200526350200526350
尤指一種滾柱扳手之 五、發明說明（1) 【技術領域】 本發明係關於一種扳手之製程 製造方法。 按，針 )退火、（ 抛光、（七 手續，從鍛 床加工成形 磨、再施予 鑛過後，進 然，此 扳手之製造 扳手之功能 與扳手本體 目的，因此 及其摩擦力 ，並無法達 手，卻會造 夠高，該扳 輪齒間之接 者摩擦力不 產品生產出 # —般扳手 三）滾桶、 )平面所磨 造成形、退 、抵製加工 局頻振動， 行組立而完 種針對一般 :如，單向 ’卻無棘輪 内之内環表 該扳手本體 ’在製造時 到上述之要 成其實際在 手便會容易 觸面不平均 足，則該扳 來，也只能 先前技術】 之製程有經 (四）沖床 、（八）振 火軟化易於 成形、予以 於材料上進 成一般扳手 扳手之製程 滾柱式板手 上之棘齒， 面，再配合 之内環需特 ，如採用一 求，雖然仍 作使用時的 導致形變， ’所受之應 手便不能完 稱其為不良 過 （一） 、（五）拉 動、（九） 加工、滾桶 曲面抛光、 行最後切削 之製程。 方式並無法 ，因其具類 係靠其輪體 其滾柱達到 別要求其硬 般傳統扳手 可製造出外 不便性，因 而真圓度不 力也不能平 全達到扳制 品’其使用 鍛造、（二 製、（六T 組立等九道 除積碳、沖 針對平面研 ^ I、待電 滿足對特定 似單向棘輪 上外壞表面 早向板制之 度、真圓度 製程來製造 型相同之扳 其如硬度不 夠，便會與 均分散，再 的效果，該 哥命也不長In particular, a roller wrench No. 5 Description of the invention (1) [Technical Field] The present invention relates to a method for manufacturing a wrench. Press, pin) Annealing, (Polishing, (Seven procedures, forming and grinding from a forging machine, and then applying to the mine, then, naturally, the function of the wrench manufacturing the wrench and the purpose of the wrench body, so its friction force, can not reach However, the hand will be high enough. The friction between the teeth of the wrench is not produced by the product. — — General wrench 3.) The barrel and the surface are ground to form, retreat, and resist the vibration of the processing frequency. The general purpose is general: For example, when the unidirectional 'without the inner ring of the ratchet wheel, the wrench body' is manufactured to the above, it will be easy to touch the uneven foot when it is actually in hand, then the pull, only It can be produced according to the prior technology. The process includes (4) punching, (8) vibrating and softening, easy to form, and ratcheting on the roller-type plate hand on the material into a general wrench. The surface is matched with the inner ring. Need to be special, if you use Yiqi, although it still causes deformation when in use, you ca n’t just call it bad (1), (5) pulling, (9) processing, barrel surface polishing, Last cut The process. The method is not possible, because its type depends on its wheel body and its rollers reach other requirements. Its hard traditional wrench can create external inconvenience, so the lack of true roundness can not reach the wrench product. 'It uses forging, (two systems , (Six T groups, including nine carbon deposits, punching planes, etc.) I, waiting for electricity to meet the specific one-way ratchet on the outer surface of the bad surface of the early direction of the plate, the degree of roundness process to make the same type If the hardness is not enough, it will be dispersed evenly, and the effect is not long.
