TW200532795A - Method for operating a system for chemical oxide removal - Google Patents
Method for operating a system for chemical oxide removal Download PDFInfo
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- TW200532795A TW200532795A TW93138910A TW93138910A TW200532795A TW 200532795 A TW200532795 A TW 200532795A TW 93138910 A TW93138910 A TW 93138910A TW 93138910 A TW93138910 A TW 93138910A TW 200532795 A TW200532795 A TW 200532795A
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Classifications
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67207—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4401—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
- C23C16/4405—Cleaning of reactor or parts inside the reactor by using reactive gases
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/033—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
- H01L21/0334—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
- H01L21/0337—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31105—Etching inorganic layers
- H01L21/31111—Etching inorganic layers by chemical means
- H01L21/31116—Etching inorganic layers by chemical means by dry-etching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
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- H01L21/67069—Apparatus for fluid treatment for etching for drying etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67248—Temperature monitoring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67253—Process monitoring, e.g. flow or thickness monitoring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/20—Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Manufacturing & Machinery (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Drying Of Semiconductors (AREA)
- General Factory Administration (AREA)
Abstract
Description
200532795 九、發明說明: 【相關申請案之交互參照資料】 本申請案係關於同在專利審理中的美國專利申 60/454,597 ’名稱為”處理基板之加工系統與方法(p職二呂 and Method For Treating a Substrate)" ’ 代理人案件編號 071469/G3G1G73 ’中請日為薦年3们7日7同在專°利審理中的 吳國專利申請案序號60/454,642 ’名稱為,,化學處理基板之加工系 統與方法(Processing SyStem and Meth〇d F〇r ❿响卿 丁⑽㈣ a Substrate)’,’代理人案件編號071469/〇3〇1〇87,申請曰為2〇〇3年3 月,π,日;同在專利審理中的美國專利申請案序號6〇/454,64i,名 稱為熱處理基板之加工系統與方法(Pr〇cessing System and胸副200532795 IX. Description of the invention: [Cross-reference materials of related applications] This application is related to the US patent application 60 / 454,597, which is also in the process of patent examination. For Treating a Substrate) " 'Agent Case No. 071469 / G3G1G73', please refer to the recommendation date 3, 7 7 7 Wu Guo Patent Application No. 60 / 454,642, which is in the process of exclusive trial, 'The name is, chemical Processing system and method for processing substrates (Processing SyStem and Meth〇d F〇r ❿ 响 卿 丁 ⑽㈣ a Substrate) ',' Agent Case No. 071469 / 〇3〇〇〇087, the application is dated 2003 Month, π, and Day; US Patent Application No. 60 / 454,64i, also in the process of patent examination, and its name is Process System and Method of Heat Treatment Substrate (Prcessing System and Chest Vice)
For Thermally Treating a Substrate)’’,代理人案件編號 071469/0301088,申請為2003年3月17日;以及同在專利審理中 的美國專利申請案序號60/454,644,名稱為”使鄰近溫度控制室絕 熱之方法與設備(Method and Apparatus For Thermally Insulating Adjacent Temperature Controlled Chambers)",代理人牵林繞缺 07丽0292055,申請曰為2003年3月17曰。所有案 之整體内容的全部係於此列入參考資料。 一、 【發明所屬之技術領域】 本發明係關於一種處理基板之系統與方法,尤有關一種基板 之化學與熱處理之系統與方法。 二、 【先前技術】 在半導體加工期間,可利用一(乾燥)電漿蝕刻製程以沿著細線 或在圖案化於一矽基板上之通道(Via)或接觸部(Contact)之内來移 除或蝕刻材料。電漿蝕刻製程一般涉及將具有一上覆蓋之圖案化 保護層(譬如光阻層)之一個半導體基板配置於一加工容室中。一旦 將基板安置在容室内,就可以一預先指定的流動速率將一種可離 200532795 體混合物導人容室内’同時使—真空泵節流以達 透ί。織’當存在的氣體種類之—百分率係藉由 傳送而被感應式或電容式加熱之電子或使用 電子振(ECR)之微波功率之傳送而加熱之電子而離子 °此外’加熱的電子用以分解多種環境氣體 種類並建立適合露出表面蝕刻化學之反應物種類。一 二就可藉由電漿來侧基板之選擇表面。此製程係被 ^1達到匕含期望的反應物與離子群組之適當濃度之適當條 以在基板之選擇區域中蝕刻各種不同的特徵部(例如渠溝、 ϋ接觸部、閘等)。這種需要侧之基板材料包含二氧化矽 0ι〇2)、低k介電材料、多晶矽與氮化矽。 在材料加工期間,蝕刻這種特徵部一般包含將形成於一光罩 ,内=一圖案傳送至内部形成有各種特徵部之下層薄膜。此光罩 可包含例如(負或正)光阻之一光敏材料、包含像光阻與抗反射塗層 (施:)那樣的層之多重層、或鱗第一層(例如光阻)中之一圖案傳 送至下層硬性光罩層所形成的一硬性光罩。 三、【發明内容】 本發明係關於一種處理基板之系統與方法,及關於一種化 學與熱處理基板之系統與方法。 —在本發明之一個實施樣態中,係說明一種加工系統用以執行 包含了第一處理系統與一第二處理系統之一基板上之材料移除, 其中,一與第二處理系統係彼此連接。第一處理系統包含一化學 處理系統,其中化學處理系統包含一化學處理容室、一基板支撐 ^、連接至化學處理容室之一真空抽氣系統、以及用以將一處理 氣體導^化學處理容室之一氣體分配系統。第二處理系統包含一 熱處理系統,其中熱處理系統包含一溫控熱處理容室、安裝於熱 ,理容室内之一基板支撐部、以及連接至熱處理容室之一真空抽 氣系統。任一個容室之選擇元件可能受到溫度控制。 200532795 此外亦說明-種處理基板之加工系統之操作方法。此方法包 ^將基板傳歧人-化學處_統;執行設定、監視與調整化 :处理系統之-個或多個化學加卫參數之至少—項,其中一個 夕個化學加工參數包含—化學處理加卫壓力、一化學處理容室溫 i卢:ifΐΐ氣體分配系統溫度、一化學處理基板溫度、-: 子處理基板支撐部溫度、以及—化學處魏誠動速率之至少一 項’使用-個或多個化學加轉數來加卫化學處n之美 ί缔將基ft進人熱處理系統;執行設定、監視與調整数i理 加工參數之至少一項,其中-個或多個熱處 :ίί:加工壓力,理容室溫度、-熱處理 率之至少 :二:一項支=度、以及-熱處理氣體流動速 統中之基板 或多熱加卫參數來加讀處理系 四、【實施方式】 ,如光阻)塗敷ν基板學:一’上圖 化個,轉移至下層材料。光敏材料 (當在正光阻的狀= 例而Ϊ外當以匕 光罩刪-材料中之特徵部。舉 崎驟而驟之前藉由使用-單獨的 圖u不依據本發明之一實施例之一加工處理系統之例示方 200532795 塊圖。在雌示的實施例中,處理加工系統湖包含··—製造設 備糸統(MES)llO,-工具層(TL)控制器m,其連接至MES 11〇 加工工具130 ’以及一批次(WTo彻^鹽))控制器190,其 TT U〇 TL控制器120與加工工具⑽。此外,MES 110、 入_二j f J12^、加工工具130與R2R控制器19〇之至少一個可包 及^一資料庫元件(未顯示)。在另外的實施例中, 並不而要GUI το件及/或資料庫元件。 f :疋^或組態資訊可藉* TL控制11 120及/或跳控制 統,獲得。工廠層商業規則可被使用以建立 獨:運二人:::而言’TL控制器120及/或跳控制器190可 規ίί11G控制至某種程度。又,可使用工 ΐΐΐ ίϊ可時暫停及/或中止-製程,以及當暫停及/ 製r補業規則以決 、、目,1咨粗、Α^一勒作了包含·初始模型載入、前蝕刻量 it; :ί ^,W/B) 商業規則可被界定於一控制策略層、护制呌蚩恳十 層。每當遭遇-特別情_ontext===層或f ^型 關的商業_。軸㈣可執行與較高層相 章r規則可被; 疋與維持商業規則可提供樓案管理與求助螢幕。 才曰 相關的資料庫空二120及’或咖控制器190 商業規則以決定何 “ ’TL控制器120及/或咖控制謂可忽=料ΐ 200532795 資料收集製程可被工廠系統110控制至某種程度。又,可使用工 ,層商業規則以決定當製程被改變、暫停及/或中止時,如何管理 資料。 又,MES 110可提供運作時間組態資訊給TL控制器12〇 或R2R控制器190。舉例而言,設定、目標、極限、規則盥演瞀 法可從工廠被下載至TL控制器12〇及/或们尺控制器19〇以作 領,先製程控制(APC)配方,,、一”Apc系統規則”、以及於運作時間 之APC配方參數’’。 抑某些設定及/或組態資訊可以由TL控制器120及/或R2R控制 器190在它們首先藉由此系統而配置時 ^ 業規則(系統規則)以建立一控制層次。舉例而言, 及/,R2R控制器19〇可獨立運作,或TL控制器12〇可被 制器1%控制至某練度。又,可使用系統規則以決定何時暫^ 及/或中止一製程,以及當暫停及/或中止一製程時該做些什麼。此 ^,系統規則可被使用以決定何時改變一製程以及如何改變此製 g作再者’ —TL控制器120可使用卫具層規則以控制某些工具層 來改變 般而言,規則允許系統及/或工具運作基於系統之動態狀態 〇 、於圖1中,係顯示一個R2R控制器190、一個加工工具13〇 以及如個TL彳工制器’但這並非是本發明所必須需要的。除了 獨立製程工具與模組以外,半導體加工系統可包含許多加工次系 統,而加f次系統具有許多與它們相關的幻尺控制器。 除了。午夕獨立製粒工具與模組以外,可使用TL控制器Do 以酉己置許多加卫玉具,而加玉卫具具有許多與 ^ J ;TL 120 . . 4ίΙ . ,; 祜處理加工οι具、加卫次系統、製鋪組與 TL控,120可包含一些應用’其包含至少一工 應 用、至乂-松組相關的應用、至少一感測器相關的應用、至少一 200532795 2:相„用、至少一資料庫相關的應用、至少一 應用、以及與至少應用。 ’ 雷控制器m與峨控制器190可支援來自τ_ο 電^限公司之-APC系統,其可包含—單—(Unity)工具、Tei^ =具- Trias工具以及與它們相關的加工次系統與製程模 、、且’’ TL控制器120可支援其他製程工具與其他製鋪组。 作.二目⑽目元件可提供簡單的使用介面’其可令使用者作以下動 態與製鋪組狀態;建立並編輯摘要之x-y圖表盥 始(追蹤)參數資料;檢視工具警報器記錄;配ϊ ^疋用以將_貝料寫人至資料庫或輸出㈣之狀況之資料收 I 22人至統計製程控娜Pc)製圖、模型試驗與試算表程 ί斗座ϋ定t圓之,加工資訊’以及複查目前正被儲存至資 翻杜盤^,建立並編輯製程參數之SPC圖表,並設定產生電子 田ί SPC警報器;執行多變數主成分分析(PCA)及/或部分 ί τί㈣咖酬躲職瓣並報導關 ㈣來自^具之原始資料與追縱資料可被儲存成㈣庫122中之 整合罝測(IM)貧料與主量測資料可被儲存於資料庫 i 丁目。貧二玄夏職於配置之資料收集計晝以及執行製程與運作加 之次從加工工具、加工容室、感測器與操作系統獲得 之貝枓可被儲存於資料庫中。 於圖1所不之所說明的實施例中,係顯示一種單一的客戶端 η但這並非本發明所需要的。此系統可支持複數個客戶 二”中’客戶端工作站112允許一使用者執 ^且包ί工具、似11控制器、製程以及工絲態之 枓趴欢I; jU史資料;執行模型試驗與製圖功能;及/或將資 t 控制11。舉例而言,-使用者可被提供以允許他控 =夕固藉由一 R2R控制器而執行之製程之管理權利。 ㈣控制H 19〇包含用以連接至與在這健程之前已被執行 11 200532795 之一製程相關的至少一其他R2R控制器之鏈結192,以及用以連 接至與在這個製程之後被執行之一製程相關的至少一其他控 制器之鏈結194。可使用鏈結192與鏈結194以前饋及/或回饋資 訊0For Thermally Treating a Substrate), Agent Case No. 071469/0301088, filed March 17, 2003; and US Patent Application Serial No. 60 / 454,644, which is also in the process of patent examination, and is entitled "Near the Temperature Control Room" Method and Apparatus For Thermally Insulating Adjacent Temperature Controlled Chambers ", the agent is Dr. Lin Linkui 07 Li 0292055, and the application is March 17, 2003. The entire content of all the cases is here It is included in the reference materials. [Technical field to which the invention belongs] The present invention relates to a system and method for processing a substrate, and more particularly to a system and method for chemical and heat treatment of a substrate. 2. [Previous Technology] During semiconductor processing, A (dry) plasma etching process can be used to remove or etch materials along thin lines or within vias or contacts patterned on a silicon substrate. Plasma etching processes generally involve A semiconductor substrate having an overlying patterned protective layer (such as a photoresist layer) is disposed in a processing chamber. Once The substrate is placed in the container, and a pre-specified flow rate can be used to introduce a separable 200532795 body mixture into the container. At the same time, the vacuum pump is throttled to achieve penetration. Electrons that are heated by induction or capacitance, or electrons that are heated by the use of microwave power from electronic vibration (ECR), and ions. In addition, 'heated electrons are used to decompose a variety of environmental gas species and establish suitable etching chemistry for exposed surfaces. Types of reactants. One or two can select the surface of the substrate by plasma. This process is achieved by ^ 1 to achieve the appropriate strips containing the appropriate concentrations of the desired reactants and ion groups to etch in the selected area of the substrate Various features (such as trenches, samarium contacts, gates, etc.) This substrate material on the demand side includes silicon dioxide (SiO2), low-k dielectric materials, polycrystalline silicon, and silicon nitride. During material processing Etching such a feature generally includes forming a pattern in a photomask, and inner = a pattern is transmitted to a lower layer film with various features formed inside. This photomask may include, for example, ( Or positive) one of photoresist, a photosensitive material, multiple layers including layers such as photoresist and anti-reflective coating (application :), or one of the first layer of scale (e.g. photoresist), the pattern is transferred to the lower rigid photomask A rigid photomask formed by layers. [Abstract] The present invention relates to a system and method for processing a substrate, and a system and method for chemically and thermally processing a substrate.-In one embodiment of the present invention, A processing system is used to perform material removal on a substrate including a first processing system and a second processing system, wherein one and the second processing system are connected to each other. The first processing system includes a chemical processing system, wherein the chemical processing system includes a chemical processing chamber, a substrate support, a vacuum pumping system connected to the chemical processing chamber, and a chemical processing system for conducting a processing gas. One of the chambers is a gas distribution system. The second processing system includes a heat treatment system, wherein the heat treatment system includes a temperature-controlled heat treatment chamber, a substrate supporting portion installed in the heat treatment chamber, and a vacuum extraction system connected to the heat treatment chamber. The selection element for any one chamber may be temperature controlled. 200532795 In addition, it also describes an operation method of a processing system for processing a substrate. This method includes: transferring the substrate to the human-chemical department; performing setting, monitoring, and adjustment: at least one of one or more chemical guard parameters of the processing system, one of which includes chemical processing parameters Processing pressure, a chemical processing capacity room temperature i: if 温度 gas distribution system temperature, a chemical processing substrate temperature,-: temperature of the sub-processing substrate support, and-at least one of the chemical department's Wei Cheng moving rate 'use- Add one or more chemical revolutions to enhance the beauty of the chemical department n. Introduce the base into the heat treatment system; perform at least one of setting, monitoring, and adjusting mathematical processing parameters, including one or more thermal treatments: ίί: At least the processing pressure, the temperature of the processing room, and the heat treatment rate: two: one support = degrees, and-the substrate or multi-heated guard parameters in the heat treatment gas flow rate system to read the processing system IV. [Implementation] (Such as photoresist) coating ν substrate science: a 'top image, transfer to the underlying material. Photosensitive material (when in the state of positive photoresistance = except for the outside, delete the feature part of the material with a dagger. By using it before the step-separately, the figure is not according to one embodiment of the invention. An example of a processing system 200532795. In the illustrated embodiment, the processing system lake includes a manufacturing equipment system (MES) 110, a tool layer (TL) controller m, which is connected to the MES. 110 processing tool 130 'and a batch (WTo), controller 190, its TT UTL controller 120 and processing tool ⑽. In addition, at least one of the MES 110, the input module J12, the processing tool 130, and the R2R controller 19 can include a database component (not shown). In other embodiments, GUI components and / or database components are not required. f: 疋 ^ or configuration information can be obtained by * TL control 11 120 and / or jump control system. Factory-level business rules can be used to establish independence: transport two people ::: In terms of 'TL controller 120 and / or jump controller 190 can control 11G control to some extent. In addition, you can use the process to suspend and / or suspend the production process, and when the suspension and / or system replenishment rules are used to determine the project, the project, the service, the initial model, Pre-etching amount it ;: ^^, W / B) Business rules can be defined in a control strategy layer and a protection layer. Whenever encounters-special sentiment _ontext === layer or f ^ related business_. Axis execution can be compared with higher-level chapters. Rules can be implemented; and maintenance of business rules can provide building case management and help screens. Only the relevant database is empty 120 and 'or coffee controller 190 business rules to determine what' 'TL controller 120 and / or coffee control is considered to be negligible = material] 200532795 The data collection process can be controlled by the factory system 110 to a certain In addition, industrial and business rules can be used to determine how to manage data when the process is changed, suspended and / or suspended. In addition, MES 110 can provide operating time configuration information to the TL controller 12 or R2R control 190. For example, the settings, goals, limits, and rules can be downloaded from the factory to the TL controller 12 and / or the ruler controller 19 to lead the process control (APC) recipe, A, "Apc system rules", and APC recipe parameters at operating time ". Certain settings and / or configuration information can be controlled by the TL controller 120 and / or R2R controller 190 before they are used by this system. The configuration rules (system rules) are used to establish a control level. For example, the R2R controller 19 can operate independently, or the TL controller 120 can be controlled by the controller 1% to a certain training level. Also, system rules can be used to decide when to suspend ^ And / or suspending a process, and what to do when suspending and / or suspending a process. In this way, system rules can be used to decide when to change a process and how to change the process, and then '-TL controller 120 The security layer rules can be used to control certain tool layers to change. Generally, the rules allow the system and / or tools to operate based on the dynamic state of the system. In Figure 1, an R2R controller 190 and a processing tool are shown. 13〇 and such a TL machine tool, but this is not required for the present invention. In addition to independent process tools and modules, the semiconductor processing system can include many processing subsystems, and the f system has many Related magic ruler controllers. In addition to the independent pelleting tools and modules at midnight, you can use the TL controller Do to place many Jiawei jade, and Jiayu jade has many and ^ J; TL 120. 4ίΙ ,; 祜 processing and processing tools, security systems, shop groups and TL control, 120 may include some applications' which includes at least one application, to the application related to the 松 -pine group, at least one sensor Related Application, at least one 2005327952: phase "with at least one database-related application, at least one application, and the application at least. 'Thunder controller m and E controller 190 can support -APC system from τ_ο Electric Co., Ltd., which can include-single-(Unity) tools, Tei ^ =-Trias tools and their associated processing subsystems and The process mold, and TL controller 120 can support other process tools and other shop groups. The binocular element can provide a simple user interface, which allows the user to make the following dynamics and the state of the shop group; create and edit the summary xy chart and start (tracking) parameter data; view the tool alarm record; match疋 ^ 疋 It is used to collect the information of the status of the writer from the writer to the database or the output I I 22 people to the statistical system control Na Pc) drawing, model test and trial calculation process Information 'and review are currently being saved to the asset mapping board ^, create and edit SPC charts of process parameters, and set to generate electronic field SPC alarms; perform multi-variable principal component analysis (PCA) and / or parts Remuneration reports and reports that the original data and tracking data from the tool can be stored as integrated measurement (IM) data and main measurement data in the database 122 can be stored in the database i.c. Xia Xia's position in the collection of data collection and execution processes and operations, plus the shellfish obtained from processing tools, processing chambers, sensors and operating systems can be stored in the database. In the embodiment illustrated in FIG. 1, a single client η is shown, but this is not required by the present invention. This system can support a plurality of customers. The “client workstation 112” allows a user to implement tools, controllers, processes, and processes in a state of imagination I; jU history data; performing model tests and Mapping functions; and / or control 11. For example, a user may be provided with management rights to allow other controls to control the process performed by an R2R controller. ㈣Control H 19〇 To connect to at least one other R2R controller related to a process that has been performed before one of the 2005 2005 795 processes, and to connect to at least one other related to one process that has been performed after this process Controller link 194. Link 192 and link 194 can be used for feedforward and / or feedback information0
R2R控制器190係連接至MES 110且可以是一電子診斷系統 之一部分。R2R控制器190可與一工廠系統交換資訊。此外,MES 110可傳遞命令及/或不接受至R2R控制器190之資訊。舉例而言, MES 110可以以供每個配方用之可變參數,將可下載的供許多製 程模組、工具與量測裝置用之配方前饋至幻尺控制器。可變參數 可,含最終的臨界尺寸(CD)目標、極限、補償,以及依照批次必 須疋可调整的工具層系統中之變數。又,工廠微影CD量測資料 可被前饋至R2R控制器190。 、 再,,可使用MES 110以提供例如CD掃描式電子顯微鏡 (fEM)資几之里測資料給控制器。或者,可手動提供sEjyj 产訊。調整係數係用以為IM與CD SEM量測之間的任何補償作 。CD SEM資料之手動與自動化輸入包含例如日期之一時間 戳記以供適當插人至R2R控制H巾之_(FB)控制迴路之歷史記 〇 錄The R2R controller 190 is connected to the MES 110 and may be part of an electronic diagnostic system. The R2R controller 190 can exchange information with a factory system. In addition, the MES 110 may transmit commands and / or do not accept information to the R2R controller 190. For example, the MES 110 can feed forward the downloadable recipes for many process modules, tools and measuring devices to the magic scale controller with variable parameters for each recipe. Variable parameters Yes, including final critical dimension (CD) targets, limits, compensations, and variables in the tool layer system that must be adjusted according to batch. In addition, factory lithography CD measurement data can be fed forward to the R2R controller 190. Furthermore, the MES 110 can be used to provide, for example, a CD scanning electron microscope (fEM) data to the controller. Alternatively, sEjyj information can be provided manually. The adjustment factor is used to compensate for any compensation between IM and CD SEM measurements. The manual and automated input of CD SEM data includes, for example, a date and time stamp for proper insertion into the history of the _ (FB) control loop of the R2R control H towel.
