 關於本發明的光學薄膜的製造方法,係將上述環狀烯 烴系樹脂製膜成薄膜狀,通常爲連續製膜的長薄膜,較理 想爲長度方向的長度爲50m以上的薄膜,捲取成滾筒狀的 薄膜滾筒的形態。 -18- 200804063 (15) 作爲將環狀烯烴系樹脂製膜成薄膜狀的方法,無特別 限制,例如熔融擠出法等的熔融成形法、或溶液流鑄法( 溶劑鑄膜法)較理想。於任一種情況,直到薄膜捲取成滾 筒狀爲止的步驟中,具有在薄膜(熔融擠出法的情況下爲 環狀烯烴系樹脂本身,溶液流鑄法的情況下爲含有環狀烯 " 烴系樹脂與有機溶劑的薄膜狀組成物)的Tg-30°C〜Tg + 20 °c的溫度下,施以1〜30 kgf/cm2應力的步驟。藉由進行該 φ 步驟,光線波長5 5 0 nm之薄膜面內的相位差爲20 nm以上 3 0 nm以下,R0的不均与在±10%以內,且薄膜面內的顯 示最大折射率的方向與薄膜長度的方向所成的角度的最大 値爲0°〜10° ,可簡易地得到光學波紋(MURA)少的光學 薄膜。 [熔融擠出法] 作爲熔融擠出法,無特別限制,例如使用習知的1軸 式擠出機或2軸式擠出機作爲熔融擠出機,使作爲成形樹 脂材料的環狀烯烴系樹脂熔融,將該熔融狀態的環狀烯烴 系樹脂(以下亦稱爲「熔融樹脂」)以齒輪泵定量地計量, 從具有狹縫狀的出口之模頭擠出的方法。 而且,於擠出機’具備聚合物過濾器較理想,以除去 由齒輪泵所定量的成形樹脂材料中的異物、熔融擠出處理 中所生成的燒焦物、凝膠等的夾雜物。 此處’作爲擠出機’ L / D爲2 8〜4 0者較理想,而且其 螺桿直徑,雖因擠出量而異,通常爲30〜125 mm。於螺 -19- 200804063 (16) 桿直徑未達30 mm的情況,計量安定性、薄膜生產性恐有 變低之虞,另一方面,於螺桿直徑超過1 2 5 m m的情況, 因計量的熔融樹脂滯留而恐會引起熱劣化的發生。 作爲齒輪泵,由於使熔融樹脂平滑地排出,適合使用 外潤式者。作爲模頭,通常使用T型模頭。作爲T型模 ' 頭,例如衣架式模頭、魚尾狀模頭等。這些中,以衣架式 模頭較理想。而且,作爲歧管,雖無特別限制,從抑制成 g 形樹脂材料的熱劣化的觀點,適合使用具有難以產生滯留 的構造者。 作爲聚合物過瀘器,由於可抑制熔融樹脂滯留,適合 使用葉盤狀過濾器。而且,葉盤狀過濾器的過濾精度,通 常爲20 μιη以下,較理想爲10 μιη以下。過濾精度超過20 μιη的情況下,夾雜物擠過葉盤狀過濾器,恐會在所得的 特定層合體上產生黑色缺陷等的外觀不良。 從模頭擠出的薄膜狀樹脂,通常壓黏於基材上藉由冷 卻而薄膜化。作爲基材’適合使用金屬製浪輪或皮帶狀基 材、表面包覆氧化鋁、氧化鉻等陶瓷之滾輪狀的基材。作 爲該薄膜化的方法,例如夾輪方式、施以靜電的方式、空 氣刀方式、壓延方式、單面皮帶方式、兩面皮帶方式、3 ' 滾輪方式等,於製造光學扭曲少的薄膜,適合使用3滾輪 方式、單面皮帶方式。於單面皮帶方式,其中使用所謂套 筒(s 1 e e v e)式的薄膜製造裝置較理想。例如於模頭吐出口 的下方配置鏡面滾輪與金屬皮帶,配置剝離滾輪,使其與 該鏡面滾輪並行排列之薄膜製造裝置。上述金屬皮帶,藉 -20- 200804063 (17) 由連接其內面所設置之2個保持滾輪,保持在張力作 狀態下。由吐出口吐出之樹脂,通過上述鏡面滾輪及 皮帶而被挾壓,轉印於鏡面滾輪,冷卻後,藉由剝離 剝離,而薄膜化。 於本發明的製造方法1,以熔融擠出法,從基材 薄膜至捲取成滾筒狀爲止之任一步驟中,具有在環狀 系樹脂的 Tg-30 °C〜Tg + 20 °C的溫度下,施以1 kgf/cm2應力的步驟。較理想爲從基材剝離薄膜時, 狀烯烴系樹脂的Tg-30°C〜Tg + 20°C的溫度下,施以1 kgf/cm2應力從基材剝離。該溫度條件,較理想爲Tg. 〜Tg+10°C,更理想爲Tg-10°C〜Tg + 5°C,應力較理想ί 3 0 kgf/cm2,更理想爲 10〜20 kgf/cm2。 [溶液流鑄法] 作爲溶液流鑄法(溶劑鑄膜法),例如使環狀烯烴 脂溶解或分散於有機溶劑,成爲適當濃度的溶液,流 塗佈於適當的基材上,使其乾燥後從基材剝離的方法 環狀烯烴系樹脂溶解或分散於溶劑時,該樹脂的 ,通常爲〇. 1〜9 0重量%,較理想爲ί〜5 〇重量%,更 爲10〜35重量%。該樹脂的濃度未達上述時,難以確 膜的厚度。而且,伴隨溶劑的蒸發而產生氣泡等,產 以得到薄膜表面平滑性等的問題。另一方面,若超過 濃度,溶液黏度變得過高,所得的光學用薄膜的厚度 面變得難以均勻,故不理想。Further, the cyclic olefin resin preferably has a Vicat softening point of 110 ° C or more. Further, the cyclic olefin-based resin film used in the present invention can be formed from the above-described resin composition containing a cyclic olefin resin. In the resin composition, various additives other than the cyclic olefin resin, such as a resin component other than the cyclic olefin resin, a stabilizer, and a processability enhancer, which can be blended in the resin, can be added. In the method for producing an optical film of the present invention, the cyclic olefin-based resin is formed into a film, and is usually a long film which is continuously formed into a film, and is preferably a film having a length of 50 m or more in the longitudinal direction. The film is taken up in the form of a roll-shaped film roll. -18- 200804063 (15) The method of forming a film of a cyclic olefin resin into a film is not particularly limited, and for example, a melt molding method such as a melt extrusion method or a solution casting method (solvent casting method) is preferable. . In either case, the film is obtained in the step of winding the film into a roll shape (in the case of the melt extrusion method, the cyclic olefin resin itself, and in the case of the solution casting method, the cyclic olefin is included). A step of applying a stress of 1 to 30 kgf/cm 2 at a temperature of Tg-30 ° C to Tg + 20 ° C of the hydrocarbon-based resin and the film-like composition of the organic solvent. By performing the φ step, the phase difference in the plane of the light having a wavelength of 550 nm is 20 nm or more and 30 nm or less, the unevenness of R0 is within ±10%, and the maximum refractive index is displayed in the plane of the film. The maximum angle of the angle between the direction and the direction of the film length is 0° to 10°, and an optical film having less optical corrugation (MURA) can be easily obtained. [Melt extrusion method] The melt extrusion method is not particularly limited. For example, a conventional one-axis extruder or a two-axis extruder is used as a melt extruder to form a cyclic olefin system as a molding resin material. The resin is melted, and the molten olefin-based resin (hereinafter also referred to as "molten resin") is quantitatively measured by a gear pump and extruded from a die having a slit-like outlet. Further, it is preferable that the extruder is provided with a polymer filter to remove foreign matter in the molded resin material quantified by the gear pump, or inclusions such as char, gel, or the like generated in the melt extrusion process. Here, it is preferable that the extruder L / D is 2 8 to 40, and the screw diameter thereof varies depending on the amount of extrusion, and is usually 30 to 125 mm.于螺-19- 200804063 (16) When the rod diameter is less than 30 mm, the measurement stability and film productivity may become lower. On the other hand, when the screw diameter exceeds 1 25 mm, due to the measurement The molten resin is retained and may cause thermal deterioration to occur. As the gear pump, since the molten resin is smoothly discharged, it is suitable to use an external type. As the die, a T-die is usually used. As the T-die 'head, for example, a hanger type die, a fishtail die, and the like. Among these, a coat hanger type die is preferred. Further, the manifold is not particularly limited, and from the viewpoint of suppressing thermal deterioration of the g-shaped resin material, it is suitable to use a structure having difficulty in occurrence of retention. As the polymer filter, since the retention of the molten resin can be suppressed, a leaf disc filter is suitably used. Further, the filtration accuracy of the leaf disc filter is usually 20 μm or less, preferably 10 μm or less. When the filtration accuracy exceeds 20 μm, the inclusions are pushed through the leaf disc filter, which may cause appearance defects such as black defects on the obtained specific laminate. The film-like resin extruded from the die is usually pressed against the substrate to be thinned by cooling. As the substrate, a metal-made rotor or belt-shaped substrate or a roll-shaped substrate coated with a ceramic such as alumina or chrome oxide is suitably used. As a method of thinning, for example, a pinch type, an electrostatic method, an air knife method, a rolling method, a single-sided belt method, a double-sided belt method, a 3' roller method, etc., are used for producing a film having less optical distortion. 