第5頁 200526350 — 五、發明說明（2) 有鑑於此，本發明人為解決此一問題，乃決心憑其從 事手工具製造、研發之多年經驗，盼能創造出實用之發明 ，經多次之開發改良後，終於精心設計出本發明扳手之製 程，其可克服習式扳手所衍生之種種缺失，實為一極具新 穎性與進步性之發明。 【内容】 本發明係有關於一種扳手之製程，請參閱第一圖所示 ，這種扳手之製程其主要包括有： (一） 鍛造：採熱鍛造方式，將金屬材鍛造出扳手工 具之粗胚形體； (二） 退火：施以退火程序，令扳手工具粗胚形體之 結構硬度降低，以利後續之加工； (三） 滾桶：將退火加工後之扳手工具粗胚形體置入 滾桶内，利用滾桶内之顆粒砂體與扳手工具粗胚形體相互 滾動摩擦，以去除退火後之扳手工具粗胚形體表緣之碳皮 或不良附著物； (四） 沖床：利用沖床加工方式，將扳手工具粗胚形 體之預留沖孔位置去除，減少後製程之切削量； (五） 拉製：將沖床後之扳手工具粗胚形體作一拉製 加工手續，以令扳手工具粗胚形體需加工部位達到標準尺 寸； (六） 拋光：將扳手工具粗胚形體之曲面外觀抛光， 令板手工具初胚形體外觀去除粗胚表面，並使形體統一、 表面較為平整；Page 5 200526350 — V. Description of the invention (2) In view of this, the inventor is determined to solve this problem by relying on his many years of experience in hand tool manufacturing and research and development, hoping to create a practical invention. After the development and improvement, the process of the wrench of the present invention was finally carefully designed, which can overcome all the shortcomings derived from the conventional wrench, which is a very novel and progressive invention. [Content] The present invention relates to a manufacturing process of a wrench. Please refer to the first figure. The manufacturing process of this wrench mainly includes: (1) Forging: the method of forging by heat, forging metal materials into rough tools. Embryo-shaped body; (2) Annealing: An annealing procedure is applied to reduce the structural hardness of the wrench tool's coarse embryo-shaped body to facilitate subsequent processing; (3) Roller: Put the annealed wrench-tool rough-shaped body into the drum Inside, the granulated sand body in the drum and the rough embryo shape of the wrench tool are rolled and rubbed against each other to remove the carbon skin or bad attachments on the surface of the rough embryo shape of the wrench tool after annealing. (4) Punch: using the punch processing method, Remove the reserved punching position of the rough tool shape of the wrench tool to reduce the cutting amount in the later process; (5) Drawing: Make the rough tool shape of the wrench tool after the punching process to make the rough tool shape of the wrench tool. The parts to be processed reach the standard size; (6) Polishing: Polish the curved surface of the rough embryo shape of the wrench tool, so that the appearance of the rough embryo shape of the wrench tool is removed from the rough embryo surface, and the shape is A, relatively smooth surface;
200526350 五、發明說明（3) (七） 平面研磨：利用平面磨床研磨加工，令扳手工 具需C N C加工之部位平行度達到預設標準尺寸； (八） C N C粗加工··利用C N C車削方式或M C加 工方式將頭部之容置空間加工達到要求標準尺寸； (九） 熱處理：將粗加工後之扳手工具粗胚施以熱處 理’令扳手工具之結構強度及硬度增加，以利日後扳動螺 固件時具有較佳之承受力道； (十）振動：利用化學振動方式，令熱處理後之扳手 工具粗胚粗糙之表面細緻化，以利後續之電錢加工程序； ^ (十一）電鍍：利用電鍍方式令扳手工具外表產生一 保護層’以達兼具美觀、防銹及耐磨損功效； (十一）CNC或]VIC精加工：以去除因熱處理產生 之微，變形，進而達到頭部内部容置空間之真圓度要求， ，時藉由C N C或M C精加工，可令頭部之容置空間内緣 邊下細微之車刀痕，以增加組裝零件相互配合之摩擦力道 ^ (十三）組立：將組配零件相互配合後置入扳手工具 置空間内，再配合一扣件將零組件固合在扳 ^ 元成組裝。 即 二 上述係本發明適用無棘齒棘輪之滾柱扳手製程 就上述製程所具之結構功效作一分析： 壬 如下 第一、 或M C精加 圓度功效， 本發明扳手 工等方式， 以改善習用 之製程，藉 可令扳手工 製程無法達 由增加熱處 具之頭部達 到較佳真圓 理及C N C 到較佳之真 度之缺失；200526350 V. Description of the invention (3) (7) Surface grinding: Grinding with a surface grinder, so that the parallelism of the parts of the wrench tool that need to be CNC processed reaches the preset standard size; (8) CNC roughing ·· Using CNC turning method or MC The processing method will process the head accommodation space to the required standard size; (9) Heat treatment: heat