200523186 (1) 九、發明說明 【發明所屬之技術領域】 本發明，是關於平板顯示器或其製造過程中的中間製 品的大型玻璃板捆包搬運用的玻璃板捆包箱、捆包方法及 開捆方法。 【先前技術】 近年來，液晶顯示器用玻璃等所使用的玻璃板大型化 的需求提高，但習知做爲一般性用途的大型玻璃板的搬運 手段，是使用將玻璃板豎立並排載置後進行固定的捆包架 (例如參照專利文獻1 )。然而，該捆包支架因是以玻璃 板裸露狀態或以塑膠袋等包覆狀態來進行搬運，所以麈埃 的侵入等會使玻璃表面污髒或也是造成其受損的原因。此 外，伴隨著塑膠袋等的使用導致零件數量增加。 另一方面，於專利文獻2所記載的是使用箱體狀的捆 包箱來收納液晶顯示器用的玻璃板進行搬運的玻璃板捆包 箱。但是，該捆包箱因是在內壁形成有可滑動玻璃板來進 行收納的溝槽，所以作業員必須將玻璃板沿著該溝槽從上 方開始進行收納，因此操作性差。此外’即使玻璃板的收 納是形成爲自動化時，伴隨著玻璃板的大型化需要上下方 向活動範圍大的設備，導致設備的大型化及費用的增加。 另外，因玻璃板的裝載片數少，一次能夠收納搬運的片數 受限制所以搬運效率也差。此外’該捆包箱是以捆包尺寸 爲600x600x1100 (mm)等的玻璃板爲前提來製作，所 200523186 (2) 以對於這尺寸以上的大型玻璃板的捆包在操作性、強度方 面、搬運成本方面都有困難。 【專利文獻1】日本特開2000-272684號公報 【專利文獻2】日本特開2 0 0 1 - 3 5 4 2 8 1號公報 【發明內容】 〔發明欲解決之課題〕 本發明，是以提供一種能夠將平板顯示器（液晶顯示 器、電漿顯示板等）用的大型玻璃板表面在不產生損傷或 污髒的狀況下以穩定品質來進行高效搬運，又能夠效率佳 地進行捆包作業的玻璃板捆包箱、捆包方法及開捆方法爲 目的。 〔用以解決課題之手段〕 本發明爲達成上述目的，提供下述的玻璃板捆包箱、 捆包方法及開捆方法。即： (1 )提供一種由在內部收容有玻璃板載置用支架， 可於該支架上將複數片玻璃板隔著薄片來進行收納的箱體 所形成的玻璃板捆包箱，其特徵爲，上述支架的玻璃板載 置用的面是形成爲傾斜，上述箱體構成用的頂板、前板及 兩側板是形成爲能夠互相裝拆，並且前板及兩側板對底板 是形成爲能夠裝拆。 如此一來，由於成爲所要載置玻璃板的支架的玻璃板 載置用的面是形成爲傾斜，所以就能夠容易地有效率進行 -5- 200523186 (3) 載置玻璃板時的玻璃板定位，因在進行玻璃板的捆包時是 以箱體狀的玻璃板捆包箱的頂板、前板及兩側板是爲卸除 的狀態來進行支架上載置玻璃板的作業，所以能夠有效率 地進行玻璃板的捆包作業。此外，玻璃板因是被箱體形成 的玻璃板捆包箱包覆著來進行搬運，所以搬運中是以不會 發生因塵埃等造成玻璃板表面的損傷或污髒的狀況來搬運 玻璃板。另外，因是以各玻璃板間隔著薄片的狀況來進行 搬運，所以能夠搬運較多的玻璃板。搬運後，在取出玻璃 板時其開捆作業也是容易，所以能夠有效率地進行取出作 (2 )提供一種上述（1 )項所記載的玻璃板捆包箱’ 其特徵爲，上述支架，是由可承接玻璃板端部的平坦底承 板和可承接玻璃板面方向的平坦背承板所形成，上述底承 板對水平面是形成爲5〜2 5 °傾斜，上述背承板對上述底 承板是形成爲約90°。 如此一來，因玻璃板是沿著對水平面傾斜成5〜2 5 ° 的底承板是形成爲約90 °的背承板被豎架著’所以作業員 能夠容易地安全地有效率進行玻璃板載置作業。因被豎架 後的各玻璃板會因自重的關係而接觸背承板側的玻璃板’ 所以各玻璃板間不會產生多餘的間隙。此外，能夠使載置 的玻璃板達到穩定性，防止玻璃板的偏位或崩毀’同時能 夠達到防止刮傷或龜裂。 (3 )提供一種上述（；[)項或（2 )項所記載的玻璃 板捆包箱，其特徵爲，上述支架，是由可承接玻璃板端部 200523186 (4) 的平坦底承板和可承接玻璃板面方向的平坦背承板所形成 ，上述底承板的寬度是要比上述玻璃板的寬度還窄。 如此一來，因上述底承板的寬度比玻璃板的寬度還窄 ，所以載置在底承板上的玻璃板角部會陷入底承板上所貼 住的緩衝材藉由緩衝材的磨損或緩衝材的反彈得以防止玻 璃板的角部受損。 (4 )提供一種上述（！）項至（3 )項任一項所記載 的玻璃板捆包箱，其特徵爲，在上述箱體構成用的底板前 緣及側緣，備有上述前板及兩側板嵌入用其上部是成開口 的π字形構件。 如此一來，因沿著底板所備有的π字形構件來嵌入前 板及兩側板是能夠形成玻璃板捆包箱，所以箱體的形成就 變容易、確實，能夠提昇操作性。 (5 )提供一種上述（1 )項至（4 )項任一項所記載 的玻璃板捆包箱，其特徵爲，是於上述兩側板的下面備有 在前端具有卡合構件的柱狀突起，於上述底板側備有該柱 狀突起卡合用的卡合孔。 如此一來，藉由將柱狀突起形成爲L型掛鉤狀滑入掛 在卡合孔內，或者將卡合孔的形狀形成爲寬度較窄的孔和 寬度較寬的孔是連續形成的形狀，將柱狀突起插入在寬度 較寬的孔內，然後使其滑動在寬度較窄的孔內，就能夠使 卡合構件卡合於寬度較窄的孔，使兩側板確實固定於底板 (6 )提供一種上述（1 )項至（5 )項任一項所記載 200523186 (5) 的玻璃板捆包箱，其特徵爲，上述兩側板其與上述前板及 上述箱體構成用的後板，是利用固定手段來使彼此固定。 如此一來，藉由是用螺絲或夾具等固定手段來將兩側 板固定在前板和後板，能夠容易又牢固地使他們各個確實 固定’所以就能夠獲得具有充分強渡的玻璃板捆包箱。 (7 )提供一種使用上述（1 )項至（6 )項任一項所 記載的玻璃板捆包箱之玻璃板捆包方法，其特徵爲，是在 上述頂板、前板及兩側板爲卸除的狀態下將玻璃板用薄片 隔著，複數片排列在支架上，接著對上述底板分別安裝前 板及兩側板，然後用頂板覆蓋上部。 如此一來，在捆包玻璃板時因是於箱體的玻璃板捆包 箱的頂板、前板及兩側板爲卸除的狀態下進行玻璃板載置 在支架上的作業，然後對上述底板安裝兩側板和前板，用 頂板覆蓋上部來形成捆包箱，所以能夠有效率進行玻璃板 的捆包作業。此外，因玻璃板是由箱體狀的玻璃板捆包箱 包覆著，所以於搬運中不會發生因塵埃等造成玻璃板表面 的損傷或污髒，因此能夠以穩定的品質來搬運玻璃板。另 外，因是於各玻璃板間隔著薄片來進行載置，所以能夠搬 運較多的玻璃板。搬運後，在取出玻璃板時其開捆作業也 是容易，所以能夠有效率地進行取出作業。 (8 )提供一種上述（7 )項所記載的捆包方法，其特 徵爲，是在上述玻璃板間隔著襯紙來將上述玻璃板載置在 支架上。 如此一來，爲避免玻璃板彼此直接接觸所使用的夾在 -8- 200523186 (6) 玻璃間的薄片，特別因是使用襯紙，所以能夠防止玻璃板 彼此接觸達到防止損傷的效果的同時，因是使用較薄的襯 紙不會有疊層厚度的增加所以能夠載置較多片數的玻璃， 因此能夠達到玻璃板品質的穩定及搬運效率的提昇。 (9 )提供一種上述（8 )項所記載的捆包方法，其特 徵爲，上述和紙，其樹脂成份是爲0.1%以下[JIS P 8205 ( 1976年）]，平滑度是爲20秒以下[JIS P 8119(1976 年）]。 如此一來，因襯紙的平滑度是爲2 0秒以下 [JIS P 8 1 1 9 ( 1 976年）]的粗糙度，所以能夠減少其與玻 璃板表面的接觸面積，能夠防止樹脂成份的轉印、紙紋模 樣或產生黃斑或污髒。此外，因襯紙的樹脂成份是爲〇. 1 %以下[JIS P 8 205 ( 1 976年）]，所以藉由其與粗糙面產 生的複合作用是能夠更進一步保持玻璃板的品質。藉此， 即使有因襯紙的關係而產生微粒等（漿料或微少樹脂成份 的屑等）狀況時，也會因玻璃板對支架是成豎立載置的關 係，所以微粒等不會黏在玻璃板表面，即使微粒等微粒等 黏在玻璃板表面，藉由後續的玻璃板洗淨等能夠容易去除 〇 (1 〇 )提供一種上述（8 )項或（9 )項所記載的捆包 方法，其特徵爲，是將上述襯紙夾在上述玻璃板間形成爲 :上述玻璃板成載置在上述支架上的狀態時上述襯紙是比 上述玻璃板的上邊還突出上方。 如此一來，當從捆包箱取出玻璃板時，是從玻璃板的 -9 - 200523186 (7) 上邊壓住突出的襯紙來將玻璃板從襯紙脫離，使捆包中彼 此相壓緊貼的玻璃板能夠從襯紙分離容易取出。另，襯紙 的突出並不僅限於上方，也可使襯紙突出玻璃板的一方或 兩方的側邊。此時，藉由將襯紙突出在玻璃板上邊還上方 的位置來夾在玻璃板間，只要將襯紙壓住用的裝置設置在 上方就能夠將玻璃板從襯紙脫離。此外，對襯紙和玻璃板 間噴吹來自於除靜電裝置的除靜電空氣，能夠使襯紙和玻 璃板間所產生的靜電中和，所以能夠更容取出玻璃板。 (1 1 )提供一種使用上述（1 )項至（6 )項任一項所 記載的玻璃板捆包箱之玻璃板開捆方法，其特徵爲，首先 拆除上述頂板，接著將上述前板及兩側板從上述底板拆除 ，然後取出被載置在上述支架上的上述玻璃板。 如此一來，因是在拆除覆蓋在捆包箱上部的頂板，從 底板拆除前板及兩側板後，取出被載置在上述支架上的上 述玻璃板，所以能夠有效率地進行開捆作業。 【實施方式】 〔發明之最佳實施形態〕 弟1圖是本發明相關最佳玻璃板掘包箱的分解透視圖 〇 本發明相關的玻璃板捆包箱1，是由：玻璃板排列載 置用的支架2;該支架2載置用的底板3;豎立配設在底 板3上的前板5、後板6及兩側板7 ;及，上部覆蓋用的 頂板4所構成。於底板3的上部前緣及兩側緣備有前板5 -10- 200523186 (8) 及兩側板5嵌入用的上方開口 π字形構件8。該口字形構 件8也可形成爲是於底板3設有的π字形的溝槽於該溝槽 嵌入前板5及兩側板7的構造。 底板3，是由上板3 a和其下面側的4片（本例）肋 板3 b所形成。於底板3的前後方向的面形成有叉式昇降 機的爪（不圖示）能夠插入抽出的開口部1 6。於本例中 該開口部1 6，其3條溝槽是朝前後方向形成於各肋板3 b 間。該開口部1 6的數量，只要是叉式昇降機的爪能夠進 入的尺寸其數量是爲任意。底板3的兩側面可以形成爲有 開口（參照第1 7圖），也可形成爲是封閉構造（於第1 圖中爲封閉狀態）。捆包箱1前後方向的底面（各肋板 3b的底面）是爲水平。如此一來，當例如卡車等搬運車 的貨台上備有複數個圓柱狀的輥時，只要在輥上進行捆包 箱前後方向的移動，捆包箱就會沿著水平的底面移動在輥 上，所以能夠對捆包箱1不施加振動地來順暢進行移動。 另，於前板5、後板6、兩側板7、頂板4都不具有玻璃 板收納時保持玻璃板彼此間隔的溝槽。 於前板5的上部備有與兩側板結合用的蝶形螺絲等螺 絲1 〇 (參照第1 2圖）。如此一來，以人工就能夠容易確 實進行固定。另’該螺絲】0也具備在後板6的上部（參 照第1 〇圖）。該螺絲1 0螺入用的螺絲孔3 3是具備在兩 側板7的側面。藉此，使兩側板7與前板5及後板6是利 用固定手段的螺絲1 0來進行彼此固定。兩側板7與前板 5及後板6的固定也可利用夾具等來進行彼此固定。於側 -11 - 200523186 (9) 板7的下面備有〗個（或複數個）在前端具卡合構件！ 7 的柱狀突起1 1於底板3備有該柱狀突起1 1插入用的卡合 孔2 3 (參照第1 1圖）。於該狀況，爲了在安裝側板7時 可也將側板前後或左右替換來進行安裝，所以柱狀突起 1 1以具備在上述側板7下面的中央（或對稱）位置上爲 佳。另，側板7上面所具備的楔入孔2 5是前板5和側板 7嵌合時所使用的孔（參照第1 3圖）。 支架2 ’是由：所具有的上面是朝後板6側下降傾斜 的複數個（圖中爲3個）底片12;載置在該底片12上的 底承板1 4 ;朝斜後方向傾斜的複數支（圖中爲3支）縱 片13 ;及，靠在該縱片13上的背承板1 5所構成。底承 板1 4或背承板1 5，以隔著間隔來由複數片構成時是能夠 節省材料，此外還能夠達到輕型化。但是，難以構成爲要 均勻承接玻璃板時的同一平坦面時，是以一片來構成爲佳 。於縱片1 3的上部備有板材2 7，後板6與該板材2 7是 用例如小螺絲等固定手段來進行固定。縱片1 3的下部是 嵌入在底板3所具備的大致呈j字形剖面的保持構件3 1 ，然後以小螺絲3 2等來進行固定。 第2圖其（A )圖是前板的背（內側）面，（b )圖 是（A )圖的A — A剖面圖，（C )圖是前板的表（外側） 面圖。 前板5是具中空部的樹脂板構件3 5 (例如是由聚丙 形成的塑膠夾層板）其周圍以銘框3 6補強後構成。如 此，因前板5是使用較輕材質的材料，所以用人工就能夠 -12- 200523186 (10) 容易執行作業。鋁框3 6其各邊是以個體形成，然後再以 焊接加工等進行結合。於上下的鋁材3 7、3 8嵌入著樹脂 製構件3 5。左右的鋁材9具有頗面呈大致π字形的溝槽 。是於該鋁材9的π字形溝槽嵌入側板7來形成捆包箱。 該嵌入時所使用的突起2 4是具備在鋁材3 7上（參照第 1 3圖）。上側的鋁材是彎折成朝內側突出，以形成爲頂 板承接材3 4。於該頂板承接材3 4上配設有當載置著頂板 4時是做爲頂板4保護用的緩衝材3 9。於樹脂製構件3 5 的表（外側）面的中央橫向備有補強材4 0。該補強材4 0 是以螺絲等（不圖示）固定在樹脂製構件3 5背（內側） 面所具備的承接材4 1。此外該補強材4 0具有大致呈T字 形的剖面，因作業員在進行前板的裝拆作業時是能夠拿著 補強材來進行裝拆作業，如此一來就可提昇前板5的操作 處理性。 若是於該前板5或下述的後板6、兩側板7及頂板4 的內側面設有隔熱材料（例如使用聚丙烯、聚乙烯等材料 )來構成時則溫濕度穩定，能夠使玻璃板品質穩定。爲獲 得相同效果，對於樹脂製板構件3 5也可使用具隔熱效果 的材料。 第3圖其（A )圖是側板的背（內側）面，（B )圖 是（A )圖的B — B剖面圖，（C )圖是側板的表（外側） 面圖。 側板7與上述的前板5相同，是具中空部的樹脂板構 件3 5 (例如是由聚丙烯形成的塑膠夾層板）其周圍以鋁 -13- 200523186 (11) 框3 6補強後構成。鋁框3 6其上下左右的各邊是以個體形 成（鋁材37、38、42、43 ) ，4邊均使用同形狀的材料。 其他的構成、作用、效果是與第2圖的前板5相同。 第4圖其（A )圖是後板的背（內側）面，（B )圖 是（A )圖的C 一 C剖面圖，（C )圖是後板的表（外側） 面圖。 後板6與上述的前板5相同，是具中空部的樹脂板構 件3 5 (例如是由聚丙烯形成的塑膠夾層板）其周圍以鋁 框3 6補強後構成。鋁框3 6是由上下的鋁材3 7、3 8和左 右的鋁材44所構成。左右的鋁材44，具有剖面呈大致〕 字形的溝槽，是於該溝槽內嵌入側板7。於樹脂製構件3 5 的表面（外側）的中央橫向備有補強材4 5，其是由樹脂 製構件3 5背（內側）面的承接材41以螺絲48固定著。 另，圖號46是爲具備在縱片13上部的板材27固定用的 承接材（參照第1圖）。其他的構成、作用、效果是與第 2圖的前板5相同。 第5圖其（A )圖是頂板的背（內側）面，（B )圖 是（A )圖的D — D剖面圖，（C )圖是頂板的表（外側） 面圖，（D )圖是頂板的側面圖。 該頂板4基於輕型化的考量是以鋁單板形成，爲保持 指定的強度是將鋁單板進行彎折加工來形成。此時，考慮 到作業員的操作處理性是由鋁彎曲加工來形成抓柄4 7。 另，因應要收納的玻璃板重量，於該頂板也可視需求安裝 補強材。 -14- 200523186 (12) 以下’是對使用本發明相關玻璃板捆包箱的玻璃 包的順序進行說明。 第6圖爲表示支架上玻璃板載置前的狀態圖，（ 圖是正面圖’ （B )圖是側面圖，（C )圖是上面圖 外’第7圖其（A )圖是第6圖的底片及縱片分別安 底承板及背承板時的正面圖，（B )圖是（A )圖的 圖。 如圖所示，於底板3上備有底片12和縱片1 3。 片1 3的上部備有上述的板材2 7，其是由後板6和小 28固定著。於底片12上載置著底承板14，於縱片] 著背承板1 5，藉此構成支架2。底片1 2 (底承板1 4 上面是爲朝後板6側下降的傾斜面，其傾斜角度以5 -25 °爲佳，以1〇〜20 °爲更佳，特別是以約18。爲最 縱片1 3，是配合該傾斜角度與底片1 2的上面形成爲糸 90 °朝斜後方傾斜著。另，也可構成爲是能夠調整底j 的上面傾斜角度。 底承板1 4的傾斜角度若是在5〜2 5。的範圍，則 板1 5的傾斜角度也大致是形成爲與此相同，所以能 保管中或搬運中的玻璃板穩定靠在背承板1 5上，並 璃板的靠放及取出作業會變容易。 於底承板14及背承板15分別貼有緩衝材29a、 ，藉此在載置有玻璃板時能夠防止因與玻璃板的接觸 成的損傷。該緩衝材是以彈性率高、彈性恢復率高的 爲佳，並且是以與玻璃板摩擦也難以產生塵埃、脫氣 板捆 ：A) 。此 裝有 側面 於縱 螺絲 丨3靠 )的 佳。 吟12 背承 夠將 且玻 29b 而造 素材 作用 -15- 200523186 (13) 少的材料的聚乙烯（PE )類緩衝材，或彈膠物等爲佳。將 指定的緩衝材2 9 a貼在底承板1 4的全面，可錯開支架的 固有振動頻率和卡車等造成搬運中的振動頻率，能夠降低 共振，所以能夠防止搬運中玻璃板的振動，因此能夠安全 地有效率地進行搬運。再加上，將緩衝材29b貼在背承板 1 5的全面時，於搬運中在玻璃板壓接於背承板1 5時玻璃 板的表面全體會由緩衝材2 9 b承接，所以能夠避免應力集 中能夠安全地進行搬運。