TWI361736B - Metallic housing and manufacturing method of the same - Google Patents

Metallic housing and manufacturing method of the same Download PDF

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Publication number
TWI361736B
TWI361736B TW96101388A TW96101388A TWI361736B TW I361736 B TWI361736 B TW I361736B TW 96101388 A TW96101388 A TW 96101388A TW 96101388 A TW96101388 A TW 96101388A TW I361736 B TWI361736 B TW I361736B
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Taiwan
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metal casing
manufacturing
metal
page
casing
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TW96101388A
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Chinese (zh)
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TW200829348A (en
Inventor
Chih Pen Lin
Hung Chang Lee
Yu-Chuan Chen
Chuang Liu
Hui-Feng Wei
Jian-Peng Yu
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Fih Hong Kong Ltd
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1,361736 100年.10月14日核正替換頁 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係關於一種金屬外殼及其製作方法,特別係關於 一種應用於攜帶型電子裝置之金屬外殼及其製作方法。 【先前技術】1,361,736, 100, October 14th, nuclear replacement page, invention description: [Technical field of invention] [0001] The present invention relates to a metal casing and a manufacturing method thereof, and particularly to a portable electronic device The metal casing of the device and a manufacturing method thereof. [Prior Art]

[0002] 隨著資訊科技之迅速發展,攜帶型電子裝置如行動電話 、PDA (Personal Digital Assistant,個人數位助 理)及筆記本電腦等應用曰益普遍,這些電子裝置外殼 之美觀程度及手感也愈來愈受到人們之關注與重視。目 前,金屬外殼廣泛應用於這些攜帶型電子裝置中,所述 裝置之外殼對外觀要求較高,習知技術中爲改善金屬外 殼表面外-觀,一般應用表面喷塗烤漆等方法進行裝飾, 以加強其外觀之美感。[0002] With the rapid development of information technology, portable electronic devices such as mobile phones, PDAs (Personal Digital Assistants) and notebook computers are widely used, and the appearance and feel of these electronic device casings are becoming more and more popular. More and more attention and attention. At present, the metal casing is widely used in these portable electronic devices, and the outer casing of the device has high requirements on appearance. In the prior art, in order to improve the surface appearance of the metal casing, the surface is generally painted and painted to decorate Enhance the beauty of its appearance.

[0003] 惟,藉由噴塗烤漆等方法形成之表面耐磨性較差,表面 極易磨損且其喷塗之烤漆易剝落,從而影響産品外觀, 不能滿足消費者對產品外觀之要求,而且由該方法形成 之表面光滑,易滑脫而造成産品之損壞。若要通過喷塗 烤漆使金屬外殼表面具有圖案花紋等,將會使加工工序 更加複雜。 【發明内容】 [0004] 有鑒於此,本發明提供一種表面美觀、防滑之金屬外殼 [0005] 另,本發明提供一種加工工序簡單之該金屬外殼之製作 方法。 096101388 表單編號A0101 第3頁/共13頁 1003379515-0 1361736 ,______t[0003] However, the surface formed by spraying paint and the like has poor surface abrasion resistance, the surface is extremely easy to wear, and the painted paint is easily peeled off, thereby affecting the appearance of the product, failing to satisfy the consumer's requirements for the appearance of the product, and The surface formed by the method is smooth and slippery and causes damage to the product. If the surface of the metal casing is patterned by spraying paint, the processing will be more complicated. SUMMARY OF THE INVENTION [0004] In view of the above, the present invention provides a metal casing having an aesthetically pleasing surface and a non-slip surface. [0005] Further, the present invention provides a method of fabricating the metal casing which is simple in processing. 096101388 Form No. A0101 Page 3 of 13 1003379515-0 1361736 ,______t