treatment of the roughened wrench tool rough embryos to increase the structural strength and hardness of the wrench tool, so as to facilitate the future operation of the screw fastener (10) Vibration: The chemical vibration method is used to make the rough surface of the wrench tool roughened and roughened after heat treatment, so as to facilitate the subsequent electrical processing procedures; ^ (11) Electroplating: using electroplating A protective layer is created on the surface of the wrench tool to achieve both beauty, rust and abrasion resistance; (11) CNC or] VIC finishing: to remove the micro and deformation caused by heat treatment, and then to achieve the internal volume of the head The requirement of the true roundness of the installation space can be increased by CNC or MC finishing, which can make a slight turning mark under the inner edge of the accommodation space of the head to increase assembly. The road friction member cooperating ^ (13) Li group: The wrench tool into the space group with cooperating parts, together with a fastener engaged to the solid components in the element to be assembled ^ pull. That is to say, the above-mentioned roller wrench manufacturing process of the present invention which is suitable for ratchet-free ratcheting is analyzed for the structural effects of the above process: The first is as follows, or the MC precision and roundness effect, the wrench method of the present invention and other methods to improve The conventional manufacturing process can make the wrench process impossible to increase the head of the heat treatment to achieve a better true circle and the lack of CNC to a better degree of truth;
200526350 五、發明說明（4) 弟二、本 ，可令加工後 之承受力道功 第三、本 加工步驟，除 利用C N C或 車刀痕，可增 本發明係 ，這種扳手之 部加工、c N M C精加工、 含有：沖床、 對上述製程作 發明扳 之扳手 效； 發明扳 可令扳 M C精 加零組 有關於 製程其 C粗加 組立等 拉製、 進一步 具之粗胚形體 (二） 退 結構硬度降低 (三） 滾 滾桶内，利用 滾動摩擦，以 或不良附著物 再透過沖 程序，使扳手 一）鍛造：採 手之製程，其中 工具整體結構強 手之製程，其中 手頭部達到最佳 加工後留在頭部 件之卡掣力道功 【實施方法】 一種扳手之製程 主要包括有：锻 工、熱處理、振 十道加工程度， 拋光及平面研磨 之剖析： 熱鍛造方式，將 增設熱處理加工步驟 度增加，以強化扳手 利用cNc或MC精 化之真圓度功效，且 容置空間壁緣之細微 效。 ，請參閱第一圖所示 造、退火、滾桶、外 動、電鍍、C N C或 而其中外部加工更包 等四步騍；如此就針 金屬材鍛造出扳手 工 火 :施以退火程序，令扳手工具粗胚形體之 ’以利後續之加工； 桶：將退火加工後之扳手工具粗胚形體置入 /衰桶内之顆粒砂體與扳手工具粗胚形體相互 去除退火後之扳手工具粗胚形體表緣之碳皮 ， 床、拉製、拋光及平面研磨等四道外部加工 之外觀大致成型，而上述四道詳細外部加工200526350 V. Description of the invention (4) Brother 2. This can make the work force bear after processing. Third, this processing step, in addition to using CNC or turning tool marks, can increase the present invention. The processing of this wrench part, c NMC finishing, including: punch, the wrench effect of the invention for the above process; the invention of the wrench can make the MC fine plus zero group related to the manufacturing process, its C rough plus group, etc. drawing, and further the rough embryo shape (2) withdrawal Reduced structural hardness (3) In rolling barrels, use rolling friction to pass through the punching process with bad attachments to make wrenches. 