3 roller mode, single-sided belt mode. In the one-side belt type, a film manufacturing apparatus using a so-called sleeve (s 1 e e v e) type is preferable. For example, a mirror roller and a metal belt are disposed below the die discharge port, and a peeling roller is disposed to be arranged in parallel with the mirror roller. The above metal belt, by -20-200804063 (17), is held in tension by two holding rollers connected to the inner surface thereof. The resin discharged from the discharge port is pressed by the mirror roller and the belt, transferred to a mirror roller, cooled, and then peeled off by peeling to form a film. In the production method 1 of the present invention, in the step of melt-extruding from the base film to the winding into a roll, the ring-shaped resin has a Tg of 30 ° C to Tg + 20 ° C. At a temperature, a step of applying 1 kgf/cm2 of stress is applied. It is preferred that when the film is peeled off from the substrate, the olefin-based resin is peeled off from the substrate at a temperature of Tg-30 ° C to Tg + 20 ° C at a temperature of 1 kgf/cm 2 . The temperature condition is preferably Tg. to Tg + 10 ° C, more preferably Tg - 10 ° C to Tg + 5 ° C, and the stress is preferably ί 3 0 kgf / cm 2 , more preferably 10 to 20 kgf / cm 2 . [Solution Casting Method] As a solution casting method (solvent casting method), for example, a cyclic olefin resin is dissolved or dispersed in an organic solvent to form a solution having an appropriate concentration, and the solution is applied onto a suitable substrate to be dried. After the cyclic olefin-based resin is dissolved or dispersed in a solvent, the resin is usually 〇. 1 to 90% by weight, preferably ί 5 〇 by weight, more preferably 10 to 35 by weight. %. When the concentration of the resin is less than the above, it is difficult to confirm the thickness of the film. Further, bubbles or the like are generated accompanying evaporation of the solvent, thereby producing a problem such as smoothness of the surface of the film. On the other hand, when the concentration is exceeded, the viscosity of the solution becomes too high, and the thickness of the obtained optical film becomes difficult to be uniform, which is not preferable.

用的 金屬 滾輪 剝離 烯烴 〜30 在環 〜30 2 0 °C 系樹 鑄或 〇 濃度 理想 保薄 生難 上述 、表 -21 - 200804063 (18) 而且,室溫下上述溶液的黏度,通常爲1〜1,000,000 (mPa.s) ’較理想爲1〇〜l〇〇,〇〇〇(mpa.s),更理想爲ι〇〇〜 100,000(mPa.s) ’ 特別理想爲 1,〇〇〇 〜i〇,〇〇〇(mPa.s)。 此處所使用的溶劑,例如苯、甲苯、二甲苯等的芳香 族系溶劑、甲基賽路蘇(methyl cellosolve)、乙基賽路蘇 、:I-甲氧基-2丙醇等的賽路蘇系溶劑、二丙酮醇、丙酮、 環己酮、甲基乙基酮、4-甲基-2-戊酮、環己酮、乙基環 己酮、1,2-二甲基環己酮等酮系溶劑、乳酸甲酯、乳酸乙 酯等酯系溶劑、2,2,3,3-四氟-1-丙醇、二氯甲烷、三氯甲 烷等含氯溶劑、四氫呋喃、二噁烷等醚系溶劑、1 -戊醇、 1-丁醇等醇系溶劑。 而且,上述以外,若使用SP値(溶解度參數)通常爲 10〜30(MPa1/2),較理想爲10〜25(MPa1/2),更理想爲15 〜25 (MPa1/2),特別理想爲1 5〜20 (MPa1/2)的範圍的溶劑 ,可得表面均勻性與光學特性良好的薄膜。 上述溶劑可單獨或合倂2種以上使用。於倂用2種以上 的情況,作爲混合物的s p値’可從其重量比求得’例如 於2種混合物的情況,各溶劑的重量分率分別爲w 1、w 2 ,SP値分別爲SP1、SP2之混合溶劑的SP値可由下述式 SP 値=W1.SP1+W2.SP2 計算的値求得。 於環狀烯烴系樹脂溶液的調製’環狀儲煙系樹脂以溶 劑溶解的情況下的溫度,可在室溫下,也可在局溫。藉由 -22- 200804063 (19) 充分地攪拌,可得均勻的溶液。而且,依據需要而著色的 情況下,可適當地添加染料、顏料的著色劑於溶液中。 而且,爲了提高薄膜的表面平滑性,也可添加調平劑 (leveling agent)。可使用一般的任意調平劑,例如可使用 氟系非離子界面活性劑、特殊丙烯酸酯系調平劑、矽氧系 調平劑等。 作爲藉由溶液流録法製造本發明所使用的薄膜之方法 ,一般例如將上述溶液,使用模頭、塗佈機,塗佈於金屬 鼓(鑄模鼓)、鐵皮帶、聚四氟乙烯製皮帶等的皮帶、聚對 苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)等的聚酯 薄膜(基膜)等的基材上,然後乾燥·除去溶劑,從基材剝離 之方法。於本發明,從基材剝離前,不完全除去溶劑,將 含有樹脂與溶劑的薄膜狀組成物從基材剝離,再使其乾燥 除去溶劑,成爲光學薄膜較理想。該薄膜狀組成物,含有 5〜3 0重量%,較理想爲5〜2 0重量%的溶劑之狀態下從基 材剝離較理想。而且,使用噴塗、刷子、滾輪、旋轉塗佈 、浸泡等手段,將樹脂溶液塗佈於基材,然後乾燥.除去 溶劑,從基材剝離也可以製造。而且,藉由反覆塗佈也可 控制厚度、表面平滑性等。 而且,使用聚酯薄膜等的基膜作爲基材的情況下,也 可使用表面處理過的薄膜。作爲表面處理的方法,例如 一般親水化處理的方法,例如將丙烯酸酯系樹脂、含有磺 酸鹽基的樹脂藉由塗佈或層合而進行層合的方法,或藉由 電暈放電處理等提高薄膜表面的親水性的方法等。於本發 -23- 200804063 (20) 明,作爲基材,使用鑄模鼓、皮帶或基膜較理想。 而且,對於在基材上或從基材剝離後的薄膜狀組成物 的乾燥(除去溶劑)步驟,無特別限制,可使用一般的方法 ,例如可以利用隔著複數滾輪,使其通過乾燥爐中之方法 等實施,乾燥步驟中若伴隨溶劑的蒸發而產生氣泡時,因 " 薄膜的特性顯著降低,爲了避免該情況,乾燥步驟係爲2 段以上的複數步驟,控制各步驟的溫度或風量較理想。 φ 最後所得的光學薄膜中殘留的溶劑量,通常爲1 〇重量 %以下,較理想爲5重量%以下,更理想爲1重量%以下, 特別理想爲0.5重量%以下。此處,殘留的溶劑量若比10重 量%多,實際使用該薄膜時,歷久尺寸變化變大,故不理 想。而且,因殘留溶劑而Tg變低,耐熱性也降低,故不 理想。而且,從基材剝離之乾燥的薄膜,通常被捲取成滾 筒狀。 而且,爲了適合進行後述的延伸步驟,有必要將上述 φ 殘留的溶劑量適當調整在上述範圍內的情形。具體地,爲 了延伸配向時安定相位差,使其均句地被發現,殘留的溶 劑量通常爲1 〇〜〇 · 1重量%,較理想爲5〜〇. 1重量%,更理 想爲1〜〇 · 1重量%。因殘留微量的溶劑,有使延伸加工變 ~ 得容易,或相位差的控制變得容易的情形。 於本發明的製造方法2,使環狀烯烴系樹脂溶解或分 散於有機溶劑,流鑄於基材上,除去該有機溶劑的一部分 而成爲薄膜狀組成物,從該基材剝離薄膜狀組成物,再除 去有機溶劑,捲取成滾筒狀之光學薄膜的製造步驟,從基 -24- 200804063 (21) 材剝離薄膜狀組成物至捲取成滾筒狀爲止之任一步驟中, 具有在薄膜狀組成物的顯現的Tg-30°C〜Tg + 20°C的溫度 下,施以1〜30 kgf/cm2應力的步驟。此處,所謂薄膜狀組 成物的顯現的Tg,係指該薄膜狀組成物在20°C/分的升溫 條件下測定之由DSC曲線所測定的Tg,具體地係指在上 D 述條件下測定的DSC曲線的反曲點之溫度。而且,於製 造方法2,較理想爲從基材剝離薄膜狀組成物時,在薄膜 φ 狀組成物的顯現的Tg-30°C〜Tg + 20°C的溫度下,施以1〜 30 kgf/cm2應力從基材剝離。該溫度條件,較理想爲Tg- 2 0°C〜Tg+10°C,更理想爲Tg-10°C〜Tg + 5°C,應力爲5〜 3 0 kgf/cm2較理想,10 〜20 kgf/cm2更理想。 光學薄膜 本發明的光學薄膜,係由環狀烯烴系樹脂構成,光線 波長5 5 0 nm之薄膜面內的顯示最大折射率的方向之折射 φ 率爲nx,在薄膜面內與nx垂直方向的折射率爲ny,薄膜 厚度爲d[nm]時,薄膜面內的相位差R0(5 50)[nm] = (nx-ny) 父(1爲2〇11111以上27〇11111以下,110的不均勻在±10%以內, % 且薄膜面內的顯示最大折射率的方向與薄膜長度的方向所 " 成的角度(以下亦稱爲「」)的最大値爲0°〜10° 。 光線波長5 5 0 nm之薄膜面內的相位差(R0(550))爲20 nm以上300 nm以下,較理想爲50 nm以上280 nm以下, 特別理想爲100 nm以上280 nm以下。若薄膜面內的相位 差未達20 nm,作爲相位差薄膜的特性不足,若超過300 -25- 200804063 (22) nm,使用相位差薄膜時有無法發揮性能的問題。而且, R0的不均勻在土10%以內,較理想爲±5%以內,特別理想 爲± 3 %以內。 而且,上述㊀丨爲^〜10。,較理想爲〇°〜5° ,特 別理想爲0°〜1° 。若Θ!超過10。,該光學薄膜使用於偏 " 光板等,組裝液晶面板等顯示元件時,產生對比的變化會 因觀察該顯示元件的方位而異的問題。 