TW200521169A - Optical film and polarizing plate - Google Patents

Optical film and polarizing plate Download PDF

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Publication number
TW200521169A
TW200521169A TW093133359A TW93133359A TW200521169A TW 200521169 A TW200521169 A TW 200521169A TW 093133359 A TW093133359 A TW 093133359A TW 93133359 A TW93133359 A TW 93133359A TW 200521169 A TW200521169 A TW 200521169A
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Taiwan
Prior art keywords
film
optical film
optical
resin
retardation
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TW093133359A
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Chinese (zh)
Inventor
Masayuki Sekiguchi
Takuhiro Ushino
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Jsr Corp
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Publication of TW200521169A publication Critical patent/TW200521169A/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films

Abstract

The objective of the invention is to provide an optical film which does not decrease visibility so much when used for a high-quality liquid crystal display device without degrading advantages such as various kinds of optical characteristics, heat resistance, adhesion property or sticking property with other materials and polarizing plate using the optical film, and so on of a conventional optical film essentially comprising a cyclic olefin resin or a thermoplastic norbornene resin. The optical film comprises cyclic olefin resin and has less than 10 spots/m<SP>2</SP> of bright spots. The film is suitable for a liquid crystal display.

Description

200521169 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於以環烯烴系樹脂爲主要 热貝不益_福不裝置時實質上不產生點狀缺點 ’及使用該光學用薄膜之偏光板。 【先前技術】 環烯烴系樹脂由於主鏈構造之剛直性玻 ’主鏈構造有蓬鬆基之存在具非晶性而透光 之不均性小而具低雙折射性之特點,乃耐熱 光學特性優之透明熱塑性樹脂而受矚目。如 樹脂有例如日本專利特開平]· 1 3 2 625號公 132626號公報 '特開昭63-218726號公報、特 號公報、特開昭6 1 - 1 2 0 8 1 6號公報、特開昭&lt; 昭等之記載。 近年來,有將上述環烯烴系樹脂應用於 學透鏡、光纖等光學材料、光半導體封裝等 域之探討。並有應用於光學用薄膜,如以下 知光學用薄膜之問題的嘗試。 向來用於光學用薄膜之聚碳酸酯、聚酯 酯等之薄膜,因光彈性係數大,微小應力變 出現起變化,且有耐熱性、吸水變形性差等 環烯烴系樹脂薄膜作爲各種光學用薄膜之提 開平4 - 2 4 5 2 〇 2號公報、特開平4 - 3 6 ] 2 0號公 分,用於液晶 的光學用薄膜 璃轉移溫度高 率高,折射率 性、透明性、 此之環烯烴系 報、特開平;Ιέ 開平 2 - 1 3 3 4 1 3 5卜1 1 5 9 1 2特開 例如光碟、光 封裝材料等領 所示,改良習 或二乙醯乙酸 化即有相位差 問題,故有以 議。例如,特 報、特開平5- (2) (2)200521169 2] 08號公報及特開平5-64 8 6 5號公報記載環烯烴系樹脂薄 膜所成之相位差板。又,特開平5-2 1 2 8 2 8號公報、特開平 6 - 5 1 1 1 7號公報及特開平7 - 7 7 6 0 8號公報記載環烯烴系樹脂 薄膜之使用於偏光板之保護膜。而特開平5-6] 02 6號公報 記載環烯烴系樹脂薄膜所成之液晶顯示元件用基板。 這些公報記載,環烯烴系樹脂薄膜吸水率在0.05 %以 下,以該低吸水性優點爲主旨。然而,以如此之低吸水性 環烯烴系樹脂薄膜用作例如相位差板、液晶顯示元件用基 板時,或會於硬被覆、反射防止膜、透明導電層之密著性 ,或與偏光板、玻璃之接著性產生問題。用作偏光板之保 護膜時,除以上問題之外,並有通常用於與偏光膜貼合之 水系接著劑之水難以乾燥之問題發生。 另一方面,環烯烴系樹脂已知有多種,未必所有環烯 烴系樹脂之吸水率皆在0.0 5 %以下。爲使吸水率爲0.0 5 %以 下’環烯烴系樹脂須係僅由碳原子及氫原子所成的聚烯烴 構造或一部分含鹵素之構造。 因而,爲解決上述低吸水性所致問題,含分子內導入 極性基之環烯烴系樹脂的光學用薄膜,有特開平7-2 8 7 1 22 號公報、特開平7_2S71 23號公報等之記載。這些光學用薄 膜於高透明性、透射光之低相位差、延伸定向時之均勻安 定相位差等光學特性優,耐熱性、與其它材料之密著性、 接著性等良好,有吸水變形小之優點,已多用於液晶顯示 元件。 然而,近年來之大型化、用在電視終端機之光學用薄 (3) (3)200521169 膜’於液晶顯示元件漸有更精細、亮度對比高,視角辨識 優之特性的要求。因之,期待有不影響影像之視辨性的光 學用薄膜之出現。 【發明內容】 〔發明所欲解決之課題〕 本發明之目的在提供,無損於習知具有以環烯烴系樹 脂或熱塑性降萡烯系樹脂爲主要成分之光學用薄膜之各種 光學特性、耐熱性或與其它材料之密著性·接著性等優點 ’用於高級液晶顯示元件無視辨性之顯著降低的光學用薄 膜’及使用該光學用薄膜之偏光板。 〔用以解決課題之手段〕 本發明人等爲解決上述課題精心探討結果得知,所用 的光學用薄膜之亮點於上述影像視辨性大有影響,發現含 1哀條烴系樹脂之光學用薄膜,以薄膜1 m 2換算時亮點數在 1 0個以下’較佳者5個以下,更佳者〇個,則用於要求高級 影像之液晶顯示元件亦可保影像良好,終於完成本發明。 本發明中所謂亮點意指,將薄膜夾於正交尼寇狀態之 偏光板設置於1〇〇 0cd/m2之白色光源上以肉眼自偏光板面 之垂直方向觀察時所見之亮點(部分漏光),稍明亮部位 亦算作亮點。 本發明人等並發現,將如上之光學用薄膜延伸加工成 之光學用薄膜可用作具有賦予透射光相位差之功能的薄膜 -6 - (4) (4)200521169 (以下稱「相位差膜」),且使用本發明之光學用薄膜及 /或相位差膜之偏光板具實用性,而完成本發明。 〔發明效果〕 本發明之光學用薄膜、相位差膜、偏光板係以環烯烴 系樹脂爲主要成分之薄膜構成,因點狀缺陷亮點絕少,用 於液晶顯示器時視辨性極佳,耐熱性、與其它材料之密著 性·接著性亦優,可應付LCD面板之高級化,並可用作具 光擴散功能、透明導電性、反射防止功能等功能之薄膜。 以下詳細說明本發明。 &lt;環烯烴系樹脂&gt; 用於本發明之環烯烴系樹脂,有如下聚合物。本發明 中所謂聚合物亦含共聚物。 (1) 下述一般式(I)之特定單體之開環聚合物。 (2 ) 下述一般式(I )之特定單體與共聚性單體之 開環聚合物。 (3 ) 上述(1 )或(2 )之開環聚合物之加氫聚合物 〇 (4 ) 上述(1 )或(2 )之開環聚合物經弗一克反應 環化後,加氫之聚合物。 (5) 下述一般式(I)之特定單體與含不飽和雙鍵 之化合物之飽和聚合物。 (6) 選自下述一般式(I)之特定單體,乙燒系環 (5) 200521169 烴系單體及環戊二烯系單體之]種以上單體之加成型聚合 物及其加氣聚合物。 (7 ) 下述一般式(I)之特定單體與丙烯酸酯之交 替共聚物。200521169 (1) IX. Description of the invention [Technical field to which the invention belongs] The present invention relates to the use of cycloolefin resins as the main heat source. _Fubu device does not substantially produce point-like defects, and the use of the optical film Polarizer. [Prior art] Cycloolefin resins have the characteristics of rigidity of the main chain structure, glass' main chain structure has a fluffy base, and has the characteristics of amorphousness, small unevenness in light transmission, and low birefringence, which are heat-resistant optical characteristics. It has attracted attention for its excellent transparent thermoplastic resin. For example, resins include, for example, Japanese Patent Laid-Open Patent Publication No. 1 3 2 625 and No. 132626, JP-A No. 63-218726, JP-A No. 6-1-1 2 0 8 1-JP, No. 6 Zhao &lt; Zhao et al. In recent years, the application of the cycloolefin-based resins to optical lenses such as lenses, optical fibers, and optical semiconductor packaging has been discussed. Attempts have been made to apply the film to an optical film, and the problems of the optical film are known as follows. Films such as polycarbonate and polyester esters, which have been used for optical films, have large photoelastic coefficients, small stress changes, and cycloolefin resin films, such as heat resistance and poor water absorption deformability, as various optical films. Japanese Patent Publication No. Hei 4-2 4 5 2 〇2, Japanese Unexamined Patent No. 4-3 6] 20 cm, optical films for liquid crystals have a high rate of glass transition temperature, high refractive index, transparency, and the ring Olefin series, kaiping; I Kaikai 2-1 3 3 4 1 3 5 1 1 5 9 1 2 kaikai, for example, as shown in optical discs, optical packaging materials, etc., there is a phase difference between improved habit or diethylacetic acid The problem is discussed. For example, Special Publication, Japanese Patent Application Laid-Open No. 5- (2) (2) 200521169 2] and Japanese Patent Application Laid-Open No. 