1) Forging: the process of picking, in which the overall structure of the tool is strong, in which the head of the hand reaches the best. The clamping force and power remaining on the head part after processing [Implementation method] A wrench manufacturing process mainly includes: forging, heat treatment, vibrating ten degrees of processing, polishing and surface grinding analysis: hot forging method, additional heat treatment processing steps will be added Increase the degree to strengthen the wrench using cNc or MC refined roundness effect, and accommodate the subtle effects of space wall edges. Please refer to the four steps shown in the first figure for manufacturing, annealing, barreling, external movement, electroplating, CNC, or external processing, etc .; in this way, the wrench fire for needle metal forging: apply the annealing process, so that Wrench tool rough embryo shape to facilitate subsequent processing; Bucket: Put the annealed wrench tool rough embryo shape into / decay the granular sand body and wrench tool rough embryo shape to remove the annealed wrench tool rough embryo from each other The appearance of the carbon skin on the surface of the body, the four external processes such as bed, drawing, polishing and surface grinding are roughly shaped, and the four detailed external processes described above
第8頁 200526350 五、發明說明（5) 程序如下： (四） 沖床：利用沖床加工方式，將扳手工具粗胚形 體之預留沖孔位置去除，減少後製程之切削量； (五） 拉製：將沖床後之扳手工具粗胚形體作一拉製 加工手續’以令扳手工具粗胚形體需加工部位達到標準尺 寸； (六）拋光：將扳手工具粗胚形體之曲面外觀拋光， 令板手工具初胚形體外觀去除粗胚表面，並使形體統一、 表面較為平整； (七） 平面研磨：利用平面磨床研磨加工，令扳手工 具需c N C加工之部位平行度達到預設標準尺寸； (八） c N C粗加工：利用c N C車削方式或μ C加 工方式將頭部之容置空間加工達到要求標準尺寸； ί ^九）熱處理：將粗加工後之扳手工具粗胚施以熱處 1 7板手工具之結構強度及硬度增加，以利日後扳動螺 固件時具有較佳之承受力道； (十）振動：利用化學振動方式， ’以利後續之電鍍加工程序； 工具粗胚粗糙之表面細緻化 ....... 保罐^十—）電鍍：利用電鍍方式令扳手工具外表ΐ生一 ’、4層’以達兼具美觀、防銹及耐磨損功效； 之微i:;) CNCstMC精加工：以去除因熱處理產4 同時$而達到頭❹部纟置空間之真圓度要求， 留下^之鱼QMC精加工，可令頭部之容置空間内海 、，，被之車刀痕，以增加組裝零件相互配合之摩擦力3Page 8 200526350 5. Description of the invention (5) The procedure is as follows: (4) Punching machine: Use the punching method to remove the reserved punching position of the rough embryo shape of the wrench tool to reduce the cutting amount in the later process; (5) Drawing : The rough embryo shape of the wrench tool after the punch is subjected to a drawing process to make the rough embryo shape of the wrench tool to be processed to a standard size; (6) Polishing: Polish the surface of the rough embryo shape of the wrench tool to make the wrench The appearance of the original embryo shape of the tool removes the surface of the rough embryo, and makes the shape uniform and flat. (7) Plane grinding: Use a surface grinder to grind the surface so that the parallelism of the parts required for c NC machining of the wrench tool reaches the preset standard size; ) C NC rough machining: use c NC turning method or μ C machining method to process the head accommodation space to the required standard size; ί ^ 9) heat treatment: apply rough processing to the rough embryo of the wrench tool 1 7 The structural strength and hardness of the wrench tool are increased, so that it has a better bearing capacity when the screw is pulled in the future; (10) Vibration: using chemical vibration, Subsequent electroplating process; roughening the rough surface of the tool rough ......... canning ^ ten-) electroplating: use the electroplating method to produce a '4 layers' on the surface of the wrench tool to achieve both aesthetics, Anti-rust and abrasion resistance; Micro i :;) CNCstMC finishing: To remove the roundness of the head and head space required by heat treatment to produce 4 simultaneous $, leaving ^ 's fish QMC finishing, can Make the head accommodating space in the sea ,, and be cut by the cutter, to increase the frictional force of the assembly parts 3