此時，若是將底承板1 4的寬度 形成爲比所要載置的玻璃板的寬度還窄時，則能夠防止因 與玻璃板角部的接觸造成緩衝材2 9的磨損或損傷。此外 ，底承板1 4及背承板1 5也可視需求設定強度確保用的肋 板（不圖示）。 第8圖爲表示支架載置有玻璃板時的狀態圖，（A ) 圖是正面圖，（B )圖是側面圖。 將玻璃板1 8從背承板1 5側開始豎立排列進行載置收 納。此時，因玻璃板1 8是沿著背承板1 5的傾斜形成靠放 著，所以作業員容易進行玻璃板的載置作業，因此能夠有 效率地安全地進行作業。各玻璃板1 8因是由自重來接觸 於背承板1 5側的玻璃板1 8，所以於各玻璃板1 8間不會 產生多餘的間隙。此外，因能夠達到搬運中的玻璃板穩定 性，所以能夠防止玻璃板的偏位或崩毀’因此能夠防止玻 璃板的刮傷或龜裂。 爲了防止搬運中玻璃板1 8彼此干涉造成刮傷，此外 爲了能夠載置較多的玻璃板’是於各玻璃板1 8間隔著襯 -16- 200523186 (14) 紙3 0。該襯紙3 0是爲避免玻璃板彼此直接接觸而夾在玻 璃板1 8間的薄片。薄片夾在玻璃板間的方法，例如：在 無塵室內成平置的玻璃板上面放置薄片（襯紙或可緊貼於 玻璃的樹脂製薄片等），以自動裝置等從薄片的上面吸住 玻璃板’或者是，以自動裝置等從玻璃板的背面吸住玻璃 板和從該玻璃板突出的薄片部份，然後將薄片及玻璃板載 置在支架上。如此一來，能夠防止玻璃板和薄片之間混入 塵埃等。 該襯紙3 0，爲了防止液晶顯示器用大型玻璃的玻璃 板1 8因襯紙中的樹脂成份轉印在玻璃板1 8表面而產生紙 紋模樣或黃斑或污髒，是將紙的平滑度針對Π S P 8 1 1 9 ( 1 9 7 6年）的規定形成爲2 0秒以下的粗糙面，其中以1 8 秒以下的粗糙面爲佳，又以1 〇秒以下的粗糙面爲更佳。 如此將襯紙3 0形成爲粗糙面，是能夠減少其與玻璃板1 8 表面的接觸面積所以能夠防止樹脂成份的轉印。再加上， 是將紙的樹脂成份針對】I S P 8 2 0 5 ( 1 9 7 6年）的規定形成 爲1.0%以下，其中以0.06%以下爲佳，又以0.05%以下 爲較佳，更佳的是形成爲0.04%以下，如此一來藉由與上 述粗糙面產生的複合作用就能夠保持玻璃板1 8的品質。 此外，藉由使用具有如此特性的襯紙3 0，即使有因襯紙 的關係而產生微粒等（漿料或微少樹脂成份的屑等）狀況 時，也會因玻璃板對支架是成豎立載置的關係，所以微粒 等不會黏在玻璃板表面，即使微粒等微粒等黏在玻璃板表 面，藉由後續的玻璃板洗淨等能夠容易去除。 -17- 200523186 (15) 於本發明中，以上述的目的而能夠被夾在玻 的薄片，除了上述襯紙以外，還可使用聚丙烯（ 乙烯（PE )等樹脂製的薄片。於該狀況時，薄片 以1〜2mm爲佳，此外，是以形成爲僅與玻璃板 接觸而內側是裸空的薄片爲佳。另外，也可形成 玻璃板要部的複數扁平狀薄片。此外，也可形成 玻璃板前面的薄膜狀樹脂製薄片。若以能夠載置 璃板或容易去除薄片爲考慮時則特別是以襯紙爲 ，於本發明中所謂薄片時是包括襯紙在內。 襯紙3 0是要比玻璃板1 8的上邊還突出上方 各玻璃板1 8間。如此一來，只要將襯紙壓住用 置在上方就能夠將玻璃板從襯紙脫離。另，襯紙 被夾成是從玻璃板1 8的兩側突出。襯紙3 0是以 比玻璃板18還大爲佳，突出長度是以30〜100 ，當考慮到襯衣的撓度等時其突出長度以50 m! 較佳。如此地將襯紙3 0突出上方來夾著時，在 1 8從支架2取出時，就能夠邊壓住襯紙3 0邊取 1 8，因此能夠容易取出搬運中成壓縮緊貼的玻璃 襯紙3 0。另外，於此時藉由使用除靜電裝置將 氣從上方噴吹在襯紙3 0和玻璃板1 8間（不圖示 夠中和襯紙3 0和玻璃板1 8間所產生的靜電因此 使襯紙3 0和玻璃板1 8分開，所以操作性提昇。 另’支架2及底板3，因是以焊接鐵材或螺 形成，所以即使是複數片載置有超過130 Οχ 1 300 璃板之間 ΡΡ )、聚 的厚度是 的周圍等 爲僅承接 爲是覆蓋 較多數玻 佳。因此 地被夾在 的裝置設 30也可 形成爲要 mm 爲佳 程度爲 將玻璃板 出玻璃板 板1 8和 除靜電空 )，就能 能夠容易 絲固定來 mm的液 200523186 (16) 晶顯示器用的大型玻璃例如：1 8 5 0 x 1 5 00 mm或2200 x 1870 mm 或 2400x2200 mm，厚度 0.5 〜0.7 mm 等的玻璃 板也能夠具有可應對該重量的強度。玻璃板1 8的重量因 全部是由支架2和底板3來承接，所以後板6如上述（參 照第4圖），是使用具有中空部的樹脂製板構件（例如是 由聚丙烯形成的塑膠夾層板）以鋁框來補強形成等較輕的 材質。 第9圖爲表示玻璃板已捆綁好的狀態圖，（A )圖是 正面圖，（B )圖是側面圖。 將複數片玻璃板18載置在支架2上後，用樹脂製等 的保護板2 1覆蓋該複數片玻璃板1 8所形成的玻璃板收納 體1 9的前側，於兩角部配設錨固材2 2，然後用綁帶2 0 ( 圖中爲2條）捆綁它們。該綁帶20是將可調整長度的帶 構件端部所具備的固定鐵件（不圖示）卡合於肘節夾（不 圖示）等來使玻璃板收納體1 9與縱片1 3 —起確實捆綁。 如此，藉由使用綁帶2 0來捆綁玻璃板收納體1 9，以簡單 的機構就能夠確實固定整體。此外，若是將保護板2 1形 成爲是具有緩衝性（彈性）的構件，則用綁帶20捆綁玻 璃板1 8後，肘節夾就能夠捆綁得更牢固。 第10圖爲表示已裝好側板時的狀態圖，（A )圖是 正面圖，（B )圖是側面圖。 玻璃板收納體1 9捆綁好後，是將側板7嵌入底板3 所具備的〕字形構件8。此時，側板7是嵌入後板6的π 字形剖面鋁材4 4 (第4圖），由蝶形螺絲等的螺絲1 〇固 -19- 200523186 (17) 定著。如此，因是構成爲使用〕字形構件8及鋁材44來 嵌入側板7，所以捆包箱1的形成變容易、確實，因此作 業性提昇。 第1 1圖爲表示側板和底板的卡合部槪略圖。 於底板7的下面，形成有在前端具備卡合構件1 7的 柱狀突起1 1。於〕字形構件8的底面，形成有寬度較寬 的孔23a和寬度較窄的孔23b爲連續的卡合孔23。在將 側板7嵌入底板3的口字形構件8時，是將柱狀突起1 1 插入在卡合孔2 3的寬度較寬的孔2 3 a內，然後沿著箭頭 符號S方向滑動使柱狀突起1 1移動在寬度較窄2 3 B的孔 內’藉此使卡合構件1 7卡合於寬度較窄的孔23b，使側 板7固定於應板3。 卡合構件1 7也可以是L字形的鉤構件。於該狀況時 ’卡合孔2 3只是形成爲長孔，是將鉤插入滑動來使側板 7和底板3彼此卡合。 第1 2圖爲表示已裝好前板時的狀態圖，（a )圖是 正面圖，（B )圖是側面圖。 第1 3圖爲表示前板和側板的嵌合部槪略圖。 前板5是嵌入底板3的側緣上所具備的π字形構件8 。此時’側板7是嵌入〕字形剖面的鋁材9，由前板5上 部所具備的螺絲1 〇來使前板與側板7固定。在執行該嵌 入時’是將形成在前板5的鋁材3 7的突起2 4卡合於形成 在側板7上面的楔孔2 5，藉此使兩者的結合成爲確實， 能夠形成爲更牢固。 -20- 200523186 (18) 另，若是將前板5和後板6的螺絲1 〇安裝位置形成 爲相同且將側板7的左右表面行爲同一規格時，即使側板 7左右替換也能夠進行安裝，再加上因側板7的兩側面是 設有楔孔2 5，所以也能夠前後方向翻轉過來安裝。側板7 和前板5及後板6的固定也可使用夾具等來進行固定以取 代螺絲1 〇。 第1 4圖爲表示本發明相關的玻璃板捆包箱捆包玻璃 後的外觀圖，（A )圖是正面圖，（B )圖是側面圖，（C )圖是透視圖。 如上述，於底板及後板安裝前板及兩側板後，最後是 用頂板4覆蓋上方來完成捆包箱1。頂板4，是載置在各 板5、6、7上部所備有的各頂板承接材34 (參照第1圖 〜第4圖）上。頂板4是在側板7側的大致中央由平面型 扣具26例如魔術扣帶（Magic Tape登錄商標）等固定保 持著。此外，於這些各板4、5、6、7間，即於這些的結 合部以貼有橡膠等的彈性薄片材等來阻擋空氣流入捆包箱 1內爲佳。 第1 5圖爲使用本發明相關玻璃板捆包箱的玻璃板捆 包方法的流程圖。 該流程圖是簡單表示上述第7圖至第1 4圖的玻璃板 捆包程序。首先，是將玻璃板隔著襯紙載置（裝載）在支 架上（步驟S 1 )，接著使用綁帶等將玻璃板和縱片1 3 — 起捆綁（步驟S2 )。玻璃板載置時，是將襯紙的上邊比 玻璃板上邊還突出上方來夾著。然後，對底板安裝側板（ -21 - 200523186 (19) 步驟S3)，安裝前板（步驟S4)，於最後安裝頂板來完 成玻璃板的捆包（步驟S 5 )。如此，因在進行玻璃板的 捆包時是以箱體狀的玻璃板捆包箱的頂板、前板及兩側板 爲卸除的狀態下進行玻璃板的裝載作業所以能夠有效率地 進行作業，然後，是安裝前板、側板及頂板由箱體狀的玻 璃板捆包箱來搬運所裝載的玻璃板，所以在搬運中不會因 塵埃等使玻璃板表面刮傷或產生污髒，能夠以穩定的品質 有效率地搬運玻璃板。 第1 6圖爲使用本發明相關玻璃板捆包箱的玻璃板開 捆方法的流程圖。 玻璃板的開捆及玻璃板的取出作業是以與上述第1 5 圖流程圖爲相反的程序來進行。即，首先拆除捆包箱的頂 板（步驟T1 )，其次將前板從底板拆除（步驟T2 )，接 著拆除側板（步驟T3 )。然後，解除玻璃板的捆綁（步 驟T4 )，如上述壓住襯紙取出玻璃板（步驟T5 )。如此 一來，能夠有效率地進行開捆作業，藉由上述除靜電空氣 的並用，能夠更提昇玻璃板的取出作業。另，玻璃板取出 後，將空的捆包箱重疊成2段就能夠有效率地進行回收。 此時，爲使疊放在第2段（上側）的箱體能夠穩定疊放， 最好是將穩定疊放用的朝外側成擴展形狀的導件設在底板 下面的4角隅等。 另，於上述實施例中雖是使用液晶顯示器用的大型玻 璃板，但本發明也可應用在電漿顯示器（PDP )等平板顯 示器用的大型玻璃板或其製造過程中的中間製品大型玻璃 -22- 200523186 (20) 板。 第1 7圖爲表示本發明相關玻璃板捆包箱的另一底板 槪略圖，（A)圖是上面圖，（B)圖是（A)圖的B—B 剖面圖，（C)圖是（A)圖的C—C剖面圖。 如圖所示，底板4 9，是由：上板4 9 a ;及，平行配置 在與該上板49a成垂直方向的複數支（圖中爲4支）肋片 49b所構成。底板49的前後方向（與肋板49b成平行方 向），是與上述例（參照第1圖）相同於各肋片49b間能 夠插入抽出叉式昇降機的爪。肋片49b具有開口部50, 叉式昇降機的爪也可從該開口部50插入抽出。肋片49b 的支數或間隔，開口部5 0的數量或尺寸只要是叉式昇降 機的爪能夠插入程度的尺寸是可自由設定。 〔產業上之可利用性〕 本發明，是能夠在大型玻璃板表面不產生刮傷或污髒 的狀況下高效率地進行搬運，此外又能夠有效率地進行玻 璃板的捆包作業及開捆作業，所以能夠使用在平板顯示器 (液晶顯示器、電漿顯示板等）用的大型玻璃板或其製造 過程中的中間製品大型玻璃板的捆包保管或搬運方面。 【圖式簡單說明】 •第1圖爲本發明相關的玻璃板捆包箱分解透視圖。 第2圖其（A )圖是前板的背（內側）面，（B )圖 是（A )圖的A - A剖面圖，（C )圖是前板的表（外側） -23- 200523186 (21) 面圖。 第3圖其（A )圖是側板的背（內側）面，（B )圖 是（A )圖的B — B剖面圖，（C )圖是側板的表（外側） 面圖。 第4圖其（A )圖是後板的背（內側）面，（B )圖 是（A )圖的C 一 C剖面圖，（C )圖是後板的表（外側） 面圖。 第5圖其（A )圖是頂板的背（內側）面，（B )圖 是（A )圖的D — D剖面圖，（C )圖是頂板的表（外側） 面圖，（D )圖是頂板的側面。 第6圖爲表示支架上玻璃板載置前的狀態圖，（a ) 圖是正面圖，（B )圖是側面圖，（C )圖是上面圖。 第7圖其（A)圖是第6圖的底片及縱片分別安裝有 底承板及背承板時的正面圖，（B )圖是（A )圖的側面 圖。 第8圖爲表示支架載置有玻璃板時的狀態圖，（a ) 圖是正面圖，（B )圖是側面圖。 第9圖爲表示玻璃板已綁好束帶時的狀態圖，（a ) 圖是正面圖，（B )圖是側面圖。 第1 〇圖爲表示已裝好側板時的狀態圖，（A )圖是 正面圖，（B )圖是側面圖。 第1 1圖爲表示側板和底板的卡合部槪略圖。 第1 2圖爲表示已裝好前板時的狀態圖，（A )圖是 正面圖，（B )圖是側面圖。 -24- 200523186 (22) 第1 3圖爲表示前板和側板的嵌合部槪略圖。 第1 4圖爲表示本發明相關的玻璃板捆包箱，（A ) 圖是正面圖，（B )圖是側面圖，（C )圖是透視圖。 第1 5圖爲使用本發明相關玻璃板捆包箱的玻璃板捆 包方法的流程圖。 第1 6圖爲使用本發明相關玻璃板捆包箱的玻璃板開 捆方法的流程圖。 第1 7圖爲表示本發明相關玻璃板捆包箱的另一底板 槪略圖，（A)圖是上面圖，（B)圖是（A)圖的B— B 剖面圖，（C)圖是（A)圖的C— C剖面圖。 【主要元件符號說明】 1 :玻璃板捆包箱 2 :支架 3 :底板 4 :頂板 5 :前板 6，後板 7 :側板 8 : π字形構件 9 :鋁材 1 〇 :螺絲 Π :柱狀突起 ]2 ·•底片 -25- 200523186 (23) 1 3 :縱片 1 4 :底承板 1 5 :背承板 1 6 :開口部 1 7 :卡合構件 1 8 :玻璃板 1 9 :玻璃板收納體 2 0 :綁帶 2 1 :保護板 2 2 :錯固材 2 3 :卡合孔 2 4 :突起 2 5 :楔入孔 2 6 :平面型扣具 2 7 :板材 2 8 :小螺絲 29a、29b :緩衝材 3 〇 :襯紙 3 1 :保持構件 3 2 :小螺絲 3 3 :螺絲孔 3 4 :頂板承接材 3 5 :樹脂製板構件 3 6 :鋁框 -26- 200523186 (24) 3 7 :鋁材 3 8 :鋁材 3 9 :緩衝材 4 0 :補強材 4 1 :承接材 4 2 :鋁材 4 3 :鋁材 4 4 :鋁材 4 5 :補強材 4 6 :承接材 4 7 :抓柄 4 8 :螺絲 49 :底板 4 9a :上板 4 9b :肋板200523186 (1) IX. Description of the invention [Technical field to which the invention belongs] The present invention relates to a glass plate packing box, a packing method, and an opening method for a large glass plate packing and transportation of a flat panel display or an intermediate product in the manufacturing process thereof. Sheaf method. [Prior art] In recent years, there has been an increase in the demand for large-sized glass plates used in glass for liquid crystal displays. However, a large-sized glass plate that is conventionally used as a general-purpose transportation method is to use glass plates upright and placed side by side A fixed packing rack (see, for example, Patent Document 1). However, since the packing bracket is carried in a state where the glass plate is exposed or in a covered state such as a plastic bag, the glass surface is contaminated or damaged due to the invasion of angstroms. In addition, the use of plastic bags and the like has led to an increase in the number of parts. On the other hand, what is described in Patent Document 2 is a glass plate packing box that uses a box-shaped packing box to store and transport a glass plate for a liquid crystal display. However, this packing box has a groove formed on the inner wall