φ 本發明的光學薄膜,更進一步薄膜厚度方向的相位差Use a metal roller to strip the olefin ~30 at the ring ~30 2 0 °C. The tree is cast or the bismuth concentration is ideal for thinning. The above, Table-21 - 200804063 (18) Moreover, the viscosity of the above solution at room temperature is usually 1 ~1,000,000 (mPa.s) 'It is ideally 1〇~l〇〇,〇〇〇(mpa.s), more ideally ι〇〇~ 100,000(mPa.s) 'Special ideal is 1,〇〇 〇~i〇,〇〇〇(mPa.s). The solvent used herein, for example, an aromatic solvent such as benzene, toluene or xylene, methyl cellosolve, ethyl celecoxib, or I-methoxy-2-propanol Sodium solvent, diacetone alcohol, acetone, cyclohexanone, methyl ethyl ketone, 4-methyl-2-pentanone, cyclohexanone, ethyl cyclohexanone, 1,2-dimethylcyclohexanone Ketone solvent, ester solvent such as methyl lactate or ethyl lactate, chlorine solvent such as 2,2,3,3-tetrafluoro-1-propanol, dichloromethane or chloroform, tetrahydrofuran, dioxane An alcohol solvent such as an ether solvent or 1-pentanol or 1-butanol. Further, in addition to the above, when SP 値 (solubility parameter) is used, it is usually 10 to 30 (MPa 1/2), preferably 10 to 25 (MPa 1/2), more preferably 15 to 25 (MPa 1/2), and particularly preferable. A film having a surface uniformity and optical characteristics is obtained as a solvent in the range of 1 5 to 20 (MPa 1/2). These solvents may be used alone or in combination of two or more. In the case where two or more kinds are used, the sp値' as a mixture can be obtained from the weight ratio thereof. For example, in the case of two kinds of mixtures, the weight fraction of each solvent is w 1 and w 2 , respectively, and SP値 is SP1. The SP値 of the mixed solvent of SP2 can be obtained by the calculation of the following formula SP 値=W1.SP1+W2.SP2. The temperature in the case where the cyclic olefin resin solution is dissolved in a solvent can be at room temperature or at a local temperature. A thorough solution is obtained by fully stirring with -22-200804063 (19). Further, in the case of coloring as needed, a dye or pigment coloring agent may be appropriately added to the solution. Further, in order to improve the surface smoothness of the film, a leveling agent may be added. Any general leveling agent can be used, and for example, a fluorine-based nonionic surfactant, a special acrylate-based leveling agent, a xenon-based leveling agent, or the like can be used. As a method of producing the film used in the present invention by a solution recording method, for example, the above solution is applied to a metal drum (mold drum), an iron belt, and a teflon tape using a die and a coater. a substrate such as a belt, a polyester film (base film) such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN), and then drying and removing the solvent from the substrate. The method of stripping. In the present invention, before the substrate is peeled off, the solvent is not completely removed, and the film-form composition containing the resin and the solvent is peeled off from the substrate, and the solvent is dried to remove the solvent to obtain an optical film. The film-like composition preferably contains 5 to 30% by weight, more preferably 5 to 20% by weight of a solvent, from the substrate. Further, the resin solution is applied to the substrate by spraying, brushing, rolling, spin coating, dipping, or the like, and then dried. The solvent is removed and peeled off from the substrate. Further, thickness, surface smoothness, and the like can be controlled by reverse coating. Further, when a base film such as a polyester film is used as the substrate, a surface-treated film can also be used. As a method of surface treatment, for example, a method of general hydrophilization treatment, for example, a method of laminating an acrylate-based resin or a sulfonate group-containing resin by coating or lamination, or a corona discharge treatment or the like A method of increasing the hydrophilicity of the surface of the film. In the present invention, it is preferred to use a casting drum, a belt or a base film as a substrate. Further, the step of drying (solving the solvent) of the film-form composition after peeling off from the substrate or from the substrate is not particularly limited, and a general method can be used, for example, it can be passed through a drying oven through a plurality of rollers. In the drying step, if bubbles are generated by evaporation of the solvent, the characteristics of the film are remarkably lowered. In order to avoid this, the drying step is a plurality of steps of two or more steps, and the temperature or air volume of each step is controlled. More ideal. The amount of the solvent remaining in the finally obtained optical film is usually 1% by weight or less, more preferably 5% by weight or less, still more preferably 1% by weight or less, and particularly preferably 0.5% by weight or less. Here, when the amount of the residual solvent is more than 10% by weight, when the film is actually used, the dimensional change changes over a long period of time, which is undesirable. Further, since Tg is lowered by the residual solvent, heat resistance is also lowered, which is not preferable. Further, the dried film peeled off from the substrate is usually wound into a roll shape. Further, in order to be suitable for the stretching step to be described later, it is necessary to appropriately adjust the amount of the solvent remaining in the above φ to be within the above range. Specifically, in order to extend the phase difference, the phase difference is found to be uniformly found, and the amount of residual solvent is usually 1 〇 〇 1 1% by weight, preferably 5 〇. 1% by weight, more preferably 1 〜 〇·1% by weight. Since a small amount of solvent remains, it is easy to make the stretching process easy, or the control of the phase difference becomes easy. In the production method 2 of the present invention, the cyclic olefin resin is dissolved or dispersed in an organic solvent, cast on a substrate, and a part of the organic solvent is removed to form a film-like composition, and the film-like composition is peeled off from the substrate. And the step of removing the organic solvent and winding the film into a roll-shaped optical film, in any step from the peeling of the film-like composition of the base-24-200804063 (21) to winding into a roll, having a film shape A step of applying a stress of 1 to 30 kgf/cm2 at a temperature of Tg-30 ° C to Tg + 20 ° C of the composition. Here, the Tg of the film-like composition is the Tg measured by the DSC curve measured by the film-like composition at a temperature rise of 20 ° C /min, specifically, under