第9頁 200526350Page 9 200526350
件相互配合後置入扳手工呈 將零組件固合在扳手上，即 五、發明說明（6) (十三）組立：將組配零 之容置空間内，再配合一扣件 完成組裝（參照第二圖所示）After the parts cooperate with each other, they are placed into a wrench to fix the components on the wrench. That is, V. Description of the invention (6) (13) Assembly: Put the assembly space in the assembly space together with a fastener to complete the assembly ( (Refer to the second picture)
本發明主要係於習用之扳手工具製程中，加 及CNC或MC精加工程序，藉由熱處理以令處理 體結構強度、硬度大為提昇，同時再配合C Γ 4·、TV 一 I 加工，使熱處理過程所導致略微變形之容置处 啊 需之真圓度要求。 工間，達到所 且本發明增設『熱處理』步驟，主要係本發明利用 述製程完成之扳手工具’主要係配合無棘齒之棘輪使用 其中無棘齒之棘輪之卡擎力道，如僅藉由斜錐狀掣動塊 卡掣力道則稍嫌不足，故本發明人以熱處理方式，令穿= 扳手整體結構強度，再配合C N C或M C精加工方^ ^達 滚柱扳手頭部容置空間之真圓度外，亦可藉由C ν C或Μ C精加工所留下之細微車刀痕，而增加無棘齒之棘輪卡擎 力道功效。 綜上所述，本發明扳手之製程在結構設計、使用實用 性及成本效益上，確實是完全符合產業上發展所需，且所 揭露之結構發明亦是具有前所未有的創新構造，所以其具 有「新穎性」應無疑慮，又本發明可較之習知結構更具功 效之增進，因此亦具有「進步性」，其完全符合我國專利 法有關發明專利之申請要件的規定，乃依法提起專利申請 ’並敬請鈞局早日審查，並給予肯定。The invention is mainly used in the manufacturing process of conventional wrench tools, plus CNC or MC finishing processes. The heat treatment is used to greatly improve the strength and hardness of the structure of the treated body. At the same time, it is combined with C Γ 4 · and TV-I processing to make The required roundness is required for the slightly deformed accommodation caused by the heat treatment process. In the workshop, the "heat treatment" step is added in the present invention, which is mainly a wrench tool completed by the process described in the present invention. It is mainly used in conjunction with a ratchet without ratchet to use the ratcheting force of the ratchet without ratchet. The oblique cone-shaped detent block is slightly inadequate, so the inventor used heat treatment to make the wear = the overall structural strength of the wrench, and then cooperate with CNC or MC finishing. ^ ^ Up to the space of the head of the roller wrench In addition to the perfect roundness, the fine turning marks left by C ν C or MIC finishing can be added to increase the effectiveness of ratcheting without ratchet. To sum up, the manufacturing process of the wrench of the present invention is indeed in full compliance with the needs of industrial development in terms of structural design, practicality and cost-effectiveness, and the disclosed structural invention also has an unprecedented innovative structure, so it has " "Novelty" should undoubtedly be considered, and the present invention can be more effective than the conventional structure, so it also has "progressiveness". It fully complies with the requirements of China's patent law on application requirements for invention patents. 'And kindly ask Jun Bureau to review and affirmatively.
第10頁 200526350 圖式簡單說明 本發明的較佳實施例可以配合所附的圖式而作一更加 詳細的說明，俾使審查委員對於本發明可以獲致更進一步 之暸解，其中： A ·圖式編號說明： 第一圖係本發明扳手之製程之步驟流程示意圖；以及 第二圖係本發明扳手之製程之結構外觀示意圖。Page 10 200526350 Brief description of the drawings The preferred embodiment of the present invention can be described in more detail in conjunction with the attached drawings, so that the reviewers can gain a better understanding of the present invention, of which: A · Schema Explanation of the numbers: The first figure is a schematic diagram of the steps and processes of the manufacturing process of the wrench of the present invention; and the second figure is a schematic diagram of the structure and appearance of the manufacturing process of the wrench of the present invention.