5-64 8 65 describe retardation plates made of cycloolefin resin films. Also, Japanese Patent Application Laid-Open No. 5-2 1 2 8 2 8 and Japanese Patent Application Laid-Open No. 6-5 1 1 1 7 and Japanese Patent Application Laid-Open No. 7-7 7 6 0 8 describe the use of cycloolefin resin films in polarizing plates. Protective film. Japanese Patent Application Laid-Open No. 5-6] 02-6 describes a substrate for a liquid crystal display device made of a cycloolefin resin film. These publications describe that the cycloolefin-based resin film has a water absorption of 0.05% or less, and the main advantage is the low water absorption. However, when such a low water-absorbing cycloolefin-based resin film is used as, for example, a retardation plate or a substrate for a liquid crystal display device, it may be hard-coated, an antireflection film, a transparent conductive layer, or adhered to a polarizing plate, The adhesion of glass creates problems. When used as a protective film for polarizing plates, in addition to the above problems, there is a problem that it is difficult to dry the water of the water-based adhesive generally used for bonding with a polarizing film. On the other hand, there are many known cycloolefin resins, and not all cycloolefin resins may have a water absorption of 0.05% or less. In order to have a water absorption of 0.05% or less, the cycloolefin resin must have a polyolefin structure composed of only carbon atoms and hydrogen atoms or a structure containing a part of halogen. Therefore, in order to solve the problem caused by the low water absorption, optical films containing cycloolefin-based resins having polar groups introduced into the molecule are described in JP 7-2 8 7 1 22, JP 7_2S71 23, and the like. . These optical films are excellent in optical characteristics such as high transparency, low retardation of transmitted light, uniform and stable retardation when stretched, and good heat resistance, adhesion to other materials, and adhesion. Advantages have been used for liquid crystal display elements. However, in recent years, large-scale, thin optical films used in television terminals (3) (3) 200521169 films have become increasingly demanding for liquid crystal display elements with finer features, higher brightness contrast, and superior viewing angle recognition. Therefore, the appearance of an optical film which does not affect the visibility of an image is expected. [Summary of the Invention] [Problems to be Solved by the Invention] An object of the present invention is to provide various optical characteristics and heat resistance of a conventional optical film having a cycloolefin-based resin or a thermoplastic norbornene-based resin as a main component without detracting from it. Or it has the advantages of adhesion and adhesion with other materials, such as an "optical film for significantly reducing the visibility of advanced liquid crystal display elements," and a polarizing plate using the optical film. [Means to Solve the Problem] The present inventors have carefully studied the results in order to solve the above-mentioned problems. It has been found that the highlights of the optical film used have a great influence on the above-mentioned image visibility. Thin film, the number of bright points is less than 10 when converted to 1 m 2 of thin film; preferably 5 or less, more preferably 0, the liquid crystal display element used for advanced images can also ensure good images, and finally completed the present invention . The so-called bright spot in the present invention means a bright spot (partial light leakage) seen when the film is sandwiched between a polarizing plate in a cross-Nico state and a white light source of 1000 cd / m2 is viewed from the vertical direction of the polarizing plate surface with the naked eye. , Slightly bright parts are also counted as bright spots. The present inventors have also found that an optical film obtained by extending the above-mentioned optical film can be used as a film having a function of imparting a retardation to transmitted light.-6-(4) (4) 200521169 (hereinafter referred to as "phase retardation film" "), And the polarizing plate using the optical film and / or retardation film of the present invention has practicality, and the present invention has been completed. [Effects of the Invention] The optical film, retardation film, and polarizing plate of the present invention are composed of a cycloolefin-based resin as a main component, and there are few bright spots due to point defects. They have excellent visibility when used in a liquid crystal display and are heat resistant. It is also excellent in adhesion and adhesion with other materials, which can cope with the advancement of LCD panels, and can be used as a film with light diffusion function, transparent conductivity, and anti-reflection function. The present invention is described in detail below. &lt; Cycloolefin resin &gt; The cycloolefin resin used in the present invention includes the following polymers. The so-called polymer in the present invention also contains a copolymer. (1) Ring-opening polymers of the specific monomers of the following general formula (I). (2) A ring-opening polymer of the specific monomer and copolymerizable monomer of the following general formula (I). (3) The hydrogenated polymer of the ring-opening polymer of (1) or (2) above (4) The ring-opening polymer of (1) or (2) above is cyclized by the one-gram reaction, and then hydrogenated. polymer. (5) A saturated polymer of the specific monomer of the following general formula (I) and an unsaturated double bond-containing compound. (6) Additive polymer of more than one monomer selected from the following specific monomers of general formula (I), ethylenic ring (5) 200521169 hydrocarbon-based monomer and cyclopentadiene-based monomer, and Aerated polymer. (7) An alternative copolymer of the specific monomer of the following general formula (I) and an acrylate.