the condition of the above D The temperature at the inflection point of the measured DSC curve. Further, in the production method 2, it is preferred to apply a film-like composition from the substrate, and apply 1 to 30 kgf at a temperature of Tg-30 ° C to Tg + 20 ° C of the film φ-like composition. The /cm2 stress is peeled off from the substrate. The temperature condition is preferably Tg - 20 ° C ~ Tg + 10 ° C, more preferably Tg - 10 ° C ~ Tg + 5 ° C, the stress is 5 ~ 3 0 kgf / cm 2 is ideal, 10 ~ 20 Kgf/cm2 is more ideal. Optical film The optical film of the present invention is composed of a cyclic olefin resin, and the refractive index of the direction showing the maximum refractive index in the plane of the film having a light wavelength of 550 nm is nx, which is perpendicular to the nx in the plane of the film. When the refractive index is ny and the film thickness is d [nm], the phase difference R0 (5 50) [nm] = (nx-ny) in the film plane is the parent (1 is 2〇11111 or more 27〇11111 or less, 110 is not Uniformity within ±10%, % and the maximum 値 of the angle of the film showing the direction of the maximum refractive index and the direction of the film length (hereinafter also referred to as "") is 0° to 10°. The phase difference (R0(550)) in the surface of the film of 5 50 nm is 20 nm or more and 300 nm or less, more preferably 50 nm or more and 280 nm or less, and particularly preferably 100 nm or more and 280 nm or less. The phase difference is less than 20 nm, and the characteristics of the retardation film are insufficient. If it exceeds 300 -25 - 200804063 (22) nm, there is a problem that the phase difference film cannot be used. Moreover, the unevenness of R0 is within 10% of the soil. Preferably, it is within ±5%, and particularly preferably within ±3 %. Moreover, the above one is ^10. Preferably, it is 〇°~5°, and particularly preferably 0°~1°. If Θ! exceeds 10. The optical film is used in a polarizing plate, etc., when a display element such as a liquid crystal panel is assembled, a contrast change occurs. The problem arises by observing the orientation of the display element. φ The optical film of the present invention further has a phase difference in the film thickness direction

Rth(5 5 0) = {(nx + ny)/2-nz}xd(但nz爲薄膜厚度方向的折射率 )的値爲30 nm〜200 nm較理想,50 nm〜200 nm更理想。 而且’顯示薄膜厚度方向的折射率之方向與對薄膜面的法 線所成的角度(以下亦稱爲「Θ 2」)的最大値爲0。〜5。較 理想,0。〜1 °更理想。 本發明的光學薄膜,適合藉由上述製造方法1或製造 方法2得到。所得的光學薄膜,可依照原樣提供進行延伸 φ ’成爲延伸薄膜,或捲取成滾筒狀作爲薄膜捲。 本發明所使用的光學薄膜的厚度,通常爲1〜5 00 μιη ,較理想爲1〜3 0 0 μιη,更理想爲2〜2 0 0 μηι。於未達2 μιη的情況,實質上使用困難。另一方面,於超過5〇〇 μιη 的情況,薄膜捲繞成滾筒狀時,帶有所謂「捲曲趨勢」後 ,加工等之操作變得困難。 本發明所使用的光學薄膜的厚度分佈,通常對平均値 而言在± 2 0 %以內,較理想爲± 1 〇 〇/〇以內,更理想爲土 5 %以 內,特別理想爲± 1 %以內。而且每1 cm厚度的變動通常期 -26- 200804063 (23) 望爲10%以下,較理想爲5%以下,更理想爲1%以下,特 別理想爲0.5 %以下。藉由實施如此的厚度控制,面內相位 差的分佈更小,可得光學特性均勻的光學薄膜’以及由其 所得之延伸薄膜。 ^ 本發明的光學薄膜,其透明性、耐熱性、耐水性、耐 ^ 藥品性等的特性佳,且因光學上的均勻性佳,可依照原樣 使用於保護膜等的光學薄膜的用途,而且,再藉由進行延 g 伸,以發現相位差,適合用於均勻性高的相位差薄膜的製 造之用途。 延伸薄膜的製造方法 本發明的延伸薄膜的製造方法,其特徵爲將本發明的 光學薄膜,在薄膜的寬度或薄膜的長度方向延伸。而且, 藉由調整本發明的光學薄膜之薄膜面內的相位差値爲任意 値,一般進行長度方向與寬度方向的2軸延伸所得的薄膜 φ ,可只在寬度方向延伸而得到。而且,本發明的光學薄膜 再在長度方向延伸,可再發現面內相位差。 作爲延伸的條件,保持於構成光學薄膜的環狀烯烴系 樹脂的Tg-10°c〜Tg + 20°c的溫度下,較理想爲Tg-5°c〜 _ T g+ 1 5 °C的溫度,寬度方向或長度方向延伸爲1 · 1〜5.0倍 ’較理想爲1.5〜2.5倍的範圍,製造光學上均勻的薄膜。 於本發明,作爲延伸薄膜時所使用的裝置,使用拉幅 機型橫延伸機較理想,可使用2軸同時延伸機。 延伸薄膜時的速度,通常爲1〜5,000%/分,較理想爲 -27- 200804063 (24) 50〜1,000%/分,更理想爲100〜1,000°/。/分,特別理想爲 1 00 〜500%/分 ° 延伸過的薄膜,可依原樣冷卻,設定在Tg-20°C〜Tg 的溫度環境下保持至少10秒以上,30秒〜60分鐘較理想, 1分鐘〜60分鐘更理想,進行熱固較理想。藉此,可得透 ^ 過光的相位差的歷久變化少而安定的延伸薄膜。 關於本發明的延伸薄膜,適合用於作爲相位差薄膜, g 例如層合於偏光膜(偏光子)的至少一面上,可形成偏光板 。關於本發明的延伸薄膜、上述偏光板,可使用於各種光 學零件。例如可使用於手機、數位資訊終端、傳呼機、導 航機、車用液晶顯示器、液晶監視器、調光面板、OA(辦 公室自動化)機器用顯示器、AV(影音)機器用顯示器等關 於本發明的各種液晶顯示器、電激發光顯示元件或觸控面 板等。而且,有用於CD、CD-R、MD、MO、DVD等光碟 的記錄·再生裝置所使用的波長板。 [實施例] 以下,基於實施例更具體地說明本發明,但本發明不 限於這些實施例。而且,以下「份」、「%」除特別限定 — 外係指「重量份」、「重量%」。 而且,以下實施例中,玻璃轉化溫度、飽和吸水率、 全光線透過率、透過光的面內相位差、薄膜厚度方向的光 軸傾斜角度、偏光板的透過率以及偏光度、反射率、亮點 數、耐擦傷性,係藉由下述方法測定。 -28- 200804063 (25) [玻璃轉化溫度(Tg)] 使用精工儀器公司製(Seiko instruments)差示掃描熱 量計(DSC),在氮氣環境下升溫速度爲2 0 °C /分的條件,測 定玻璃轉化溫度。 [飽和吸水率] g 根據A S TM D 5 7 0,於2 3 °C的水中將樣品浸漬1週,測 定浸漬前後的樣品的重量變化,由其値求出飽和吸水率。 [全光線透過率] 使用村上色彩技術硏究所製霧度計「HM-150型」, 測定全光線透過率。 [光學特性(R0, Rth,θη θ2)] • 使用王子計測機器(股)製「KOBRA-21ADH」,於波 長5 5 0 n m進行測定。 [偏光板的透過率以及偏光度] 使用王子計測機器(股)製「KOBRA-21 ADH」,測定 偏光板的透過率以及偏光度‘。測定波長爲5 5 0 nm。 <合成例1 > 於氮氣取代的反應器中,放入作爲特定單體之8 -甲 -29- 200804063 (26) 基-8 -殘基甲基四環[4.4.0 · 1 2,5. i7,1 〇 ] - 3 -十二嫌2 2 5份、作爲 牛寸疋單體之雙環[2.2.1]庚-2-嫌25份、作爲分子量調節劑 之1 -己烯2 7份以及作爲溶劑的甲苯7 5 0份,加熱該溶液至 6 0 °C °然後,於反應容器內的溶液,添加0.62份的含有濃 度1.5莫耳/升之三乙基鋁的甲苯溶液以及3.7份的含有以第 • 3丁醇與甲醇改性的六氯化鎢(第3丁醇:甲醇:鎢=0.35 莫耳:0 · 3莫耳:1莫耳)濃度〇 . 〇 5莫耳/升之甲苯溶液,作 _ 爲聚合觸媒,將該反應系於8 〇 °C下藉由加熱攪拌3小時, 進行開環共聚合反應,得到開環共聚合物溶液。Rth(5 5 0) = {(nx + ny)/2-nz}xd (but nz is the refractive index in the thickness direction of the film) is preferably 30 nm to 200 nm, and more preferably 50 nm to 200 nm. Further, the maximum 値 of the angle of the refractive index in the thickness direction of the film and the angle to the normal to the film surface (hereinafter also referred to as "Θ 2") is 0. ~5. Ideally, 0. ~1 ° is more ideal. The optical film of the present invention is suitably obtained by the above production method 1 or production method 2. The obtained optical film can be provided as an extension film by stretching φ ' as it is, or wound into a roll shape as a film roll. The thickness of the optical film used in the present invention is usually from 1 to 500 μm, more preferably from 1 to 300 μm, and even more preferably from 2 to 2 0 0 μm. In the case of less than 2 μηη, it is practically difficult to use. On the other hand, when the film is wound into a roll shape in the case of more than 5 μm, there is a so-called "curl tendency", and handling such as processing becomes difficult. The thickness distribution of the optical film used in the present invention is usually within ±20% of the average enthalpy, more preferably within ±1 〇〇/〇, more preferably within 5% of the soil, and particularly preferably within ±1%. . Further, the variation of the thickness per 1 cm is usually -30-200804063 (23), and is preferably 10% or less, more preferably 5% or less, more preferably 1% or