for storage of a slideable glass plate. Therefore, the operator must store the glass plate from above along the groove, which results in poor operability. In addition, even when the collection of glass plates is automated, as the size of the glass plates increases, equipment with a large upward and downward movement range is required, resulting in the increase in equipment size and cost. In addition, since the number of glass sheets to be loaded is small, the number of sheets that can be accommodated and transported at one time is limited, so the transport efficiency is also poor. In addition, 'the packing box is made on the premise that the glass plate is a packing size of 600x600x1100 (mm), etc. 200523186 (2) It is based on the handling, strength, and handling of packing of large glass plates larger than this size. There are difficulties in terms of cost. [Patent Document 1] Japanese Patent Laid-Open No. 2000-272684 [Patent Document 2] Japanese Patent Laid-Open No. 2 0 0 1-3 5 4 2 8 1 [Summary of the Invention] [Problems to be Solved by the Invention] The present invention is directed to Provided is a large glass plate surface for a flat panel display (a liquid crystal display, a plasma display panel, etc.), which can be efficiently transported with stable quality without causing damage or dirt, and can be efficiently packed. The purpose of the glass plate packing box, the packing method, and the unbundling method. [Means for Solving the Problems] In order to achieve the above object, the present invention provides a glass plate packing box, a packing method, and an unbundling method described below. That is, (1) A glass plate packing box formed by a box that contains a glass plate mounting bracket inside, and can be used to store a plurality of glass plates with a sheet interposed therebetween, is characterized in that: The glass plate mounting surface of the bracket is formed to be inclined, the top plate, the front plate, and the two side plates for the box structure are formed to be attachable and detachable to each other, and the front plate and the two side plates are formed to be attachable to the bottom plate. Remove. In this way, since the surface for placing a glass plate that becomes a holder for placing a glass plate is formed to be inclined, it is possible to easily and efficiently perform positioning of the glass plate when placing a glass plate. 2005-05186 (3) When the glass plates are packed, the top plate, the front plate, and the two side plates of the box-shaped glass plate packing box are removed to carry out the operation of placing the glass plates on the bracket, so it can be efficiently carried out. Perform packing of glass plates. In addition, the glass plates are transported by being wrapped by a glass plate packing box formed by a box body. Therefore, the glass plates are transported in a condition where damage or dirt on the surface of the glass plate does not occur due to dust and the like. In addition, since each glass plate is conveyed with a thin sheet interposed therebetween, a large number of glass plates can be conveyed. After the transportation, the unbundling operation is easy when the glass sheet is taken out, so it can be taken out efficiently. (2) Provide the glass sheet packing box according to the item (1) above. It is formed by a flat bottom support plate that can support the end of the glass plate and a flat back support plate that can support the direction of the glass plate surface. The bottom support plate is inclined at a horizontal angle of 5 ~ 2 5 °, and the back support plate faces the bottom. The carrier plate is formed at about 90 °. In this way, because the glass plate is inclined along the horizontal plane by 5 to 25 °, the bottom support plate is formed at about 90 ° and the back support plate is erected, so the operator can easily and safely perform glass. Board loading operation. Since each glass plate after being erected will contact the glass plate on the backing plate side due to its own weight, there is no unnecessary gap between the glass plates. In addition, it is possible to stabilize the placed glass plate, prevent the glass plate from being displaced or broken, and prevent scratching or cracking. (3) Provide a glass plate packing box as described in the above (; [) or (2), characterized in that the bracket is a flat bottom support plate that can receive the glass plate end 200523186 (4) and It is formed by a flat back support plate that can support the glass plate surface direction. The width of the bottom support plate is narrower than the width of the glass plate. In this way, since the width of the bottom support plate is narrower than the width of the glass plate, the corners of the glass plate placed on the bottom support plate may sink into the cushioning material attached to the bottom support plate due to the abrasion of the cushioning material. Or the rebound of the buffer material prevents the corners of the glass plate from being damaged. (4) Provide the glass plate packing box according to any one of the items (!) To (3), characterized in that the front plate and the side edges of the bottom plate for the box structure are provided with the front plate And the upper part of the two side plates is an open π-shaped member. In this way, since the glass plate packing box can be formed by inserting the front plate and the side plates along the π-shaped member provided on the bottom plate, the box can be easily and reliably formed, and the operability can be improved. (5) Provide the glass plate packing box according to any one of the items (1) to (4), characterized in that a columnar protrusion having an engaging member at the front end is provided on the lower surface of the two side plates. An engaging hole for engaging the columnar protrusions is provided on the bottom plate side. In this way, the columnar protrusion is formed into an L-shaped hook shape and slid into the engaging hole, or the shape of the engaging hole is formed as a narrow hole and a wide hole are formed continuously. , Inserting the columnar protrusion into the wider hole, and then sliding it into the narrower hole, the engaging member can be engaged with the narrower hole, so that the two side plates are fixed to the bottom plate (6 ) Provide a glass plate packing box described in any one of the items (1) to (5) in 200523186 (5), characterized in that the two side plates are configured with the front plate and the rear plate for the box body. , Is to use fixing means to fix each other. In this way, by fixing the two side plates to the front plate and the rear plate with fixing means such as screws or clamps, it is possible to easily and firmly fix each of them. Therefore, a glass plate packing box with sufficient force can be obtained. . (7) A method for packing a glass plate using the glass plate packing box described in any one of the items (1) to (6) above, characterized in that the top plate, the front plate, and the side plates are unloaded In the removed state, the glass plate is separated by a sheet, and a plurality of pieces are arranged on a bracket. Then, the front plate and the two side plates are respectively installed on the bottom plate, and then