1100年10月14日按正_頁IOctober 14, 1100, according to the positive _ page I

[0006] 本發明提供一種金屬外毂,其表面形成有藉由鑽石雕刻 技術形成之滾花紋,該鐵石雕刻技術係利用刀具沿第一 方向於金屬外殼表面銑削及一沿與第一方向交錯之第二 方向於金屬外殼表面進行銑削。 [0007] 本發明提供一種金屬外殼製作方法,該製作方法包括以 下步驟: [0008] 衝壓金屬板材形成一金屬外殼; [0009] 對金屬外殼進行研磨處理;[0006] The present invention provides a metal outer hub having a knurling formed by a diamond engraving technique on the surface thereof, which is milled in a first direction on the surface of the metal casing by a cutter and interleaved along the first direction. The second direction is milling on the surface of the metal casing. [0007] The present invention provides a metal casing manufacturing method, the manufacturing method comprising the following steps: [0008] stamping a metal sheet to form a metal shell; [0009] grinding the metal shell;

[0010] 對金屬外殼進行拋光處理; [0011] 應用鑽石雕刻技術於所述金屬外殼表面形成滾花紋。 [0012] 相較習知技術,該金屬外殼表面形成滾花紋,不僅使產 品外觀得到裝飾美化,而且提高産品外殼之防滑性。 [0013] 相較習知技術,該金屬外殼製作方法簡單,便於操作, 藉由鑽石雕刻技術使得該金屬外殼表面獲得滾花紋,使 産品美觀,同時也使金屬外殼表面具有防滑作用。 【實施方式】 [00W]本發明提供一種金屬外殼,該金屬外殼較佳實施方式應 用於行動電話上》 [0015] 該金屬外殼表面具有滾花紋之外觀,該滾花紋可藉由鑽 石雕刻技術先後兩次於金屬外殼表面上之兩對角線方向 上進行銑削,從而形成由複數菱形組成之滾花紋之外觀 。s玄金屬外殼材料可採用銅鐵、鋁、不銹鋼及欽之任 一種或其組合,本發明優選實施方式之金屬外殼材料爲 096101388 表單编號A_ % 4 13 s 1003379515-0 1,361736 100年.10月i4日梭正替#頁 銘合金。 [0016] 該具有滾花紋表面之金屬外殼製作流程及製作方法請一 併參閱圖1及圖2,具體包括以下步驟: [0017] 對金屬板材進行衝壓,其過程係將金屬板材經衝壓機床 衝壓、拉伸邊緣,再切除其多餘之邊角以形成一金屬外 殼10,該金屬外殼10厚度約爲0. 60mm,本實施例中,金 屬外殼10爲一矩形狀外殼。 [0018] 對成型之金屬外殼10進行研磨,其過程係將該金屬外殼[0010] Polishing the metal casing; [0011] Applying a diamond engraving technique to form a knurl on the surface of the metal casing. [0012] Compared with the prior art, the surface of the metal casing forms a knurling, which not only makes the appearance of the product beautified, but also improves the slip resistance of the outer casing of the product. Compared with the prior art, the metal casing is simple in manufacturing method and convenient to operate, and the surface of the metal casing is obtained by diamond engraving technology to make the product beautiful, and at the same time, the metal casing surface has anti-slip effect. [Embodiment] [00W] The present invention provides a metal casing, which is preferably applied to a mobile phone. [0015] The surface of the metal casing has a knurled appearance, which can be successively performed by diamond engraving techniques. The milling is performed twice in two diagonal directions on the surface of the metal casing to form the appearance of the knurling composed of a plurality of diamonds. The s-metal metal shell material may be any one or a combination of copper, aluminum, stainless steel and chin. The metal shell material of the preferred embodiment of the present invention is 096101388. Form No. A_ % 4 13 s 1003379515-0 1,361736 100 years. October i4 day shuttle is the #页铭合金. [0016] The manufacturing process and manufacturing method of the metal casing having the knurled surface, please refer to FIG. 1 and FIG. 2 together, and specifically include the following steps: [0017] The metal sheet is stamped, and the process is to stamp the metal sheet through the stamping machine. The metal casing 10 has a thickness of about 0.60 mm. In this embodiment, the metal casing 10 is a rectangular casing. [0018] grinding the formed metal casing 10, the process of which is the metal casing