less, and particularly preferably 0.5% or less. By performing such thickness control, the distribution of the in-plane phase difference is smaller, and an optical film having uniform optical characteristics and an extended film obtained therefrom can be obtained. The optical film of the present invention has excellent properties such as transparency, heat resistance, water resistance, chemical resistance, and the like, and is excellent in optical uniformity, and can be used as it is for an optical film such as a protective film. Further, by performing stretching, it is found that the phase difference is suitable for the production of a retardation film having high uniformity. Method for Producing Stretch Film The method for producing an stretch film of the present invention is characterized in that the optical film of the present invention is stretched in the width of the film or in the longitudinal direction of the film. Further, by adjusting the phase difference 値 in the plane of the film of the optical film of the present invention to arbitrarily, the film φ obtained by extending the two axes in the longitudinal direction and the width direction is generally obtained by extending only in the width direction. Further, the optical film of the present invention is further extended in the longitudinal direction, and the in-plane retardation can be found again. The temperature of the cyclic olefin resin constituting the optical film at a temperature of Tg - 10 ° C to Tg + 20 ° C is preferably a temperature of Tg - 5 ° C _ T g + 15 ° C. The width direction or the length direction is extended to a range of from 1 to 1 to 5.0 times, preferably from 1.5 to 2.5 times, to produce an optically uniform film. In the present invention, as the apparatus used for stretching the film, it is preferable to use a tenter type transverse stretching machine, and a two-axis simultaneous stretching machine can be used. The speed at which the film is stretched is usually from 1 to 5,000%/min, more preferably from -27 to 200804063 (24) 50 to 1,000%/min, more preferably from 100 to 1,000 °/. / min, especially ideally 1 00 ~ 500% / min ° extended film, can be cooled as it is, set at Tg-20 ° C ~ Tg temperature environment for at least 10 seconds or more, 30 seconds ~ 60 minutes is ideal , 1 minute ~ 60 minutes is more ideal, ideal for heat curing. Thereby, it is possible to obtain a stretched film which has a long history of change in the phase difference of the light passing through and is stable. The stretched film of the present invention is suitably used as a retardation film, for example, laminated on at least one side of a polarizing film (polarizer) to form a polarizing plate. The stretched film of the present invention and the above polarizing plate can be used for various optical parts. For example, it can be used in a mobile phone, a digital information terminal, a pager, a navigation machine, a vehicle liquid crystal display, a liquid crystal monitor, a dimming panel, an OA (office automation) machine display, an AV (Audio Visual) machine display, etc., relating to the present invention. Various liquid crystal displays, electroluminescent display elements, touch panels, and the like. Further, there are wavelength plates used in recording/reproducing apparatuses for optical discs such as CDs, CD-Rs, MDs, MOs, and DVDs. [Examples] Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to these examples. In addition, the following "parts" and "%" are limited unless otherwise specified - the external means "parts by weight" and "% by weight". Further, in the following examples, the glass transition temperature, the saturated water absorption rate, the total light transmittance, the in-plane phase difference of the transmitted light, the optical axis tilt angle in the film thickness direction, the transmittance of the polarizing plate, and the degree of polarization, reflectance, and bright spot. The number and scratch resistance were measured by the following methods. -28- 200804063 (25) [Glass transition temperature (Tg)] The Seiko instruments differential scanning calorimeter (DSC) was used to measure the temperature at a temperature of 20 °C /min under nitrogen atmosphere. Glass transition temperature. [Saturated water absorption rate] g The sample was immersed in water at 23 ° C for 1 week according to A S TM D 5 7 0, and the change in weight of the sample before and after the immersion was measured, and the saturated water absorption rate was determined from the enthalpy. [Total Light Transmittance] The total light transmittance was measured using a haze meter "HM-150" manufactured by Murakami Color Technology Research Institute. [Optical characteristics (R0, Rth, θη θ2)] • The measurement was carried out at a wavelength of 5 5 0 n m using "KOBRA-21ADH" manufactured by Oji Scientific Instruments Co., Ltd. [Transmittance and Polarization of Polarizing Plate] The transmittance and the degree of polarization of the polarizing plate were measured using "KOBRA-21 ADH" manufactured by Oji Scientific Instruments Co., Ltd. The measurement wavelength was 550 nm. <Synthesis Example 1 > In a nitrogen-substituted reactor, 8-methyl- 29-200804063 (26) -8-resylmethyltetracyclo[4.4.0 · 1 2 was placed as a specific monomer. 5. i7,1 〇] - 3 - 12 suspected 2 2 5 parts, double ring as a monomer of oxen oxime [2.2.1] 25 parts of hept-2-dens, 1 -hexene 2 as a molecular weight regulator And 75 parts of toluene as a solvent, heating the solution to 60 ° C °, then, in the solution in the reaction vessel, adding 0.62 parts of a toluene solution containing a concentration of 1.5 mol / liter of triethyl aluminum and 3.7 A portion containing tungsten hexachloride modified with 3.8 butanol and methanol (3 butyl alcohol: methanol: tungsten = 0.35 mole: 0 · 3 moles: 1 mole) 〇. 〇 5 mol / The toluene solution was stirred up as a polymerization catalyst, and the reaction was carried out by heating and stirring at 8 ° C for 3 hours to carry out ring-opening copolymerization to obtain a ring-opening copolymer solution.