可配置項目可藉由使用通用設備模型/SEM〗設備通訊枳 (fEM SECS)通訊協定而被配置成為一組從工廠系統送出之不可 多數。舉例而言,可變參數可被看做是一”Apc配方,,之一。 ίίϊ配村包含抑―個子财且每個子财可包含複°數^ =控制器、19〇係連接至加工工具13〇與τ 訊可包含_與前饋資料。舉例而言,#—内部重置^^ ^ 具產生▲時’R2R控制器19〇可傳送一訊息(例如一警報=με< 110°适將允許工廠系統做出必需要的改變 ^ 遠 =在危險的狀態下的象數目得_、二^ 正或預防維修期間產生的改變。 二在續 12 200532795 在所顯示的實施例中,係顯示一加工工具13〇,其包含一第一 整^量測模組(IMM)132、-加工次系統15〇以及第:IMM m, 但這ΐ非本發明所需要的。*者’可使用其他配置組態。 單-的R2R控制胃190亦顯示於圖i中,但這並非本發明所 2要的。或者’可使用額外的把尺控制器。舉例而言,幻尺控制 f 190可包含—前饋㈣控制器、製程模型控制器、反饋(FB)控制 态、以及製程控制器(全部未顯示於圖丨中)之至少一者。 在所顯示的實施例中,一開始事件1〇2提供一輸入給一第— =32。舉例而言,一開始事件可以是來自一主機之包含一資 第—IMM132係連接至一腿控制 Ξ刚二^工次糸、统15G。加工次系統150係連接至腿控制 σ /、一 ΙΜΜ134°第二ΙΜΜ134係連接至R2R控制器 iyu ° “加工次祕15G可包含—第—緩衝賭組152一化學氧化物 模組154、一後熱處理(麼)容室156以及一第子 :=且=,模組執行C0R製程之第—步驟。第—步驟二 ^ 1 α和氨氣之處理氣體之一混合物與二氧化矽之間的一反 ί ^ΐ/曰圓表面上形成一固體反應生成物。位於c〇R模时邊 =ΗΤ模組執行C〇R製程之第二步驟 =曰方邊 導致固體反應生成物之蒸鍍。 哪稭田加熱曰曰0 次系統15G可包含—製程運送(p雜ss shiP),其可包含-用二一 PHT模組與一緩衝聯)模組。加工系統可藉由使 Ξ受至、PHT额,抓聊朗之摘的加工配方 ===圓制^ 加工次系統可使用-C0R配方以開始此加工,而一 C〇r配 13 200532795 方y在一基板被傳送至COR模組時開始。舉例而言,基板可藉由 儲藏在一基板支撐部内之升降銷(liftpins)而被接收,且基板可被降 下至基,支撐部。然後,基板可藉由使用例如一靜電夾持系統之 -夾持系統而被S1定至基板支撐部,且—熱傳輸氣體可被提供至 基板之背面。 接著,可使用C0R配方以設定一個或多個化學加工參數以供 基板之化學處理用,而這些參數可包含一化學處理加工壓力、一 化學處理壁面溫度、一化學處理基板支撐部溫度、一化學處理基 板溫度、一化學處理氣體分配系統溫度、一化學處理加工化學(包 言處,氣體與流體)之至少—項。然後,基板可受化學方式處理持 續一第二段時間。舉例而言,第一段時間之範圍可從3〇至36〇秒。 接者,基板可伙化學處理容室被傳送至PHT模組。在該時間 期間,^移除基板夾,並可終止熱傳輸氣體流動至基板之背面。 基板可藉由使用儲藏在基板支撐部内之升降銷組件而從基板支撐 部被垂直升高至傳送平面。輸送系統可接收來自升降銷之基板, 並可將基,配置在PHT模組内。於其中,基板升降桿組件可接收 來自輸送系統之基板,並可使基板下降至基板支撐部。 然後,可使用PHT配方以設定供由pht模組對於基板執行熱 處理之用的一個或多個熱加工參數,且基板可被熱處理持續一第 二段時間。舉例而言,一個或多個熱加工參數可包含一熱處理壁 面溫度、一熱處理上部組件溫度、一熱處理基板溫度、一熱處理 基板支撐部溫度、一熱處理基板溫度、一熱處理加工壓力以及一 熱處理加工化學(包含處理氣體與流體)之至少一項。舉例而言,第 二段時間之範圍可從30至360秒。 在一例示製程中,加工次系統15〇可以是一化學氧化物移除 (C0R)系統,用以修整一氧化物硬性光罩。在另一個例示製程中, 可藉由使用一 C0R製程來修整一氧化之可調抗蝕抗反射塗層 (TERA)薄膜。加工次系統15〇包含一 c〇r模組154,用以化學處 理一基板上之例如氧化物表面層之露出表面層,藉以露出表面上 200532795 之製程化學之吸附影響表面層之一化學變化。此外,加工次系統 150包含-J>HT模、组156用以熱處理基板,藉以提升基板溫度以 便釋出(或蒸鍍)基板上之化學方式改變的露出表面層。 舉例而言,COR模組可使用包之一處理氣體, 且加工壓力之範圍可從大約丨至大約1〇〇mT〇rr,譬如,可從大約 2至大約25 mTorr。每個種類之處理氣體流動速率之範圍可從大約 1至大約200 seem與譬如可從大約1〇至大約1〇〇 sccm。此外,可 達到了均勻(三維)壓力場。此外,c〇R模組容室可被加熱至範圍 ,30°C至^00°C之一溫度,譬如,溫度可以是大約4(rc。此外, 氣體分配系統可被加熱至範圍從大約4〇。〇至大約1〇〇。〇之一溫 。度,譬如,〒:度可以是大約5〇艺。基板可被維持於範圍從大約1〇鲁 C至大約50°C之一溫度,譬如,基板溫度可以是大約別它。 。此外,於PHT模組中,熱處理容室可被加熱至範圍從大約5〇 C至大約1〇〇 C之一溫度,譬如,溫度可以是大約8〇。〇。此外, 上部組件可被加熱至範圍從大約5(rc至大約100它之一溫度,譬 如,溫度可以是大約80°C。基板可被加熱至超過大約1〇〇π之一 /夏度。或者,基板可在從大約1〇〇。〇至大約2〇〇。〇之一範圍内被加 熱,譬如,溫度可以是大約135°C。 於此所說明的COR與PHT製程可產生下述蝕刻量:對熱氧 化物之化學處理每60秒超過大約1〇 nm之一露出氧化物表面層之 一,刻量;對熱氧化物之化學處理每18〇秒超過大約25 nm ^露響 出氧化物表面層之一蝕刻量;以及對TE〇s之化學處理每18〇秒 超過大約l〇nm之露出氧化物表面層之一蝕刻量。這些處理亦可 產生橫越過小於大約2.5%之基板之一餘刻變化。 •開始事件102可以是事件中之一晶圓,且開始事件可包含與 ^入(in_coming)晶圓相關的資料。這個資料可包含批次資料、批/量 資料、運作資料(nmdata)、組成資料以及晶圓歷史資料。或者, 開始事件可以是一種不同的與製程相關的事件。 第一 IMM 132可提供用以建立一晶圓之一輸入狀態之加工前 15 200532795 里測'貝料。第-IMM 132可提供(前饋)加讀量測資料之一第一 部分給R2R控制器、觸,並可提供加工前量測資料之一第二部分 給加工巧統15〇。或者,_部分可包含相同資料。第—imm 132 可包含f - IMM或多重量峨置。第—IMM132可包含與模組 相關的^測裝置、與工具相關的量測裝置、以及外部量測裝置。 舉例而s ’ f料可從連接至—個或多個製程模組之劇器與連接 至加工工具之感測器獲得。此外,資料可從例如一 SEM工具與一 光學數位輪廓檢測(ODP)工具之一外部裝置獲得。一 〇Dp工具係 可從提供-顧以量測—種半導體裝置中之—特徵部之輪廓之專 利技術之Timbre科技公司(TEL公司)取得。 、>R2R控制裔携可使用輸入恤⑽㈣材料(輸入狀態〉之一量· 測,,尺寸與一目標臨界尺寸(期望狀態)之間的差異來預測、選擇 或計ί一組製程參數,用以達到晶圓之狀態從輸人狀態改變至期 望狀悲之期望結果。舉例而言,這個测組之製程參數可以是基 於一輸入狀怨與一期望狀態使用之一配方之一第一估計。於一實 施例中,例如輸入狀態及/或期望狀態資料之資料可從一主機獲得。 、&於一種狀況下,R2R控制器19〇知道晶圓之輸入狀態與期望 狀悲’且R2R控制器、19〇決定可在晶圓上執行的一組配方用以將 晶圓從輸入狀態改變成期望狀態。舉例而言,此組配方可說明包 括一組製程模組之一多步驟製程。 R2R控制裔190可使用表格式技術,而決定何時作技術轉換 之-規則y以以-輸入範圍、一輸出範圍、一晶圓型式、一製程 型式、-模組型式、-工具型式、一晶圓狀態以及一製程狀態之 f少-項為根據。舉例而言,配方可以在一表格中,而腿控制 器190完成一表格查詢以決定使用何種配方。 ^當R2R控制器使用表格式技術時,前饋控制變數可以是可進 行配置^ =舉例而言,一變數可以是表格中之一常數或係數。此 外,可能$具有多重表格,而決定何時作表格轉換之一規則可以 以一輸入範圍或一輸出範圍為根據。 16 200532795 R2R控制器之時間常數♦ 旦 可在完成-批次之後取得時之間之時間。當量測資料 次間之時間。當量測資可以基於批 器之時間常數可以基於晶圓‘,取斜,驗控制 即時被提供時,R2R控制器之時間&數係在加工期間 加工步驟。當量測資料係可在一夺曰1吊^^ 3 一晶圓之内的 之後或在完成此批次之後取得時1 數可以基於製程步驟之二上= -個二===可:,何時間點操作。舉例而言, ^控制器可作為土;士輸:以出序一。單一 ,=出_〇)裝置、一多重輸入單一輸出 早: 及-多重輸入多重輸出(MIM0)裂置。此外 ^ 鹽控制器之内及/或在-個或多個跋控制器之間輸2= 一 $使用例如CD與側壁角度之多重輸人時,可在兩個模^而吕’ 則與向後饋讀人與輸出,(亦即,—個供CD控制用而 ° 壁角度控湘)。此外’亦可使用—光罩開啟控繼。在包 加工次系統150可包含下述之至少一個:一蝕刻模組、— 積模組、一拋光模組、一塗佈模組、一顯影模組以及一熱處理^ 組0 、 當一加工工具及/或製程模組將資料傳送至資料庫時, 料可被R2R控制器所存取。舉例而言,這個資料可包含工二 17 200532795 資料、維修資難EPD資料。追縱㈣可提 在加,或在完成—晶圓之加 跋控制器19G可基於輸人狀態、製程特The configurable items can be configured as a set of indispensables sent from the factory system by using the common equipment model / SEM] equipment communication protocol (fEM SECS) protocol. For example, the variable parameter can be regarded as an "Apc formula," one of them. The distribution village contains a sub-property, and each sub-property can include a complex number ^ = controller, 19 series connected to the processing tool 13〇 and τ information can include _ and feedforward data. For example, # —internal reset ^^ ^ When the ▲ is generated, the 'R2R controller 19〇 can send a message (for example, an alarm = με < 110 ° Allows the factory system to make the necessary changes ^ Far = the number of elephants in a dangerous state _, 2 ^ changes that occur during positive or preventive maintenance. 2 in Continued 12 200532795 In the embodiment shown, the display shows a Processing tool 130, which includes a first integrated measurement module (IMM) 132, a processing sub-system 15 and a first: IMM m, but this is not required for the present invention. * Everyone can use other configurations Configuration. Single-R2R control stomach 190 is also shown in Figure i, but this is not what the present invention requires 2. Or 'an additional ruler controller can be used. For example, the magic ruler control f 190 can include- Feedforward ㈣ controller, process model controller, feedback (FB) control state, and process controller (all (Shown in Figure 丨) at least one. In the embodiment shown, a start event 102 provides an input to a first-= 32. For example, a start event can be from a host including a第 第 —IMM132 series is connected to one-leg control Ξ 二 2nd time, system 15G. Processing sub-system 150 series is connected to leg control σ /, one lm134 ° second lm134 series is connected to R2R controller iyu ° "processing times The 15G may include a first buffer group 152, a chemical oxide module 154, a post-heat treatment (me) chamber 156, and a first sub-module: = and =, the module performs the first step of the COR process. The first step A reverse reaction between a mixture of one of the treatment gas of α and ammonia gas and silicon dioxide. A solid reaction product is formed on the round surface. When it is located in the CO mode, the module executes C. The second step of the 〇R process = the evaporation of solid reaction products caused by square edges. The heating of the straw field 0 times system 15G can include-process transport (p ss shiP), which can include-using two PHT Module and a buffer) module. The processing system can catch the processing formula of Liaolanglang by making the amount of PTH, === round system ^ The processing system can use the -C0R formula to start this processing, and a Corr with 13 200532795 square y Begins when a substrate is transferred to the COR module. For example, the substrate may be received by liftpins stored in a substrate supporting portion, and the substrate may be lowered to the base and supporting portion. Then, the substrate may be fixed to the substrate supporting portion S1 by using, for example, an electrostatic clamping system, and a heat transfer gas may be supplied to the back surface of the substrate. Next, the COR formula can be used to set one or more chemical processing parameters for chemical processing of the substrate, and these parameters can include a chemical processing pressure, a chemical processing wall temperature, a chemical processing substrate support temperature, a chemical At least one of the temperature of a processing substrate, the temperature of a chemical processing gas distribution system, and the temperature of a chemical processing process chemistry (in a word, gas and fluid). The substrate can then be chemically processed for a second period of time. For example, the first period of time may range from 30 to 36 seconds. Then, the substrate can be transferred to the PHT module along with the chemical processing chamber. During this time, the substrate clamp is removed, and the heat transfer gas flow can be stopped to the back of the substrate. The substrate can be vertically raised from the substrate supporting portion to the transfer plane by using a lifting pin assembly stored in the substrate supporting portion. The conveying system can receive the substrate from the lifting pin, and the substrate can be arranged in the PHT module. Among them, the substrate lifting rod assembly can receive the substrate from the conveying system, and can lower the substrate to the substrate supporting portion. Then, the PHT recipe can be used to set one or more thermal processing parameters for performing thermal processing on the substrate by the pht module, and the substrate can be thermally treated for a second period of time. For example, one or more thermal processing parameters may include a heat treatment wall temperature, a heat treatment upper component temperature, a heat treatment substrate temperature, a heat treatment substrate support temperature, a heat treatment substrate temperature, a heat treatment processing pressure, and a heat treatment processing chemistry. (Including processing gas and fluid). For example, the second period can range from 30 to 360 seconds. In an exemplary process, the processing subsystem 15 may be a chemical oxide removal (COR) system for trimming an oxide hard mask. In another exemplary process, a COR process can be used to trim an oxidized tunable anti-reflective coating (TERA) film. The processing sub-system 15 includes a COR module 154 for chemically processing an exposed surface layer such as an oxide surface layer on a substrate, thereby exposing the surface of the surface to the chemical change of the surface layer by the adsorption of the process chemistry of 200532795. In addition, the processing sub-system 150 includes a -J > HT mold and a group 156 for heat-treating the substrate, thereby raising the temperature of the substrate so as to release (or vapor-deposit) a chemically changed exposed surface layer on the substrate. For example, the COR module can use one of the packages to process the gas, and the processing pressure can range from about 丨 to about 100 mTorr, for example, from about 2 to about 25 mTorr. The process gas flow rate for each category can range from about 1 to about 200 seem and, for example, from about 10 to about 100 sccm. In addition, a uniform (three-dimensional) pressure field can be achieved. In addition, the COR module compartment can be heated to a temperature ranging from 30 ° C to ^ 00 ° C. For example, the temperature can be approximately 4 (rc. In addition, the gas distribution system can be heated to a range from approximately 4 (rc). The temperature may range from about 100 ° C to about 100 ° C. For example, the temperature may be about 50 ° C. The substrate may be maintained at a temperature ranging from about 10 ° C to about 50 ° C, such as The temperature of the substrate may be about another. In addition, in the PHT module, the heat treatment chamber may be heated to a temperature ranging from about 50C to about 100C, for example, the temperature may be about 80. 〇. In addition, the upper component can be heated to a temperature ranging from about 5 (rc to about 100), for example, the temperature can be about 80 ° C. The substrate can be heated to more than about 100 π / summer Alternatively, the substrate may be heated in a range from about 10.0 to about 20.0. For example, the temperature may be about 135 ° C. The COR and PHT processes described herein may produce the following Etching amount: Chemical treatment of thermal oxides exposes oxides more than about 10 nm every 60 seconds One of the surface layers, the amount of etching; the chemical treatment of the thermal oxide exceeds approximately 25 nm every 180 seconds ^ an etching amount of one of the oxide surface layers is exposed; and the chemical treatment of TE0s exceeds approximately every 18 seconds An etching amount of 10 nm of the exposed oxide surface layer. These processes can also produce an instant change across a substrate that is less than about 2.5%. • Start event 102 can be one of the wafers in the event, and the start event can be Contains data related to in_coming wafers. This data can include batch data, batch / quantity data, operational data (nmdata), composition data, and wafer history data. Alternatively, the start event can be a different and Process-related events. The first IMM 132 can provide a pre-processing 15 200532795 to measure the shell material used to establish an input state of a wafer. The -IMM 132 can provide (feedforward) and read one of the measurement data. One part is for the R2R controller, touch, and can provide one of the pre-processing measurement data. The second part is for the processing system, 150. Or, the _ part may contain the same data. The -imm 132 may include f-IMM or multiple weights. Section.—IMM132 Contains module-related measurement devices, tool-related measurement devices, and external measurement devices. For example, s'f materials can be connected to one or more process modules and connected to processing tools In addition, the data can be obtained from an external device such as an SEM tool and an optical digital contour detection (ODP) tool. The 10 Dp tool can be obtained from —The patented technology of the contour of the characteristic part was obtained by Timbre Technology Company (TEL Company). ≫ The R2R control system can be used to measure the input shirt material (input status> one of the measurement, measurement, size and a target critical size (desired State) to predict, select, or calculate a set of process parameters to achieve the desired result of changing the state of the wafer from the state of input to the state of hope. For example, the process parameters of this test group may be a first estimate of a recipe used based on an input state and a desired state. In an embodiment, information such as input status and / or desired status data may be obtained from a host. &Amp; Under one condition, the R2R controller 19 knew the input state and expectations of the wafer, and the R2R controller 19 decided to execute a set of recipes on the wafer to transfer the wafer from the input state Change to the desired state. For example, this set of recipes can illustrate a multi-step process that includes one of a set of process modules. The R2R controller 190 can use tabular technology to determine when to make technical conversions. The rules are based on-input range, one output range, one wafer type, one process type,-module type,-tool type, one crystal. The f-term of the round state and a process state is based. For example, the recipe may be in a table, and the leg controller 190 performs a table query to decide which recipe to use. ^ When the R2R controller uses tabular format technology, the feedforward control variable can be configurable ^ = For example, a variable can be a constant or coefficient in the table. In addition, there may be multiple tables, and a rule that determines when to convert tables can be based on an input range or an output range. 16 200532795 Time constant of R2R controller ♦ Density The time between when it is available after completion-batch. Equivalent measurement time. When the measurement data can be based on the time constant of the batcher, it can be based on the wafer ', take the slope, and the inspection control is provided immediately, the time & number of the R2R controller is the processing step during processing. When the measurement data is obtained within one wafer ^^ 3 within one wafer or after completing this batch, the number 1 can be based on the second step of the process step =-个 二 === 可:, What time to operate. For example, the controller can be used as soil; Single, = out_〇) device, a multiple input single output early: and-multiple input multiple output (MIM0) split. In addition ^ Lose within a salt controller and / or between one or more ba controllers 2 = $ 1 When using multiple inputs such as CD and side wall angles, two modes can be used, while Lu 'and backward Feed people and output, (ie, one for CD control and ° wall angle control). Alternatively, you can also use-mask to open and control relay. The package processing sub-system 150 may include at least one of the following: an etching module, an integrated module, a polishing module, a coating module, a developing module, and a heat treatment ^ group 0, when a processing tool And / or the process module sends data to the database, the material can be accessed by the R2R controller. For example, this data may include the data of workday 17 200532795 and the EPD data of maintenance and repair. Tracing can be mentioned in Canada, or in completion—the addition of wafers. The controller 19G can be based on the input status and process characteristics.