[式中R1〜R4各係氫原子、鹵素原子、碳原子數1〜3 0之烴基 ,或其它1價有機基,可各相同或不同。R]與R2或R3與R4 亦可一體化形成2價烴基,亦可R]或R2與R3或R4互相結合 ,形成單環或多環構造。m係0或正整數,p係0或1。] &lt;特定單體&gt; 上述特定單體之具體例有以下化合物,但本發明不限 於這些具體例。有 φ 雙環[2.2.1]庚-2-烯、 三環[4.3.0.12,5]-3-癸烯、 三環[4.4·0.12,5]-3-十一烯、 四環[4.4.0.12,5.l7,】G]-3 -十二烯、 5-甲雙環[2.2.1]庚·2-烯、 - 5-乙雙環[2.2·]]庚-2-烯、 , 5-甲氧羰雙環[2.2.1]庚-2-烯、 5_甲甲氧羰雙環[2.2.丨]庚-2-烯、 -8- (6) (6)200521169 5-氰雙環[2.2. 1]庚-2-烯、 8-甲氧羰四環[4.4.0.12,5.l7,】G]-3-十二烯、 8 -乙氧羰四環[4·4.0.12,5·17,]()]-3-十二烯、 8 -正丙氧羰四環[4.4.0. I2,5. ] 7,]G]-3-十二烯、 8-異丙氧羰四環[4.4.0·12’5·17’]()]-3-十二烯、 8-正丁氧羰四環[4.4.0.12,5.17,1()]-3-十二烯、 8-甲-8_ 甲氧羰四環[4.4.0.12,5·17,Ι()]-3-十二烯、 8-甲-8-乙氧羰四環[4.4.0.12’5.Γ’1()]-3-十二烯、 8_甲_8·正丙氧羰四環l^j.O.l2’5.]7’10]」-十二烯、 8-甲-8-異丙氧羰四環[4.4.0.12’5.17’]()]-3-十二烯、 8-甲-8-正丁氧羰四環[4.4.0.12’5.17’ig]-3-+ = _、 5_亞乙雙環[2.2.1]庚-八烯、 8-亞乙四環[4.4.0.12’5.17,1()]-3-十二烯、 5-苯雙環[2.2.1]庚-2-烯、 8-苯四環[4·4·0.12·5.17:1()]-3 -十二烯、 5_氟雙環[2.2.1]庚-2-烯、 5-氟甲雙環[2.2.1]庚-2-烯、 5 -三氟甲雙環[2·2.1]庚-2·烯、 5_五氟乙雙環[2·2·1]庚烯、 5,5_二氟雙環[2.2.1]庚-八烯、 5.6- 二氟雙環[2.2.1]庚-2-烯、 5 ;5-雙(三氟甲)雙環[2.2.1 ]庚-2-烯、 5.6- 雙(三氟甲)雙環[2.2·]]庚-2-烯' 5-甲-5-三氟甲雙環[2.2.]]庚-2-烯、 -9- (7) (7)200521169 5,5;6-三氟雙環[2.2.1]庚-2-烯、 5.5.6- 參(氟甲)雙環[2.2.]]庚-2-烯、 5.5.6.6- 四氟雙環[2.2.1]庚-2-烯、 5,5,656-肆(三氟甲)雙環[2.2.]]庚-2-烯、 5.5- 二氟-6 ; 6-雙(三氟甲)雙環[2.2.1]庚-2-烯、 556-二氟- 5,6-雙(三氟甲)雙環[2.2.1]庚-2-烯、 5,5;6-三氟-5-三氟甲雙環[2·2·1]庚-2-烯、 5-氟-5-五氟乙-6,6-雙(三氟甲)雙環[2·2·1]庚-2-烯 5.6- 二氟-5-七氟異丙-6-三氟甲雙環[2.2.1]庚-2-烯、 5-氯-5,6,6-三氟雙環[2.2.1]庚-2-烯、 5.6- 二氯-556-雙(三氟甲)雙環[2.2.1]庚-2-烯、 5;5,6-三氟-6-三氟甲氧雙環[2.2.1]庚-2-烯、 5:5,6-三氟-6-七氟丙氧雙環[2.2.1]庚-2-烯、 8_ 氟四環[4.4.0.12’5.17’1()]-3-十二烯、 8 -氟甲四環[4.4.0.12’5.l7’1G]-3·十二烯、 8-二氟甲四環[4.4.0.12’5.l7’]G]-3-十二烯、 8-三氟甲四環[4·4·0·12’5·Γ」〇]-3-十二烯、 8-五氟乙四環[4.4.0.1 2:5.17,】G]-3-十二烯、 8,8-二氟四環[4.4.0.12,5.l7,1G]-3-十二烯、 859-二氟四環[4·4.0·12:5.Γ,]()]-3·十二烯、 858-雙(三氟甲)四環[4.4.0.]2,5.l7 = IG]-3-十二烯、 8 ; 9-雙(三氟甲)四環[4.4.0· I2··5.:!7’1 G]-3-十二烯、 8-甲-8-三氟甲四環[4.4.0.] 255.r」Q]-3-十二烯、 - 10 - (8) 200521169 858,9 -三氟四環[4.4.0.12,5.17,]()]-3-十二烯、 8,8,9-參(三氟甲)四環[4.4.0.12:5.Γ,Ι()]-3-十二烯、 858,9;9-四氟四環[4.4.0.12,5.17,】()]-3-十二烯、 8 5 8,9 ;9-肆(三氟甲)四環[4.4.0.11,5.17,1()]-3-十二烯 8.8- 二氟-9,9-雙(三氟甲)四環[4.4.0.11,5.l7,1G]-3-十 二烯 8.9- 二氟-8,9-雙(三氟甲)四環[4.4.0.11,5.17,】g]-3- + 二烯 858.9- 三氟-9-三氟甲四環[4.4.0.12,2.17,]()]-3-十二烯、 858.9- 三氟-9-三氟甲四環[4.4.0.11,5.17,1()]-3-十二烯、 858.9- 三氟-9-五氟丙氧四環[4.4.0.11,5.17,]()]-3-十二烯 8-氟-8-五氟乙-9,9-雙(三氟甲)四環 [4.4.0 · 1 1:5. 1 7,】G ] - 3 -十二烯、 8.9- 二氟-8-五氟異丙-9-三氟甲四環[4.4.0.I2,5.I1,3]-3-十二烯' 8-氯·8,8,9-三氟四環[4.4.0.12,5.17,]g]-3-十二烯、 8;9-二氯-8,9-雙(三氟甲)四環[4.4.0.11’5.17,1()]-3-十 -11 - 1 ( 2,2;2-三氟乙氧羰)四環[4·4.0.11,5.Γ,]()]-3-十 烯 2 8-甲-8- ( 2,2,2-三氟乙氧羰)四環[4.4.Ο.]2,5」7,3: 3 十二烯等。 (9) (9)200521169 這些可1種單獨或倂用2種以上。 特定單體中較佳者爲上述—般式(])中R1及R3係氫 原子或碳原子數1〜10,更佳者1〜4,特佳者1〜2之烴基,R2 及R4係氫原子或一價有機基,R2及R4之至少其一示氫原子 及烴基以外之具極性之極性基,m係〇或1〜3之整數,P係〇 或1,較佳者係m=l、p = 0者。m=1、p = 0之特定單體因所得 環烯烴系樹脂之玻璃轉移溫度高且機械強度優故佳。 上述特定單體之極性基有羧基、羥基、烷氧羰基 '芳 氧羰基、胺基、醯胺基、氰基等,這些極性基亦可介著亞 甲基等連結基結合。又,羰基、醚基、矽烷醚基、硫醚基 、亞胺基等具極性之2價有機基成爲連結基結合之烴基等 亦屬極性基。這些之中以羧基、羥基、烷氧羰基或芳氧羰 基爲佳,烷氧羰基或芳氧羰基尤佳。[Wherein R1 to R4 are each a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 30 carbon atoms, or other monovalent organic groups, which may be the same or different. R] and R2 or R3 and R4 may be integrated to form a divalent hydrocarbon group, or R] or R2 and R3 or R4 may be combined with each other to form a monocyclic or polycyclic structure. m is 0 or a positive integer, and p is 0 or 1. &lt; Specific monomer &gt; Specific examples of the specific monomer include the following compounds, but the present invention is not limited to these specific examples. There are φ bicyclic [2.2.1] hept-2-ene, tricyclic [4.3.0.12,5] -3-decene, tricyclic [4.4 · 0.12,5] -3-undecene, and tetracyclic [4.4. 0.12,5.l7,] G] -3 -dodecene, 5-methylbicyclo [2.2.1] heptan-2-ene, -5-ethanebicyclo [2.2 ·]] hept-2-ene,, 5- Methoxybicyclo [2.2.1] hept-2-ene, 5-methoxymethoxybicyclo [2.2. 丨] hept-2-ene, -8- (6) (6) 200521169 5-cyanobicyclo [2.2. 1] hept-2-ene, 8-methoxycarbonyl tetracyclo [4.4.0.12, 5.l7,] G] -3-dodecene, 8-ethoxycarbonyl tetracyclo [4 · 4.0.12,5 · 17,] ()]-3-dodecene, 8-n-propoxycarbonyl tetracyclo [4.4.0. I2,5.] 7,] G] -3-dodecene, 8-isopropoxycarbonyl tetra Ring [4.4.0 · 12'5 · 17 '] ()] dodecene, 8-n-butoxycarbonyl tetracyclo [4.4.0.12,5.17,1 ()]-3-dodecene, 8 -Methyl-8_ methoxycarbonyl tetracyclo [4.4.0.12,5 · 17, Ι ()]-3-dodecene, 8-methyl-8-ethoxycarbonyl tetracyclo [4.4.0.12'5.Γ'1 ()]-3-dodecene, 8-methyl-8-n-propoxycarbonyl tetracyclol ^ jOl2'5.] 