將如此所得的開環共聚合物溶液1 000份放入高壓釜, 於該開環共聚合物溶液添加0.12份的RuHC1(CO)[P(C6H5)3]3 ,在氫氣壓1 〇〇 kg/cm2、反應溫度1 65 °C的條件下,加熱 攪拌3小時,進行氫化反應,所得的反應溶液(氫化聚合物 溶液)冷卻後,釋放氫氣壓力。將該反應溶液放入脫溶劑 裝置中,使溶劑成爲5 00 ppm以下除去溶劑,得到顆粒狀 φ 氫化聚合物(以下稱爲「樹脂A1」)。該樹脂A使用1H-NMR 測定之氫添加率爲99.9%。 對樹脂A1,藉由凝膠滲透層析法(GPC、溶劑:四氫 呋喃),測定換算聚苯乙烯的數量平均分子量(Μη)以及重 _ 量平均分子量(Mw)時,數量平均分子量(Μη)爲20,800,重 量平均分子量(Mw)爲62,000,分子量分佈(Mw/Mn)爲3.00 。而且,樹脂A的玻璃轉化溫度(Tg)爲130°C,23°C之飽 和吸水率爲〇·3%。而且,在30°C的三氯甲烷中測定特性黏 度(Tlinh)時爲 0.5 1 dl/g。 -30- 200804063 (27) <調製例1> 於反應谷器中放入250份的蒸館水,於該反應容器添 加丙烯酸丁酯90份、甲基丙烯酸2_羥基乙酯8份、二乙烯 基苯2份、油酸鉀〇.1份後,將該系統藉由聚四氟乙烯製的 攪拌翼攪拌進行分散處理。然後,將該反應容器內以氮氣 取代後’將該系統升溫至5 0 °C,添加過硫酸鉀0.2份,開 始進行聚合。從開始聚合經過2小時後,再於聚合反應系 統添加過硫酸鉀〇 · 1份後,將該系統升溫至8 0 °C,經過1小 時繼續聚合反應,得到聚合物分散液。 然後,使用蒸發器,將聚合物分散液濃縮至固體成分 濃度爲70%爲止,得到丙烯酸酯系聚合物的水系分散體所 構成的水系黏著劑(具有極性基之黏著劑)。 對構成如此所得的水系黏著劑(以下稱爲「水系黏著 劑A」)的丙烯酸酯系聚合物,藉由凝膠滲透層析法(GPC 、溶劑:四氫呋喃),測定換算聚苯乙烯的數量平均分子 量(Μη)以及重量平均分子量(Mw)時,數量平均分子量 (Μη)爲69,000,重量平均分子量(Mw)爲1 3 5,000。 而且,水系黏著劑A在3 0 °C的三氯甲烷中測定特性 黏度(ηιηι〇時爲 I2 dl/g。 [實施例1] 將樹脂A使用2軸擠出機(東芝機械股份公司製; TEM-48)以齒輪栗朝下游擠出,使用通稱孔徑爲10 μιη之 -31 - 200804063 (28) 曰本精線製的金屬纖維燒結過濾器,進行熔融過濾’使用 衣架型T型模頭(650 mm寬),T型模頭出口的間隙爲〇· 5 mm,於280°C下擠出膜狀。 將擠出的薄膜,夾於表面塗佈氧化鋁的表面粗度Rs 的極大値Rmax(pm)爲0.1之冷卻滾輪與〇·3 mm厚的金屬 ‘ 皮帶之間,將薄膜表面轉印爲光澤面。 然後,使用表面塗佈氧化鋁的表面粗度Rs的極大値 | Rmax(pm)爲0.1之剝離滾輪進行剝離。此時,一邊藉由調 整滾輪的溫度使樹脂的溫度變成Tg + 3 °C,以溫度感測器 確認,一邊使剝離時的應力成爲23 kgf/cm2地調整2滾輪的 旋轉速度。 然後,從鏡面滾輪剝離之樹脂薄膜,使其與聚乙烯製 厚度50 μπι的保護薄膜貼合,得到厚度100 μπι、長度2000 m的樹脂薄膜(以下亦稱爲「樹脂薄膜(a-l)」)。關於該樹 脂薄膜(a- 1 ),各種評價的結果,表示於表1。而且,所得 • 的樹脂薄膜(a -1)的全光線透過率爲9 3 %。 [實施例2] 使用實施例1所得的樹脂薄膜(a -1 ),在τ g + 1 〇 °C,使 用拉幅機式橫延伸機,延伸爲1·5倍,得到樹脂薄膜(a_2) 。各種評價的結果,歸納於表1。該樹脂薄膜(a_2)的全光 線透過率爲93%。 [實施例3] -32- 200804063 (29) 將厚度50 μηι的聚乙烯醇薄膜,一邊浸漬於5g的碘、 250 g的碘化鉀、1〇 g的硼酸以及1〇〇〇 g的水所成的40°〇 的浴,一邊以約5分鐘進行一軸延伸至4倍,得到偏光膜。 於該偏光膜的表面,使用調整例1所得的水系黏著劑,分 別將實施例1製作的樹脂薄膜(a-1)貼合於偏光膜的一面, 將實施例2製作的樹脂薄膜(a-2)貼合於偏光膜的另一面, 得到透過率40%、偏光度99.9%的偏光板(1)。對該偏光板 (1),在80 °C、90%相對濕度的條件下,進行5 00小時的耐 久測試,其外觀變化以目視觀察時,認爲沒有任何白化、 膨脹等的外觀異常,而且,關於偏光度,對初期値而言可 保持9 5 %以上的偏光度,確認具有耐久性。而且,該偏光 板(1)以2片互爲垂直偏光的狀態,貼合於VA型液晶電視 的液晶胞的上下,確認辨識性時,確認無波紋、具良好的 視角補償效果。 [比較例1 ] 於實施例1,不進行冷卻滾輪與剝離滾輪的旋轉速度 的調整外,與實施例1同樣地,得到樹脂薄膜(b-1)。該樹 脂薄膜(b-Ι)的各種評價的結果,歸納於表1。而且,該樹 脂薄膜(b-Ι)的全光線透過率爲92%。 [比較例2] 除使用樹脂薄膜(b-Ι)以外’與實施例2同樣地進行延 伸,得到樹脂薄膜(b-2)。該樹脂薄膜(b-2)的各種評價的 -33- 200804063 (30) 結果,歸納於表1。而且,該樹脂薄膜(b_2)的全光線透過 率爲9 2 %。 [比較例3] 除使用樹脂薄膜(b-1)取代樹脂薄膜(a_1},使用樹脂 薄膜(b_2)取代樹脂薄膜(a-2)以外,與實施例3同樣地得到 透過率40%、偏光度99.9 %的偏光板(2)。對該偏光板(2), 在80°C、90%相對濕度的條件下,進行5〇〇小時的耐久測 試,其外觀變化以目視觀察時,認爲沒有任何白化、膨脹 等的外觀異常,而且,關於偏光度,對初期値而言可保持 9 5 %以上的偏光度,確認具有耐久性。但是,該偏光板(2) 以2片互爲垂直偏光的狀態,貼合於VA型液晶電視的液 晶胞的上下,確認辨識性時’確認全體漏光且部分嚴重漏 光,視角補償效果不足。1000 parts of the thus obtained ring-opening copolymer solution was placed in an autoclave, and 0.12 parts of RuHC1(CO)[P(C6H5)3]3 was added to the ring-opening copolymer solution at a hydrogen pressure of 1 〇〇kg. /cm2, the reaction temperature was 1 65 ° C, and the mixture was heated and stirred for 3 hours to carry out a hydrogenation reaction, and the obtained reaction solution (hydrogenated polymer solution) was cooled, and then the hydrogen pressure was released. The reaction solution was placed in a solvent removal apparatus, and the solvent was removed to 500 ppm or less to obtain a particulate φ hydrogenated polymer (hereinafter referred to as "resin A1"). The hydrogen addition rate of this resin A measured by 1 H-NMR was 99.9%. When the number average molecular weight (Μη) and the weight average molecular weight (Mw) of the converted polystyrene were measured by gel permeation chromatography (GPC, solvent: tetrahydrofuran) for the resin A1, the number average molecular weight (?n) was 20,800, weight average molecular weight (Mw) was 62,000, and molecular weight distribution (Mw/Mn) was 3.00. Further, the glass transition temperature (Tg) of the resin A was 130 ° C, and the saturated water absorption at 23 ° C was 〇·3%. Further, when the intrinsic viscosity (Tlinh) was measured in chloroform at 30 ° C, it was 0.5 1 dl / g. -30- 200804063 (27) <Preparation Example 1> 250 parts of steamed water was placed in a reaction vessel, and 90 parts of butyl acrylate and 8 parts of 2-hydroxyethyl methacrylate were added to the reaction container. After 2 parts of vinylbenzene and 1 part of potassium oleate, the system was subjected to dispersion treatment by stirring with a stirring blade made of polytetrafluoroethylene. Then, the inside of the reaction vessel was replaced with nitrogen. The temperature of the system was raised to 50 ° C, and 0.2 parts of potassium persulfate was added to start polymerization. Two hours after the start of the polymerization, 1 part of potassium persulfate was added to the polymerization system, and the system was heated to 80 ° C, and the polymerization was continued for 1 hour to obtain a polymer dispersion. Then, the polymer dispersion was concentrated to a solid concentration of 70% using an evaporator to obtain an aqueous adhesive (adhesive having a polar group) composed of an aqueous dispersion of an acrylate-based polymer. The acrylate-based polymer constituting the water-based adhesive thus obtained (hereinafter referred to as "water-based adhesive A") was measured by gel permeation chromatography (GPC, solvent: tetrahydrofuran) to measure the average number of converted polystyrene. When the molecular weight (??) and the weight average molecular weight (Mw), the number average molecular weight (??) was 69,000, and the weight average molecular weight (Mw) was 135,000. Further, the water-based adhesive A was measured for intrinsic viscosity in chloroform at 30 ° C (I2 dl/g when ηιηι〇. [Example 1] Resin A was used in a 2-axis extruder (Toshiba Machinery Co., Ltd.; TEM-48) is extruded downstream with a gear, and a metal fiber sintered filter made of 曰本精线 is used for melt filtration using a general-purpose pore size of 10 μηη -31 - 200804063 (28). 