=晶圓之-預測狀態。舉例而言,—修整速率’模型J ,起被使用以計算一預測修整量。或者,= ”了加工時間—起被使用以計算—侧深度,而 ^率 可與一加工時間一起被使用以計算—沈積厚度。又:ίίΐί 圖表、PLS模型、PCA模型、適當距離相 及多變量分析(MVA)模型。 曙、⑽C)板型以 fR控制,可接收並湘外部所提供關於—製程模 2數極限之資料。舉例而言’獄控制器Gu 1 此外,,層控制器可以 建構並被送至控制器之模型(PLS、PCA等)。 w斤 第二IMM 134可提供加工後量測資料,其可被使用以一 晶Ϊ之一輸出狀態。第二IMM 134可提供(回饋)加工後量測資料 之第一,分給R2R控制器19〇,並可提供加工後量測資篦一 部分給貧料庫與晶圓產出(waferout)事件1〇4。或者,兩個八^ 包含,同資料。第二IMM 134可包含一單—IMM或多重。 置。第二IMM 134可包含與製程模組相關的量測裝置、鱼工具二 關的量測裝置、以及外部量測裝置。舉例而言,資料可從連接、 一個或多個製程模組之感測器以及連接至加工工具之感測器庐 得。此外,資料可從例如一 SEM工具、一光放射光譜、 以及一 0DP工具之一外部裝置獲得。 /、 R2R控制器19〇可使用來自第二ΙΜΜ 134之加工後量測資 以計算一第一組之製程偏差。此種計算組之製程偏差可基於由加 18 200532795 =θ ί 繼19G 知道 巧控制-器190決定期望狀態與輸出狀態之間^差ϊ …式’ 1麟實際製健果係與雛的製程結果作比較,以 4 :酋^製程配方之—修正。在另—種狀況T,11211控制器190 ίίί^ΐΙΪΪΐίίΓΪΐ 預測的製程結果作比較,以便蚊對製程模型之^了果係與 -目糖並不需要使用—查表方法以調整 目CD。舉例而§ , 一工廠所提供的目標CD與一被過濾= Wafer-Predicted status. For example, the -trim rate 'model J is used to calculate a predicted trim amount. Alternatively, = ”is used to calculate the side depth from the calculation time, and ^ rate can be used with a processing time to calculate the thickness of the deposition. Also: ίΐΐ diagram, PLS model, PCA model, appropriate distance phase and more Variable analysis (MVA) model. Shu, 曙 C) board type is controlled by fR, which can receive and provide information about the process module 2 number limit. For example, 'Prison controller Gu 1 In addition, the layer controller can The model (PLS, PCA, etc.) constructed and sent to the controller. The second IMM 134 can provide measurement data after processing, which can be used to output the state of one crystal. The second IMM 134 can provide ( Feedback) The first post-processing measurement data is allocated to the R2R controller 19, and a portion of the post-processing measurement data can be provided to the poor warehouse and waferout event 104. Or, two ^ Includes the same data. The second IMM 134 can include a single-IMM or multiple. Set. The second IMM 134 can include a measurement device related to the process module, a fish tool two-level measurement device, and an external measurement. Test device. For example, data can be Sensors of multiple process modules and sensors connected to processing tools. In addition, data can be obtained from an external device such as a SEM tool, a light emission spectrum, and an 0DP tool. / R2R control The processor 19 can use the processed measurement data from the second IMMM 134 to calculate the process deviation of a first group. The process deviation of such a calculation group can be based on the addition of 18 200532795 = θ, followed by 19G Known Control-190 Determine the difference between the expected state and the output state ^ difference 式 式 式 'Formula 1 The actual production of the healthy fruit system and the chick's process results are compared, and 4: Chief ^ process formula-correction. In another state T, 11211 controller 190 ίίί ^ ΐΙΪΪΐίίΓΪΐ Compare the predicted process results so that the mosquito-to-process model of the fruit system and the mesh sugar do not need to be used-look-up table method to adjust the target CD. For example, §, the target CD provided by a factory and One is filtered
測CD+之間的一簡單的魏增量可被應用作為一修正: 模型更新係為回饋之另一種形式,其可藉由執〃 改變製程蚊並贿絲,接著更賴型喊生^^片一 ^型更新可藉由量測-監控晶片之前後薄膜特徵而每則固加工小 叶產生。藉由隨時間改變這些設定以檢查不同的操作區域,吾人 可隨時間確認完全賴作空間,朗時執行數個具有不同配方設 定之f控晶片。模型更新可在工具或工廠處之咖控制器内產 生,藉以允許工廠控制管理監控晶片與模型更新。A simple Wei increment between CD + can be applied as a correction: The model update is another form of feedback, which can change the process by bridging the mosquitoes and bribes, and then rely on the type ^^ 片 一 ^ Model updates can be produced by measuring-monitoring the front and back film characteristics of the wafer for each solid-processed leaflet. By changing these settings over time to check different operating areas, we can confirm over time that the space is completely dependent, and we will execute several f controller chips with different recipe settings. Model updates can be generated in a tool or factory controller, allowing factory control and management to monitor wafers and model updates.
獄控制II 19G為下-個晶圓計算-更新配方。在一種狀況 下’ R2R_H携可使时齡訊、模型試驗資訊、以及反饋 貧訊以決是否在執行目前的㈣之前改變目前的配方。在另一種 狀況了,R2R控制器190可使用前饋資訊、模型試驗資訊、以及 反饋貧訊以決定是否在執行下一個晶圓之冑改變目前的配方。或 t R2R,^ 19〇可使用前饋資訊、模型試驗資訊、以及反饋 資訊以決定是否在執行下一個批次之前改變目前的配方。 一R2R控㈣19〇可包含-個或多個過濾||(未顯示)以過滤量 測料以便移除隨機雜訊。舉例而言,—過濾器可被應用至一控 制器之輸入或輸出。在一種狀況下,過濾器可在不須關心控制之 方法(亦即,獨立使用一查表)之狀況下,被應用至用以過濾之輸入 19 200532795 變數。這亦可使控制ϋ在-控制之範圍内改變輸出變數,例如以 小步調改變流動鱗,接著完成勤之改鶴使一流動速率 量逐步變化。Prison Control II 19G calculates and updates the formula for the next wafer. In one situation, the R2R_H can enable the age information, model test information, and feedback to determine whether to change the current formula before executing the current system. In another situation, the R2R controller 190 can use feedforward information, model test information, and feedback lean information to decide whether to change the current recipe while the next wafer is being executed. Or t R2R, ^ 19. Feedforward information, model test information, and feedback information can be used to decide whether to change the current recipe before executing the next batch. An R2R control unit 190 may include one or more filters | (not shown) to filter the measurement material in order to remove random noise. For example, a filter can be applied to the input or output of a controller. In one case, the filter can be applied to the input used to filter without having to care about the control method (that is, using a lookup table independently). This can also enable the control to change the output variable within the control range, for example, to change the flow scale in small steps, and then complete the change to make a flow rate change gradually.
可使用-離群值過渡器(outlier fllter)以移除靜態上不正確且 在一晶圓1測之平均值計算方面不應被考量之離群值。可 群值過濾、器以從平均值消除高與低離群值。舉例而言,—盒 X and whisker)方法可被應用至現場量測資料。這種方法是^效的, 是易於維持而無絕對極限,允許一組過渡極限被應用至组 之輸入CD平均資料(在极_齡極限餘況下,此目標可改 。有關一離群值過濾器’額外規則需要被維 持(-日曰0中之取小數目之點用以靜態地表示晶圓,而 晶圓用以表示一批次)。 可使用-雜訊過濾n以移除隨機雜訊並穩定控制迴路,可库 用-指數加權移動平均(EWM· Kalman過滤器。當使用一^ 過數必馳設定(在EWMA的狀況下,λ係為日ί 間吊數)。舉例而s ’ EWMA計算每次可以藉由使用完整的歷史而 完成,以便猎由加工日期與時間擷取失序被增加之資料點。 R2R控制可接收並湘前饋資料。舉例而言,咖 可接收關於所欲加工之輸入材料與期望的製程結果(目標g 提供—纟聽方參數以達細魏製程結果。、 R2IU工制β可接收並柳反饋資料。舉例而言,㈣控制器可 ^關於已Μ被加卫之材料之資訊’縣賊师侧整製程模 型。R2R控㈣可接收並觀遲之 、 使資料並雜㈣#騎加k轉序被触,^ 可接收.已經被力江之觀之資訊,錄於 模型。控制器可接收並利用手動輸 制控制器。舉例而言,R2RM丨$ Γτττ -处配置並^ 之手動輸人之-手^。制Α⑽70件提供控制器組態資訊 R2R控制ϋ可傳送與接收例外狀況之通知。舉例而言,獄 20 200532795 傳=以工廢層控制器或-工具層控制器之通 電子郵件、或呼叫^被送^例外狀況之後經由電子診斷網路、 哭可ΓΞίΐί ::巧―種模擬模式執行。舉例而言,咖押制 動作可被記錄在祕。於此狀況下,模擬 行動。Τ在腿&制&己錄與歷 史資料庫中,而非採取立即 冷動不f提供氣體流動速率之輸入參數,而且提供氣體 ΐίίίΐ之輸人參數。舉例而言,跋控制器可計 1體〜動率’並調整組合氣體之總流量。 ”建立 古,3 = ίί入材料纽來選擇製程模型。舉例而 ί。與製紐絲選擇製程模 俨。與二-"已3確忍此系統可計算一正確的腿設定之手 =定i丰# 制器可包含在批次開始之前確認配方參數 二跑控制器可时包含使用配方組點之預設設定之手 .i.+® r控制器無法提供-特定晶圓之配方參數時, 可使用額疋’’配方中之配方參數。 才 浐包含一貧料庫兀件,用以使輸入與輸出資料歸 輻。舉例而吕’R2R控制器可歸檔所接收的輸入、所送出之輸出, 以及在-可搜尋資料庫中由控制器所採取的動作。此外,隐栌 制器可包含資料備份與復原之手段。又,可搜尋資料庫可包含^ ,貧訊、組態資訊以及歷史資訊,且咖控可使用資料庫元 件以備份並重新寫入歷史與目前的模型資訊與模型組態資訊。 R2R控制器可包含-網頁式使用者介面。舉例而H 制器可包含促使GUI元件啟動之-資訊_崎視資 $ 料。R2R控制器可包含-安全元件,其可依據安全管理員所认予 的許可來提供多重的存取等級。R2R控制器可包含一组於安g 所設置之預設模型,俾能使R2R控制器可重設成預設狀況。、 依據例外之本質,R2R控制器可採取各種不同的動作以因應 21 200532795 -,外。舉例而t•,例外狀>兄可包含:遺漏所量 測誤差、超過配方參數極限、超過製程模組參數^艮、 ΐϊίίίΙΐΓ件。f例而言,依照例外所採取的動作可以 if it 方、製程配方、模組型式、模_別號碼、 ft阜P〇rt)數目、晶舟盒數目、批號、控制工作ID、製程工 -声數目而詳細描述的情況所建立之商業規則。可以以 ;^人而如純至最低層配置此情況。以_較高觀配一情況 較低層匹配一情況。如果沒有發現匹配情況,則可採 腿控制器輸人可包含指令、基板狀態、模組物An outlier fllter can be used to remove outliers that are statically incorrect and should not be considered in the calculation of the average value of a wafer 1 measurement. You can filter out groups to remove high and low outliers from the average. For example, the -box X and whisker) method can be applied to field measurement data. This method is effective, and it is easy to maintain without absolute limits, allowing a set of transition limits to be applied to the group's input CD average data (with the extreme limit of age limit, this goal can be changed. About an outlier The filter 'extra rule needs to be maintained (a small number of points in -0 is used to represent wafers statically, and wafers are used to represent a batch).-Noise filtering n can be used to remove randomness Noise and stable control loop, can be used-exponentially weighted moving average (EWM · Kalman filter. When using a ^ over number must be set (in the case of EWMA, λ is the day hanging number). For example, s 'EWMA calculation can be completed each time by using the complete history, in order to hunt for the data points that are out of order by processing date and time. R2R control can receive and feed forward data. For example, coffee can receive information about all Input materials to be processed and desired process results (Provided by objective g—the parameters of the listener to achieve the results of the Weiwei process. The R2IU system β can receive feedback data. For example, the controller can Information on the materials of the Guardian Side process model. R2R control can receive and watch later, make the data and miscellaneous # riding plus k reverse order touched, ^ receivable. Information that has been viewed by Lijiang is recorded in the model. The controller can receive And use manual input controller. For example, R2RM 丨 $ Γτττ-manual input and manual input-^. 70 pieces provide controller configuration information R2R control, can send and receive notification of exceptions .For example, prison 20 200532795 pass = to use the e-mail of the waste level controller or-tool level controller, or call ^ was sent ^ exception status via the electronic diagnostic network, cry can be The simulation mode is executed. For example, the action of the betting can be recorded in the secret. In this situation, the simulation action. T is in the leg & system & recorded and historical database, instead of taking an immediate cold action. Provides input parameters for gas flow rate, and provides input parameters for gas ΐίίί 举例. For example, the post controller can count 1 body ~ kinetic rate 'and adjust the total flow of the combined gas. ”Establish ancient, 3 = ίί Materials To choose a process model. And ί. Select the process mold with the system button. And two- "have already confirmed that this system can calculate a correct leg setting hand = 定 i 丰 # The controller can include confirmation of the recipe parameters before the start of the batch The second-run controller may include a hand that uses the preset settings of the recipe set points. The i. + ® r controller cannot provide-when the recipe parameters of a specific wafer, the recipe parameters in the recipe can be used. Contains a lean library element to reduce the input and output data. For example, the R2R controller can archive the input received, the output sent, and it can be taken by the controller in a searchable database. In addition, the hidden controller can include means of data backup and recovery. In addition, the searchable database can contain ^, poor information, configuration information, and historical information, and the control can use database components to back up and rewrite historical and current model information and model configuration information. The R2R controller may include a web-based user interface. For example, the H-controller may include information that causes the GUI component to start. The R2R controller may include a secure element that provides multiple levels of access based on permissions granted by the security administrator. The R2R controller can include a set of preset models set in Ang, so that the R2R controller can not be reset to the preset condition. Based on the nature of the exception, the R2R controller can take a variety of different actions in response to 21 200532795. For example, t •, the exception status> may include: missing the measured error, exceeding the recipe parameter limit, exceeding the process module parameter ^, and ΐϊίίΙΙ. For example, if the action taken in accordance with the exception can be it square, process recipe, module type, mold_type number, ft_P0rt) number, wafer box number, batch number, control job ID, process worker- The number of sound and detailed descriptions of the business rules established by the situation. This can be configured as pure to the lowest level with; ^ person. Matching a case with a higher view matches a case with a lower layer. If no match is found, the leg controller input can include instructions, substrate status, and module objects.
、及/或控制器參數。此外,獄控制器輸人可^前J 反饋私路之時間常數、—陳累積之重置事件、—ΙΜΜ步驟、以 ^ODP補巧offset)。指令可包含目標、公差、計算命令、資料收 木计畫、演异法、模型、係數、及/或配方。基板狀態可包含來自 j被加工之基板之資訊(現場、晶圓、批次、批量狀態)、輪廓、及 /或物理上,電性量測的特徵。模組物理狀態可包含將被使用以處 理基板之模組與元件之目前或最後知道的記錄狀態一即小, And / or controller parameters. In addition, the prison controller can input the time constant of the previous J feedback private channel, the reset event accumulated by Chen, the IMMM step, and offset compensation by ODP). Instructions can include goals, tolerances, calculation orders, data collection plans, variants, models, coefficients, and / or recipes. The substrate status may include information (field, wafer, batch, batch status), profile, and / or physical, electrical measurement characteristics from the substrate being processed. The physical state of the module can include the current or last known recorded state of the module and components that will be used to process the substrate.
日ί、晶圓^數目、及7或可消耗狀態。製程狀態可包含來自加工環 i兄之感測器之目前或最後知道的量測狀態,包括追縱資料及/或摘 要統計。控制器參數可包含配方/控制器設定點之最終設定以及建 構基板狀態、模組物理狀態、及/或製程狀態之製程目標。 、R2R控制器輸出可包含下述項目:導出參數、設定、一事件 或 A息、插入(intervention)、衍生情況(derived context)、記錄(log) A息、及/或歷史。舉例而言,資料可被傳送至離線系統以供分析。 導出參數可包含由可表示控制器、製程、材料、及/或設備之狀態 之控制器所產生的資訊。設定可包含由R2R控制器所計算之製程 工具參數’且一般於運轉時間被下載至工具。舉例而言,這些參 數可包含步驟之時間、壓力、溫度、氣體流量及/或功率。一事件 或訊息可包含指示一例外已發生在正被控制之系統中的資訊。插 22 200532795 關:ίϊ 2 J由跋控制器所建議(或採取)之-動 用^料至離綠触供-蚁域可 R2R控制器可包含支援至少一控制器應用之至少 存資料之至少一儲存裝置。舉例而ϊ,人 於種狀况下,刼作軟體可執行下述之至 ^ =管理、故障管理、解決_、以及經由—^之介 以形成為電腦與加I元件之間的介面、、、, 料管理GUI f幕可被隹巧 ',組、感測器等)°資 決定如何與何處儲集=之㈣無式,並用以 之例依據本發明之—實施例之—加工系統之—操作方法 資料力Γ前量測資料。量職料可包含現場量測 Λ舉例而言’現場量測資料可包含:配適度 咨%胃動度現%結果,及/或現場數目。晶圓 貝科可包含:CD篁測旗標、量測現場之數目、配方 圓 料二:力? 上象尸貝枓與至J ’套特徵部之散套cd資料,而 可猎由比較絕緣CD資料和嵌套CD資料盥二爽 ΐΐ而:第一修整Γ可基於絕緣CD資== 之= 而執仃;而一第二修整製程係基於嵌 ^;;rr ° -*-*ά*^^ 之CD貧料與目標CD資料之間的差異而決定;一第二變數 23 200532795 徵部之CD資料與目標CD資料之間的差異而決定;以 0王衣程可基於第一變數增量與第二變數增量之間 執行。 t/、』 加工前量測資料可被使用於前饋控制。又,現場量測 依據某些,業規則而被總結作為控制晶圓之統計值。、 工刚里測資料可被過濾。舉例而言,可使用一離群值抑制 以移除L上屬於離群值^是靜態上不正麵資料點。 中吕之,那些並不可靠的現場可被捨棄且不使用於晶圓平均計算 於了種狀況下,-平均/σ比較方法可被使用在加工前量 i 士平,對一σ乘法器可指定χ;所有資料點可被總結 ,千句值/、一 σ,兩個極限可計算出(平均值+:χ^^σ與平 在f限外部之所有祖點可被移除;平驗可被重新計算 而it取後的IM量測。或者’離群值可藉由使用一盒鬚圖方法 = 215中,可提供一個或多個可被使用以決定一基板之一 望狀態之㈣的輸出參數。舉躺言,可提供—目標CD,且預 ί ^ί Ϊ所欲控制之CD。換言之,在所_制CD與目標CD之 =,立置識別必須一致。因為_制CD係由所欲控制製 ΐΐί 3 ’目標⑶亦可由所欲控制製程室所定義。因此,每個 ϋΐΓ"以與各個控制室相關的’且與每個控制室相關的目標 CD值可在批次開始之前被指定。 $ 又,目標CD之來源可預先被識別。舉例而言,可以有 Γί知Ϊ式之目標③,外部讀目標CD與内部目標CD,於 曰H 3係、為由廳經由孔控制器所提供之⑶,而内部 ‘ CD係藉由使用來自一 GUI之輸入而提供。 心於^中L可決定期望的製程結果。舉例而言,目標CD可 =刖里測#料作比較。#加玉前量測資料小於目標CD時, 可豆布一錯誤。當加工前量測資料大約等於目標CD時,可宣布 24 200532795 nfiNuiinm。當加功量測料大於目標cd時,可建 匕修整1。如果已魏包含修整量與配方參數之間的關係二, 私模型’則-製程期間所欲移除之修整量可被視為期望結衣 於225中,可決定所欲使用的配方。舉例而言,可提供 或夕個製程模型。-製程模縣示結果(輸出)與必須達/成 結果之所接收的變數之間的確認關係。製程模型可包含表格式^ 型0 、 表格式模型可包含基於某些評估的實驗資料之包含期望結果與配 方變數之分段聯結之表格。一製程模型可以是線性的或非線性的。 田如圖3所示,本發明可被使用以控制指定控制〇1)之修整蝕 刻里並達到在公差内之目標CD。舉例而言,基於修整姓刻量,控 制器(TL與R2R)可使用一種簡單的箱演算法(控制配方選擇方 法)。首先,必須評估包含關於所欲修整之數量的資訊之控制配方 並預先獲得資格。表1顯示評估結果之一例。一額定配方係為具 有修正敍刻里(TA)之基本參考製程配方。此例顯示四個具有各個 相關的修整蝕刻量(TAL·TA2、TA3、TA4)之控制配方(控制配方i、 2、3、4),但對本發明而言這並非需要的。可使用不同數目之配方 與多維度配方(亦即,目標CD與目標深度)。 表1 範例控制配方查表 控制配方 修整量 額定配方(NR) 修整量(TA) 控制配方1(CR1) 修整量1(TA1) 控制配方2(CR2) 修整量2(TA2) 控制配方3(CR3) ^整量 3(TA3) 控制配方4(CR4) 修整量4(TA4) 基於配方查表(表1)範例,配方選擇之概念圖表係如顯示於圖 4上。儘管圖表中只顯示一邊,但每箱表示一雙邊尺寸(兩倍尺寸)。 此外,亦顯示箱邊界(BB1-BB5)。 25 200532795 —於一,狀況下,使用者可為每個控制配方配置控制變數設 定;聯結每個控制配方與各個修整量;以及輸入修整量上盥^邊 界。上邊界可被使用以建立可藉由預先合格的控 ^ 修整量的-上限。舉例而言,當超過一上邊界時,可宣== 狀況或可執行一多步驟製程。下邊界可被使用以建立可藉由預先 合格的控制配方而達成之修整制—下限。在使用者確認此組態 之後:TL控制器(ingenio)基於修整量輸入(TAs)將上下邊界之間& 修整量空間分誠數個箱區域。每鋪之下與上邊界係由兩個鄰 近的修整量之中位數所決定,且控制配方與修整量之每個聯結係 分配給一箱。或者,可從MES下載控制配方、修整量盥 & 之控制變數設定。 ^ 抑每箱具有其自己的修整量邊界。一旦決定了期望CD,丁二控 制器(Ingenio)就可決定其中設有所欲修整量之箱。舉例而言,期益 CD可以是一量測CD、一計算CD及/或指定CD。這意味"著選擇 了控制配方中最接近的修整量。此例之簡單的箱演算法係顯示於 圖5中。於此例中,選擇了控制配方3,且基板係藉由使用丁A3 而待被修整。控制配方之所欲修整量與選擇修整量之間的某些差 異(亦即,修整量誤差)必須配置在目標CD公差之内。 一控制失敗可發生,而TL控制器(ingeni〇)或工具(Telius)可偵 =一控制失敗。量測資料失敗與配方選擇失敗係為可藉由TL控制 器(Ingenio)而被偵測之控制失敗之型態。可藉由工具而被偵測之控 制失員t之型態係為配方接收暫停、整合通訊失敗以及同步失敗。 當控制失敗發生(配方接收暫停或整合通訊失敗)時,下述其中 一個選項可被使用以控制TL控制器(ingenio):使用工具製程酉'己 規避而不需處理;以及停止R2R控制程序。當控制失敗發生 時,下述其中一個選項可被使用以控制工具(Telius)動作:批^繼 續與批次中斷。 控制計晝可被視為一獨立批次(mn_t0_mn)控制單元。於此單元 中,組態設定包含具有一製程工具、控制製程、控制失敗動作及/ 26 200532795 二之整合控制。獨立控制單元包含控制室與相關 圓。^決定的配方來加工晶 吕,一修整程序可藉由使用可包含一 C〇R模組、一 完成,、且以及至少一緩衝器模組之一加工次系統(processshiP)而 τ ^具J將Γ晶圓移入一第一緩衝器(加載互鎖室(Load 介·=、、且。第一緩衝器(加載互鎖室)模組抽光空氣以達到直 ί被動至—第二緩衝器(PHT)模組;GUI狀態螢幕 Ϊ 中之晶圓)。接著,工具可將晶圓移入一第一製 tf t中;TL控制器(FDC元件)可選擇在一控制策略中所 上貝料收集(DC)策略,並設定感測器;狀態螢幕可被更新; ί、且,可改變;工具執行第一製程模組之一,,配方開始,,;狀態螢 幕可被更新(模組狀態可變成,,晶圓加工”)。然後,感測器可開始記 錄,配方循,經由加工步驟;第一製程模組可傳送一,,配方結束” 事件,感成I器了停止5己錄,工具將晶圓移動至一第二緩衝器(ρητ) ,組。接著’ TL控制器(FDC元件)可從工具收集資料檔,並基於 資料收集計晝過濾器開始加工資料;TL控制器(FDC元件)可選擇 在控制菜略中所疋義之一分析策略;加工模組與加工狀態資料; 以及更新資料庫(亦即,模組狀態與製程狀態)。然後,狀態榮幕可 被更新(模組狀態可顯示LL/ΡΗΤ中之晶圓;第二緩衝器(PHT)模組 之一’’配方開始’’;狀態螢幕可被更新(模組狀態可改變"晶圓加工 )。接著,感測為可開始記錄;配方循環經由加工步驟;第二緩 器(PHT)模組可傳送一’’配方結束”事件;感測器可停止記錄;工具 將晶圓移動至第一緩衝器(加載互鎖室)模組;真空狀態從真空變成 大氣壓力,工具移動晶圓離開第一緩衝器(加載互鎖室)模组;以 狀態螢幕係被更新。 ^ 於235中,可獲得加工後量測資料。加工後量測資料可在一 時間延遲之後獲仔’而此時間延遲可從幾分鐘到幾天不等。加工 27 200532795 後量測資料可被使用以作為回饋控制之一部分。又, 料可依據某些商業酬而被總結作為㈣晶圓之崎值。服/資= 了以個控術畫之預先量職料與—個不_控 德4 罝測貧料。X,加ji後量測資料可被過濾、。舉例而言,—^ 抑制過濾、器可被使用以移除一晶圓上屬於離群 點。換言之,那些並不可靠的現場可被 於晶圓平均計算中。 甲+便用 姓u於二種狀況下,一平均/<7比較方法可被使用在加工後量測資 言’可指乘法器;可將所有資料點總結成二 千句值.、一 (7,可計异出兩個極限(平均值十又倍^與平均值 Ϊ 除在極限外部之所有資料點;平均值並可重新計算並可^ 識=取4 6UM量測。或者,離群值可藉由使用一盒鬚圖方法而被 定本專加^後量測資料係與加工前量測資料作比較以決 之後⑶資料可表示來自一製程或製程步驟 - 果。此外,在一製程期間所量測的修整量可被視為 制和=45中’執行一查詢以決定製程是否已完成。舉例而言, 乂二已被達成時完成。當已完成此製程時,程序200 ; 並結束。當並未完成此製程時,程序200分歧至步驟 ΖΖΌ ° 心關,械麵向並 w!!一 Ϊ施例巾,可使用,,控制策略,,。舉例而言,控制策略可基 m擇/每個配合情況之控制策略可被執行。控制策 一逐一晶圓’’為基礎被評估。控制策略可包含一個或多個控 *ί 制1計晝可包含控制模型。當同時執行多重控制模型時, 不、士二▼核,之輪出可能被使用作為下一個模型之輸入。存在有 正被控制之母個製程模組之至少一控制計晝。 28 200532795 配之李包ί 一個或多個控制策略。控制策略包含待匹 控====準。一控制策略包含-個或多個 制之每個製程模組ΐ至少一®此,需要有正被控 本士欠疏# 彳工制计畫。舉例而言,控制模型可香 表^朿。所有組態資訊可被儲存在資料庫中。 暴jiff之用以從工具下載系統配方。使用者可 j土 2視此組糸統配方並選擇一個或多個以從工具下^用^•下 ϋίϊϊϊ ’ ί統配方名稱、傳輸路徑、模組配方名稱:盘 一進位檔案可被儲存在資料庫中。 w ,、 腿控制器之-組態f幕可包含—顯示控制策略、 關的樹狀視圖。使用者可建立、匯人、匯出, 批衣、去除、記錄、聯結與不聯結控制策略、控制計書斑 型。如果選擇了-物件並建立—新的子女型式,子女ϋ 2二ίΐί相關。舉例而言’如果選擇了—控制策略並建立 4的k制心,則控制計畫可以與控制策略相關。 樹圖可顯示控制策略之系統配方名稱與控制計畫之模組配 万名%。 伽目^一種狀況下,一些咖螢幕可以與一 ^控制器相關,每 ^具有抑的侧函數。舉_言,—批雄untGRun)控制器營 ,可土許使用者切換成其他螢幕;—配方範圍螢幕可令使用者以 早位檢視卫具齡配謂數,某些魏作為控機數,並輸 入控制魏之下與上製程魏嫌;-㈣配方絲可令使 檢視所選擇的待被控制之工具製程配方變數並輸入每個配方步驟 之每個控制變數之設定;-控制計畫螢幕可使製程工具、控制製 口?制纽動假訊與控繼算法資訊之整合控繼訊之組態 ^得容易,使一使用者輸入與每個控制配方相關的修整蝕^ 里用以裝入簡單的箱表;以及一控制狀態螢幕可令使用者檢視選 擇的批次(run to run)控制計晝與控制晶圓相關的狀態資訊。 29 200532795 、一製程之批次(run-to-run)控制之一例示組態程序可以如下:l =配方範圍螢幕並基於預設值來設定配置它。2•切換成控制配方 螢幕,並基於配方範圍組態來設定配置它3·切換成控制計晝螢幕 置整合標籤(標籤)、控制標籤與演算法標籤。4•從控制計晝_ 演异法標籤頁,切換成裝箱表視窗並基於控制配方組態來設定配 置此相表。5 ·切換成控制狀態螢幕並檢視選擇的歷史的或運行的抑 制計晝狀態與控制晶圓狀態。 〆 " 一個例示的配方範圍螢幕係顯示於圖6中。此種螢幕可令使 用者以單位來檢視工具製程配方變數,選擇控制變數並輸入^制 變數之下與上製程極限。每個變數之說明是可編輯的。 配方範圍螢幕可包含一些組態項目。表2顯示配方範圍螢幕籲 上之某些組態項目之例示視圖。 表2 配方範圍組態之顯示項目 顯不項目 說明 Name(名稱) 配方範圍名稱。使用者可在選擇新的或複製按 鈕之後輸入配方範圍名稱。 在選擇編輯按鈕之後,無法改變配方範圍名稱。 禁止名稱空(Null)、額定(Nominal)、與預設 (Default)當作配方範圍名稱。 Description(說明) 配方範圍說明。 配方枕圍螢幕可包含至少一複選框(checkbox),例如一保護複 選框。表3顯示配方範圍螢幕上之某些複選框項目之例示視圖。 表3 配方範圍組態之複隻說明 複選框 __ 說明 ' - Protection(保護) GUI只允許使用者輸入並儲存比工具預設極限 更精確的極限。對控制配方而言,只有保護的 配左寒圍;^^0勺。如果你不選擇保護撰頊祐 30 200532795 表4顯示配方棚錄上 表4 項目攔 Control(控制) 說明 別碼(Yes 或程配方變數。設計格式LowerLimit(下限)工具製程 入數值。 -----—-___________ 工具製程配方變數之上限。