the upper portion is covered with the top plate. In this way, when the glass plates are packed, the top plate, the front plate, and the two side plates of the glass plate packing box of the box body are removed, and the glass plate is placed on the support, and then the bottom plate is Since the two sides and the front plate are attached, and the top is covered with the top plate to form a packing box, the packing operation of the glass plate can be performed efficiently. In addition, since the glass plate is covered with a box-shaped glass plate packing box, the surface of the glass plate is not damaged or contaminated by dust or the like during transportation, so the glass plate can be conveyed with stable quality. In addition, since each glass plate is placed with a thin sheet interposed therebetween, a large number of glass plates can be carried. After the transportation, the unbundling operation is easy when the glass plate is taken out, so that the removal operation can be performed efficiently. (8) A packing method according to the item (7) is provided, characterized in that the glass plate is placed on a holder with a stabilizer interposed therebetween. In this way, in order to prevent the glass plates from directly contacting each other, the sheet sandwiched between -8-200523186 (6), especially because of the use of a backing paper, can prevent the glass plates from contacting each other to prevent damage. Because the use of a thin backing paper does not increase the thickness of the stack, a larger number of glasses can be placed, and thus the quality of the glass plate can be stabilized and the transfer efficiency can be improved. (9) A packing method according to the item (8) is provided, characterized in that the above-mentioned Japanese paper has a resin content of 0. 1% or less [JIS P 8205 (1976)], and the smoothness is 20 seconds or less [JIS P 8119 (1976)]. In this way, because the smoothness of the stabilizer is less than 20 seconds [JIS P 8 1 1 9 (1 976)], the contact area with the surface of the glass plate can be reduced, and the resin component can be prevented. Transfers, paper patterns, or yellow spots or stains. In addition, the resin content of the stabilizer is 〇. 1% or less [JIS P 8 205 (1 976)], so the composite effect with the rough surface can further maintain the quality of the glass sheet. With this, even when particles or the like (slurry or swarf of small resin components) are generated due to the relationship of the backing paper, the glass plate is placed on the stand in an upright relationship, so the particles and the like will not stick to each other. On the surface of the glass plate, even if particles such as particles adhere to the surface of the glass plate, it can be easily removed by subsequent cleaning of the glass plate. (10) Provide a packing method as described in (8) or (9) above. It is characterized in that the backing paper is sandwiched between the glass plates so that the backing paper protrudes above the upper side of the glass plate when the glass plate is placed on the holder. In this way, when the glass plate is taken out from the packing box, the protruding backing paper is pressed from the glass plate's -9-200523186 (7) to release the glass plate from the backing paper, so that the packages are pressed against each other. The affixed glass plate can be easily separated from the backing paper. In addition, the protrusion of the stabilizer is not limited to the upper side, and the stabilizer may protrude from one or both sides of the glass plate. At this time, the glass sheet is sandwiched between the glass sheets by protruding the paper sheet above the glass sheet, and the glass sheet can be separated from the paper sheet by setting the device for holding the paper sheet above. In addition, blowing static electricity from the static elimination device between the interleaving paper and the glass plate can neutralize the static electricity generated between the interleaving paper and the glass plate, so that the glass plate can be more easily taken out. (1 1) A method for unpacking a glass plate using the glass plate packing box described in any one of the items (1) to (6) above is characterized in that the top plate is first removed, and then the front plate and the The two side plates are removed from the bottom plate, and then the glass plate placed on the bracket is taken out. In this way, since the top plate covering the upper part of the packing box is removed, the front plate and both side plates are removed from the bottom plate, and the glass plate placed on the bracket is taken out, the unpacking operation can be performed efficiently. [Embodiment] [The best embodiment of the invention] Figure 1 is an exploded perspective view of the best glass plate digging box related to the present invention. 0 The glass plate packing box 1 according to the present invention is arranged by: A bracket 2 for use; a base plate 3 for mounting the bracket 2; a front plate 5, a rear plate 6, and two side plates 7 erected on the base plate 3; and a top plate 4 for upper covering. A front plate 5 -10- 200523186 (8) and an upper opening π-shaped member 8 for inserting both side plates 5 are provided on the upper front edge and both side edges of the bottom plate 3. The square-shaped member 8 may be formed into a structure in which a π-shaped groove provided in the bottom plate 3 is fitted into the front plate 5 and both side plates 7. The bottom plate 3 is formed by an upper plate 3a and four (in this example) rib plates 3b on the lower side. A fork lifter claw (not shown) is formed on the surface of the bottom plate 3 in the front-rear direction, and an opening 16 can be inserted and pulled out. In this example, three grooves of the opening portion 16 are formed between the ribs 3 b in the front-rear direction. The number of the openings 16 is arbitrary as long as the claws of the forklift can enter. Both sides of the bottom plate 3 may be formed with openings (refer to FIG. 17), or may be formed into a closed structure (closed state in FIG. 1). The bottom surface of the packing box 1 in the front-rear direction (the bottom surface of each rib 3b) is horizontal. In this way, when a plurality of cylindrical rollers are provided on a cargo platform of a truck such as a truck, as long as the packing box is moved forward and backward on the roller, the packing box will be moved along the horizontal bottom surface on the roller. Therefore, it is possible to smoothly move the packing box 1 without applying vibration. In addition, the front plate 5, the rear plate 6, the side plates 7, and the top plate 4 do not have grooves for keeping the glass plates spaced apart from each other when the glass plates are stored. On the upper part of the front plate 5, screws 10 such as butterfly screws for coupling with both side plates are provided (refer to FIG. 12). In this way, the fixation can be easily and reliably performed manually. In addition, the screw] 0 is also provided on the upper part of the rear plate 6 (see FIG. 10). The screw holes 10 for screwing the screws 10 are provided on the side surfaces of the both side plates 7. Thereby, the two side plates 7 and the front