10放入一容器中,該容器内裝有外形爲圓球等形狀之陶 瓷體,於其中加入研磨劑,藉由振動陶瓷體對該金屬外 殼10待加工表面進行振動撞擊,以去除其表面之油污與 毛刺等雜質。10 is placed in a container containing a ceramic body having a shape of a sphere or the like, and an abrasive is added thereto, and the surface of the metal casing 10 to be processed is vibrated by vibrating the ceramic body to remove the surface thereof. Oil and burrs and other impurities.

[0019] 對經研磨之金屬外殼10進行抛光處理,其過程係於抛光 布輪上塗抹潤滑劑後,再將該金屬外殼10待加工表面經 過與高速旋轉之抛光布輪摩擦產生高溫,使該金屬外殼 10待加工表面産生輕度塑性變形,以去除其表面之劃痕 紋路,以提高該金屬外殼10表面之平整與光亮度,使其 粗糙度達到0. 08~0. 1 μπι。 [0020] 對該金屬外殼10進行清洗,其可採用脫脂劑(如鹼性溶 液NaOH等)對該金屬外殼10進行清洗,以去除該金屬外 殼10上之油污、粉塵及潤滑劑等雜質,使其表面清潔及 光亮。 應用鑽石雕刻技術對該金屬外殼10進行加工,該鑽石雕 096101388 刻技術可利用數控(NC,Numerical Control)機床編 表單編號A0101 第5頁/共13頁 1003379515-0 [0021] 1361736 100年10月14日修正替換頁 程,對刀具及工件運行執迹加以控制,從而實現刀具對 工件進行圖紋加工之過程。 [0022] 該加工之具體過程係將該金屬外殼10裝挾於加工機臺上[0019] polishing the polished metal casing 10 in a process of applying a lubricant to the polishing cloth wheel, and then rubbing the surface of the metal casing 10 to be processed by a high-speed rotating polishing cloth wheel to generate a high temperature.至1. 1 μπι。 The surface of the metal shell 10 to be processed to produce a slight plastic deformation to remove the scratches on the surface of the surface of the metal shell 10 to improve the surface roughness and brightness of the surface of the metal shell 10 to 0. 08~0. 1 μπι. [0020] The metal casing 10 is cleaned, and the metal casing 10 may be cleaned by using a degreasing agent (such as an alkaline solution of NaOH or the like) to remove impurities such as oil, dust, and lubricant on the metal casing 10. The surface is clean and shiny. The metal casing 10 is processed by diamond engraving technology, and the diamond engraving 096101388 engraving technology can be edited by NC (Numerical Control) machine tool. Form number A0101 Page 5 of 13 page 1003379515-0 [0021] 1361736 October 100 On the 14th, the replacement page was corrected, and the tool and workpiece running track were controlled to realize the process of patterning the workpiece by the tool. [0022] The specific process of the processing is to mount the metal casing 10 on the processing machine