650 mm wide), the gap at the exit of the T-die is 〇·5 mm, and the film is extruded at 280 ° C. The extruded film is sandwiched between the surface roughness of the coated aluminum oxide Rs max 値Rmax The surface of the film is transferred to a glossy surface between a cooling roller of (pm) of 0.1 and a metal tape of 3·3 mm thick. Then, the surface roughness Rs of the surface-coated alumina is used as a maximum 値|Rmax(pm The peeling roller of 0.1 was peeled off. At this time, the temperature of the resin was changed to Tg + 3 °C by adjusting the temperature of the roller, and it was confirmed by a temperature sensor, and the stress at the time of peeling was adjusted to 23 kgf/cm2. 2 The rotation speed of the roller. Then, the resin film is peeled off from the mirror roller to make it A protective film having a thickness of 50 μm was bonded to each other to obtain a resin film having a thickness of 100 μm and a length of 2000 m (hereinafter also referred to as "resin film (al)"). Results of various evaluations on the resin film (a-1) The total light transmittance of the obtained resin film (a-1) was 93%. [Example 2] Using the resin film (a-1) obtained in Example 1, at τ g + 1 〇 ° C, using a tenter type transverse stretcher, extending to 1.5 times, to obtain a resin film (a_2). The results of various evaluations are summarized in Table 1. The total light transmittance of the resin film (a_2) It is 93%. [Example 3] -32- 200804063 (29) A polyvinyl alcohol film having a thickness of 50 μm was immersed in 5 g of iodine, 250 g of potassium iodide, 1 g of boric acid, and 1 〇〇〇g. The 40° 〇 bath formed by water was stretched one to four times in about 5 minutes to obtain a polarizing film. The water-based adhesive obtained in the first modification was used for the surface of the polarizing film, and the film prepared in Example 1 was used. The resin film (a-1) was bonded to one surface of the polarizing film, and the resin film produced in Example 2 was used ( A-2) adhered to the other side of the polarizing film to obtain a polarizing plate (1) having a transmittance of 40% and a degree of polarization of 99.9%. The polarizing plate (1) was subjected to 80 ° C and 90% relative humidity. When the appearance change was observed by visual observation, it was considered that there was no abnormal appearance such as whitening or swelling, and the degree of polarization was maintained at 95% or more for the initial flaw. Confirmed to have durability. Further, the polarizing plate (1) is bonded to the upper and lower sides of the liquid crystal cell of the VA liquid crystal television in a state where the two polarized plates are vertically polarized, and when the visibility is confirmed, it is confirmed that there is no waviness and a good viewing angle compensation effect. [Comparative Example 1] A resin film (b-1) was obtained in the same manner as in Example 1 except that the rotation speed of the cooling roller and the peeling roller was adjusted. The results of various evaluations of the resin film (b-Ι) are summarized in Table 1. Further, the resin film (b-Ι) had a total light transmittance of 92%. [Comparative Example 2] The film was stretched in the same manner as in Example 2 except that a resin film (b-Ι) was used to obtain a resin film (b-2). The results of various evaluations of the resin film (b-2) -33-200804063 (30) are summarized in Table 1. Further, the resin film (b_2) had a total light transmittance of 92%. [Comparative Example 3] A transmittance of 40% and a polarized light were obtained in the same manner as in Example 3 except that the resin film (b-1) was used instead of the resin film (a_1}, and the resin film (b_2) was used instead of the resin film (a-2). 99.9 % of the polarizing plate (2). The polarizing plate (2) was subjected to a durability test of 5 hrs at 80 ° C and 90% relative humidity, and the appearance change was visually observed. There is no abnormality in appearance such as whitening or swelling, and the degree of polarization of the initial enthalpy can be maintained at 95% or more, and durability is confirmed. However, the polarizing plate (2) is perpendicular to each other. The state of the polarized light is applied to the upper and lower sides of the liquid crystal cell of the VA type liquid crystal television, and when the visibility is confirmed, it is confirmed that the entire light is leaked and some of the light is partially leaked, and the viewing angle compensation effect is insufficient.