藉由點選儲存格輸 入數值。 Description(說明)。預設值係呈配方變數’ 為基礎。變數說明係用以補充控制變數之控制Day, wafer number, and 7 or consumable status. The process status may include the current or last known measurement status from the sensor of the processing ring, including tracking data and / or summary statistics. The controller parameters may include the final settings of the recipe / controller setpoints and the process targets of the structure substrate state, module physical state, and / or process state. The output of the R2R controller may include the following items: export parameters, settings, an event or A message, interpolation, derived context, log A message, and / or history. For example, data can be transmitted to an offline system for analysis. Derived parameters can include information generated by a controller that can represent the status of the controller, process, materials, and / or equipment. The settings may include the process tool parameters' calculated by the R2R controller and are typically downloaded to the tool during run time. For example, these parameters may include the time, pressure, temperature, gas flow rate, and / or power of the step. An event or message may contain information indicating that an exception has occurred in the system being controlled. Plug 22 200532795 Off:: 2 J Suggested (or adopted) by the post controller-use the material to touch the green-Ant domain can R2R controller can contain at least one of the at least one of the data to support at least one controller application Storage device. For example, under various conditions, the operating software can perform the following to ^ = management, fault management, solution _, and through-^ to form the interface between the computer and the I component ,, The screen of the material management GUI can be ingenious, (group, sensor, etc.), and how to determine where and where to store = ㈣, which is used as an example according to the present invention-the embodiment of the-processing system No.—Operating method data Force Γ before measurement data. The measurement data may include on-site measurement Λ For example, the 'on-site measurement data may include: the results of a moderate consultation and the current% of results, and / or the number of sites. Wafer Beco can include: CD test flags, number of measurement sites, formula round material 2: force? Scattered cd data on the elephant corpse and the J 'set feature, and can be compared by insulation CD data and nested CD data are refreshing: the first trimming can be performed based on the insulation CD data; and the second trimming process is based on embedding ^ ;; rr °-*-* ά * ^^ Determined by the difference between the CD poor material and the target CD data; a second variable 23 200532795 The difference between the CD data of the recruiting department and the target CD data is determined; 0 Wang Yicheng can be increased based on the first variable Between the amount and the second variable increment. t / 、 ”The measurement data before processing can be used for feedforward control. In addition, on-site measurement is summarized as the statistical value of the control wafer according to certain industry rules. The data of Gongli measurement can be filtered. For example, an outlier suppression can be used to remove outliers on L that are statically non-positive data points. Zhong Luzhi, those unreliable sites can be discarded and not used for wafer average calculation under various conditions. The average / σ comparison method can be used before processing i Shiping. For a σ multiplier, Specify χ; all data points can be summarized, thousand sentence values /, one σ, two limits can be calculated (mean +: χ ^^ σ and all ancestor points outside the f limit can be removed; check Can be recalculated and IM measured after it is taken. Or 'outliers can be obtained by using a box-and-whisker method = 215. One or more can be used to determine the desired state of a substrate. Output parameters. You can provide the target CD and the CD you want to control in other words. In other words, the identification of the system must be the same as that of the target CD. Because the system CD is made by The desired control system 3 ′ target ⑶ can also be defined by the desired control process room. Therefore, each ϋΐΓ " is related to each control room 'and the target CD value related to each control room can be before the start of the batch Specified. $ Also, the source of the target CD can be identified in advance. For example, there can be ΪKnowledge-type goals ③, external read target CD and internal target CD, Yu said H 3 series, provided by the hall through the hole controller ⑶, and internal 'CD is provided by using input from a GUI . In mind, L can determine the desired process results. For example, the target CD can be = 刖 里 测 # material for comparison. # When the measured data before adding jade is smaller than the target CD, you can make a wrong cloth. When before processing When the measurement data is approximately equal to the target CD, 24 200532795 nfiNuiinm can be announced. When the power measurement is greater than the target cd, trimming can be built 1. If the relationship between the trimming amount and the formulation parameters is included, the private model ' Then-the trimming amount to be removed during the process can be regarded as expected to be formed in 225, which can determine the formula to be used. For example, a process model can be provided.-The process model shows the results (output) Confirmation relationship with the variables that must be achieved / received. The process model can include tabular ^ type 0, and the tabular model can include segmented links between expected results and formula variables based on experimental data based on certain evaluations. Form.One process Type may be linear or non-linear as shown in. FIG. 3 field, the present invention can be used to control the trimming etch specification control 〇1) and reach the target in the CD within the tolerance. For example, the controller (TL and R2R) can use a simple box algorithm (control recipe selection method) based on trimming the last name. First, a control formula containing information about the quantity to be trimmed must be evaluated and qualified in advance. Table 1 shows an example of the evaluation results. A nominal formula is a basic reference process formula with modified narrative (TA). This example shows four control recipes (control recipes i, 2, 3, 4) with respective associated trim etch amounts (TAL · TA2, TA3, TA4), but this is not required for the present invention. Different numbers of recipes and multi-dimensional recipes can be used (i.e. target CD and target depth). Table 1 Example control recipe look-up table Control recipe trimming amount Rated recipe (NR) Trimming amount (TA) Control recipe 1 (CR1) Trimming amount 1 (TA1) Control recipe 2 (CR2) Trimming amount 2 (TA2) Control recipe 3 (CR3 ) ^ Integer 3 (TA3) Control recipe 4 (CR4) Trim 4 (TA4) Based on the recipe look-up table (Table 1) example, the conceptual diagram of recipe selection is shown in Figure 4. Although only one side is shown in the chart, each box represents a bilateral dimension (double the size). Box boundaries (BB1-BB5) are also displayed. 25 200532795 — In one case, the user can configure control variable settings for each control recipe; link each control recipe with each trimming amount; and enter the upper bound of the trimming amount. The upper boundary can be used to establish a -upper limit that can be trimmed by prequalified controls. For example, when an upper boundary is exceeded, a == condition can be declared or a multi-step process can be performed. The lower boundary can be used to establish a trimming system—the lower limit—that can be achieved through prequalified control recipes. After the user confirms this configuration: the TL controller (ingenio) divides the & trimming space between the upper and lower borders into several box areas based on the trimming input (TAs). The lower and upper boundary system of each shop is determined by the median of two adjacent trimming amounts, and each connection of the control recipe and the trimming amount is allocated to a box. Alternatively, you can download control recipes and trim variable settings from the MES. ^ Each box has its own trim amount boundary. Once the desired CD has been determined, the Ingenio controller can decide which box contains the desired trim amount. For example, the futures CD may be a measurement CD, a calculation CD, and / or a designated CD. This means that "the closest trimming amount in the control formula is selected. The simple box algorithm for this example is shown in Figure 5. In this example, control recipe 3 is selected and the substrate is to be trimmed by using D3. Certain differences between the desired trimming amount of the control recipe and the selected trimming amount (that is, the trimming amount error) must be configured within the target CD tolerance. A control failure can occur, and a TL controller (ingenio) or a tool (Telius) can detect a control failure. The measurement data failure and recipe selection failure are the types of control failures that can be detected by the TL controller (Ingenio). The types of control of missing persons t that can be detected by tools are suspension of recipe reception, integration communication failure, and synchronization failure. When control failures occur (receiving recipes or failing to integrate communications), one of the following options can be used to control the TL controller (ingenio): use the tooling process to avoid them without processing; and stop the R2R control program. When control failure occurs, one of the following options can be used to control the action of the tool (Telius): batch ^ continue and batch interruption. The control meter can be regarded as a separate batch (mn_t0_mn) control unit. In this unit, the configuration settings include integrated control with a process tool, control process, control failure action and / 26 200532795. The independent control unit contains the control room and associated circles. ^ The determined formula is used to process the crystal. A trimming procedure can be performed by using a processing subsystem (processshiP) that can include a COR module, a completion, and at least one buffer module. Move the Γ wafer into a first buffer (load interlocking chamber (Load ··, and.) The first buffer (load interlocking chamber) module pumps air to reach the passive-to-second buffer (PHT) module; the wafer in the GUI status screen)). Then, the tool can move the wafer into a first tf t; TL controller (FDC component) can choose the material listed in a control strategy Collect (DC) strategy and set sensors; status screen can be updated; and, can be changed; the tool executes one of the first process modules, the recipe starts, and the status screen can be updated (module status Can become, wafer processing "). Then, the sensor can start recording, recipes go through the processing steps; the first process module can send one, and the recipe ends" event, it feels like the I device has stopped 5 already recorded The tool moves the wafer to a second buffer (ρητ), group. Then the 'TL controller (FDC element Software) can collect data files from the tool, and start processing data based on the data collection day filter; TL controller (FDC component) can choose one of the analysis strategies defined in the control strategy; processing module and processing status data; And update the database (that is, the module status and process status). Then, the status glory can be updated (the module status can display wafers in LL / PTT; one of the second buffer (PHT) modules' 'Recipe start'; status screen can be updated (module status can be changed " wafer processing). Then, it can be sensed to start recording; recipe cycle through processing steps; second retarder (PHT) module can be transmitted A "end of recipe" event; the sensor can stop recording; the tool moves the wafer to the first buffer (loading interlock chamber) module; the vacuum state changes from vacuum to atmospheric pressure, and the tool moves the wafer away from the first buffer (Loading interlocking room) module; updated with status screen. ^ In 235, post-processing measurement data can be obtained. Post-processing measurement data can be obtained after a time delay ', and this time delay can be obtained from Minutes to days Etc. The measurement data after processing 27 200532795 can be used as a part of feedback control. In addition, the material can be summarized as the value of the wafer according to certain commercial rewards. Service / Institute = Pre-measurement data and a non-controller 4 Detecting poor materials. X, the measurement data can be filtered after adding ji. For example,-^ suppression filter, the device can be used to remove a wafer It is an outlier. In other words, those unreliable sites can be used in the average calculation of wafers. A + will use the last name u in two situations. An average / <7 comparison method can be used for measurement after processing "Information" can refer to a multiplier; all data points can be summarized into 2,000 sentences. One (7, two limits can be counted (average ten times and ^ and average Ϊ) All data except the limit Point; the average value can be recalculated and ^ identified = take 4 6UM measurement. Alternatively, outliers can be determined by using a box-and-whisker plot method. The post-processing measurement data is compared with the pre-processing measurement data. After that, the data can be expressed from a process or a process step. In addition, the amount of trimming measured during a process can be regarded as a system check and a query is performed to determine whether the process has been completed. For example, when the second has been reached. When this process has been completed, the procedure 200; and ends. When this process is not completed, the program 200 branches to step ZZZ °, the key point is, the machine is faced with the w !! Once you apply the example, you can use the control strategy. For example, the control strategy can be selected based on each combination of control strategies can be implemented. The control strategy is evaluated on a wafer-by-wafer basis. A control strategy may contain one or more controls. * Control system may include a control model. When multiple control models are executed at the same time, the round-robin of the two may be used as the input of the next model. There is at least one control meter for the parent process module being controlled. 28 200532795 Complementary Li Bao ί One or more control strategies. The control strategy includes waiting for control ==== quasi. A control strategy consists of one or more systems for each process module. At least one of them must be under control. For example, the control model can be expressed as ^ 朿. All configuration information can be stored in the database. Storm jiff is used to download system recipes from tools. The user can view this group of system recipes and select one or more to download from the tool ^^^ ϋ ϋϋ ϊϊϊ system recipe name, transmission path, and module recipe name: a disk-carry file can be stored in In the library. w, the leg controller-configuration f screen can contain-display control strategy, a tree view of off. Users can create, transfer, export, approve, remove, record, connect and unlink control strategies, and control book patterns. If you choose-Object and create-a new child type, the child ϋ 2 二 ίΐί is related. For example, 'If a control strategy is selected and a 4k centering is established, the control plan can be related to the control strategy. The tree diagram can show the system recipe name of the control strategy and the module configuration of the control plan. Gamma ^ In some cases, some coffee screens can be associated with a controller, each having a side function. For example, — a batch of untGRun) controller camps can allow users to switch to other screens; — the formula range screen allows users to view the number of health age predicates at an early stage, and some Weis are used as control machines And enter the control process of the lower and upper process; -㈣The formula wire can be used to view the selected process recipe variables of the tool to be controlled and enter the settings of each control variable of each recipe step; -Control plan screen It can make the integration of process tools, control ports, control loops, false information and control algorithm information. The configuration of control signals is easy, so that a user can input the trimming corrosion associated with each control recipe. Enter a simple box list; and a control status screen allows the user to view the status information related to the selected batch (run to run) control meter and control wafer. 29 200532795 An example of a run-to-run control configuration process can be as follows: l = recipe range screen and configure it based on preset values. 2 • Switch to the control recipe screen, and set it based on the recipe range configuration. 3 · Switch to the control meter screen. Set integration tags (tags), control tags, and algorithm tags. 4 • From the Control Meter Day_Alternative Method tab page, switch to the Packing Table window and set and configure this phase table based on the control recipe configuration. 5 · Switch to the control status screen and view the selected historical or operating inhibited day status and control wafer status. Quot " An example recipe range screen is shown in Figure 6. This screen allows the user to view the tool process recipe variables in units, select control variables and enter the lower and upper process limits of the ^ process variable. The description of each variable is editable. The recipe range screen can contain configuration items. Table 2 shows an example view of some configuration items on the recipe range screen. Table 2 Display items of recipe range configuration Display items Description Name Name of the recipe range. The user can enter the recipe range name after selecting a new or copy button. After selecting the Edit button, the recipe range name cannot be changed. Null, Nominal, and Default are not allowed as recipe range names. Description A description of the recipe range. The formula pillow screen may include at least one check box, such as a protection check box. Table 3 shows an example view of some checkbox items on the recipe range screen. Table 3 Recipe Range Configuration Only Description Checkbox __ Description '-The Protection GUI only allows the user to enter and store limits that are more precise than the tool preset limits. For the control formula, there is only protection with Zuo Hanwei; ^^ 0 spoon. If you do n’t choose to protect, you can write 30. 200532795 Table 4 shows the recipe in Table 4 above. Item Control (Yes or process recipe variables. Design format LowerLimit (lower limit) tool process value. -—-___________ The upper limit of the recipe variable of the tool process. Enter the value by clicking in the cell. Description (Description). The default value is based on the recipe variable '.