,於該加工機臺上方設有一直徑爲100mm之刀盤20,於刀 盤20週壁上裝挾有一刀具30。於進行數控加工時,由加 工機臺帶動該金屬外殼10勻速行至高速旋轉之刀具30下 方,使高速旋轉之刀具30對該金屬外殼10表面進行銑削 ,刀盤20之主轴轉速約2300r/min,該刀具30下刀深度 約0.1111111,其精度控制約於-0.0211111]~0.02111111之間。第一 次進刀時,刀盤20帶動刀具30沿金屬外殼10表面之一對 角線方向做直線進給運動,對該金屬外殼10表面進行第 一次銑削,使該金屬外殼10表面形成具有開口方向一致 、依次排列之大致呈弧線形紋路。第二次進刀時,刀盤 2 0帶動刀具3 0沿金屬外殼1 0表面之另一對角線方向做直 線進給運動,以對該金屬外殼10表面進行第二次銑削。 請參閱圖3,兩次銑削刀紋相互交錯,從而形成具有滾花 紋40之金屬外殼10。 [0023] 對該金屬外殼10進行陽極處理,其過程係將該金屬外殼 10放置於陽極處理槽中,該陽極處理槽中盛裝有濃度約 0. 2g/ml硫酸溶液之電解液,將該金屬外殼10作爲陽極 ,於外加電流作用下進行電解約30~40分鐘,使該金屬外 殼10表面形成有多孔之氧化物薄膜。爲得到多種色彩之 金屬外殼10,需對其進行染色,由於該氧化物薄膜之凹 孔具有吸附染料作用,當該金屬外殼10放入染色槽中時 ,可將金屬外殼10染色,以達到所需顏色。之後,將該 096101388 表單編號A0101 第6頁/共13頁 1003379515-0 1.361736 100年10月14日修正替換頁 金屬外殼10放入裝有封孔液之容槽中進行反應’使封孔 液中之樹脂懸浮顆粒植入氧化物薄膜中’使其表面形成 硬膜,以提高金屬外殼10之耐腐姓性及耐磨性,且使金 屬外殼10表面更具光澤亮度。 [0024] • 可以理解,數控機床於加工時設置之加工參數不同均會 使滾花紋40之形狀、深度有所不同,如進給量或刀盤20 直徑不同會使滾花紋40形狀有所不同,當然,該刀盤20 直徑也可等於或小於該金屬外殼10之寬度。由該方法製 作而成之金屬外殼10不僅適用於行動電話,也可以應用 於其他攜帶型電子裝置及其他領域中,如MP3、MP4、數 位相機及電腦機箱外殼等。 [0025] 可以理解,該刀具30可以採用耐衝擊,高強度之人造鑽 石刀具,也可以採用其他合金刀具進行加工。 [0026] 此外,該金屬外殼1〇也可爲其他形狀,如圓形外殼等,. 所述刀盤20帶動刀具3〇沿金屬外殼1〇表面二次銑削之方 • [0027] 向交錯即可’且可多次沿二交錯方向進行銳削。 紅上所述’本發明符合發明專利要件,爰依法提出專利 申清。惟’以上所述者僅為本發明之較佳實施方式,本 發明之範圍幷不以上述實施方式為限,舉凡熟習本案技 藝之人士援依本發明之精神所作之等效修飾或變化皆 應涵蓋於以下申請專利範圍内。 [0028] 【圖式簡單說明】 圖1係金屬外殼製作流程圖; [0029] 圖2係刀具對金屬外殼加工路線示意圖; 096101388 表單編號A0101 笫7頁/共13頁 1003379515-0 1361736 100年1〇β 14日核正替換頁 [0030] 圖3係具有滾花紋之金屬外殼示意圖。 【主要元件符號說明】 [0031] 金屬外殼:10 [0032] 刀盤:20 [0033] 刀具:30 [0034] 滚花紋:40A cutter head 20 having a diameter of 100 mm is disposed above the processing machine, and a cutter 30 is mounted on the peripheral wall of the cutter disc 20. During the NC machining, the metal casing 10 is driven by the processing machine to the lower speed of the high-speed rotating tool 30, and the high-speed rotating tool 30 is used to mill the surface of the metal casing 10. The spindle rotation speed of the cutter head 20 is about 2300 r/min. The cutter 30 has a depth of about 0.1111111 and its precision is controlled between -0.0211111]~0.02111111. When the first feeding is performed, the cutter head 20 drives the cutter 30 to perform a linear feeding motion along a diagonal direction of the surface of the metal casing 10, and the surface of the metal casing 10 is firstly milled to form the surface of the metal casing 10. The openings are in the same direction and are arranged in a substantially arc-shaped pattern. During the second infeed, the cutter 20 drives the cutter 30 to perform a linear feed motion along the other diagonal direction of the surface of the metal casing 10 to perform the second milling of the surface of the metal casing 10. Referring to Figure 3, the two milling knives are interlaced to form a metal casing 10 having a knurling pattern 40. [0023] The metal casing 10 is anodized, the process of the metal casing 10 is placed in an anode treatment tank, the anode treatment tank contains a concentration of about 0. 