7'10] ''-dodecene, 8-methyl-8-isopropoxycarbonyl Tetracyclo [4.4.0.12'5.17 '] ()]-3-dodecene, 8-methyl-8-n-butoxycarbonyl tetracyclo [4.4.0.12'5.17'ig] -3- + = _, 5_ Ethylene bicyclo [2.2.1] hepta-octaene, 8-ethylene tetracyclo [4.4.0.12'5.17, 1 ()]-3-dodecene, 5-benzenebicyclo [2.2.1] hept-2-ene, 8-benzenetetracyclo [4 · 4 · 0.12 · 5.17: 1 () ] -3 -dodecene, 5-fluorobicyclo [2.2.1] hept-2-ene, 5-fluoromethylbicyclo [2.2.1] hept-2-ene, 5-trifluoromethylbicyclo [2 · 2.1] Hept-2 · ene, 5_pentafluoroethylenebicyclo [2 · 2 · 1] heptene, 5,5_difluorobicyclo [2.2.1] hepta-octaene, 5.6-difluorobicyclo [2.2.1] heptene -2-ene, 5; 5-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene, 5.6-bis (trifluoromethyl) bicyclo [2.2 ·]] hept-2-ene '5-methyl -5-trifluorobicyclo [2.2.]] Hept-2-ene, -9- (7) (7) 200521169 5,5; 6-trifluorobicyclo [2.2.1] hept-2-ene, 5.5. 6- Ginseng (fluoromethyl) bicyclo [2.2.]] Hept-2-ene, 5.5.6.6- Tetrafluorobicyclo [2.2.1] hept-2-ene, 5,5,656-Thi (trifluoromethyl) bicyclo [2.2 .]] Hept-2-ene, 5.5-difluoro-6; 6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene, 556-difluoro-5,6-bis (trifluoromethyl) ) Bicyclo [2.2.1] hept-2-ene, 5,5; 6-trifluoro-5-trifluoromethylbicyclo [2 · 2 · 1] hept-2-ene, 5-fluoro-5-pentafluoroethyl -6,6-bis (trifluoromethyl) bicyclo [2 · 2 · 1] hept-2-ene5.6-difluoro-5-heptafluoroisopropyl-6-trifluoromethylbicyclo [2.2.1] hept-2 -Ene, 5-chloro-5,6,6-trifluorobis Cyclo [2.2.1] hept-2-ene, 5.6-dichloro-556-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene, 5; 5,6-trifluoro-6-trifluoro Methoxybicyclo [2.2.1] hept-2-ene, 5: 5,6-trifluoro-6-heptafluoropropoxybicyclo [2.2.1] hept-2-ene, 8_fluorotetracycline [4.4.0.12 ' 5.17'1 ()]-3-dodecene, 8-fluoromethyltetracycline [4.4.0.12'5.l7'1G] -3 · dodecene, 8-difluoromethyltetracycline [4.4.0.12'5 .l7 '] G] -3-dodecene, 8-trifluoromethylenetetracycline [4 · 4 · 0 · 12'5 · Γ ″ 〇] -3-dodecene, 8-pentafluoroethylenetetracycline [ 4.4.0.1 2: 5.17,] G] -3-dodecene, 8,8-difluorotetracycline [4.4.0.12, 5.l7, 1G] -3-dodecene, 859-difluorotetracycline [ 4 · 4.0 · 12: 5.Γ,] ()]-3 · dodecene, 858-bis (trifluoromethyl) tetracyclo [4.4.0.] 2,5.l7 = IG] -3-twelve Ene, 8; 9-bis (trifluoromethyl) tetracyclo [4.4.0 · I2 ·· 5.:! 7'1 G] -3-dodecene, 8-methyl-8-trifluoromethyltetracycline [ 4.4.0.] 255.r ″ Q] -3-dodecene,-10-(8) 200521169 858,9 -trifluorotetracyclo [4.4.0.12, 5.17,] ()]-3-dodecene , 8,8,9-shen (trifluoromethyl) tetracycline [4.4.0.12:5.Γ,Ι ()]-3-dodecene, 858,9; 9-tetrafluorotetracycline [4.4.0.12, 5.17,] ()]-3-dodecene, 8 5 8,9; 9- ) Tetracyclo [4.4.0.11,5.17,1 ()]-3-Dodecene 8.8-difluoro-9,9-bis (trifluoromethyl) tetracyclo [4.4.0.11,5.l7,1G] -3 -Dodecene 8.9-difluoro-8,9-bis (trifluoromethyl) tetracyclo [4.4.0.11,5.17,] g] -3- + diene 858.9-trifluoro-9-trifluoromethyltetracycline [ 4.4.0.12, 2.17,] ()]-3-dodecene, 858.9-trifluoro-9-trifluoromethyltetracyclo [4.4.0.11, 5.17, 1 ()]-3-dodecene, 858.9-tri Fluoro-9-pentafluoropropoxytetracyclo [4.4.0.11,5.17,] ()]-3-dodecene 8-fluoro-8-pentafluoroethyl-9,9-bis (trifluoromethyl) tetracyclo [ 4.4.0 · 1 1: 5. 1 7,] G]-3 -dodecene, 8.9-difluoro-8-pentafluoroisopropyl-9-trifluoromethyltetracycline [4.4.0.I2,5. I1,3] -3-dodecene '8-chloro · 8,8,9-trifluorotetracyclo [4.4.0.12,5.17,] g] -3-dodecene, 8; 9-dichloro-8 , 9-Bis (trifluoromethyl) tetracyclo [4.4.0.11'5.17,1 ()]-3-Dec-11-1 (2,2; 2-trifluoroethoxycarbonyl) tetracyclo [4 · 4.0. 11,5.Γ,] ()]-3-decene 2 8-methyl-8- (2,2,2-trifluoroethoxycarbonyl) tetracyclo [4.4.Ο.] 2,5 ″ 7,3 : 3 Dodecene, etc. (9) (9) 200521169 These can be used alone or in combination of two or more. Among the specific monomers, preferred are the above-mentioned general formula (]): R1 and R3 are hydrogen atoms or carbon atoms of 1 to 10, more preferably 1 to 4, most preferably 1 to 2 hydrocarbon groups, and R2 and R4 are A hydrogen atom or a monovalent organic group, at least one of R2 and R4 shows a polar polar group other than a hydrogen atom and a hydrocarbon group, m is an integer of 0 or 1 to 3, and P is 0 or 1, preferably m = l, p = 0. The specific monomers with m = 1 and p = 0 are good because of the high glass transition temperature and excellent mechanical strength of the obtained cycloolefin resin. The polar groups of the above specific monomers include carboxyl, hydroxyl, alkoxycarbonyl, aryloxycarbonyl, amine, amido, and cyano groups, and these polar groups may also be bonded via a linking group such as a methylene group. In addition, a polar divalent organic group such as a carbonyl group, an ether group, a silane ether group, a thioether group, and an imine group, and a hydrocarbon group to which a linking group is bonded are also polar groups. Among these, a carboxyl group, a hydroxyl group, an alkoxycarbonyl group, or an aryloxycarbonyl group is preferable, and an alkoxycarbonyl group or an aryloxycarbonyl group is particularly preferable.