Variable (unit) [變數(單位)] __備忘錄。_ 此外,配方範圍螢幕可包含一些選擇項目,例如按鈕項目。 表5顯示配方範圍螢幕上之某些按鈕項目之例示視圖。 表5 配方範圍組態區域上之按钮說明 按鈕 說明 Reset(重設) 重設成預設設定。依據製程工具設定準備預設設 定。 OK(確認) 將配方範圍儲存至DB並將螢幕設定成檢視模式。 於此時’無法編輯配方範圍組癌。如果發現一重複 的配方範圍名稱,則開啟一訊息盒視窗。 Save(儲存) 將配方範圍儲存至DB。配方範圍資訊係可編輯Variable (unit) __Memo. _ In addition, the recipe range screen can include some selection items, such as button items. Table 5 shows an example view of some button items on the recipe range screen. Table 5 Button descriptions in the recipe range configuration area Button Description Reset Reset to default settings. Prepare the preset settings according to the process tool settings. OK Saves the recipe range to the DB and sets the screen to view mode. At this time 'the formula range cancer cannot be edited. If a duplicate recipe range name is found, a message box window opens. Save Saves the recipe range to the DB. Editable range information is editable
31 200532795 的。如果發現一重複的配方範圍名稱,則開啟一訊 息盒視窗。 °31 200532795. If a duplicate recipe range name is found, a message box window opens. °
Cancel(删除) 查玉爸里的狀況下,關方簌圚舔域視密〇 表6顯不配方靶圍螢幕上之某些額外按鈕項目之例示視圖。 表6 配方範圍螢幕上之按紐說明 按鈕 說明 '-- Close(關閉) 關閉配方範圍螢幕並回到R2R控制器螢幕。如果在 編輯時被點選,則開啟一訊息盒。 New(新的) 建立與一製程室相關的一新的配方範圍。點選此製 程室以聯結。配方範圍名稱必須被輸入。 Copy(複製) 點選配方範圍名稱作為複製來源。點選C〇py以複 製此選擇的配方範圍。預設狀態下,所複製的配方 範圍並未受保護且配方範圍名稱係為空白。 Edit(編輯) 使用者檢視配方範圍並點選Edit以改變既存的配方 範圍設定。在編輯之前不選擇保護。一旦不選擇保 護,就可編輯組態表。 Delete(冊丨J除) 點選Delete以删除既存的配方範圍。在刪除配方範 圍之前,删除所有相關的控制配方。如果選擇了保 護,則刪除按鈕是沒有作用的。 一配方範圍領航員(Navigator)面板係顯示在配方範圍螢幕之 左側上,配方範圍係與各個製程模組相關。藉由點選樹狀表與任 何下端操作鈕上之配方範圍名稱,一使用者可操作配方範圍。Cancel (Delete) In the situation of Cha Yu's father, Guan Fang licks the vision of the field. Table 6 shows an example view of some extra button items on the screen of the formula target. Table 6 Button descriptions on the recipe range screen Button Description '-Close Closes the recipe range screen and returns to the R2R controller screen. If clicked during editing, a message box opens. New Creates a new recipe range associated with a process room. Click on this process room to connect. The recipe range name must be entered. Copy Click the recipe range name as the copy source. Click Copy to copy the selected recipe range. By default, the copied recipe range is not protected and the recipe range name is blank. Edit View the recipe range and click Edit to change the existing recipe range setting. Do not select protection before editing. Once protection is not selected, the configuration table can be edited. Delete Click on Delete to delete an existing recipe range. Delete all related control recipes before deleting the recipe range. If protection is selected, the delete button has no effect. A recipe range Navigator panel is displayed on the left side of the recipe range screen. The recipe range is related to each process module. By clicking the formula range name on the tree table and any of the lower operation buttons, a user can operate the formula range.
例^圖6所示,藉由使用一配方範圍螢幕,一使用者可執行 一配方範圍組態、檢視一既存的配方範圍、建立一新的配方範圍、 複I既存的配方她圍、編輯一既存的配方範圍、以及刪除一既 存的配方範圍。 此外,例如配方範圍螢幕之R2R控制器螢幕可包含用以檢視 軟體與工具版本資訊之一按鈕。 32 200532795 圖7顯示依據本發明之—實 幕可令使用者 = 螢幕上組態項目。表;顯示控_ 方魏,並編輯每個配方步驟之每個控制變配 顯示項1 Name(名稱)Example ^ As shown in Figure 6, by using a recipe range screen, a user can perform a recipe range configuration, view an existing recipe range, create a new recipe range, duplicate an existing recipe, edit an Existing recipe range, and delete an existing recipe range. In addition, an R2R controller screen such as a recipe range screen may include a button to view software and tool version information. 32 200532795 Fig. 7 shows that according to the present invention-the screen enables the user to configure items on the screen. Table; display control _ Fang Wei, and edit each control allocation for each recipe step Display item 1 Name
Description (說明) Cell Edit Counter (儲存格編輯 計數器) 控,配方組態τψ目 說明 t制配方名稱。當點選新的或複製按鈕時,使用者必 須輸入唯一的控制配方名稱。當點選編輯按鈕時,使 ,者無法改變控制配方名稱。保留例如空⑽⑴丨)、額 玄預設(Default)之名摇以供特硃伸用〇 控制配方說明。 GUI計算變數階段設定輸入之數目並顯示這個資 料。這是唯讀的 圖 表8顯示控制配方螢幕上之某些顯示表項目之例示視 項目攔 說明 Variable (unit) [變數(單位η 内部具有單位之控制變數。唯讀顯示資訊源自配方範 圍組態設定。 Lower(下限) 工具製程配方變數之下限。數值必須被輪入。 Upper(上限) 工具製程配方變數之上限。數值必須被輸入。 Description (說明) 控制變數說明源自配方範圍組態設定。這是唯讀的。 33 200532795Description Cell Edit Counter Control, recipe configuration τψ mesh Description t system recipe name. When clicking the new or copy button, the user must enter a unique control recipe name. When you click the edit button, you cannot change the control recipe name. Retain the names such as empty ⑽⑴) and the name of Default (Default) for special Zhu Shen to control the recipe description. The GUI counts the number of setting inputs in the variable stage and displays this information. This is a read-only chart 8 showing some display table items on the screen of the control recipe. Examples of visual items block description Variable (unit) [variable (unit η internal control variable with unit. Read-only display information comes from the recipe range configuration Setting. Lower limit of the tool process recipe variable. The value must be rotated. Upper (upper limit) The upper limit of the tool process recipe variable. The value must be entered. Description The description of the control variable comes from the recipe range configuration setting. This is read-only. 33 200532795
Step 1-24 (步驟1 -24) 使用者輸入製程配方步驟1-24之 輸入的儲存格項目係被計數並以計算數目顯示在儲 存格編輯計數器之下。如果控制變數為時間,則使用 者可如下述格式所示地輸入它,minute 仏 控制配力 顯示控制配:¾ 表9 保1 -——-------- yy · ) 〇 螢幕可包含至少一複選框,例如一保護複選框。表9 Γ螢幕上之某些複選框項目之例示視圖。 又 護複選框 複選框 說明 -— Protection (保護) GUI檢查母個變數之輸入數值是否在各個下限與上 限之内。如果它們係在極限之内,則儲存這此設定。 如果不是,則提示使用者改變這些設定。保護的控 制配方設定係用於控制計晝。如果不選擇保護且 存這些設定,則將移除所有使用控制配方之控制計 晝之保護。只有在不選擇保護時,可儲存控制配方 組態。 此外,控制配方螢幕可包含一些選擇項目,例如按鈕項目。 表ίο顯示控制配方螢幕上之某些按紐項目之例示視圖。 表10 控制配方按鈕 按紐 說明 Clear(清除) 清除所有的步驟設定。在清除設定之前開啟一訊息 盒。 Ok(確認) 將配方範圍儲存至DB並將螢幕設定成檢視模式。此 時,無法編輯配方範圍組態。如果發現一重複的配 ^盒視窗。 Save(儲存) 將配方範圍儲存至DB。配方範圍資訊可被編輯。如 果發現一重複的配方範圍名稱,則開啟一訊息盒視 窗。 200532795 況下〇 一控制配方領航員(Navigator)面板係顯示 左側上,㈣财_各個财棚侧幕之 下鈿知作鈕上之控制配方名稱來操作控制配方。一使用 了 =選樹狀表與任何下簡雜上植絲圍额來操作配1由 1¾ ° 例如圖7所示,藉由使用—控制配方螢幕,—使用 修己,態、檢視一既存的控制配方、建立一新的控制配方丁、 控制配方、編輯一既存的控制配方、以及刪除-既 圖8顯示依據本發明之一實施例之一控制策略螢之一 視,。控繼略包含待匹统配方與其他情況匹配基準。;: 制策略亦包含數個包括選擇待執行之控制模型所需要的資訊^ 立控制計晝。-控職略$幕可令個者下載具有控制室^標之 系統配方或以傳輸路徑手動地輸入系統配方名稱。又, 選擇地建立某些情況匹配基準。 ° -控制策略榮幕可包含-些組態項目。表u顯示控制策 幕上之某些組態項目之例示視圖。 表11 控制策略螢幕特徵 特徵 說明 ^ Name(名稱) 控制策略名稱 Description(說明) 控制策略說明 一 Enabled(啟動) 啟動控制策略__ ~ Protection(保護) 保護控制ΐί ~~~ — System Recipe (系統配方) 點選it擇按鈕以從Telius下载系統配方並顯示 匕。糸統配方名稱可以是直接的名稱。系統配 方名稱係藉由匹配情況系統配方名稱而用以觸 35 200532795Step 1-24 (Step 1-24) The user enters the process recipe. The cell items entered in step 1-24 are counted and displayed under the cell edit counter by the calculated number. If the control variable is time, the user can enter it as shown in the following format, minute 仏 Control Force Display Control Gear: ¾ Table 9 Guarantee 1 ------------- yy ·) Contains at least one check box, such as a protected check box. Table 9 Illustrative view of some check box items on the screen. Protect the checkboxes Checkbox Explanation -— The Protection GUI checks whether the input value of the parent variable is within each of the lower and upper limits. If they are within limits, save this setting. If not, the user is prompted to change these settings. Protected control recipe settings are used to control day counting. If protection is not selected and these settings are saved, all control day protections using the control recipe will be removed. The control recipe configuration can be stored only when protection is not selected. In addition, the control recipe screen can include some selection items, such as button items. Table ίο shows an illustrative view of some button items on the control recipe screen. Table 10 Control recipe buttons Button Description Clear Clears all step settings. Open a message box before clearing the settings. Ok (OK) Save the recipe range to the DB and set the screen to view mode. In this case, the recipe range configuration cannot be edited. If you find a duplicate box window. Save Saves the recipe range to the DB. The recipe range information can be edited. If a duplicate recipe range name is found, a message box window opens. 200532795 Condition 〇 A control recipe Navigator panel is displayed. On the left side, under the wealth _ each shed side, the control recipe name on the button is used to operate the control recipe. One uses = to select the tree-like table and any lower simple silk on the silk line to operate with 1 from 1 ¾ ° as shown in Figure 7, by using-control the recipe screen,-using repair, state, view an existing Control recipe, create a new control recipe, control recipe, edit an existing control recipe, and delete-FIG. 8 shows a view of a control strategy according to one embodiment of the present invention. The control strategy includes benchmarks to be matched with other conditions. ;: The control strategy also contains several pieces of information, including the information needed to select the control model to be implemented. -The control plan can enable individuals to download system recipes with control room standards or manually enter system recipe names via the transmission path. Also, selectively establish certain case matching benchmarks. °-Control strategy glory can contain-some configuration items. Table u shows an example view of some configuration items on the control screen. Table 11 Control strategy screen feature description ^ Name Control strategy name Description Control strategy description 1 Enabled Start control strategy __ ~ Protection Protection control ~~~ — System Recipe ) Click the it button to download the system recipe from Telius and display the dagger. The general recipe name can be a direct name. The name of the system recipe is used to match the name of the system recipe. 35 200532795
36 200532795 (晶圓型式) Scribed Wafer ID(s) (晝線晶圓識別碼) Substrate ID(s) (基板識別碼) Wafer ID ⑻ (晶圓識別碼) Start Time (開始時間) Start Time (開始時間) 此外一,控制策略榮幕可包含一些選擇項目,例如按钮項目。 表13顯示控制策略螢幕上之某些按钮項目之例示視圖。 表13 控制策略按— 按鈕 說明 胃 OK(確認) 將控制配方儲存至資料庫並將螢幕設定成檢視模 式二於此時,無法編輯控制策略組態。如果發現一 皇鱼策略名稱,則開啟一訊息盒視窗。 Save(儲存) 將控制策略儲存至資料庫。控制策略資訊係可編輯 的。如果發現一重複的控制策略名稱,則開啟一訊 息盒視窗。 Cancel(刪除) 在不改變的狀況下,關閉控制策略區域視窗。 又’控制策略螢幕可包含一些額外選擇項目,例如按鈕項目。 表14顯示控制策略螢幕上之某些額外按鈕項目之例示視圖。 表14 額外控制策略按鈕 按姐 說明 Close(關閉) 關閉控制策略螢幕並回至批次(Run to Run)控制器 37 20053279536 200532795 (Wafer Type) Scribed Wafer ID (s) (Substrate ID (s)) (Substrate ID) Wafer ID 识别 (Wafer Identification) Time) In addition, the control strategy glory can include some selection items, such as button items. Table 13 shows an example view of some button items on the control strategy screen. Table 13 Control Strategy Press — Button Description Stomach OK Save the control recipe to the database and set the screen to view mode 2. At this time, you cannot edit the control strategy configuration. If a kingfish strategy name is found, a message box window opens. Save Saves the control strategy to the database. Control strategy information is editable. If a duplicate control strategy name is found, a message box window opens. Cancel Close the control strategy area window without changing. Also, the control strategy screen may contain some additional selection items, such as button items. Table 14 shows an example view of some additional button items on the control strategy screen. Table 14 Extra Control Strategy Buttons Press Sister Description Close Closes the control strategy screen and returns to the Run to Run controller 37 200532795
New(新的L Copy(複製)New (New L Copy)
Edit(編輯) 聋幕 __ 聲立一新的控制策略。輸入控制策略名差爯與組態 選擇控制策略與點選Copy。預設狀態下,所複製的 爸制策略並未受保護且控制策略名稱係為空白〇 使用者檢視控制策略並點選"Edit”以編輯既存的控 制策略組態。在編輯之前不選擇保護。一旦關閉保 護,就可編輯組態。Edit Deaf Screen __ Acquire a new control strategy. Enter the control strategy name difference and configuration. Select the control strategy and click Copy. By default, the copied dad strategy is not protected and the control strategy name is blank. The user views the control strategy and clicks "Edit" to edit an existing control strategy configuration. Do not select protection before editing Edit the configuration once protection is turned off.
Delete(刪除)使用者檢視控制策略並點選仏丨你以刪既存的 控制策略。如果控制策略係被保護,則刪除按鈕是 逢有作用的 使用者檢視控制策略並點選Move以移動至使用者 特定目標文件夾與位置。標準控制策略可被移動至 模擬文件夾。如果模擬控制策略缺少與製程工具之 系統配方同步資訊,則它們無法被移動至標準文件 A. :則试組態按鈕。點選來選擇某些歷史量測資料以測 試控制策略組態。它只有在R2R控制器未連接至工 乍用。 _ 控制策略^^^Savigator)s;^i示在控制策略螢幕 ϋ有兩種型式之文件夾:標準與模擬。標準型式文件夾包含 ϋ工具之心準控制咸略(配置為正常批次(mn to mn)整合控 宜此文件夹包含模擬控制策略。每個模擬控娜略係與 擬^晝蝴。基騎賴型,㈣計畫將調整配 可ί Η士二/數將被記人1ngeili〇上’但將不會被送至製程工具。 模擬控制策略,但只有—個標準型式之控制計晝 槿二杜執仃。標準控職略可從鮮文做被移動至 庫的糸二模擬控制策略可被移動至—標準文件夾,猶如對 具被下載一樣。保護的控制策略在控制策略 騎方邊具有-生號。只有倾的控姆略可被執行。 38 200532795 例如圖8所示,藉由使用一控制策略螢幕,一使用者可執行 一控制策略組態、檢視一既存的控制策略、建立一新的控制策略、 複製一既存的控制策略、編輯一既存的控制策略、以及刪除一 存的控制策略。 ' 圖9A-9C顯示依據本發明之一實施例之控制計晝螢幕之例示 視圖。這些螢幕可令使用者配置整合控制資訊以供製程工具使 輸^控制製程與控制失敗動作資訊與控制演算法資訊,而在 ,單的箱^中,一使用者可輸入與每個控制配方相關的修整蝕刻 量用以裝箱。 於圖9A中,一整合標籤頁係依據本發明之-實施例而顯示。Delete the user to view the control strategy and click 仏 丨 to delete the existing control strategy. If the control strategy is protected, the delete button is active. The user reviews the control strategy and clicks Move to move to the user's specific destination folder and location. Standard control strategies can be moved to the simulation folder. If the simulation control strategies lack synchronization information with the system recipe of the process tool, they cannot be moved to the standard file A.: Try configuring the button. Click to select some historical measurement data to test the control strategy configuration. It is only used when the R2R controller is not connected to the factory. _ Control Strategy ^^^ Savigator) s; ^ i is displayed on the Control Strategy screen ϋThere are two types of folders: Standard and Analog. The standard type folder contains the tool's heart control and control strategy (configured for normal batch (mn to mn) integration control. This folder contains simulation control strategies. Each simulation control strategy and pseudo-day butterfly. Jiqi Lai type, the plan will be adjusted and can be ί 二 士 二 / 数 will be recorded on 1ngeili〇 'but will not be sent to the process tools. Simulation control strategy, but only-a standard type of control plan Du Zhiyi. Standard control strategy can be moved from Xianwen to the second simulation control strategy can be moved to-standard folder, as if the tool is downloaded. Protected control strategy has the control strategy riding side -Health number. Only the tilted controller can be executed. 38 200532795 For example, as shown in Figure 8, by using a control strategy screen, a user can execute a control strategy configuration, view an existing control strategy, create a New control strategies, copying an existing control strategy, editing an existing control strategy, and deleting an existing control strategy. 'Figures 9A-9C show exemplary views of a control meter screen according to an embodiment of the present invention. These firefly The screen allows the user to configure integrated control information for the process tool to input control process and control failure action information and control algorithm information. In a single box, a user can enter information related to each control recipe. The etched amount is trimmed for packing. In FIG. 9A, an integrated tab page is shown according to an embodiment of the present invention.
幕可包含一些組態項目。表15顯示控制計晝螢幕 上之某些組悲項目之例示視圖。 ^_jg制言 特徵 特徵__說明 控制計畫說明The screen can contain some configuration items. Table 15 shows an exemplary view of some groups of sad items on the control day screen. ^ _jg Statement Features Feature __ Description Control Plan Description
--—_____________ =選擇I保護並點選〇κ或Save時,軟體邏輯檢 ^此組態。如果此組態失敗,則開啟敘述失敗的 之一訊息盒視窗。因為一次只有一個標準控 制計晝可因與㈣配方配合之情況而被觸發,所 ^軟體邏輯只執行位於此表之上端之控制計晝---_____________ = When you select I protection and click 〇κ or Save, the software logic checks this configuration. If this configuration fails, one of the message box windows opens stating the failure. Because only one standard control day at a time can be triggered due to the cooperation with the ㈣ formula, the software logic only executes the control day at the upper end of this table.
Name(名稱)Name
Description (說明) Protection (保護) 輯此組態。Description Protection Edit this configuration.
System Recipe (系統配方) Module(模組) Nominal Rceipe (額定配方) 39 200532795System Recipe Module Nominal Rceipe 39 200532795
Data checkbox (資料複選框)Data checkbox
Target(目標) 使用者輸入具有公差之目標CD值。具有量測的 初始控制CD平均值之輸入目標CD係用以計算 $整1虫刻量以供控制配方選擇用。如果選擇°了: ,,巧輸入目標CD公差係與輸入在一演算法資 訊標籤上之所有修整蝕刻量作比較。 、 Target Calculation t = f(d5〇) (目標計算t = f(d,〇)) Source # (來源#) Model Selection Table (模型選擇表) 表16顯示控制計畫螢幕上之某些額外按鈕項目之例示視 圖 表16 控制計晝g額外按鈕 按紐 說明 Close(關閉) 關閉控制計晝螢幕並回到批次(Run to Run)控制器榮 幕。 New(新的) 建立一新的控制計畫。輸入控制計畫名稱與整合資訊 以,合製程工具,控制CD資訊與控制錯誤動作,而 ,算法資訊用以在它可受到保護並儲存之前將蝕刻 量對應至每個控制配方。 Copy(複製) 選擇控制計晝並點選Copy。預設狀態下,所複製的 查受保護且控制計書名稱係為空白。 Edit(編輯) 里控制計書並點選” Edit,,以編輯既存的控制 200532795 計晝組態。在編輯之前不選擇保護 就可編輯組態 ° 旦關閉保護Target The user enters a target CD value with a tolerance. The input target CD with the measured average value of the initial control CD is used to calculate $ 1 whole engraved volume for control recipe selection. If ° is selected, the target CD tolerance is compared with all trim etching amounts entered on the algorithm information tab. Target Calculation t = f (d5〇) (Target calculation t = f (d, 〇)) Source # Model Selection Table Table 16 shows some additional button items on the control plan screen Example view Table 16 Control meter day g Extra button Description of button Close Close the control meter day screen and return to the Run to Run controller screen. New Create a new control plan. Enter the control plan name and integration information to combine process tools to control CD information and control erroneous actions, while algorithm information is used to map the etch amount to each control recipe before it can be protected and stored. Copy Select the control day and click Copy. By default, the copied search is protected and the control account name is blank. Edit the control book in Edit (Edit) and click “Edit” to edit the existing control configuration. 200532795 Day and day configuration. You can edit the configuration without selecting protection before editing.