2g / ml sulfuric acid solution of the electrolyte, the metal The outer casing 10 serves as an anode and is subjected to electrolysis under an applied current for about 30 to 40 minutes to form a porous oxide film on the surface of the metal casing 10. In order to obtain a metal casing 10 of various colors, it is required to be dyed. Since the concave hole of the oxide film has the function of adsorbing dye, when the metal casing 10 is placed in the dyeing tank, the metal casing 10 can be dyed to achieve Need color. After that, the 096101388 Form No. A0101 Page 6 / Total 13 Page 1003379515-0 1.361736 October 14, 2014 Correction Replacement Sheet Metal Case 10 is placed in a tank containing a sealing liquid for reaction 'to make a sealing liquid The resin suspended particles are implanted into the oxide film to form a hard film on the surface thereof to improve the corrosion resistance and wear resistance of the metal casing 10, and to make the surface of the metal casing 10 more glossy. [0024] It can be understood that the difference in the processing parameters set by the numerically controlled machine tool during processing may cause the shape and depth of the knurling 40 to be different. For example, the feed amount or the diameter of the cutter head 20 may make the shape of the knurling 40 different. Of course, the cutter head 20 may also have a diameter equal to or smaller than the width of the metal casing 10. The metal casing 10 made by this method is applicable not only to mobile phones, but also to other portable electronic devices and other fields such as MP3, MP4, digital cameras, and computer case casings. [0025] It can be understood that the cutter 30 can be an impact-resistant, high-strength artificial diamond cutter, or can be processed by other alloy cutters. [0026] In addition, the metal casing 1〇 may also have other shapes, such as a circular outer casing, etc., the cutter head 20 drives the cutter 3 to be double-milled along the surface of the metal casing 1 • [0027] It can be 'and can be sharpened multiple times along the two staggered directions. The above description of the invention is in accordance with the invention patent requirements, and the patent is filed in accordance with the law. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make equivalent modifications or variations in accordance with the spirit of the present invention. It is covered by the following patent application. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart of a metal casing; FIG. 2 is a schematic view of a machining path of a metal casing; 096101388 Form No. A0101 笫7 pages/13 pages 1003379515-0 1361736 100 years 1 〇β 14th Nuclear Replacement Page [0030] Fig. 3 is a schematic view of a metal casing having a knurling pattern. [Main component symbol description] [0031] Metal case: 10 [0032] Cutter: 20 [0033] Tool: 30 [0034] Barn pattern: 40