又,R2及R4之至少其一係式 ——(CH2) nCOOR 之極性基之單體衍生出之環烯烴系樹脂,因具有高玻璃轉 移溫度、低吸濕性、與各種材料之優良密著性故佳。上述 特定極性基於該式中,R1及R3係碳原子數1〜]2,較佳者 1〜4之烴基,更佳者爲甲基或乙基。又,η通常係〇或1〜5之 整數,η値愈小者所得環烯烴系樹脂之玻璃轉移溫度愈高 故佳,而η係0之特定單體其合成容易故佳。 上述一般式(I )中以或r3係以烷基爲佳,碳原子數 1〜4之烷基爲佳,1〜2之烷基更佳,甲基尤佳,特別是,該 烷基係結合於上述式 -12 - (10) (10)200521169In addition, at least one of R2 and R4 is a cyclic olefin resin derived from a monomer of a polar group of (CH2) nCOOR, which has a high glass transition temperature, low hygroscopicity, and excellent adhesion to various materials. Good sex. The specific polarity mentioned above is based on the formula in which R1 and R3 are 1 to 2 carbon atoms, preferably 1 to 4 hydrocarbon groups, and more preferably methyl or ethyl. In addition, η is usually an integer of 0 or 1 to 5. The smaller the η 値 is, the higher the glass transition temperature of the cycloolefin-based resin is. Therefore, the specific monomer of the η-series 0 is easy to synthesize. In the above general formula (I), an alkyl group or r3 is preferred, an alkyl group having 1 to 4 carbon atoms is preferred, an alkyl group having 1 to 2 is more preferred, and a methyl group is particularly preferred. In particular, the alkyl group is Combined with the above formula -12-(10) (10) 200521169

——(CH2) nCOOR 之特定極性基所結合之碳原子的同一碳原子者,所得環稀 烴系樹脂之吸濕性可降低故佳。 &lt;共聚性單體&gt; 共聚性單體之具體例有環丁烯、環戊烯、環庚烯、環 辛烯、雙環戊二烯等環烯烴。環烯烴之碳原子數以4〜20爲 佳,5〜12更佳。這些可以1種單獨或倂用2種以上。 特定單體/共聚性單體之較佳使用範圍係重量比i 0 〇 /0 〜50 /50,更佳者 1〇〇 /〇 〜60 /40。 &lt;開環聚合觸媒&gt; 本發明中,爲得(1 )特定單體之開環聚合物,及(2 )特定單體與共聚性單體之開環聚合物之開環聚合反應, 係於複分解觸媒之存在下進行。 該複分解觸媒含(a )選自W、Μ 〇及R e之化合物的至 少】種,及(b )選自戴明週期表IA族元素(例如l i、N a、 K等)、11Α族元素(例如M g、C a等)、π B族元素(例如—— (CH2) The same carbon atom of the carbon atom to which the specific polar group of nCOOR is bonded, the hygroscopicity of the resulting dilute hydrocarbon resin can be reduced. &lt; Copolymerizable monomer &gt; Specific examples of the copolymerizable monomer include cycloolefins such as cyclobutene, cyclopentene, cycloheptene, cyclooctene, and dicyclopentadiene. The number of carbon atoms of the cycloolefin is preferably 4 to 20, and more preferably 5 to 12. These can be used individually by 1 type or in combination of 2 or more types. The specific use range of the specific monomer / copolymerizable monomer is a weight ratio of i 0 〇 / 0 to 50/50, and more preferably 100/60 to 60/40. &lt; Ring-opening polymerization catalyst &gt; In the present invention, in order to obtain (1) a ring-opening polymer of a specific monomer, and (2) a ring-opening polymerization reaction of a ring-opening polymer of a specific monomer and a copolymerizable monomer, It is carried out in the presence of a metathesis catalyst. The metathesis catalyst contains (a) at least one species of compound selected from W, Mo and Re, and (b) is selected from Group IA elements of the Deming Periodic Table (for example, li, Na, K, etc.), Group 11A Element (e.g. M g, C a, etc.), π B element (e.g.

Zn、Cd、Hg等)、ΙΠΑ族元素(例如B ' A1等)、IVA族 兀素(例如S i、S η、P b等)或I V B族元素(例如丁 i、z r等 )之兀素,係選自具有該兀素一碳鍵或元素一氫鍵之至少 其I之化合物之至少1種的組合所成之觸媒。此時爲提高觸 媒活性亦可添加後敘之(c )添加劑。 (a ) 成分適當之W ' Μ 〇或R e化合物之代表例有 -13- (11) (11)200521169 WC16、MoC16、ReOCl3等特開平卜1 3 2 62 6號公報及第8頁左 下欄第6行〜第8頁右上欄第17行所記載之化合物。 (b )成分之具體例有 n-C4H9Li、 ( C2H5 ) 3 A1、( C2H5) 2AICI、 (C2H5) 】.5A1C]].5、 (C2H5) A1C12、甲基 阿脲、LiH等特開1- 1 3 2 62 6號公報及第8頁右上欄第18行第 8頁右下欄第3行記載之化合物。 添加劑(c )成分之代表例有醇類、醛類、酮類、胺 類等,適用者另有特開平1- 1 3 2 6 2 6號公報及第8頁右下欄 第16行〜第9頁左上欄第17行所示之化合物。 複分解觸媒之使用量係上述(a) 成分與特定單體之 莫耳比「(a) 成分:特定單體」通常爲1:500〜1:50, 〇〇〇 之範圍,:m,000〜1:1〇,〇〇〇更佳。 (a ) 成分與(b ) 成分之比,以金屬原子比係以( a) : (b)爲 1:1 〜1:50,1:2〜1:30較佳。 (a ) 成分與(c ) 成分之比,係以莫耳比(c ): (a)在 0.005:1 〜15:1,0.05:1 〜7:1爲較佳。 &lt;聚合反應用溶劑&gt; 用於開環聚合反應之溶劑(構成分子量調節劑溶液之 溶劑、特定單體及/或複分解觸媒之溶劑)有 戊烷、己烷、庚烷、辛烷、壬烷、癸烷等烷類, 環己烷、環庚烷、環辛烷、十氫萘、降萡烷等環烷類 苯、甲苯、二甲苯、乙苯、亥等芳香烴, -14 - (12) 200521169 氯丁烷、溴己烷、二氯甲烷、二氯乙烷、六亞甲二溴 、氯苯、氯仿、四氯乙烯等鹵化烷、齒化芳基等化合物, 乙酸乙醋、乙酸正丁醋、乙酸異丁醋、丙酸甲醋、二 甲氧乙烷等飽和羧酸酯類, 二丁醚 '四氫呋喃、二甲氧乙烷等醚類等,這些可以 〜 單獨或混合使用。這些之中係以芳香烴爲較佳。 溶劑之使用量係「溶劑:特定單體(重量比)」通常 爲1:1〜10:1之量,1:1〜5:1更佳。 馨 &lt;分子量調節劑&gt; 所得開環聚合物之分子量的調節可由聚合溫度、觸媒 種頌、彳谷劑種類爲之’本發明中,係以使分子量調節劑共 存於反應系作調節。 在此,合適之分子量調節劑有例如乙烯、丙燃、丁 少布、]-戊燒、己_ ' 1 -庚嫌、1 ·辛_、壬綠、1 ·癸燃 等α -烯烴類及苯乙烯,其中以^丁烯、己烯爲尤佳。 這些分子量調節劑可以單獨或混合2種以上使用。 分子量調節劑之使用量係相對於供開環聚合反應之特 定單體1莫耳0.00 5〜0.6莫耳,0.02〜〇·5莫耳更佳。 爲得(2 )特定單體與共聚性單體之開環聚合物,開 環聚合步驟中使特定單體與共聚性單體開環聚合即可,亦 可更於聚丁二烯、聚異平等共軛二烯化合物、苯乙烯-丁 二烯共聚物、乙烯_非共軛二烯共聚物、聚降萡烯等主鏈 含2以上碳一碳雙鍵之不飽和烴系聚合物等之存在下使特 -15- (13) 200521169 定單體開環聚合。 如上得之開環聚合物可以直接使用,分子中之烯烴性 不飽和鍵更經加氫得之(3 )加氫聚合物因耐熱性、耐光 性更優故有用。 &lt;加氫觸媒&gt; 加氫反應係以通常方法,即於開環聚合物溶液添加加 氫觸媒,於其使常壓〜3 0 0大氣壓,較佳者3〜200大氣壓之 氫氣於0〜200°C,較佳者20〜180°C作用而進行。 加氫觸媒可用通常用於烯烴性化合物之加氫反應者。 該加氫觸媒有不均系觸媒及均勻系觸媒。 不均系觸媒有以鈀、鉑、鎳、铑、釕等貴金屬觸媒物 質載持於碳、氧化矽、氧化鋁、氧化鈦等載體之固體觸媒 。均勻系觸媒有萘酸鎳/三乙鋁、乙醯丙酮根鎳/三乙鋁、 辛酸鈷/正丁鋰、鈦芳香類化二氯/二乙氯化鋁、乙酸铑、 氯參(三苯膦)铑、二氯參(三苯膦)釕、氯氫羰參(三 苯膦)釕、二氯羰參(三苯膦)釕等。觸媒之形態可係粉 末或粒狀。 這些加氫觸媒係以開環聚合物:加氫觸媒(重量比) 1 : 1 X 1 0_7〜1 : 1 X 1 (Γ 2之比例使用。 如此,加氫而得之加氫聚合物即具優良之熱安定性, 成形加工時,成爲產品使用時之加熱,其特性亦不劣化。 加氫率以5 0 0MHz、】H-NMR測定之値在50%以上,90%以上 較佳,98%以上更佳,99%以上最佳。加氫率愈高,對於 -16 - (14) (14)200521169 熱、光之安定性愈優,用作本發明之相位差膜時可得長期 安定之特性。 而分子中有芳香基時,有時亦有利於光學特性、耐熱 性,芳香基未必須經加氫。隨所欲特性,有選擇該芳香基 實質上不被加氫之條件。 (4 ) 上述(1 )或(2 )之開環聚合物以弗一克反應 環化後,得加氫聚合物之方法如下。 &lt;以弗一克反應環化&gt; 以弗一克反應將上述(1 )或(2 )之開環聚合物環化 之方法無特殊限制,可採用記載於特開昭5 〇 - ;[ 5 4 3 9 9號公 報之使用酸性化合物之習知方法。酸性化合物具體可用 A1C13、BF3、FeCl3、AI2〇3、HC1、CH3C1C00H、沸石、 活性白土等路易士酸、布朗司帖酸。 被環化之開環聚合物,可如同上述(1)或(2)之開 環聚合物,將分子中之烯烴性不飽和鍵加氫。 (5 ) 得上述特定單體與含不飽和雙鍵之化合物之飽 和聚合物之方法,有如下方法。 &lt;含不飽和雙鍵之化合物&gt; 含不飽和雙鍵之化合物有例如乙烯、丙烯、丁烯等, 較佳者爲碳原子數2〜12,更佳者碳原子數2〜8之烯烴系化 合物。 特定單體含不飽和雙鍵的化合物之較佳使用範圍係, -17- (15) (15)200521169 重量比90 /10〜40 /60,更佳者85/15〜50 /50。 本發明中’爲得(5 ) 特定單體與含不飽和雙鍵之化 合物的飽和聚合物,可用通常之加成聚合法。 &lt;加成聚合觸媒&gt; 用以合成上述(5 )飽和聚合物之觸媒,係選自鈦化 合物、銷化合物及釩化合物之至少一種,及助觸媒有機鋁 化合物。 鈦化合物有四氯化鈦、三氯化鈦等,鉻化合物有雙( 環戊二烯)氯化鉻、雙(環戊二嫌)二氯化銷等。 飢《化合物係用一般式 V〇(OR ) aXb或 v ( OR ) cXd [其中R係烴基,X係鹵素原子,ο $ a $ 3,0 ^ b g 3, 2 = ( a + b )^3,0 ^ c ^4,0 ^ d $4,3 c + d ) S 4 o ] 之釩化合物,或這些之電子供給加成物。 