plate 5 and the rear plate 6 are fixed to each other with screws 10 using fixing means. The two side plates 7 and the front plate 5 and the rear plate 6 may be fixed to each other by a jig or the like. On the side -11-200523186 (9) There are 〖(or multiple) engaging members on the front end! The columnar protrusion 11 of 7 is provided with an engaging hole 2 3 for inserting the columnar protrusion 11 on the bottom plate 3 (refer to FIG. 11). In this situation, the columnar protrusions 11 are preferably provided at the center (or symmetrical) position below the side plate 7 so that the side plate 7 can also be replaced by front and back or left and right when the side plate 7 is installed. The wedging holes 25 provided on the upper surface of the side plate 7 are holes used when the front plate 5 and the side plate 7 are fitted (see FIG. 13). The bracket 2 ′ is composed of a plurality of (three in the figure) backsheets 12 which are inclined downward toward the rear panel 6 side, and a bottom support plate 1 4 placed on the backsheet 12 and inclined rearwardly. A plurality of vertical pieces 13 (three in the figure); and a backing plate 15 resting on the vertical piece 13. When the bottom support plate 14 or the back support plate 15 is composed of a plurality of sheets at intervals, material can be saved and the weight can be reduced. However, when it is difficult to form the same flat surface when the glass plate is to be uniformly received, it is preferable to constitute it by one sheet. A plate 2 7 is provided on the upper portion of the vertical piece 13, and the rear plate 6 and the plate 27 are fixed by a fixing means such as a small screw. The lower part of the vertical piece 13 is a holding member 3 1 having a substantially j-shaped cross section provided in the bottom plate 3, and is fixed with small screws 32 or the like. Figure 2 (A) is the back (inner) surface of the front plate, (b) is the A-A cross-sectional view of (A), and (C) is the front (outer) surface view of the front plate. The front plate 5 is a resin plate member 3 5 (for example, a plastic sandwich panel made of polypropylene) having a hollow portion, and the periphery is reinforced with a frame 36. As such, since the front plate 5 is made of a lighter material, it can be performed manually by using -12-200523186 (10). Each side of the aluminum frame 36 is formed individually, and then joined by welding or the like. Resin members 35 are embedded in the upper and lower aluminum materials 37, 38. The left and right aluminum materials 9 have grooves having a substantially π-shape. The π-shaped groove of the aluminum material 9 is fitted into the side plate 7 to form a packing box. The protrusions 24 used in this fitting are provided on the aluminum material 37 (refer to FIG. 13). The upper aluminum material is bent to protrude toward the inside to form the top plate receiving material 34. A buffer material 39 for protecting the top plate 4 is disposed on the top plate receiving material 3 4 when the top plate 4 is placed. A reinforcing material 40 is horizontally provided in the center of the surface (outer) surface of the resin member 3 5. The reinforcing material 40 is a receiving material 41 provided on the back (inside) surface of the resin member 35, which is fixed with screws or the like (not shown). In addition, the reinforcing material 40 has a substantially T-shaped cross section. Because the operator can carry out the assembling and disassembling work with the reinforcing material when the front panel is assembled and disassembled, the operation processing of the front panel 5 can be improved. Sex. When the front plate 5 or the back plate 6, the side plates 7, and the top plate 4 described below are provided with a heat-insulating material (for example, using materials such as polypropylene and polyethylene), the temperature and humidity are stable and the glass can be made. Board quality is stable. In order to obtain the same effect, a material that can insulate the appliance can also be applied to the resin plate member 35. Figure 3 (A) is the back (inner) surface of the side plate, (B) is the B-B sectional view of (A), and (C) is the surface (outer) surface view of the side plate. The side plate 7 is the same as the above-mentioned front plate 5, and is a resin plate member 3 5 (for example, a plastic sandwich plate formed of polypropylene) with a hollow portion. The periphery is reinforced with aluminum -13- 200523186 (11) frame 36. The sides of the aluminum frame 36 are formed individually (aluminum materials 37, 38, 42, 43). All four sides are made of the same shape. Other structures, operations, and effects are the same as those of the front plate 5 in FIG. 2. Figure 4 (A) is the back (inner) surface of the rear plate, (B) is the C-C sectional view of (A), and (C) is the surface (outer) surface view of the rear plate. The rear plate 6 is the same as the above-mentioned front plate 5 and is a resin plate member 3 5 (for example, a plastic sandwich plate made of polypropylene) having a hollow portion. The periphery is reinforced by an aluminum frame 36. The aluminum frame 36 is composed of upper and lower aluminum materials 37, 38, and right and left aluminum materials 44. The left and right aluminum materials 44 have grooves having a substantially rectangular cross section, and the side plate 7 is fitted in the grooves. A reinforcing member 4 5 is horizontally provided at the center of the surface (outside) of the resin member 3 5, and the receiving member 41 on the back (inside) surface of the resin member 3 5 is fixed with screws 48. In addition, Fig. 46 is a receiving material for fixing the plate 27 provided on the upper portion of the vertical sheet 13 (see Fig. 1). The other structures, operations, and effects are the same as those of the front plate 5 in FIG. 2. Figure 5 (A) is the back (inner) surface of the top plate, (B) is the D-D cross-sectional view of (A), (C) is the surface (outer) surface view of the top, and (D) The figure is a side view of the top plate. The top plate 4 is formed of an aluminum single plate in consideration of weight reduction, and is formed by bending an aluminum single plate to maintain a predetermined strength. At this time, it is considered that the handleability of the operator is to form the gripper 4 7 by aluminum bending. In addition, according to the weight of the glass plate to be stored, a reinforcing material can also be installed on the top plate as required. -14- 200523186 (12) The following is a description of the order of glass packages using the glass plate packing box according to the present invention. FIG. 6 is a view showing a state before the glass plate is placed on the bracket, (FIG. Is a front view ', (B) is a side view, and (C) is an outside view, and FIG. 7 (A) is the 6th view. The bottom plate and the vertical plate in the figure are front views when the bottom plate and the back plate are respectively mounted, and (B) is a view of (A). As shown in the figure, a bottom plate 12 and a vertical plate 1 are provided on the bottom plate 3. The upper part of the sheet 1 3 is provided with the above-mentioned plate 2 7, which is fixed by the rear sheet 6 and the