[表1] 實施例1 實施例2 比較例1 比較例2 R0(nm) 130 50 8 98 R〇不均勻(%) 2 1 50 3 Rth(nm) 70 140 12 68 θι 0.9 - 32 θ2 0.1 - 1.1 -34-[Table 1] Example 1 Example 2 Comparative Example 1 Comparative Example 2 R0 (nm) 130 50 8 98 R〇 unevenness (%) 2 1 50 3 Rth (nm) 70 140 12 68 θι 0.9 - 32 θ2 0.1 - 1.1 -34-

Claims (1)

200804063 (1) 十、申請專利範圍 1,一種光學薄膜之製造方法,其特徵爲:將熔融的環 狀烯烴系樹脂從模頭擠出,壓黏於基材上而薄膜化,從該 基材剝離薄膜,捲取成滾筒狀之光學薄膜的製造步驟,從 基材剝離薄膜至捲取成滾筒狀爲止之任一步驟中,具有在 該環狀烯烴系樹脂的Tg-30°c〜Tg + 20°c的溫度下,施以1 〜30 kgf/cm2應力的步驟。 H 2·如申請專利範圍第1項之光學薄膜之製造方法,其 中從基材剝離薄膜時,在該環狀烯烴系樹脂的Tg-30°C〜 Tg + 20°C的溫度下,以應力1〜30kgf/cm2,從基材剝離。 3·—種光學薄膜之製造方法,其特徵爲:使環狀烯烴 系樹脂溶解或分散於有機溶劑,流鑄於基材上,除去該有 機溶劑的一部分而成爲薄膜狀組成物,從該基材剝離薄膜 狀組成物,再除去有機溶劑,捲取成滾筒狀之光學薄膜的 製造步驟,從基材剝離薄膜狀組成物至捲取成滾筒狀爲止 φ 之任一步驟中,具有在薄膜狀組成物的顯現的Tg-3(TC〜 Tg + 20°C的溫度下,施以1〜30kgf/cm2應力的步驟(但是, 所謂薄膜狀組成物的顯現的T g,係指該薄膜狀組成物在 — 20°C /分的升溫條件下測定之由DSC曲線所測定的Tg)。 ' 4·如申請專利範圍第3項之光學薄膜之製造方法,其 中從基材剝離薄膜狀組成物時,在該薄膜狀組成物的顯現 的Tg-30°C〜Tg + 20°C的溫度下,以應力1〜30 kgf/cm2, 從基材剝離(但是,所謂薄膜狀組成物的顯現的Tg,係指 該薄膜狀組成物在2(TC/分的升溫條件下測定之由DSC曲 -35- 200804063 (2) 線所測定的T g)。 5.—種光學薄膜,其特徵爲:由環狀烯烴系樹脂構成 光線波長5 5 0 nm下薄膜面內的顯示最大折射率的方 向之折射率爲nx,在薄膜面內與nx垂直方向的折射率爲 ' ny,薄膜厚度爲d[nm]時, 薄膜面內的相位差R0(550)[nm] = (nx-ny)xd爲20 nm φ 以上300 nm以下,R0的不均勻在±10%以內,且 薄膜面內的顯示最大折射率的方向與薄膜長度的方向 所成的角度的最大値爲0°〜10° 。 6 ·如申請專利範圍第5項之光學薄膜,其中,該環狀 烯烴系樹脂係由下述式(1)所表示的至少1種化合物聚合或 共聚合所得的樹脂; 【化1】 R1200804063 (1) X. Patent Application No. 1, a method for producing an optical film, which comprises: extruding a molten cyclic olefin resin from a die, pressing and adhering to a substrate, and thinning from the substrate The step of producing the optical film by peeling off the film and winding it into a roll shape has a Tg of 30 ° C to Tg + in the cyclic olefin resin in any step from the peeling of the film to the winding of the substrate. A step of applying a stress of 1 to 30 kgf/cm 2 at a temperature of 20 ° C. The method for producing an optical film according to claim 1, wherein when the film is peeled off from the substrate, the cyclic olefin resin is subjected to a stress at a temperature of Tg-30 ° C to Tg + 20 ° C. 1 to 30 kgf/cm2, peeled off from the substrate. A method for producing an optical film, which comprises dissolving or dispersing a cyclic olefin-based resin in an organic solvent, casting it on a substrate, and removing a part of the organic solvent to form a film-like composition. The step of removing the film-like composition, removing the organic solvent, and winding the film into a roll-shaped optical film, in the step of peeling the film-form composition from the substrate to the roll-to-roll shape, has a film shape The step of applying Tg-3 (TC to Tg + 20 ° C at a temperature of 1 to 30 kgf/cm 2 at the temperature of the composition (however, the T g of the film-like composition appears to mean the film-like composition) The method for producing an optical film according to the third aspect of the invention, wherein the film-like composition is peeled off from the substrate, the Tg is determined by a DSC curve at a temperature rise of 20 ° C /min. The Tg of the film-like composition is peeled off from the substrate at a temperature of Tg-30 ° C to Tg + 20 ° C at a temperature of 1 to 30 kgf/cm 2 (however, the so-called Tg of the film-like composition) , means that the film-like composition is heated at 2 (TC/min) The Tg measured by DSC 曲-35- 200804063 (2). 5. An optical film characterized by a ring-shaped olefin resin and a film in-plane with a light wavelength of 550 nm. The refractive index in the direction showing the maximum refractive index is nx, and the refractive index in the plane of the film perpendicular to nx is 'ny, and the thickness of the film is d [nm], the phase difference in the plane of the film is R0 (550) [nm] = (nx-ny)xd is 20 nm φ or more and 300 nm or less, and the unevenness of R0 is within ±10%, and the maximum angle of the angle between the direction in which the maximum refractive index is displayed in the film plane and the direction of the film length is The optical film of the fifth aspect of the invention, wherein the cyclic olefin resin is a resin obtained by polymerizing or copolymerizing at least one compound represented by the following formula (1); [1] R1 (式(1)中,R1〜R4爲氫原子、鹵原子、碳數1〜30的 烴基或其他1價的有機基,可分別爲相同或相異;而且R1 〜R4中任意2個可互相鍵結而形成單環或多環構造;m爲0 或正的整數,P爲0或正的整數)。 7.—種延伸薄膜之製造方法,其特徵爲:使申請專利 範圍第5項至第6項之光學薄膜,在薄膜寬度方向延伸。 -36- 200804063 ⑶ 8·—種延伸薄膜之製造方法,其特徵爲··使申請專利 範SJ弟5項至桌6項之光學薄膜,在薄膜長度方向延伸。 9. 一種延伸薄膜之製造方法,其特徵爲··繼續如申請 專利範圍第1項至第4項的方法,使所得的光學薄膜在薄 r' 膜寬度方向延伸。(In the formula (1), R1 to R4 are a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 30 carbon atoms or another monovalent organic group, which may be the same or different, and any two of R1 to R4 may mutually Bonding to form a single or polycyclic structure; m is 0 or a positive integer, P is 0 or a positive integer). A method for producing an elongated film, which is characterized in that the optical film of the fifth to sixth aspects of the patent application is extended in the film width direction. -36- 200804063 (3) 8. A method for producing an elongated film, characterized in that the optical film of the patent application SJ 5 to the table 6 is extended in the longitudinal direction of the film. A method for producing an elongated film, which is characterized in that the method of the first to fourth aspects of the invention is continued, and the obtained optical film is stretched in the width direction of the thin r' film. -37- 200804063 明 說 單 無簡 為符 圖件 表元 代之 定圖 :指表 圖案代 表本本 無 代 Z-N 定一二 指CC 八、本案若有化學式時,請揭示最能顯示發明特徵的化學 式:無 -4--37- 200804063 Explain that there is no simple figure for the map element: the table pattern represents the book without the ZN. One or two refers to the CC. 8. If there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention: None -4-
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