上述電子供給物有醇、酚、酮 '醛、羧酸、有機酸或 無機酸之醋、酸、醯胺 '酐、j:完氧基砂院等含氧電子供給 物,氨、胺、腈、異氰酸酯等含氮電子供給物等。 助觸媒有機鋁化合物係用選自具有至少1個銘一碳鍵 或鋁一氫鍵者之至少一種。 上述之中,例如使用釩化合物時釩化合物與有機銘化 合物之比後,對於釩原子的銘原子之比(A 1 / V )在2以上 ’ 2〜50較佳,3〜20特佳。 (16) 200521169 ’可與用在開環聚合 之分子量調節,通常 用於加成聚合之聚合反應用溶劑 物反應者同。所得(5 )飽和聚合物 係用氫爲之。 (6) 上述特定單體,與選自^_ 細系環烴系單體及環 戊二烯系單體之1種以上單體之加成 Μ婴聚合物及其加氫聚 合物之製備方法,有如下方法。 &lt;乙烯系環烴系單體&gt; 燦£哀戊嫌、2_甲-異丙 乙烯環戊烷、異丙Zn, Cd, Hg, etc.), Group ΙΠΑ elements (such as B 'A1, etc.), Group IVA elements (such as Si, S η, P b, etc.) or Group IVB elements (such as Ding, Zr, etc.) Is a catalyst selected from a combination of at least one compound selected from the group consisting of at least one compound having at least one carbon bond or element one hydrogen bond of the element. At this time, in order to improve the catalyst activity, the additive (c) described later can also be added. (a) Representative examples of W'M0 or Re compounds with appropriate components are -13- (11) (11) 200521169 WC16, MoC16, ReOCl3, etc. JP 1 3 2 62 6 and the lower left column on page 8. The compounds listed in line 17 in the upper right column of lines 6 to 8. (b) Specific examples of the components include n-C4H9Li, (C2H5) 3 A1, (C2H5) 2AICI, (C2H5)]. 5A1C]]. 5, (C2H5) A1C12, methylurea, and LiH, etc. 1 3 2 62 The compounds described in Bulletin 6 and page 8 in the upper right column on line 8 and page 8 in the lower right column on line 3. The representative examples of the additive (c) component are alcohols, aldehydes, ketones, amines, etc., and those applicable are disclosed in Japanese Unexamined Patent Publication No. 1- 1 3 2 6 2 6 and the lower right column on page 8 from line 16 to the first. The compound shown in line 17 of the upper left column on page 9. The amount of the metathesis catalyst used is the molar ratio of the above (a) component to the specific monomer. "(A) Component: specific monomer" is usually in the range of 1: 500 ~ 1: 50, 000: 10,000. ~ 1: 1〇, 〇〇〇 is better. The ratio of (a) component to (b) component is based on metal atomic ratio (a): (b) is 1: 1 to 1:50, and 1: 2 to 1:30 is preferred. The ratio of (a) component to (c) component is based on the molar ratio (c): (a) 0.005: 1 to 15: 1, and 0.05: 1 to 7: 1 are preferred. &lt; Solvent for polymerization reaction &gt; The solvents used for the ring-opening polymerization reaction (solvents for the molecular weight regulator solution, specific monomers, and / or solvents for the metathesis catalyst) are pentane, hexane, heptane, octane, Alkanes such as nonane and decane, cycloalkanes such as cyclohexane, cycloheptane, cyclooctane, decahydronaphthalene, norbornane, aromatic hydrocarbons such as toluene, xylene, ethylbenzene, and hexane, -14- (12) 200521169 Compounds such as chlorobutane, bromohexane, dichloromethane, dichloroethane, hexamethylene dibromo, chlorobenzene, chloroform, tetrachloroethylene, and other halogenated alkanes, toothed aryl groups, ethyl acetate, Saturated carboxylic acid esters such as n-butyl acetate, isobutyl acetate, methyl propionate, dimethoxyethane, ethers such as dibutyl ether'tetrahydrofuran, dimethoxyethane, etc. These can be used alone or in combination . Among these, aromatic hydrocarbons are preferred. The amount of the solvent used is "solvent: specific monomer (weight ratio)", and it is usually 1: 1 to 10: 1, more preferably 1: 1 to 5: 1. <Molecular weight regulator> The molecular weight of the obtained ring-opened polymer can be adjusted by the polymerization temperature, the catalyst species, and the type of cereals. In the present invention, the molecular weight regulator is coexisted in the reaction system for adjustment. Here, suitable molecular weight regulators include α-olefins such as ethylene, propylene, Ding Shaobu,]-pentan, hexadecane, 1-octane, 1, green, non-green, and 1.decane. Styrene, especially butylene and hexene are particularly preferred. These molecular weight regulators can be used individually or in mixture of 2 or more types. The amount of the molecular weight regulator is 0.00 5 to 0.6 mol, and more preferably 0.02 to 0.5 mol relative to 1 specific mole of the specific monomer used for the ring-opening polymerization reaction. In order to obtain (2) a ring-opening polymer of a specific monomer and a copolymerizable monomer, the ring-opening polymerization step may be performed by ring-opening polymerization of the specific monomer and the copolymerizable monomer, and may also be more suitable for polybutadiene and polyisocyanate. Equally conjugated diene compounds, styrene-butadiene copolymers, ethylene-non-conjugated diene copolymers, polynorbornene and other unsaturated hydrocarbon polymers containing 2 or more carbon-carbon double bonds in the main chain In the presence of ring-opening polymerization of -15- (13) 200521169 monomer. The ring-opening polymer obtained above can be used directly, and the olefinic unsaturated bond in the molecule can be obtained by hydrogenation (3). The hydrogenated polymer is useful because it has better heat resistance and light resistance. &lt; Hydrocatalyst &gt; The hydrogenation reaction is carried out in a usual manner, that is, a hydrogenation catalyst is added to the ring-opened polymer solution, and a hydrogen pressure of normal pressure to 300 atmospheres, preferably 3 to 200 atmospheres, is added to the hydrogenation catalyst. 