096101388 表單編號Α0101 第8頁/共13頁 1003379515-0096101388 Form NumberΑ0101 Page 8 of 13 1003379515-0

Claims (1)

1361736 100年.10月14日核正替Θ頁 七、申請專利範圍: 1 . 一種金屬外殼,該金屬外殼表面具有藉由鑽石雕刻技術形 成之滾花紋,該鑽石雕刻技術係利用刀具沿第一方向於金 屬外殼表面銑削及一沿與第一方向交錯之第二方向於金屬 外殼表面進行銑削。 2 .如申請專利範圍第1項所述之金屬外殼,其中該金屬外殼 表面形成有多孔之氧化物薄膜。 3.如申請專利範圍第1項所述之金屬外殼,其中該金屬外殼 材料爲銅、鐵、鋁、不銹鋼和鈦之任一種或其組合。1361736 100 years. October 14th, the nuclear replacement page VII, the scope of application for patents: 1. A metal casing, the surface of the metal casing has a knurling pattern formed by diamond engraving technology, the diamond engraving technology uses the tool along the first The direction is milled on the surface of the metal casing and milled along the surface of the metal casing in a second direction that is interleaved with the first direction. 2. The metal casing of claim 1, wherein the surface of the metal casing is formed with a porous oxide film. 3. The metal casing of claim 1, wherein the metal casing material is any one or a combination of copper, iron, aluminum, stainless steel, and titanium. 4 .如申請專利範圍第1項所述之金屬外殼,其中該形成有滾 花紋之金屬外殼表面還包括一陽極氧化膜層。 5 .如申請專利範圍第1項所述之金屬外殼,其中該滚花紋為 菱形。 6 . —種金屬外殼之製作方法,其包括以下步驟: 衝壓金屬板材形成一金屬外殼; 對金屬外殼進行研磨處理;4. The metal casing of claim 1, wherein the metal casing surface on which the knurl is formed further comprises an anodized film layer. 5. The metal casing of claim 1, wherein the knurling is a diamond shape. 6. A method of manufacturing a metal casing, comprising the steps of: stamping a metal sheet to form a metal casing; and grinding the metal casing; 對金屬外殼進行拋光處理; 應用鑽石雕刻技術於所述金屬外殼表面形成滚花紋。 7. 如申請專利範圍第6項所述金屬外殼之製作方法,其中該 金屬外殼爲銅、鐵、鋁、不銹鋼和鈦之任一種或其組合。 8. 如申請專利範圍第6項所述金屬外殼之製作方法,其中該 製作方法還包括一於拋光處理後用鹼性溶液對該金屬外殼 進行沖洗之步驟。 9. 如申請專利範圍第6項所述金屬外殼之製作方法,其中所 述形成滾花紋之步驟包括利用刀具沿第一方向於金屬外殼 096101388 表單編號Α0101 第9頁/共13頁 1003379515-0 1361736 100年10月14日梭正替换頁 表面銑削及一沿與第一方向交錯之第二方向於金屬外殼表 面進行銳削。 10 .如申請專利範圍第9項所述金屬外殼之製作方法,其中所 述金屬外殼爲一矩形金屬外殼,所述第一方向及第二方向 分別爲沿所述金屬外殼對角線之方向。 11 .如申請專利範圍第6項所述金屬外殼之製作方法,其中該 製作方法還包括於一鑽石雕刻後對該金屬外殼進行陽極處 理之步驟,及於陽極處理後再對該金屬外殼進行染色處理 之步驟。Polishing the metal casing; applying a diamond engraving technique to form a knurl on the surface of the metal casing. 7. The method of fabricating a metal casing according to claim 6, wherein the metal casing is any one or a combination of copper, iron, aluminum, stainless steel, and titanium. 8. The method of fabricating a metal casing according to claim 6, wherein the manufacturing method further comprises the step of rinsing the metal casing with an alkaline solution after the polishing treatment. 9. The method of manufacturing a metal casing according to claim 6, wherein the step of forming the knurling comprises using the cutter in the first direction to the metal casing 096101388. Form number Α0101 Page 9 / Total 13 pages 1003379515-0 1361736 On October 14, 100, the shuttle was replacing the surface of the page and sharpened the surface of the metal casing in a second direction that was interlaced with the first direction. 10. The method of fabricating a metal casing according to claim 9, wherein the metal casing is a rectangular metal casing, and the first direction and the second direction are directions along a diagonal of the metal casing, respectively. 11. The method of manufacturing a metal casing according to claim 6, wherein the manufacturing method further comprises the step of anodizing the metal casing after engraving a diamond, and dyeing the metal casing after the anode treatment. The steps of processing. 12 .如申請專利範圍第11項所述金屬外殼之製作方法,其中該 製作方法還包括一於染色處理後再對該金屬外殼進行封孔 處理之步驟。 096101388 表單编號A0101 第10頁/共13頁 1003379515-012. The method of manufacturing a metal casing according to claim 11, wherein the manufacturing method further comprises the step of sealing the metal casing after the dyeing treatment. 096101388 Form No. A0101 Page 10 of 13 1003379515-0
TW96101388A 2007-01-15 2007-01-15 Metallic housing and manufacturing method of the same TWI361736B (en)

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