Delete(冊!1 除) Move(移動)Delete (Book! 1) Move
Test(測試) 使用者檢視控制计晝並點選Deiete以刪除一既存 作用的 使用者檢視控俯11 定目標文件纽健。鮮_計晝可祕動至模擬 文件夾。如麵難料4缺彡、鄕程 測試組態餘。糊點 測試控制計晝域。n在—難連接麵下有作 用 樹係顯不其包含兩個型式之文件夾··標準與模擬。標 ^正 製程4上之微控—^'是^4是無關 ^要的。控制器(TL及/或R2R)接收和處理量測資 擇或計算的控制配方係被記人而非送至製程=多ΐ 控制汁晝可被同時觸發。 夕夏 控制計晝顯示項目可包含控制計畫名稱之—名稱棚位,說明攔位;以及—保護盒。當不選擇保護時, 標籤與演螢幕之中…有二個標鐵:整合標籤、控制 -些按紐亦被顯示,其包含:—確認(οκ)按紐、—儲 ίΓ 一冊=?nCt按/丑、一關閉(C1〇Se)按紐、一開新權_w) =一複製(Copy)按紐、一編輯师)按紐、以及一删除(De 按鈕」用以建立、刪除、檢視以及編輯控制配方項目。 系統配方名稱攔位與相關的選擇按鈕提供用以從一工且 (Telius)下載系統配方並顯示它們之一手段。又,一使用者/可直接 :控制 可編 200532795 輸^系統配方名稱。系統配方名稱係用以藉由匹配情 觸發控制計晝。再者’選擇按_啟負載埠選擇^窗,愈 表了使用者可選擇負载埠,然後,選擇來自可得到 額定配方·ι“攔蝴示包含在所選擇_統配方中之 J至,第一造訪資訊之製㈣己方名稱。額定配方-2nd攔简示包^ ^選擇的祕S己方中之腿㈣室之第二造訪f訊之製程配方 U。路彳竭位依據所選擇的㈣配相料 / 順序按鈕顯示控制室。 纷仏合至Test (Test) User view control day and click Deete to delete an existing function. User view control Sets the target file. Fresh _ Ji day can be moved to the simulation folder. Unexpectedly, 4 missing, long process test configuration. Paste test control meter day field. There is a role in the difficult-to-connect interface. The tree system does not contain two types of folders. Standard and simulation. Standard ^ is the micro-control on process 4-^ 'is ^ 4 is irrelevant ^ required. The controller (TL and / or R2R) receives and processes the measurement data. The control recipe selected or calculated is recorded by the person instead of being sent to the process = multiple control days can be triggered simultaneously. Xixia control plan day display items may include the name of the control plan-name booth, description of the stop; and-protection box. When the protection is not selected, there are two standard irons in the label and the screen: integrated labels, control-some buttons are also displayed, which include:-confirm (οκ) button,-store ΓΓ a volume =? NCt Press / Ugly, One Close (C10Se) Button, One New Right_w) = One Copy Button, One Editor Button, and One Delete (De Button) to create, delete, View and edit control recipe items. The system recipe name block and related selection buttons provide a means to download system recipes from a job and (Telius) and display them. Also, a user / can directly: control can be edited 200532795 Enter the name of the system recipe. The name of the system recipe is used to trigger the control of the day counting by matching. Furthermore, 'select to open the load port selection window by pressing _, the user can select the load port, and then select from Rated recipes: The name of the recipe included in the selected recipe, the name of the first visitor, and the name of the first party. The rated recipe-2nd block brief package ^ ^ The leg of the selected secret party. The second visit to the f process recipe U. Cotai exhaustion according to the choice (Iv) equipped with feed / control room display order of the buttons. Divergent bonded to Fo
㈣^1腿控制設定資訊係包含在來自卫具之系統配方中,則 將與—鮮請夾侧。如果絲包含 兴制9^_中’控制^籤頁係依據本發明之-實施例而顯示。 標籤頁中可能有三個部分;控制與目標CD、關 :里貝料失敗之動作、以及關於配方選擇失敗之動作。 而受,表盒 使用者可參考Timbre ODP組態而從此 表選擇控制CD,並可輸人關於所選擇的控制CD之說明。㈣ ^ 1 The leg control setting information is included in the system formula from the security device. If the silk contains the control 9 ^ _ 'control ^ tab is displayed according to an embodiment of the present invention. There may be three sections in the tab page; control and target CD, off: actions that failed with ribei, and actions that failed on recipe selection. As a result, the user of the watch box can refer to the Timbre ODP configuration to select the control CD from this table, and can enter a description about the selected control CD.
绩雷個用以選擇控制⑶計算方法(步驟平均或晶圓平均)之| St。量測步驟樹立顯示IM量測步驟。如果選擇了步驟平g ί ii ΐί触定1m量測步驟。如果選擇了晶圓平 -^杈鈕,則八有5兒明之量測步驟將失效且處於 目標cp攔位提供給—伽者輸人具有公差之目 標CD值之一 修二二,-置測的初始控制CD平均值之輸入目標CD係用以計算 ϋΐίΓΙ共控制配方選擇用。如果選擇了保護,則輸入目標 CD公差係與輸人在·法標籤上之所有修整量作比較。 42 200532795 如果量測資料失敗產生或變數設定選擇失敗產生,則使用者 可選擇下述其巾-個選項:υ使用卫具製她方(額定配方)。軟體 邏輯傳送指示給製虹具,且製虹具使用卫具製程配方。2)不加 工SB圓(空配方)。軟體邏輯傳送與晶圓相_空配方資訊給製程工 具’而晶圓進入與離開容室而不被加工。3)停止批次(nm_t〇 控制(無(None》。 一於圖9C中,一凟异法標籤頁係依據本發明之一實施例而顯 示。舉例而言,-簡單的箱演算法可以是基於修整侧量之」控 制配方選擇方法。如果麵的控伽方設定係與製程卫具上之& 程配方相同,則控觀數之名稱係預設為”敎",其 二Ji Lei is used to choose the control method (step average or wafer average) of the CU calculation | St. The measurement steps set up and display the IM measurement steps. If the step Ping is selected, the 1m measurement step is set. If the wafer level- ^ button is selected, the measurement step of 5 out of 5 will fail and be in the target cp block. The person who enters the target will have one of the target CD values with tolerances. The input target CD of the average value of the initial control CD is used to calculate the selection of the common control recipe. If protection is selected, the input target CD tolerance is compared with all trimming quantities entered on the · Method tab. 42 200532795 If the measurement data fails to be generated or the variable setting selection fails to be generated, the user can choose one of the following options: υ use the guard to make the other (rated formula). The software logic sends instructions to the rainbow gear, and the rainbow gear uses the recipe of the health equipment process. 2) No processing SB circle (empty formula). The software logic sends wafer phase_empty recipe information to the process tool ’and the wafer enters and leaves the chamber without being processed. 3) Stop the batch (nm_t〇 control (None). As shown in FIG. 9C, a different method tab page is displayed according to an embodiment of the present invention. For example, a simple box algorithm may be The method of selecting the control recipe based on the trimming side. If the control formula of the noodle is the same as the & process recipe on the manufacturing fixture, the name of the control value is preset to "敎".
與它,的磁]量之相同工具製程配方之使用,、致抓正 士#演算法標籤頁上有兩個按鈕。箱按鈕(Bin butt〇n)係用以開啟 裝箱表視窗(® 1_供控制配方與修整量之聯結之組態用,而清 除按鈕(Clear button)可被使用以清除箱表設定。The magnetic tool is the same as it is used in the recipe of the same tool process. There are two buttons on the Causarist #Calculation Algorithm tab. Bin button (Bin button) is used to open the packing table window (® 1_ for controlling the configuration of the connection between the recipe and the trimming amount, and the Clear button) can be used to clear the box table setting.
巧表視窗可具有三個部分。絲邊界輸人允許使用者輸入 相表邊界。配方範圍過濾器允許使用者檢視所有與選擇的配方範 圍相關的保護控制配方。使时必継選控伽方丨與控制配方2 儲存格以開啟控制配方選擇視窗。在為兩次造訪而從此表選擇之 後,可輸入每個顯示的控制配方之修整蝕刻量。軟 兩次造訪之總侧量。 控制配方檢視器係位於螢幕之下端。控制配方檢視器允許使 用者檢視控伽讀軸制。㈣配就制係胁從控制配 方螢幕輸入之資訊而顯示。當一使用者選擇控制配方丨或控制配 方2之儲存格時,控制配方選擇視窗開啟並允 配方。預設狀態下,名稱,,額定"與,,空”出現最先於兩個m ,,空意指不處理這個選擇的造訪。如果—新的控制配方被附加 在具有相關的配方範圍之控制配方歸上,·帛者可 開!,配方選刪。然後,使用者選擇控“己 方遥擇視窗中之新的控制配方。 43 200532795 猛,*二Sit1目表組態,軟體邏輯相繼地依照預設給予與箱名 屮^侧量輸人之數目鋪表之修整侧量邊界計算 邊界。最後,箱表之下與上邊界顯示在演算法標鐵頁上, 〇 ^ T(LowerMi 櫬位海-目蛐攸f,上(UPPer)攔位顯不箱之上邊界;餘刻(Etch) 2顯不總修刻量;侧i(触位顯示第—造訪修整餘 =’侧2(Etch2)欄位顯示第二造訪修整姓刻量;控制配方 ontrc^e—l)欄位顯示第一造訪控制配方名稱;而控制配方 (〇ntrolRecipe2)攔位顯示第二造訪控制配方名稱。 於圖11中,係顯示依據本發明之一實施例之 態:營幕可令使用者檢視所™^ 表π顯示控制狀態螢幕 控制狀態螢幕可包含一些組態項目 上之某些組悲項目之例示視圖。 表17 控制狀態糌The smartwatch window can have three sections. Silk boundary input allows the user to enter a photographic boundary. The recipe range filter allows the user to view all protection control recipes related to the selected recipe range. Always select the control recipe square and the control recipe 2 cell to open the control recipe selection window. After selecting from this list for two visits, the trim etch amount for each displayed control recipe can be entered. Soft Total amount of visits. The control recipe viewer is located at the bottom of the screen. The Control Recipe Viewer allows the user to view the Gamma Reading Axis. The system is displayed based on information entered from the control recipe screen. When a user selects the control recipe 丨 or the cell of recipe 2, the control recipe selection window opens and allows the recipe. In the default state, "name ,, rated, and, and empty" appear before two m, and empty means that the selected visit is not processed. If-the new control recipe is appended to the range with the relevant recipe. The control recipe is returned. · The person who can open it! The recipe can be deleted. Then, the user chooses to control the new control recipe in his own remote selection window. 43 200532795 Fierce, * 2 Sit1 meter configuration, the software logic successively calculates the boundary based on the trimmed side quantity boundary of the table number given to the box name 屮 ^ side quantity input. Finally, the lower and upper borders of the box table are displayed on the algorithm's standard iron sheet. 〇 ^ T (LowerMi 榇 位 海-目 蛐 尤 f, the upper (UPPer) block shows the upper boundary of the box; Etch) 2 shows the total repair amount; the side i (touch position display first-visit trimming remaining = 'side 2 (Etch2) column shows the second visit trimming last name; control formula ontrc ^ e-l) column shows first The name of the visit control recipe; and the control recipe (〇ntrolRecipe2) block displays the name of the second visit control recipe. In FIG. 11, it shows a state according to an embodiment of the present invention: the camp screen allows the user to view the table ^^ π display control status screen The control status screen may contain an exemplified view of some groups of sad items on some configuration items. Table 17 Control Status 糌
44 200532795 node graph(容室順序 節點圖) 蒂暮一些額外組態項目。表18顯示控制狀態 螢幕上之某些附加組悲項目之例示視圖。 表18 額外控制狀態普墓結傲44 200532795 node graph (Timing of the room order node graph) Some additional configuration items at Twilight Table 18 shows an example view of the control status screen for some additional group sad items. Table 18 Extra control status
lVlUUC^^; 準或模擬或測試 別碼 說!lVlUUC ^^; quasi or simulation or test don't say!
CJID PJIDCJID PJID
Slot ID(插槽識別碼) 捏槽識別碼 Wafer Π)(晶圓識別碼) 晶圓識別碼遵循顯示優先順序來顯示。如果 存在有一晝線晶圓識別碼,則顯示。如果沒 ijji®示來自主機之基板晶圓識別碼。 Init· CD(初始 CD) 現場控制CD量測平均之初始cd Etch(蝕刻) 書中之總蝕刻量。 Μι 1 (蝕刻1) 配置在控制計晝中之第一控制造訪或容室 之蝕刻量。 Etch 2(蝕刻 2) 配置在控制計晝中之第二控制造訪或容室 之钱刻量。 Control Recipe 1 (控制配方1) 控制變數設定第一控制造訪或容室之名稱。 Control Recipe 2 (控制配方2) 控制變數設定第二控制造訪或容室之名稱。 Result(結果) 控制晶圓之結果。可以有四個數值。 •選擇的-成功選擇的控制配方 •選擇錯誤_控制配方選擇失敗 •鏈結錯誤_Telius_Ingenio通訊失敗 -二宜二量測資料錯誤 45 200532795 此外,控制狀態螢幕可包含一些選擇項目,例如按紐項目。 表19顯示控制狀態螢幕上之某些按紐項目之例示視圖。 表19 控制狀態螢幕按鈕 按紐 說明 Close(關閉) 從控制狀態螢幕切換成批次(Run t〇 Run)控制器螢 幕。 Select(選擇) 開啟控制狀態顯示選擇視窗。 一於,12中,係依據本發明之一實施例顯示一狀態螢幕。在所 顯示的實施例中,一 COR模組、一 PHT模組以及一 〇DP模組係 顯示於一個群組中。 •子面板可被使用以顯示每個製程模組之資料。關於目前在一 製ί壬模組中之晶圓之資訊可被顯示在pM、RunID以及Plan攔位 t。舉例而言,PM可以是製程模組名稱;RunID可以是目前晶 圓之配方之識別碼;而plan可以是目前晶圓上所執行之資料收集 計晝之名稱。 、 ^ #例如圖12所示,一使用者可檢視一狀態螢幕以確保一 c〇R 杈組、一 PHT模組及/或一 〇dp模組係使用正確的資料收集計畫。 舉例而言,一使用者可確認適當的量測資料正被收集。 一 於,13中,係依據本發明之一實施例顯示一組態螢幕。在所 ^不的實,例中,係顯示一 c〇R模組、一 pHT模組以及一 〇Dp 模組。-導覽樹顯示與每個模組相關的感測器與維修計數器。此外, Ϊ顯示f每個模組相關的資料收集計畫與策略。又,模組暫停組 ,係為每侧組喃示。—使用者可藉由使用分析計 配置暫停動作。 一 & fOR、PHT與ODP容室可在安裝系統期間被配置,且容室組 ^可猎由使用從組態螢幕容絲得的GUI螢幕而被改變 吕,可使用下拉表。 於圖14中,係依據本發明之一實施例顯示一組態螢幕。在所 46 200532795Slot ID Wafer Π (wafer identification code) The wafer identification code is displayed in the order of display priority. If there is a daylight wafer ID, it is displayed. If there is no ijji®, the substrate wafer identification code from the host is displayed. Init · CD (Initial CD) On-site control CD measures the average initial cd Etch (etching) of the total etch in the book. Mi 1 (etching 1) The first etch amount in the control room or chamber that is placed in the control day. Etch 2 Etch 2 The amount of money for the second control visit or chamber in the control day. Control Recipe 1 The control variable sets the name of the first control visit or room. Control Recipe 2 The control variable sets the name of the second control visit or room. Result Controls the result of the wafer. There can be four values. • Selected-Control recipe successfully selected • Selection error _ Control recipe selection failed • Link error _ Telius_Ingenio communication failure-Eryi Er measurement data error 45 200532795 In addition, the control status screen may contain some selection items, such as button items . Table 19 shows an example view of some button items on the control status screen. Table 19 Control status screen buttons Button Description Close Switch from the control status screen to the Run to Run controller screen. Select Opens the control status display selection window. In one, 12 shows a status screen according to an embodiment of the present invention. In the embodiment shown, a COR module, a PHT module, and an ODP module are shown in a group. • The sub-panel can be used to display the information of each process module. Information about the wafers currently in a system module can be displayed in the pM, RunID, and Plan locations t. For example, PM can be the name of the process module; RunID can be the identification code of the current wafer formula; and plan can be the name of the data collection plan performed on the current wafer. , ^ # For example, as shown in Figure 12, a user can view a status screen to ensure that a cOR switch set, a PHT module, and / or a 10dp module are using the correct data collection plan. For example, a user can confirm that appropriate measurement data is being collected. In 13, a configuration screen is displayed according to an embodiment of the present invention. In all cases, a cOR module, a pHT module and a 0Dp module are shown. -The navigation tree displays the sensors and maintenance counters associated with each module. In addition, Ϊ shows the data collection plan and strategy related to each module. In addition, the module pause group is whispered for each side group. —The user can configure the pause action by using the analyzer. A & fOR, PHT, and ODP container can be configured during system installation, and the container group can be changed by using a GUI screen obtained from the configuration screen. Use drop-down tables. In FIG. 14, a configuration screen is displayed according to an embodiment of the present invention. In place 46 200532795
顯示的實施例中,係顯示一 c〇R 與每健組相關的感測 ____收料晝錄略。又暫= 贼騎。,者领__丨晝與策略來 與分畫匹配之情況猶資料收集計晝 義雜糊計畫情況定In the example shown, a co-R is associated with each fitness group. Again temporarily = thief riding. , 者 领 __ 丨 Days and strategies come to match the plan, and the data collection plan
且晝—般係關於—製程模組與製程配方組合。因為卫 策包含相同的製程配方,咖可允許多重控制 —不同的製程模組配方可能有不同的製程模組配方極限。所以 固^制核需要能設定待用於配方修改之配方關,而配方修 改係藉由R2R控制器而待被傳送至工具。 控制計晝可指定待使用之一控制模型之最小與最大 ^模組範圍可能重疊。如果沒機人最小及/或最大翻,則遺^ 範圍不會受限制。And day-to-day is about—combination of process modules and process recipes. Because the policy contains the same process recipe, coffee can allow multiple controls—different process module recipes may have different process module recipe limits. Therefore, the solid core needs to be able to set the recipe level to be used for recipe modification, and the recipe modification is to be transmitted to the tool through the R2R controller. The control meter can specify that the minimum and maximum of one control model to be used ^ The module range may overlap. If there is no roaming minimum and / or maximum turn, the scope of the legacy will not be limited.