small sheet 28. The bottom sheet 12 is placed on the bottom sheet 12, and the back sheet 15 is placed on the vertical sheet. The bracket 2 is formed. The bottom plate 1 2 (the bottom support plate 1 4 is an inclined surface that descends toward the rear plate 6 side, and its inclination angle is preferably 5-25 °, and more preferably 10-20 °, especially Approximately 18. It is the longest piece 1 3, and it is formed to be inclined at an angle of 糸 90 ° with the upper surface of the negative 12 according to the inclination angle. It can also be configured to adjust the upper inclination angle of the bottom j. If the inclination angle of the plate 14 is in the range of 5 to 25, the inclination angle of the plate 15 is also formed substantially the same, so that the glass plate can be stably leaned against the backing plate 15 during storage or transportation. on The placing and taking out of the parallel glass plate will be easier. The cushioning material 29a and affixed to the bottom support plate 14 and the back support plate 15 respectively, so that when the glass plate is placed, it can be prevented from contact with the glass plate. Damage. The cushioning material is preferably high in elasticity rate and high in elasticity recovery rate, and it is also difficult to generate dust and degassing plate bundle by friction with the glass plate: A). This side is equipped with side screws on the longitudinal screws (3) Good. Yin 12 can be made of glass and can be used as a material. -15- 200523186 (13) Polyethylene (PE) type cushioning material with a small amount of material or elastic material is preferred. By attaching the specified cushioning material 2 9 a to the entire surface of the bottom carrier plate 14, the natural vibration frequency of the bracket and the vibration frequency caused by trucks and other transportation can be staggered, and resonance can be reduced, so the vibration of the glass plate during transportation can be prevented. Can be carried safely and efficiently. In addition, when the cushioning material 29b is affixed to the entire surface of the backing plate 15, when the glass plate is crimped to the backing plate 15 during transportation, the entire surface of the glass plate is received by the cushioning material 2 9b. Avoids stress concentration and enables safe handling. At this time, if the width of the bottom support plate 14 is made narrower than the width of the glass plate to be placed, it is possible to prevent abrasion or damage of the cushioning material 29 due to contact with the corners of the glass plate. In addition, the bottom support plate 14 and the back support plate 15 can also be provided with ribs (not shown) for ensuring strength as required. Fig. 8 is a view showing a state when a glass plate is placed on the holder, (A) is a front view, and (B) is a side view. The glass plates 18 are placed in an upright position starting from the 15 side of the backing plate for placement and reception. At this time, since the glass plate 18 is laid and leaned along the inclination of the back support plate 15, the operator can easily perform the placing operation of the glass plate, so that the work can be performed efficiently and safely. Since each glass plate 18 is in contact with the glass plate 18 on the back support plate 15 side by its own weight, no unnecessary gap is generated between the glass plates 18. In addition, since the stability of the glass sheet during transportation can be achieved, it is possible to prevent the glass sheet from being displaced or chipped ', and thus to prevent scratching or cracking of the glass sheet. In order to prevent scratches caused by the glass plates 18 interfering with each other during transportation, and to allow a large number of glass plates to be placed, the glass plates 18 are lined with -16- 200523186 (14) paper 30. The interleaving paper 30 is a sheet sandwiched between glass plates 18 to prevent the glass plates from directly contacting each other. A method for sandwiching a sheet between glass sheets, for example, placing a sheet (such as a backing paper or a resin sheet that can be closely attached to glass) on a flat glass sheet in a clean room, and holding the glass from the top of the sheet by an automatic device. Alternatively, the glass plate and the sheet portion protruding from the glass plate are sucked from the rear surface of the glass plate by an automatic device or the like, and then the sheet and the glass plate are placed on a holder. This prevents dust and the like from being mixed between the glass plate and the sheet. In order to prevent the glass substrate 18 of the large glass for liquid crystal display 18 from being transferred to the surface of the glass substrate 18 due to the resin components in the substrate, the paper pattern or yellow spots or stains are generated. According to the regulations of Π SP 8 1 1 9 (19 76 years), the rough surface is less than 20 seconds, and the rough surface is preferably less than 18 seconds, and the rough surface is less than 10 seconds. . By forming the interleaving paper 30 as a rough surface in this way, the contact area with the surface of the glass plate 18 can be reduced, and the transfer of the resin component can be prevented. In addition, the resin content of the paper is formed according to the regulations of I S P 8 2 0 5 (19 76). Below 0%, where 0. Less than 06% is better, and 0. Below 05% is better, more preferably it is formed as 0. It is less than 04%, so that the quality of the glass plate 18 can be maintained by the combined effect with the rough surface. In addition, by using a backing paper 30 having such characteristics, even when particles or the like (slurry or a small amount of resin-based shavings) are generated due to the relationship of the backing paper, the glass plate will stand upright due to the stand. Therefore, the particles and the like do not stick to the surface of the glass plate, and even if the particles and the like are stuck to the surface of the glass plate, they can be easily removed by subsequent cleaning of the glass plate. -17- 200523186 (15) In the present invention, in addition to the above-mentioned backing paper, a sheet made of glass such as polypropylene (ethylene (PE)) can be used as the sheet that can be sandwiched by glass for the purpose described above. In this situation, In this case, the sheet is preferably 1 to 2 mm, and the sheet is preferably formed so as to be in contact with the glass sheet only, and the inside is bare. The sheet can also be formed into a plurality of flat sheets at the main part of the glass sheet. A thin film-like resin sheet in front of a glass plate is formed. In consideration of being able to place a glass plate or to easily remove a sheet, a stabilizer is particularly used. In the present invention, a sheet includes a stabilizer. The stabilizer 3 0 is to protrude from the upper glass plates 18 above the upper edge of the glass plate 18. In this way, the glass plate can be detached from the backing paper as long as the backing paper is pressed and placed on top. In addition, the backing paper is clamped It protrudes from both sides of the glass plate 18. The interleaving paper 