0 to 200 ° C, preferably 20 to 180 ° C. The hydrogenation catalyst may be used for a hydrogenation reaction of an olefinic compound. The hydrogenation catalyst includes a heterogeneous catalyst and a uniform catalyst. Heterogeneous catalysts include solid catalysts supported on carbon, silicon oxide, aluminum oxide, titanium oxide, and other carriers with precious metal catalysts such as palladium, platinum, nickel, rhodium, and ruthenium. The homogeneous catalysts are nickel naphthenate / triethylaluminum, acetoacetone nickel / triethylaluminum, cobalt octoate / n-butyllithium, titanium aromatic dichloride / diethylaluminum chloride, rhodium acetate, Phenylphosphine) rhodium, ruthenium (triphenylphosphine) ruthenium, chlorohydrocarbon (triphenylphosphine) ruthenium, dichlorocarbonyl (triphenylphosphine) ruthenium, etc. The form of the catalyst can be powder or granular. These hydrogenation catalysts are used as a ring-opening polymer: hydrogenation catalyst (weight ratio) 1: 1 X 1 0_7 ~ 1: 1 X 1 (Γ 2). In this way, the hydrogenated polymer obtained by hydrogenation That is, it has excellent thermal stability, and during the forming process, it becomes the heating during use of the product, and its characteristics are not deteriorated. The hydrogenation rate is 500 MHz, and the 値 measured by H-NMR is more than 50%, preferably 90% or more. More than 98% is better, more than 99% is better. The higher the hydrogenation rate, the better the stability of heat and light for -16-(14) (14) 200521169. It can be obtained when used as the retardation film of the present invention. Long-term stability characteristics. When an aromatic group is present in the molecule, it is sometimes beneficial to optical properties and heat resistance. The aromatic group does not have to be hydrogenated. Depending on the desired characteristics, there are conditions under which the aromatic group is not substantially hydrogenated. (4) After the ring-opening polymer of (1) or (2) above is cyclized by ephedrine reaction, the method for obtaining a hydrogenated polymer is as follows. &Lt; Ephetic cyclization &gt; The method for cyclizing the ring-opening polymer of the above (1) or (2) by the reaction is not particularly limited, and may be described in JP-A-Sho 5 0-; [5 4 3 9 9 The conventional method of using acid compounds. Specific examples of acid compounds include A1C13, BF3, FeCl3, AI2O3, HC1, CH3C1C00H, zeolite, activated clay, and other Lewis acid, Bronsted acid. Ring-opened polymers, The olefinic unsaturated bond in the molecule can be hydrogenated like the ring-opening polymer of (1) or (2) above. (5) Method for obtaining the saturated polymer of the above-mentioned specific monomer and an unsaturated double bond-containing compound There are the following methods: &lt; Compounds containing unsaturated double bonds &gt; Compounds containing unsaturated double bonds include, for example, ethylene, propylene, butene, etc., preferably 2 to 12, and more preferably carbon atoms Olefin compounds of 2 to 8. The preferred range of use of compounds containing unsaturated double bonds in specific monomers is -17- (15) (15) 200521169 weight ratio 90/10 to 40/60, more preferably 85 / 15 ~ 50/50. In the present invention, a saturated polymer of (5) a specific monomer and an unsaturated double bond-containing compound may be subjected to a general addition polymerization method. &Lt; Addition polymerization catalyst &gt; Catalyst for synthesizing the above (5) saturated polymer, which is selected from the group consisting of titanium compounds and pin compounds And at least one of vanadium compounds, and catalyst organoaluminum compounds. Titanium compounds include titanium tetrachloride, titanium trichloride, and the like, and chromium compounds include bis (cyclopentadiene) chromium chloride and bis (cyclopentadiene). Dichloride, etc. "The general formula for compounds is V (OR) aXb or v (OR) cXd [where R is a hydrocarbon group, X is a halogen atom, ο $ a $ 3, 0 ^ bg 3, 2 = ( a + b) ^ 3,0 ^ c ^ 4,0 ^ d $ 4,3 c + d) S 4 o] vanadium compounds, or electron supply adducts of these. The above-mentioned electron donors include alcohols, phenols, ketones, aldehydes, carboxylic acids, organic or inorganic acids of vinegar, acids, amidines, anhydrides, j: oxygen-containing electron donors such as ammonium oxide, ammonia, amines, and nitriles , Nitrogen-containing electron donors, such as isocyanates. The catalyst organoaluminum compound is at least one selected from those having at least one carbon-carbon bond or aluminum-hydrogen bond. Among the above, for example, when the ratio of the vanadium compound to the organic compound when a vanadium compound is used, the atomic ratio (A 1 / V) of the vanadium atom is preferably 2 or more ′ 2 to 50, and particularly preferably 3 to 20. (16) 200521169 ′ can be the same as those used in the polymerization of solvent used for ring-opening polymerization, usually used for addition polymerization. The obtained (5) saturated polymer was made of hydrogen. (6) Addition of the above specific monomer and one or more monomers selected from the group consisting of a fine cyclic hydrocarbon-based monomer and a cyclopentadiene-based monomer, and a method for preparing a hydrogenated polymer thereof and a hydrogenated polymer thereof There are the following methods. &lt; Ethylene-based cyclic hydrocarbon-based monomer &gt;

乙烯系環烴系單體有例如4 -乙 烯環戊烯等乙烯系環戊烯系單體, 稀環戊院等乙稀系環戊院系單體等之乙稀化5員環烴系 體,4_乙烯環己烯、扣異丙烯環己烯、卜甲-扣異丙烯環 燒、八甲乙燃環己條、2-甲_拉異两備環己燃等乙2 己燃系單體,4-乙燒環己稀、2-甲Μ —異丙纟希環己燒等乙Ethylene-based cyclohydrocarbon-based monomers include, for example, ethylene-cyclopentene-based monomers such as 4-ethylenecyclopentene, and 5-membered cycloalkylenes such as dilute cyclopentadiene-based monomers. , 4_ethylene cyclohexene, isoprene cyclohexene, buprene-isoprene cyclohexene, octamethylethane flammable cyclohexene, 2-methyl_isocyanate hexamethane, and other ethylene 2-hexamethylene monomers , 4-ethyl thiocyclohexyl, 2-methyl methisopropane hexanox ethane, etc.