使用一 R2R控制器之一個方法需要當一系統配方已被建立在 工具上時,連結至一工具(Telius)配方之一控制策略之創造。使用 者可輸入每個模組之資料收集計晝與分析計畫。使用者可輸入待 被控制之特定容室之一控制計畫(使用何種容室資料、分析演' 法)〇 N 、 COR、PHT、ODP以及緩衝容室之模組型式可被儲存於資料 庫中。因此,一使用者可配置COR、PHT、〇DP與緩衝容室在安 裝之後的模組實例。舉例而言,可使用屬於系統之一部分之模組 實例組態螢幕。此外,可藉由使用資料管理者螢幕為c〇R、PH1;、 ODP與緩衝容室建立策略與計晝。舉例而言,一使用者可在這此 模組實例被設在模組實例螢幕上時,建立C0R、PHT、0Dp 47 200532795 衝容室之資料收集策略與分析策略。C〇R、ΡΗΤ、ODP與緩衝容 室亦可利用圖表螢幕。 資料管理系統收集追蹤記錄檔案並處理在COR與PHT容室 上完成的記錄檔案。根據DC計晝選擇之追蹤記錄資料將被儲存 於資料庫中;使用者可使用根據DC計晝選擇之資料以供分析計 畫用’·使用者可使用根據DC計晝選擇之資料用以製表。此外, GUI螢幕可被使用以於運作時顯示關於c〇r與pHT製程之必要 資汛。使用者可使用模組暫停特徵以暫停一 及/或ΡΗτ容室, 如果它被設定的話。 TL控制器可在它偵測到一 c〇R容室參數之spc警報器時或 在它摘測到-PHT容室參數之SPC警報器時執行一模組暫停。模_ 組暫停可藉由使用各個容室之分析策略與分析計畫而被配置。、 圖15顯示依據本發明之一實施例之一加工系統之概要剖面 圖。在所顯示的實施例巾,係提供用吨行—基板之化學處理與 ,,理之-加4統丨鲁加卫系統12。。包含—熱處理系統12、〇 ,、連接至熱巧理系統121〇之一化學處理系統122〇。熱處理系統 1210包含可受溫度控制的一熱處理容室1211 2可受溫度控制的-化學處理容室1221。熱處室α ,處理容室1221可藉由制—絕熱組件㈣而彼此絕熱,且可匕 猎由使用-閘閥組件1296而彼此真空絕緣,這些以下會更詳細說 如圖15與16所示,化學處理系統122〇更包含··一溫 置上與化學處理容室1221絕熱並“ ,空化,理容室1221 ;以及—氣體分配系統^二g 处理!化學處理容室1221内之一製程空間1262中。 撐部1270,安裝於埶處理衮宕1911^匕:/皿控基板支 室1211喊二二ff: 内並配置以實質上與熱處理容 至⑵i絕熱且配置以支樓—基板⑽;—真空抽録統刪以 48 200532795A method using an R2R controller requires the creation of a control strategy linked to a tool (Telius) recipe when a system recipe has been built on the tool. Users can enter data collection and analysis plans for each module. The user can enter a control plan for one of the specific chambers to be controlled (what chamber data to use and analyze the method). The module types of N, COR, PHT, ODP, and buffer chambers can be stored in the data. In the library. Therefore, a user can configure the module instance of COR, PHT, ODP, and buffer chamber after installation. For example, you can use a module instance that is part of the system to configure the screen. In addition, you can use the data manager screen to create strategies and schedules for CO, PH1, ODP, and buffer rooms. For example, a user can create a data collection strategy and analysis strategy for COR, PHT, 0Dp 47 200532795 chambers when this module instance is set on the screen of the module instance. Coro, PTZ, ODP and buffer rooms can also use chart screens. The data management system collects the track record files and processes the record files completed in the COR and PHT container rooms. The tracking record data selected according to the DC meter day will be stored in the database; the user can use the data selected according to the DC meter day for the analysis plan '. The user can use the data selected according to the DC meter day to make table. In addition, a GUI screen can be used to display necessary information about the COr and pHT processes during operation. The user can use the module pause feature to pause one and / or the PTZ chamber, if it is set. The TL controller can perform a module pause when it detects a spc alarm for a COR chamber parameter or when it detects an SPC alarm for a -PHT chamber parameter. Modular group pauses can be configured by using analysis strategies and analysis plans for each chamber. Fig. 15 shows a schematic sectional view of a processing system according to an embodiment of the present invention. In the embodiment shown, the chemical treatment and processing of the substrate-to-substrate is provided, and the reason-plus 4 system 丨 Lujiawei system 12 is provided. . Contains-heat treatment system 12, 0, a chemical treatment system 1220 connected to one of the thermal management systems 121. The heat treatment system 1210 includes a temperature-controllable heat treatment chamber 1211 2 and a temperature-controllable-chemical treatment chamber 1221. The heat treatment chamber α, the processing chambers 1221 can be insulated from each other by a heat-insulating component ㈣, and can be vacuum insulated from each other by using a gate valve assembly 1296. These will be described in more detail below, as shown in Figures 15 and 16, The chemical treatment system 122〇 further includes a one-temperature installation and a chemical treatment chamber 1221 that are insulated and "", cavitation, and a treatment chamber 1221; and-a gas distribution system ^ two g treatment! One of the process space in the chemical treatment chamber 1221. 1262. The supporting part 1270 is installed in the processing chamber 1911 ^: / dish control substrate support chamber 1211 and two ff: inside and configured to be substantially insulated from the heat treatment capacity ⑵i and configured to support the building-substrate ⑽; —Vacuum extraction is deleted by 48 200532795
谷至1211 ’以及一基板升降桿組件㈣,連接至軌處 =t降桿Γ 1290可在—支持平面_與基板S ΙΓΐί田其間之一傳送平面之間垂直移動基板 1242。熱處理容室1211可更包含—上部組件1284。 H ^處理容室1211、化學處理容室1221與絕熱組件123〇 疋八曰竭口部1294 ’ 一基板可經由此共同開口部1294被運 送lit期間,共同開口部1294可藉由使用一閘閥組件1296 而被在封封閉’以便允許在兩個容室12u、1221中獨立加工。再Gu to 1211 ′ and a substrate lifting rod assembly ㈣ connected to the rail = t drop rod Γ 1290 can vertically move the substrate 1242 between the support plane_ and one of the transmission planes of the substrate S ΙΓΐί field. The heat treatment container 1211 may further include an upper component 1284. H ^ processing chamber 1211, chemical processing chamber 1221, and heat-insulating component 1230 曰 口 口 部 1294 'A substrate can be transported through this common opening 1294 During the lit, the common opening 1294 can be used by a gate valve assembly 1296 was sealed under seal to allow independent processing in two chambers 12u, 1221. again
者,可使一輪送開口部1298形成於熱處理容室1211中,以便允 許基板與-輸送系統交換。舉躺言,—第二絕熱組件1231可被 實現以使熱處理容室mi與一輸送系統(未顯示)絕熱。雖然開口 部1298係顯示為熱處理容室1211之一部分,但可使輸送開口部 1298形成於化學處理容室1221中而非熱處理容室1211中,或可 使輸送開口部1298形成於化學處理容室1221與埶處理容室1211 兩者中。 .Alternatively, a one-feed opening 1298 may be formed in the heat treatment chamber 1211 to allow the substrate to be exchanged with the transport system. To put it bluntly, a second heat-insulating component 1231 may be implemented to insulate the heat-treatment chamber mi from a conveying system (not shown). Although the opening 1298 is shown as a part of the heat treatment chamber 1211, the conveyance opening 1298 may be formed in the chemical treatment chamber 1221 instead of the heat treatment chamber 1211, or the conveyance opening 1298 may be formed in the chemical treatment chamber 1211. 1221 and the tritium processing chamber 1211. .
如圖15與16所示,化學處理系統122〇包含一基板支撐部 1240以及可允許基板1242之熱控制與加工之一基板支撐部组件 1244。基板支撐部1240與基板支撐部組件1244可包含一靜電夾 持系統(或機械夾持系統)以便電性地(或機械地)將基板1242夾至 基板支撐部1240。再者,基板支撐部124〇可譬如更包含一多區間 溫度控制系統,其可接收熱並傳送熱至一熱交換器系統(未顯示), 或在加熱時,可從熱交換器系統傳送熱。此外,一熱傳輸氣體可 譬如經由一背面氣體系統而被傳送至基板1242之背面,用以改善 基板1242與基板支撐部124〇之間的氣體-間隙之熱導。例如,提 ,至基板1242之背面之熱傳輸氣體可包含例如氦氣、氬氣、氙、 氪^鈍,,例如CF4、QFS、QFs、(¾等之處理氣體,或其他例 如氧、氮或氫之氣體。當於上升或降低溫度時要求溫度控制基板 時,可利用這種系統。舉例而言,背面氣體系統可包含例如兩個 區間(中心-邊緣)系統之一多區間氣體分配系統,其中背面氣體間 49 200532795 隙壓力可以在基板1242之中心與邊緣之間獨立改變。在其他實施 例中,多區間溫度控制系統可包含加熱/冷卻元件(例如電^且加熱元 件),或熱電熱器/冷卻器。一種例示的熱電性元件可購自Adva^edAs shown in FIGS. 15 and 16, the chemical processing system 1220 includes a substrate support 1240 and a substrate support assembly 1244 that allows thermal control and processing of the substrate 1242. The substrate supporting portion 1240 and the substrate supporting portion assembly 1244 may include an electrostatic clamping system (or mechanical clamping system) to electrically (or mechanically) clamp the substrate 1242 to the substrate supporting portion 1240. In addition, the substrate support portion 124 may, for example, further include a multi-zone temperature control system, which may receive heat and transmit the heat to a heat exchanger system (not shown), or may transmit heat from the heat exchanger system during heating. . In addition, a heat-transporting gas may be transferred to the back surface of the substrate 1242, for example, via a back-surface gas system, to improve the thermal conductivity of the gas-gap between the substrate 1242 and the substrate support portion 1240. For example, the heat transfer gas to the back surface of the substrate 1242 may include, for example, helium, argon, xenon, krypton, such as CF4, QFS, QFs, (¾, etc.), or other processing gases such as oxygen, nitrogen, or Hydrogen gas. This system can be used when a temperature control substrate is required when raising or lowering the temperature. For example, the back gas system can include a multi-zone gas distribution system such as one of two zone (center-edge) systems, The back-to-back gas gap 49 200532795 can be independently changed between the center and the edge of the substrate 1242. In other embodiments, the multi-zone temperature control system may include heating / cooling elements (such as electric and heating elements), or thermoelectric heating Cooler / cooler. An exemplary thermoelectric element is available from Adva ^ ed
Themi〇electric 公司,型號 ST-127-1.4-8.5M (具有 72 w 之最大熱能 傳遞功率之40 mm X 40 mm X 3.4mm熱電性裝置)取得的一個元 件。又,額外加熱/冷卻元件可被設置於化學處理容室1221之容室 壁面。 —基板支撐部1240可包含連接基板支撐部124〇與化學處理容 ϋϊί之一容室接合組件(未顯示)、一絕緣組件(未顯示)以及一溫A component obtained by Themielectric Company, model ST-127-1.4-8.5M (40 mm X 40 mm X 3.4mm thermoelectric device with a maximum thermal energy transmission power of 72 w). Also, an additional heating / cooling element may be provided on the wall surface of the chemical processing chamber 1221. —The substrate supporting portion 1240 may include a connection unit (not shown) for connecting the substrate supporting part 124 to a chemical processing container, an insulating component (not shown), and a temperature
度扰制組件(未顯示)。容室接合與溫度控制組件可譬如是由例如 紹、不錄鋼、鎳等之-雜無傳導材料所製造。^緣裝置可蓉 如是由具有相當低的熱傳導係數之例如石英 ^ 之财熱材料所製造。 κ涵爾陰寻 紛支#部124G可更包含—絕制隙(未顯示),以便提供- 件之間的額外絕熱。舉例而言’―絕熱間隙可被填滿 或抽二以便改變其熱傳導係數。 邮可更包含—升降銷組件(未顯示),其能舉起Degree of interference control component (not shown). The chamber junction and temperature control assembly may be made of, for example, a non-conductive material such as stainless steel, stainless steel, nickel, and the like. The edge device can be made of a thermal material, such as quartz, which has a relatively low thermal conductivity. κ 涵 尔 阴 寻 逢 支 # 部 124G may further include an insulation gap (not shown) in order to provide additional insulation between the pieces. For example, '-adiabatic gaps can be filled or drawn to change their thermal conductivity. The post may further include a lift pin assembly (not shown), which can lift
基之溫度可藉由使用例如熱電偶(例如K 者‘、、、ίΪ二感專)之溫度感測裂置(未顯示)而受到監視。再 J 可_溫度量測作騎基 便控制基板支撐部124G之溫度。舉例而言;= ==^度#,氣_、熱傳譲壓力、^ 少f^壓、熱電裝置電流或極性等之至 再參考圖V與v化牙4=?^^ 10/CA 予處理糸統1220包令^一教體分g?糸έ在 4例中,如圖18所示,用以分配包含至少兩種氣體之處理氣 50 200532795 體之一氣體分配系統1260包含··一氣體分配組件1422’其具有_ 個或多個元件1424、1426與1428 ; —第一氣體分配板1430,連 接至氣體分配組件1422並具體形成以連接一第一氣體與化學處理 容室1221之製程空間;以及一第二氣體分配板1432,連接至第一 氣體分配板1430並具體形成以連接一第二氣體與化學處理容室 1221之製程空間。第一氣體分配板1430在連接至氣體分配組件 1422時形成一第一氣體分配充氣腔1440。此外,第二氣體分配板 1432在連接至第一氣體分配板1430時形成一第二氣體分配充氣 腔1442。雖然未顯示,但氣體分配充氣腔1440、1442可包含一個 或多個氣體分配隔板。第二氣體分配板1432更包含:一第一陣列 之一個或多個孔1444,和形成於第一氣體分配板1430内之一陣列 之一個或多個通道1446相連通並疊合;以及一第二陣列之一個或 多個孔1448。與一個或多個通道1446之陣列相關聯的第一陣列之 一個或多個孔1444係具體形成以將第一氣體從第一氣體分配充氣 腔1440分配至化學處理容室1221之製程空間。第二陣列之一個 或多個孔1448係具體形成以將第二氣體從第二氣體分配充氣腔 1442分配至化學處理容室1221之製程空間。處理氣體可譬如包含 NH3、HF、H2、〇2、c〇、C02、Ar、He 等。每個孔 1444、1448 包含一直徑與一長度,其中直徑之範圍可從大約ϋ·1 mm至大約ι〇 cm,而長+度之範圍可從大約〇.5mm至大約5 cm。因為此種配置 之結果,第一氣體與第二氣體係被獨立導入至製程空間,而 在製程空間以外不會互相影響。 ” 庙,畜H體了、經由形成於氣體分配組件1422 a之一第一氣體伯 上員不而輕接至第一氣體分配充氣腔1440。此外,第二 於氣體分配組件1422 a之—第二氣體供應通道 (未顯不)而輕接至第二氣體分配充氣腔1442。 、 溫度學與處Ϊ容更包含_ 一控帝 可以連接至-舉例而言,一壁面加熱元件126< 酿度控制單元1268,且壁面加熱元件1266可朝 51 200532795 具體形成以連接化學處理容室1221。加熱元件可譬如包含例如 鎢、鎳鉻合金、鋁鐵合金、氮化鋁等之電阻式加熱器元件,嬖如 燈絲。當電流流經此燈絲時,功率被散發為熱,因此,壁面、ς 控制單元U68可譬如包含一可控制Dc電源供應部。舉例而言, 壁面力口熱元件1施可包含商業上可從watl〇 w公司(131 〇 KingSiand Dr·,Batavia,IL,60510)取得的至少一 Firer〇d筒夾加熱器。在化與 處理,室1221中亦可採用一冷卻元件。化學處理容室122ι之溫 度可藉由使用例如熱電偶(例如K型熱電偶、pt感測器等)之溫度 感測裝置而受到被監視。再者,一控制器可利用溫度量測作 壁面溫度控制單元1268之回饋,以便控制化學處理容室1221The temperature of the base can be monitored by using, for example, a temperature sensing split (not shown) of a thermocouple (e.g., K's, ‘, Ϊ, 感, 感). Then J can be used as the temperature measurement to control the temperature of the substrate support 124G. For example; = == ^ 度 #, gas_, heat transfer pressure, ^ less f ^ pressure, thermoelectric device current or polarity, etc. Refer to Figures V and V for further details. 4 =? ^^ 10 / CA 予The processing system 1220 packs ^ a teaching system g? In four cases, as shown in Figure 18, used to distribute a processing gas containing at least two gases 50 200532795 One of the gas distribution system 1260 contains ... Gas distribution assembly 1422 'having _ or more elements 1424, 1426, and 1428;-a first gas distribution plate 1430 connected to the gas distribution assembly 1422 and specifically formed to connect a first gas to a chemical processing chamber 1221 A space; and a second gas distribution plate 1432, which is connected to the first gas distribution plate 1430 and is specifically formed to connect a second gas with the processing space of the chemical processing chamber 1221. The first gas distribution plate 1430 forms a first gas distribution inflation cavity 1440 when connected to the gas distribution assembly 1422. In addition, the second gas distribution plate 1432 forms a second gas distribution inflation cavity 1442 when connected to the first gas distribution plate 1430. Although not shown, the gas distribution plenums 1440, 1442 may contain one or more gas distribution partitions. The second gas distribution plate 1432 further includes: one or more holes 1444 of a first array, and one or more channels 1446 formed in an array of the first gas distribution plate 1430 communicating and overlapping; and a first One or more holes 1448 of the two arrays. The one or more holes 1444 of the first array associated with the array of one or more channels 1446 are specifically formed to distribute the first gas from the first gas distribution plenum 1440 to the process space of the chemical processing chamber 1221. One or more holes 1448 of the second array are specifically formed to distribute the second gas from the second gas distribution inflation chamber 1442 to the process space of the chemical processing chamber 1221. The processing gas may include, for example, NH3, HF, H2, 02, co, CO2, Ar, He, and the like. Each hole 1444, 1448 includes a diameter and a length, wherein the diameter can range from about ϋ · 1 mm to about ι0 cm, and the length + degree can range from about 0.5 mm to about 5 cm. As a result of this configuration, the first gas and the second gas system are independently introduced into the process space without affecting each other outside the process space. The temple, the animal H body, is connected to the first gas distribution inflation chamber 1440 via the first gas master, which is formed in one of the gas distribution components 1422 a. In addition, the second gas distribution module 1422 a-the first Two gas supply channels (not shown) and lightly connected to the second gas distribution inflation chamber 1442., Temperature and processing capacity more included _ One control can be connected to-for example, a wall heating element 126 < brewing degree The control unit 1268, and the wall heating element 1266 may be specifically formed toward 51 200532795 to connect the chemical processing chamber 1221. The heating element may include, for example, a resistance heater element such as tungsten, nickel chromium alloy, aluminum iron alloy, aluminum nitride, etc., Such as a filament. When current flows through this filament, the power is dissipated as heat. Therefore, the wall surface control unit U68 can, for example, include a controllable DC power supply unit. For example, the wall surface heating element 1 can include a commercial At least one Firerod collet heater is available from Watlw Corporation (131 ° King Siand Dr., Batavia, IL, 60510). In chemical and processing, a cooling element can also be used in the chamber 1221. Chemical treatment The temperature of the chamber 122m can be monitored by using a temperature sensing device such as a thermocouple (such as a K-type thermocouple, a pt sensor, etc.). Furthermore, a controller can use the temperature measurement as a wall surface temperature control unit. Feedback from 1268 to control the chemical processing chamber 1221
溫度。 再多考圖16,化學處理系統122〇可更包含可被維持於任何選 擇度之-溫控氣體分配系統126。。舉例而言,一氣體分配加熱 元4 12^7 了連接至-氣體分配系統溫度控制單元1細,且氣體分 配加熱元件1267可具體形成以連接氣體分配祕126〇。加熱元件 可ί如包含例如1烏、鎳鉻合金、铭鐵合金、氮化銘等之電阻式加 熱器兀,’譬如燈絲。當電流流經此燈絲時,功率被散發為敎, 因此,軋體分配系統溫度控制單元1269可譬如包含一可控制dc 電源ί、應。卩。舉例而s,氣體分配加熱元件1267可且temperature. Considering FIG. 16 again, the chemical processing system 122 may further include a temperature-controlled gas distribution system 126 that can be maintained at any selectivity. . For example, a gas distribution heating element 4 12 ^ 7 is connected to the-gas distribution system temperature control unit 1 and a gas distribution heating element 1267 may be specifically formed to connect the gas distribution element 126. The heating element may be, for example, a resistance heater such as a filament, a nickel-chromium alloy, an iron alloy, a nitride nitride, or the like, such as a filament. When a current flows through the filament, the power is dissipated as 敎. Therefore, the temperature control unit 1269 of the rolling body distribution system may, for example, include a controllable dc power source. Alas. For example, s, gas distribution heating element 1267 can be