30 is preferably larger than the glass plate 18, and the protruding length is 30 to 100. When considering the deflection of the shirt, the protruding length is 50 m! Preferably, when the interleaf paper 30 is protruded upward to be sandwiched, it is 1 8 When the holder 2 is taken out, it is possible to take 1 8 while pressing the interleaving paper 30, so it is easy to take out the compressed and tightly bonded glass interlining paper 30 during transportation. In addition, at this time, the gas is removed by using a static elimination device. The upper surface is blown between the interleaving paper 30 and the glass plate 18 (not shown is enough to neutralize the static electricity generated between the interleaving paper 30 and the glass plate 18, so the interleaving paper 30 and the glass plate 18 are separated, so the operation In addition, the bracket 2 and the bottom plate 3 are formed by welding iron or screw, so even if a plurality of plates are placed more than 130 χ 1 300 between glass plates (PP), the thickness of the surrounding areas is only It is better to cover a large number of glass. Therefore, the device 30 clamped in the ground can also be formed to be mm. It is better to remove the glass plate from the glass plate 18 and remove static electricity.) It can be easily fixed by wire. mm of liquid 200523186 (16) Large glass for crystal display, for example: 1 8 50 x 1 500 mm or 2200 x 1870 mm or 2400 x 2200 mm, thickness 0. 5 to 0. A glass plate such as 7 mm can also have strength to handle this weight. Since the weight of the glass plate 18 is all received by the bracket 2 and the bottom plate 3, the rear plate 6 is a resin plate member (for example, a plastic made of polypropylene) having a hollow portion, as described above (see FIG. 4). Sandwich panel) Lighter materials such as aluminum frame to reinforce. Fig. 9 is a view showing a state where the glass plate has been bundled, (A) is a front view, and (B) is a side view. After the plurality of glass plates 18 are placed on the bracket 2, the front side of the glass plate storage body 19 formed by the plurality of glass plates 18 is covered with a protective plate 21 made of resin or the like, and anchors are arranged at the two corners. Material 2 2 and then bundle them with straps 2 0 (2 in the picture). This strap 20 is a glass plate storage body 19 and a vertical piece 1 3 by engaging a fixed iron piece (not shown) provided at the end of the adjustable-length belt member with a toggle clamp (not shown) or the like. — It does bind. Thus, by binding the glass plate storage body 19 with the band 20, the entire body can be reliably fixed with a simple mechanism. In addition, if the protective plate 21 is formed as a cushioning (elastic) member, the glass clamp 18 can be bundled with the strap 20 so that the toggle clamp can be bundled more firmly. Fig. 10 is a state diagram when the side plate is installed, (A) is a front view, and (B) is a side view. After the glass plate storage body 19 is bound, the side plate 7 is fitted into the] -shaped member 8 included in the bottom plate 3. At this time, the side plate 7 is a π-shaped cross-section aluminum material 4 4 (FIG. 4) embedded in the rear plate 6, and is fixed by screws 10 such as butterfly screws -19- 200523186 (17). As described above, since the [] -shaped member 8 and the aluminum material 44 are used to fit into the side plate 7, the formation of the packing box 1 is easy and reliable, and the workability is improved. FIG. 11 is a schematic view showing an engaging portion of a side plate and a bottom plate. On the lower surface of the bottom plate 7, a columnar protrusion 11 having an engaging member 17 at the front end is formed. On the bottom surface of the] -shaped member 8, a wide-width hole 23a and a narrow-width hole 23b are formed as continuous engagement holes 23. When inserting the side plate 7 into the square-shaped member 8 of the bottom plate 3, the columnar protrusions 1 1 are inserted into the wide holes 2 3 a of the engaging holes 2 3 and then slide in the direction of the arrow S to make the columns The protrusion 11 is moved in a hole having a narrower width 2 3 B ′, thereby engaging the engaging member 17 with the narrower hole 23 b and fixing the side plate 7 to the response plate 3. The engaging member 17 may be an L-shaped hook member. In this case, the 'engaging holes 23 are formed as long holes only, and the hooks are inserted and slid to engage the side plate 7 and the bottom plate 3 with each other. Fig. 12 is a state diagram when the front plate is installed, (a) is a front view, and (B) is a side view. Fig. 13 is a schematic view showing a fitting portion 槪 of a front plate and a side plate. The front plate 5 is a π-shaped member 8 provided on a side edge of the bottom plate 3. At this time, the 'side plate 7 is an aluminum material 9 embedded in a cross section, and the front plate 5 and the side plate 7 are fixed by screws 10 provided on the upper portion of the front plate 5. When this embedding is performed, the protrusions 2 4 of the aluminum material 3 7 formed on the front plate 5 are engaged with the wedge holes 25 formed on the side plate 7, so that the combination of the two can be confirmed and can be formed more Firm. -20- 200523186 (18) In addition, if the mounting positions of the screws 10 of the front plate 5 and the rear plate 6 are the same, and the left and right surfaces of the side plate 7 have the same specifications, the side plate 7 can be installed even if the left and right sides are replaced. In addition, since wedge holes 25 are provided on both sides of the side plate 7, it can also be installed by turning over in the front-rear direction. The side plate 7 and the front plate 5 and the rear plate 6 may be fixed using a jig or the like instead of the screws 10. Fig. 14 is an external view showing a glass plate packing box according to the present invention after the glass is packed, (A) is a front view, (B) is a side view, and (C) is a perspective view. As described above, after the front plate and the two side plates are installed on the bottom plate and the rear plate, the top plate 4 is finally covered to complete the packing box 1. The top plate 4 is placed on each of the top plate receiving materials 34 (see Figs. 1 to 4) provided on the upper portions of the plates 5, 6, and 7. The top plate 4 is fixedly held at a substantially center of the side plate 7 by a flat fastener 26 such as a magic tape (registered trademark of Magic Tape). In addition, it is preferable that, between these plates 4, 5, 6, and 7, that is, at the joints of these, an elastic sheet such as rubber is stuck to block air from flowing into the packing box 1. Fig. 15 is a flowchart of a glass plate packing method using a glass plate packing box according to the present invention. This flowchart is a simplified illustration of the glass plate packing procedure shown in FIGS. 7 to 14 described above. First, a glass plate is placed (loaded) on a support with a stabilizer interposed therebetween (step S 1), and then the glass plate and the vertical sheet 1 3 are bound together using a band or the like (step S2). When the glass plate is placed, the top edge