或^之功率密度)之一雙區間侧橡膠加熱器⑽二 厚)。孔體/刀配系、统1260之溫度可藉由使用例如熱電偶(例如 測器等)之溫度感測裝置而受到被監視。射,-控 '^ ^用/JEL度畺測作為對氣體分配系統溫度控制單元1269之回 ΐ 控制氣體分配系、統1260之溫度。或者/此外,在任何一個 實施例中可採用冷卻元件。 甘』似 斑-與16,真空抽氣純125G可包含—真空泵1252 A = 壓制容室壓力。真空泵1252可包含具有每秒 二·。與升^大於)之抽真空速率之一渦輪分子真空泵 ()。牛例而言,TMP可以是一 Seiko STP-A803真空泵,或一 52 200532795 真空泵。TMP對低壓加工(一般小於5〇mT㈣是 3的二對南壓(亦即,大於HT—或低通量加工(亦即,沒有 氣k)而言,可使用一機械加壓泵與乾燥低真空泵。 2參考圖16,化學處理系統1220可更包含一控制器1235, 二ίί:微處理器、記憶體、以及一數位1/0璋能夠產生足以傳遞 =啟動輸入至化學處理系統1220以及監視從例如溫度與壓力感測 衣置之化學處理系統1220之輸出的控制電壓。此外,控制器&35 可連接至基板支撐部組件1244、氣體分配系統126〇、真空抽氣系 統1250、閘閥組件1296、壁面溫度控制單元1268以及氣體分配 糸統溫度控鮮元1269並可與它們交換資訊。舉綱言,可利用 巧存於記麵巾之-程式贱據-製程财啟鱗錄人至 · 處理系統1220之前述元件。 、*在一替代實施例中,一化學處理系統122〇可更包含一光學檢 視窗(未顯示),與至少一壓力感測裝置(未顯示)。 如圖15與17所說明的,熱處理系統121〇更包含一溫控基板 127〇。基板支撐部㈣包含藉由使用一熱障η%而與熱 处理谷至1211絕熱之一固定基座1272。舉例而言,基板支撐部 i27〇^r以由鋁、不銹鋼或鎳所製造,而熱障1274可以由例如鐵氟 隆、氧化鋁或石英之絕熱材料所製造。基板支撐部127〇更包含埋 入其中之一加熱元件1276與連接它的一基板支撐部溫度控制單元 魯 ^278。,熱元件1276可譬如包含例如鶴、鎳鉻合金、銘鐵合金、 氮化鋁等之電阻式加熱器元件,譬如燈絲。當電流流經此燈絲時, 功率被散發為熱,因此,基板支撐部溫度控制單元1278可譬如包 έ可控制DC電源供應部。或者,加熱的基板支撐部I】%可譬 如是商業上可從具有400至45(TC之最大操作溫度之Watl〇w公^ (UjOKingslandDr·,Batavia,IL,60510)取得的一鑄造加熱器,或包 ^氮化鋁材料之一薄膜加熱器,其商業上亦可從Watlow公司取 =且具有像300 C —樣南的操作溫度與高達23.25 W/cm2之功率 欲度。或者,一冷卻元件可被併入基板支撐部127〇中。 53 200532795 基板支撐部1270之溫度可藉由使用例如熱電偶(例如κ型熱 電偶)之溫度感測裝置(未顯示)而受到監視。再者,一控制器可& 用溫度量測作為對基板支撐部溫度控制單元1278之回饋,以便杵 制基板支撐部1270之溫度。 1 此外,基板溫度可藉由使用例如光纖溫度計之一溫度感測裝 置或一頻帶邊緣溫度量測系統而受到監視,其中,光纖溫度計^ 業上可從 Advanced Energies 公司(1625 Sharp p〇int drive,F〇rt ^Or ^ power density) one of the dual section side rubber heaters (two thick). The temperature of the hole body / knife system, system 1260 can be monitored by using a temperature sensing device such as a thermocouple (such as a sensor, etc.). It is used to control the temperature of the gas distribution system and the system 1260 by measuring the / JEL degree as a response to the temperature distribution unit 1269 of the gas distribution system. Alternatively, or in addition, a cooling element may be used in any of the embodiments. Gan's spot-with 16, vacuum pumping pure 125G can include-vacuum pump 1252 A = suppression chamber pressure. The vacuum pump 1252 may contain a pump having two seconds per second. One turbo molecular vacuum pump () with a vacuum rate greater than). For example, the TMP can be a Seiko STP-A803 vacuum pump, or a 52 200532795 vacuum pump. For TMP for low pressure processing (generally less than 50mT㈣ is two pairs of south pressure (i.e., greater than HT—or low flux processing (i.e., no gas k)), a mechanical pressure pump Vacuum pump. 2 Referring to FIG. 16, the chemical processing system 1220 may further include a controller 1235, two: a microprocessor, a memory, and a digital 1/0 璋 capable of generating sufficient transmission = starting input to the chemical processing system 1220 and monitoring Control voltage output from, for example, temperature and pressure sensing chemical processing system 1220. In addition, the controller & 35 can be connected to substrate support assembly 1244, gas distribution system 1260, vacuum extraction system 1250, gate valve assembly 1296, wall surface temperature control unit 1268, and gas distribution system temperature control fresh element 1269, and can exchange information with them. For example, you can use the program stored in the face towel-programming evidence-manufacturing wealth to record to The aforementioned components of the processing system 1220. * In an alternative embodiment, a chemical processing system 1220 may further include an optical inspection window (not shown), and at least one pressure sensing device (not shown). See Figure 15 and 17 It is clear that the heat treatment system 121 ° further includes a temperature-controlled substrate 127. The substrate support portion ㈣ includes a base 1272 fixed to one of the heat insulation valleys to 1211 by using a thermal barrier η%. For example, the substrate support The part i27〇 ^ r is made of aluminum, stainless steel, or nickel, and the thermal barrier 1274 can be made of a heat insulating material such as Teflon, alumina, or quartz. The substrate supporting part 1270 also includes one of the heating elements embedded therein. 1276 is connected to a temperature control unit of a substrate supporting part ^ 278. The thermal element 1276 may include, for example, a resistance heater element such as a crane, a nickel-chromium alloy, an iron alloy, or aluminum nitride, such as a filament. When the current flows When passing through the filament, the power is dissipated as heat. Therefore, the substrate support portion temperature control unit 1278 can control the DC power supply portion, for example, or the heated substrate support portion 1% can be commercially available from 400 A casting heater, or a thin film heater made of aluminum nitride material, obtained from Watlw (UjOKingsland Dr., Batavia, IL, 60510) to 45 (the maximum operating temperature of TC). Watlow Corporation has an operating temperature like 300 C-South and a power desire of up to 23.25 W / cm2. Alternatively, a cooling element can be incorporated into the substrate support 1270. 53 200532795 Temperature of the substrate support 1270 It can be monitored by using a temperature sensing device (not shown) such as a thermocouple (such as a κ-type thermocouple). Furthermore, a controller can & use temperature measurement as a temperature control unit for the substrate support portion 1278 Feedback so that the temperature of the substrate supporting portion 1270 is pricked. 1 In addition, the substrate temperature can be monitored by using, for example, a temperature sensing device of a fiber optic thermometer or a band edge temperature measurement system, where the fiber optic thermometer is commercially available from Advanced Energies (1625 Sharp point drive, F〇rt ^
Colons,CO, 80525) ’。型號 〇R2_F 取得,其具有從 5〇至 2〇〇〇<t 之量測與加或減1.5°C之精度,而頻帶邊緣溫度量測系統係如在審 理中的美國專射請案號1G/168544巾所賴的,中請日為2觀 年7月2日,其内谷係全部於此併入作為參考文獻。 、再參考圖I7,熱處理系統1210更包含維持於一選擇溫度之一 溫度控制熱處理容室mi。糊而言,—紐面加熱元件1283可 連接至-熱壁面溫度控制單元1281,且熱壁面加熱元件1283可且 體形成以連接熱處理容室1211。加熱元件可譬如包含例如鶴^ 鉻合金、鋁鐵合金、氮化紹等之電阻式加熱器元件,馨如燈絲:、 ^電流流經此燈絲時,功率被散發為熱,因此,熱壁面溫度控制 早70 1281可譬如包含一可控制DC電源供應部。舉例而言, $加熱το件Π83可包含商業上可從術驗公司(i3i〇Kings^dColons, CO, 80525) ’. Acquired by model 〇R2_F, which has a measurement accuracy from 50 to 2,000 < t, plus or minus 1.5 ° C, and the band edge temperature measurement system is the US special case number in the trial What 1G / 168544 relies on, the Chinese date is July 2 of the 2nd year, and all its inner valleys are incorporated here as a reference. Referring again to FIG. I7, the heat treatment system 1210 further includes a temperature-controlled heat treatment chamber mi maintained at a selected temperature. In terms of paste, the button surface heating element 1283 can be connected to the hot wall surface temperature control unit 1281, and the hot wall surface heating element 1283 can be formed integrally to connect the heat treatment container 1211. The heating element may include, for example, a resistance heater element such as a chromium alloy, an aluminum-iron alloy, or a nitride nitride. When a current flows through the filament, power is dissipated as heat. Therefore, the temperature of the hot wall surface is controlled. Early 70 1281 can include a controllable DC power supply, for example. For example, $ Heating τοpiece Π83 may include commercially available i3i〇Kings ^ d
Λ々Γν=^6θ51())取得的至少—Firen)d筒夾加熱器。或者, 或此=卜,在熱處理容室1211中可採用冷卻元件。熱處理容室ΐ2ιι 之溫度可藉由使關如熱賴(例如κ型熱電偶、pt =感測裝置而受到監視。再者,—控制器可利用溫度量^) 面溫度控制單元1281之_,以便控制熱處理容室咖 仍然參考圖15與17,熱處理系統UlO更包含—上部组件 3。i部^牛1284可譬如包含一氣體注入系統’用以-吹除 軋體、處理氣體或清洗氣體導入至熱處理容室12丨1。 ’、 再參考圖Π,熱處理系統測可更包含可被維持於一選擇溫 54 200532795 且件1284。舉例而言’一上部組件加熱元件1285 組件溫度控鮮A 1286,且上雜件加熱元件 85 了被具體形成以控制上部組件1284之溫度。 ^熱兀件可譬如包含例如鎢、錄鉻合金、銘鐵合金、氮化銘 ί之I阻ί加締元件,譬如親。商業上可取得賴造電阻加 …兀件之材料的例子包含Kanthal、Nikr〇thal、Akf〇thal ,其為由 =ethel,CT之Kanthal公司所製造的金屬合金之註冊商標名稱。 tnthal家族包含鐵氧體合金(FeCrAl),而Nikrothal家族包含奥氏 =金(^Cr、NiCrFe)。當電流流經此燈絲時,功率被散發為埶, 因此,上部組件溫度控制單元1286可譬如包含一可控制Dc g源 供應部2。舉例而言’上部㈣加熱元件1285可包含具有觸w (或、 5 W/m之功率密度)之一雙區間矽酮橡膠加熱器(1 〇 厚)。上部 組件1284之溫度可藉由使用例如熱電偶(例如κ型熱電偶、扒 之溫度感測裝置而受到監視。再者,—控制器可利用溫i 里測作為對上部組件溫度控制單元1286之回饋, 件⑽之溫度。在一替代實施例中,上部組件1284 一陣列之鎢鹵素燈管之一輻射加熱器。上部組件1284可附 外包含一冷卻元件。 再參考圖15與17,熱處理系統121〇更包含一基板升降桿組 件1290。基板升降桿組件129〇係具體形成以將一基板1242,降低 至基板支撐部1270之-上表面,並將—基板1242”從基板支撐部 1270之一上表面舉起至一支持平面,或於其間之一傳送平面。於 ,送平面’基板1242”可與被利用以運送基板進出化學與熱處理容 、至1221、1211之一輸送系統交換。於支持平面,基板1242,,可被 冷卻而另一個基板係在輸送系統與化學與熱處理容室1221、mil 之間作交換。 仍然參考圖15與17,熱處理系統1210更包含一真空抽氣系 統1280。真空抽氣系統丨28〇可包含一真空泵與例如一閘閥或蝴蝶 閥之一節流閥。真空泵可包含具有每秒高達5〇〇〇公升(且大於)之 55 200532795 H 疋有用的。對高壓加工(亦即,大於励mTbrr)而t, 可使用一機械加壓泵與乾燥低真空泵。 " 目女再二ί圖Η ’熱處理系統Μ0可更包含-控制器、1275,其 启欠脉憶體、以及—數位1/0埠能夠產生足以傳遞並 的^雷/二糸統1210以及監視從熱處理系統1210之輸出 控制11 1275可連接至基板支撐部溫度控制單 度控制單控,元1286、上部組件1284、熱壁面溫 , ,、工抽氣系統1280以及基板升降桿組件丨29〇 ==!^換資訊。舉例而言,可侧儲存於記紐中之一程 ^依據-衣程配方啟動這些輸入至熱處理系統1210之前述元 ί 工制器二5 之 7 例係為一 DELL PRECISI0N workstation 610 ,可從德克薩斯州奥斯丁之Dell公司取得。 在-替代實_巾,控彻1235與1275可以是相同的控制 ασ 庙士此外甘熱處理系、統1210,更包含一基板偵測系統(未顯示),以 便確認-基板是否位於支持平面中。基板_系統可譬如包含一 Keyence(位於曰本大阪之總部)數位雷射感測器。 雖然上述对詳細綱本發明之某些實_,但熟 藝者將輕易地明白到,在;ί;實離本發明之_教導鱼優點 之狀況下,於本實施例中是可能作出多數修改。因此,所種 修改係意圖被包含在本發明之範嘴内。 ° 五、【圖式簡單說明】 圖1顯,依據本發明之-實施例之一加工系統之例示方塊圖; 圖2顯示依據本發明之一實施例之一加工系統之一 之例示流程圖; 圖3顯示依據本發明之一實施例之修整量測(Trimming Measurement)之例示視圖; 56 200532795 圖4顯示依據本發明之一實施例之一配方之例示視圖; 圖5顯示依據本發明之一實施例之一簡單的箱演算法之例示 視圖, 圖6顯示依據本發明之一實施例之配方範圍螢幕之例示視圖; 圖7顯示依據本發明之一實施例之一控制配方螢幕之例示視 圖, 圖8顯示依據本發明之一實施例之一控制策略螢幕之例示視 圖, 圖9A-9C顯示依據本發明之一實施例之控制計晝螢幕之例示 視圖; 圖10顯示依據本發明之一實施例之一裝箱表螢幕之例示視 圖; 圖11顯示依據本發明之一實施例之一控制狀態螢幕之例示視 圖; 圖12顯示依據本發明之一實施例之一狀態螢幕之例示視圖; 圖13顯示依據本發明之一實施例之一模組組態螢幕之例示視 圖; 圖14顯示依據本發明之一實施例之一資料收集計晝組態螢幕 之例不視圖, 圖15顯示依據本發明之一實施例之一處理系統之概要剖面 圖; 圖16顯示依據本發明之一實施例之一化學處理系統之概要剖 面圖; 圖17顯示依據本發明之一實施例之一熱處理系統之概要剖面 圖;以及 圖18顯示依據本發明之一實施例之一氣體分配系統之概要剖 面圖。 元件符號說明: 200532795 100〜處理加工系統 102〜開始事件 104〜晶圓產出(wafer out)事件 110〜製造設備系統(MES) 112〜客戶端工作站 120〜工具層(TL)控制器 122〜資料庫 130〜力口工工具 132〜第一整合量測模組(IMM) 134〜第二1讓 150〜加工次系統 152〜第一緩衝器模組 154〜化學氧化物移除(COR)模組 156〜後熱處理(pht)容室 158〜第二緩衝器模組 190〜R2R控制器 192〜鏈結 194〜鏈結 200〜程序 210〜接收加工前量測資料並定義一基板之一輸入狀態 215〜決定此基板之一期望狀態 220〜決定一期望的製程結果 225〜決定一製程配方 230〜加工此基板 235〜接收加工後置測資料並定義一基板之一輪出狀_ 240〜比較加工後量測資料與加工前量測資料 ^ 245〜是否完成製程? 250〜結束 1200〜系統 58 200532795 1210〜熱處理系統 1210’〜熱處理系統 1211〜熱處理容室 1220〜化學處理系統 1221〜化學處理容室 1230〜絕熱組件 1231〜第二絕熱組件 1235〜控制器 1240〜基板支撐部Λ々Γν = ^ 6θ51 ()) at least -Firen) d collet heater. Alternatively, or otherwise, a cooling element may be used in the heat treatment chamber 1211. The temperature of the heat treatment chamber ΐ2m can be monitored by making it as hot as possible (e.g., κ-type thermocouple, pt = sensing device. Furthermore, the controller can use the amount of temperature ^) of the surface temperature control unit 1281, In order to control the heat treatment container, referring to FIGS. 15 and 17, the heat treatment system Ul 10 further includes an upper component 3. Part I ^ Niu 1284 can, for example, include a gas injection system 'to blow the rolling body, process gas, or purge gas into the heat treatment chamber 12 丨 1. ′, With reference to FIG. 2 again, the heat treatment system test may further include a piece that can be maintained at a selected temperature 54 200532795 and 1284. For example, a heating element 1285 of the upper component temperature control unit A 1286, and the heating element 85 of the sundries are specifically formed to control the temperature of the upper component 1284. ^ The thermal element can include, for example, tungsten, chromium alloys, iron alloys, nitrides, and other blocking elements, such as pro. Examples of commercially available materials that can be used to make resistors and resistors include Kanthal, Nikr〇thal, Akf〇thal, which are registered trademark names of metal alloys manufactured by Kanthal Corporation of = ethel, CT. The tnthal family contains ferrite alloys (FeCrAl), while the Nikrothal family contains austenite = gold (^ Cr, NiCrFe). When a current flows through the filament, the power is dissipated as chirp. Therefore, the upper component temperature control unit 1286 may, for example, include a controllable DC source supply unit 2. For example, the 'upper cymbal heating element 1285 may include a dual-zone silicone rubber heater (10 thickness) having a contact w (or, a power density of 5 W / m). The temperature of the upper component 1284 can be monitored by using, for example, a thermocouple (e.g., a κ-type thermocouple, a temperature sensing device of the grill). Furthermore, the controller can use the temperature measurement as the temperature of the upper component temperature control unit 1286. Feedback, part temperature. In an alternative embodiment, the upper component 1284 is an radiant heater of an array of tungsten halogen lamps. The upper component 1284 may additionally include a cooling element. Referring again to Figures 15 and 17, the heat treatment system 121〇 further includes a substrate lifting rod assembly 1290. The substrate lifting rod assembly 1290 is specifically formed to lower a substrate 1242 to the upper surface of the substrate supporting portion 1270, and to remove the substrate 1242 "from one of the substrate supporting portions 1270. The upper surface is lifted to a support plane, or one of the transport planes in between. Therefore, the transport plane 'substrate 1242' can be exchanged with a transport system used to transport substrates into and out of the chemical and heat treatment capacity to 1221, 1211. The plane, substrate 1242, can be cooled while another substrate is exchanged between the transport system and the chemical and heat treatment chamber 1221, mil. Still referring to Figures 15 and 17, hot place The management system 1210 further includes a vacuum pumping system 1280. The vacuum pumping system 280 may include a vacuum pump and a throttle valve such as a gate valve or butterfly valve. The vacuum pump may include a pump having a capacity of up to 5000 liters per second (and greater than ) Of 55 200532795 H 疋. For high-pressure processing (that is, greater than Li mTbrr) and t, a mechanical pressure pump and drying low-vacuum pump can be used. &Quot; Megumi Zai Er Η Figure Η 'Heat treatment system M0 can be more Contains-controller, 1275, its start and end pulse memory, and-digital 1/0 port can generate enough thunder / secondary system 1210 and monitor output control 11 1275 from heat treatment system 1250 can be connected to the substrate support Single temperature control, single temperature control, Yuan 1286, upper component 1284, hot wall surface temperature, industrial exhaust system 1280, and substrate lifter assembly 丨 29〇 ==! ^ For information, for example, it can be stored on the side One of the procedures ^ Based on the clothing process recipe to start the aforementioned elements imported into the heat treatment system 1210. The tool 2 of 5 7 is a DELL PRECISION workstation 610, which can be obtained from Austin, Texas. Made by Dell In-replacement, the control 1235 and 1275 can be the same control ασ temple. In addition, the heat treatment system, the system 1210, and a substrate detection system (not shown), in order to confirm whether the-substrate is located in the support plane. The substrate system can, for example, include a Keyence (headquartered in Osaka, Japan) digital laser sensor. Although some of the above detailed embodiments of the present invention are described, a skilled person will easily understand that: Without departing from the advantages of the teaching of the present invention, many modifications are possible in this embodiment. Therefore, all such modifications are intended to be included in the scope of the present invention. ° 5. Brief Description of Drawings Figure 1 shows an exemplary block diagram of a processing system according to one embodiment of the present invention; Figure 2 shows an exemplary flowchart of one of the processing systems according to one embodiment of the present invention; FIG. 3 shows an exemplary view of a trimming measurement according to an embodiment of the present invention; 56 200532795 FIG. 4 shows an exemplary view of a formulation according to an embodiment of the present invention; FIG. 5 shows an implementation according to one of the present invention An example view of a simple box algorithm, FIG. 6 shows an example view of a formula range screen according to an embodiment of the present invention; FIG. 7 shows an example view of a control formula screen according to an embodiment of the present invention, FIG. 8 shows an exemplary view of a control strategy screen according to an embodiment of the present invention, and FIGS. 9A-9C show an exemplary view of a control meter day screen according to an embodiment of the present invention; FIG. 10 shows an example of a control strategy screen according to an embodiment of the present invention An exemplary view of a packing meter screen; FIG. 11 shows an exemplary view of a control status screen according to an embodiment of the present invention; FIG. 12 shows an embodiment of the present invention An exemplary view of a status screen according to an example; FIG. 13 shows an exemplary view of a module configuration screen according to an embodiment of the present invention; FIG. 14 shows an example of a data collection meter configuration screen according to an embodiment of the present invention 15 is a schematic cross-sectional view of a processing system according to an embodiment of the present invention; FIG. 16 is a schematic cross-sectional view of a chemical processing system according to an embodiment of the present invention; A schematic cross-sectional view of a heat treatment system according to an embodiment; and FIG. 18 is a schematic cross-sectional view of a gas distribution system according to an embodiment of the present invention. Component symbol description: 200532795 100 ~ Processing system 102 ~ Start event 104 ~ Wafer out event 110 ~ Manufacturing equipment system (MES) 112 ~ Client workstation 120 ~ Tool level (TL) controller 122 ~ Data Library 130 ~ Likou Tool 132 ~ First Integrated Measurement Module (IMM) 134 ~ Second 1st 150 ~ Processing Subsystem 152 ~ First Buffer Module 154 ~ Chemical Oxide Removal (COR) Module 156 ~ Post heat treatment (pht) chamber 158 ~ Second buffer module 190 ~ R2R controller 192 ~ Chain 194 ~ Chain 200 ~ Program 210 ~ Receive measurement data before processing and define one of the input states of a substrate215 ~ Determine a desired state of one of the substrates 220 ~ Determine a desired process result 225 ~ Determine a process recipe 230 ~ Process this substrate 235 ~ Receive measured data after processing and define a round shape of a substrate Measurement data and measurement data before processing ^ 245 ~ Has the process been completed? 250 to end 1200 to system 58 200532795 1210 to heat treatment system 1210 'to heat treatment system 1211 to heat treatment chamber 1220 to chemical treatment system 1221 to chemical treatment chamber 1230 to heat insulation module 1231 to second heat insulation module 1235 to controller 1240 to substrate Support
1242〜基板 I 1242,〜基板 · 1242”〜基板 1244〜基板支撐部組件 1250〜真空抽氣系統 1252〜真空泵 1254〜閘閥 1260〜氣體分配系統 1262〜製程空間 1266〜壁面加熱元件 1267〜氣體分配加熱元件 籲 1268〜壁面溫度控制單元 1269〜氣體分配系統溫度控制單元 1270〜基板支撐部 1272〜固定基座 1274〜熱障 1275〜控制器 1276〜加熱元件 1278〜基板支撐部溫度控制單元 1280〜真空抽氣系統 59 200532795 1281〜熱壁面溫度控制單元 1283〜熱壁面加熱元件 1284〜上部組件 1285〜上部組件加熱元件 1286〜上部組件溫度控制單元 1290〜升降桿組件 1294〜共同開口部 1296〜閘閥組件 1298〜開口部 1422〜氣體分配組件 1424〜元件 1426〜元件 1428〜元件 1430〜第一氣體分配板 1432〜第二氣體分配板 1440〜第一氣體分配充氣腔 1442〜第二氣體分配充氣腔 1444〜孔 1446〜通道 1448〜孔1242 ~ Substrate I 1242, ~ Substrate · 1242 "~ Substrate 1244 ~ Substrate support unit 1250 ~ Vacuum extraction system 1252 ~ Vacuum pump 1254 ~ Gate valve 1260 ~ Gas distribution system 1262 ~ Process space 1266 ~ Wall heating element 1267 ~ Gas distribution heating Element call 1268 ~ wall temperature control unit 1269 ~ gas distribution system temperature control unit 1270 ~ substrate support 1272 ~ fixed base 1274 ~ thermal barrier 1275 ~ controller 1276 ~ heating element 1278 ~ substrate support temperature control unit 1280 ~ vacuum Air system 59 200532795 1281 ~ Hot wall surface temperature control unit 1283 ~ Hot wall surface heating element 1284 ~ Upper unit 1285 ~ Upper unit heating element 1286 ~ Upper unit temperature control unit 1290 ~ Lift lever unit 1294 ~ Common opening 1296 ~ Gate valve unit 1298 ~ Opening 1422 ~ gas distribution module 1424 ~ element 1426 ~ element 1428 ~ element 1430 ~ first gas distribution plate 1432 ~ second gas distribution plate 1440 ~ first gas distribution inflation chamber 1442 ~ second gas distribution inflation chamber 1444 ~ hole 1446 ~ Channel 1448 ~ Hole
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US45464403P | 2003-03-17 | 2003-03-17 | |
US45464103P | 2003-03-17 | 2003-03-17 | |
US45464203P | 2003-03-17 | 2003-03-17 | |
US45459703P | 2003-03-17 | 2003-03-17 | |
US10/736,983 US7877161B2 (en) | 2003-03-17 | 2003-12-17 | Method and system for performing a chemical oxide removal process |
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TW200532795A true TW200532795A (en) | 2005-10-01 |
TWI283024B TWI283024B (en) | 2007-06-21 |
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