of the backing paper protrudes above the glass plate and is sandwiched. Then, install the side plate (-21-200523186 (19) step S3) to the bottom plate, install the front plate (step S4), and finally install the top plate to complete the packing of the glass plate (step S5). In this way, when the glass plates are packed, the loading operation of the glass plates can be performed with the top plate, the front plate, and the side plates of the box-shaped glass plate packing box removed, so that the operation can be performed efficiently. Then, the front plate, side plate, and top plate are installed in a box-shaped glass plate packing box to carry the loaded glass plate. Therefore, the surface of the glass plate is not scratched or dirty due to dust and the like during transportation, and can be used to Stable quality and efficient conveyance of glass plates. Fig. 16 is a flowchart of a method for unpacking glass sheets using a glass sheet packing box according to the present invention. The unpacking of the glass plates and the unloading of the glass plates are performed using procedures reverse to those in the flowchart of FIG. 15 described above. That is, the top plate of the packing box is removed first (step T1), the front plate is removed from the bottom plate (step T2), and then the side plate is removed (step T3). Then, the glass plate is unbundled (step T4), and the glass plate is pressed out as described above to take out the glass plate (step T5). In this way, the unbundling operation can be performed efficiently, and the above-mentioned combined use of the static-eliminating air can further improve the glass plate removal operation. In addition, after the glass plates are taken out, the empty packing boxes can be stacked in two stages to efficiently collect them. At this time, in order to stably stack the boxes stacked on the second stage (upper side), it is best to set the outwardly extending guides for stable stacking at the four corners of the bottom plate and the like. In the above-mentioned embodiment, although a large-sized glass plate for a liquid crystal display is used, the present invention can also be applied to a large-sized glass plate for a flat-panel display such as a plasma display (PDP) or an intermediate large-sized glass in a manufacturing process thereof. 22- 200523186 (20) plate. FIG. 17 is a schematic view showing another bottom plate of a glass plate packing box according to the present invention. (A) is a top view, (B) is a cross-sectional view taken along the line B-B of (A), and (A) C-C sectional view of the figure. As shown in the figure, the bottom plate 49 is composed of: an upper plate 49a; and a plurality of ribs 49b (four in the figure) arranged in parallel to the upper plate 49a in parallel. The front-to-rear direction of the bottom plate 49 (parallel to the rib plate 49b) is the same as the above-mentioned example (see Fig. 1), and the claws of the fork-lift type can be inserted between the ribs 49b. The rib 49b has an opening 50, and the claws of the forklift can be inserted and extracted from the opening 50 as well. The number or interval of the ribs 49b and the number or size of the openings 50 can be set freely as long as the claws of the forklift can be inserted. [Industrial Applicability] The present invention enables efficient transportation without scratches or dirt on the surface of large glass plates, and also enables efficient packaging and unpacking of glass plates. Work, it can be used for packing and storage of large glass plates for flat panel displays (liquid crystal displays, plasma display panels, etc.) or intermediate products large glass plates during the manufacturing process. [Brief description of the drawings] • Figure 1 is an exploded perspective view of a glass plate packing box related to the present invention. Figure 2 (A) is the back (inner) surface of the front plate, (B) is the A-A sectional view of (A), and (C) is the table (outside) of the front plate -23- 200523186 (21) Surface view. Figure 3 (A) is the back (inner) surface of the side plate, (B) is the B-B sectional view of (A), and (C) is the surface (outer) surface view of the side plate. Figure 4 (A) is the back (inner) surface of the rear plate, (B) is the C-C sectional view of (A), and (C) is the surface (outer) surface view of the rear plate. Figure 5 (A) is the back (inner) surface of the top plate, (B) is the D-D cross-sectional view of (A), (C) is the surface (outer) surface view of the top, and (D) The picture shows the side of the top plate. Fig. 6 is a view showing a state before the glass plate is placed on the bracket, (a) is a front view, (B) is a side view, and (C) is a top view. Fig. 7 (A) is a front view when the bottom plate and the back plate of Fig. 6 are respectively mounted with a bottom plate and a back plate, and (B) is a side view of (A). Fig. 8 is a view showing a state when a glass plate is placed on the holder, (a) is a front view, and (B) is a side view. Fig. 9 is a view showing a state in which the glass plate is tied with a band, (a) is a front view, and (B) is a side view. Fig. 10 is a view showing a state when the side plate is installed, (A) is a front view, and (B) is a side view. FIG. 11 is a schematic view showing an engaging portion of a side plate and a bottom plate. Fig. 12 is a state diagram when the front plate is installed, (A) is a front view, and (B) is a side view. -24- 200523186 (22) Fig. 13 is a schematic view showing a fitting part 前 of a front plate and a side plate. Fig. 14 is a diagram showing a glass plate packing box according to the present invention, (A) is a front view, (B) is a side view, and (C) is a perspective view. Fig. 15 is a flowchart of a glass plate packing method using a glass plate packing box according to the present invention. Fig. 16 is a flowchart of a method for unpacking glass sheets using a glass sheet packing box according to the present invention. Fig. 17 is a schematic view showing another bottom plate of a glass plate packing box according to the present invention. (A) is a top view, (B) is a cross-sectional view taken along B-B of (A), and (C) is a (A) C-C sectional view of the figure. [Description of main component symbols] 1: Glass plate packing box 2: Bracket 3: Bottom plate 4: Top plate 5: Front plate 6, Rear plate 7: Side plate 8: π-shaped member 9: Aluminum 1 〇: Screw Π: Columnar Protrusion] 2 · Negative film-25- 200523186 (23) 1 3: Vertical film 1 4: Bottom support plate 1 5: Back support plate 1 6: Opening portion 17: Engagement member 1 8: Glass plate 1 9: Glass Plate storage body 2 0: strap 2 1: protective plate 2 2: misfit material 2 3: engagement hole 2 4: protrusion 2 5: wedging hole 2 6: flat fastener 2 7: plate 2 8: small Screws 29a and 29b: Cushioning material 3 〇: Backing paper 3 1: Holding member 3 2: Small screw 3 3: Screw hole 3 4: Top plate receiving material 3 5: Resin plate member 3 6: Aluminum frame-26- 200523186 ( 24) 3 7: Aluminum 3 8: Aluminum 3 9: Cushioning material 4 0: Reinforcing material 4 1: Receiving material 4 2: Aluminum 4 3: Aluminum 4 4: Aluminum 4 5: Reinforcing material 4 6: Receiving material 4 7: Handle 4 8: Screw 49: Base plate 4 9a: Upper plate 4 9b: Rib plate