環己燒系單體,苯乙烯、α -甲苯乙烯、2_甲苯乙烯' %甲 苯乙綠、甲苯乙烯、卜乙烯萘、2-乙_萘、心苯苯乙烯 、對甲氧苯乙綠等苯乙燒系單體,^萜烯、^萜烯、二結 烯、d-攀烯、卜攀烯、二挈烯等萜烯系單體,心乙烯環庚 烯、4_異丙烯環庚烯等乙烯環庚烯系單體,I乙烯環庚烷 、I異丙烯環庚烷等乙烯環庚烷系單體等。較佳者爲苯乙 烯、α -甲苯乙烯。這些可以1種單獨,或2種以上倂用。 上述特定單體,與選自乙烯系環烴系單體及環戊二稀 系單體之1種以上單體的加成型聚合物,可經如同上述(5 )特疋單體與含不飽和雙鍵之化合物之飽和聚合物的加成 -19 - (17) (17)200521169 聚合法而得。 上述加成型聚合物之加氫聚合物,可經如同上述(3 )開環聚合物之加氫聚合物之加氫方法而得。 製得(7)上述特定單體與丙烯酸酯之交替聚合物之 方法,有如下方法。 &lt;丙烯酸酯&gt; 用於製造本發明之(7)上述特定單體與丙烯酸酯的 交替聚合物之丙烯酸酯有例如丙烯酸甲酯、丙烯酸2_乙己 酯、丙烯酸環己酯等碳原子數1〜20之直鏈、分枝或環狀烷 基丙烯酸酯、丙烯酸環氧丙酯、丙烯酸2 -四氫呋喃酯等碳 原子數2〜20之含雜環基的丙烯酸酯、丙烯酸苯甲酯等碳原 子數6〜20之含芳環基之丙烯酸酯、丙烯酸異佛酮酯、丙烯 酸雙環戊酯等碳原子數7〜30之具有多環構造的丙烯酸酯。 爲得(7)上述特定單體與丙烯酸酯之交替共聚物, 於路易士酸之存在下,當上述特定單體與丙烯酸酯合計爲 ]〇〇莫耳時,通常上述特定單體係30〜70莫耳,丙烯酸酯 70〜30莫耳,較佳者上述特定單體40'60莫耳,丙烯酸酯 60〜4〇莫耳,尤佳者上述特定單體45〜66莫耳,丙烯酸酯 55〜45莫耳,作自由基聚合。 用以得(7 )上述特定單體與丙稀酸醋之交替共聚物 之路易士酸之量係相對於丙烯酸酯]〇〇莫耳〇· 001〜〗莫耳。 並可用習知產生自由基之有機過氧化物或偶氮雙系之自由 基聚合引發劑,聚合反應溫度通常係-2 0 t〜8 0 t , 5 t〜6 0 -20- (18) (18)200521169 °C較佳。聚合反應用溶劑可用如同用在開環聚合反應者。 本發明中「交替共聚物」指來自上述特定單體之構造 單元不相鄰,亦即,來自上述特定單體之構造單元其相鄰 者必係來自丙烯酸酯之構造單元的構造之聚合物,亦含來 自丙烯酸酯之構造單元互相鄰接之構造。 本發明之用作環烯烴系樹脂的上述(1 )〜(7 )之聚 合物或其加氫聚合物,該(加氫)聚合物中所含凝膠含量 以在5重量%以下爲佳,〗重量%以下尤佳。凝膠含量超過5 重量%者,作爲光學用薄膜時其表面性產生問題,易於產 生亮點。 用於本發明之環烯烴系樹脂之較佳分子量,係固有黏 度[7? ]inh 0·2〜5dl/g,更佳者 0.3 〜3dl/g,尤佳者 m .5dl/g ,凝膠滲透層析(G P C )測定之聚苯乙烯換算數平均分子 量(Μη)爲 8,000 〜100;000 , 105000 〜80,000 較佳, 1 250 0 0〜5 0,00 0尤佳,重量平均分子量 (Mw ) 以 2 0,000 〜3 0 0,0 0 0 爲合適,3 050 0 0 〜25 0,000 較佳, 40;000 〜200,000尤佳。 固有黏度[々]inh、數平均分子量及重量平均分子量在 上述範圍,則環烯烴系樹脂之耐熱性、耐水性、耐藥物性 、機械特性,與用作本發明之相位差膜時的相位差安定性 之均衡良好。 用於本發明之環烯烴系樹脂的玻璃轉移溫度(T g )通 常係在 120°C 以上,]20 〜3 5 0 °C,130 〜25〇。(:更佳,140 〜200 °C尤佳。Tg未達1 2 0 °C時,因來自雷射光源、其相鄰構件 -21 - (19) (19)200521169 之熱,所得環烯烴系樹脂薄膜之光學特性變大而不佳。另 —方面,Tg超過3 5 0 °C則延伸加工時等加熱至Tg附近而加 工時,樹脂劣化之可能性高。 用於本發明之运細煙系樹肖曰於2 3 °C之飽和吸水率以 0 · 0 5〜2重量%爲佳,0 . 1〜1重量%更佳。飽和吸水率在該範 圍內則相位差均勻,所得環烯烴系樹脂薄膜與玻璃基板等 之密著性優,使用當中不剝離,與抗氧化劑等之相溶性亦 優,可大量添加。飽和吸水率未達〇 · 0 5重量%則與玻璃基 板 '透明支持體之密著性差,容易剝離,而超過2重量%則 環烯烴系樹脂薄膜因吸水尺寸易起變化。 上述飽和吸水率係依A S T M D 5 7 0,於2 3 °C水中浸泡1週 測定增加之重量而得之値。 適用於本發明之環烯烴系樹脂,其光彈性係數(Cp ) 爲0〜100 ( X 1 (TI2Pa」),應力光學係數(CR )爲 1 ;5 0 0 〜450 0 0 ( xl 0·】2Pa.】)〇 光彈性係數(Cp )及應力光學係數(Cr )已記載於種 種文獻(P 0 】y m e 1· J 〇 u r n a 1,V ο 1. 2 7,N 〇 · 9 p p 9 4 3 - 9 5 0 ( 1 955),日本 RHEOLOGY 學會誌,乂〇1.;19,1^〇.2,??93- 9 7 ( 1 9 9 1 ) ’光彈性實驗法,日刊工業新聞社,昭和5 0年 第7版)’前者表聚合物在玻璃狀態下隨應力產生相位差 之程度,而後者表流動狀態下因應力產生相位差之程度。 光彈性係數(Cp )大,表示聚合物在玻璃狀態下使用 時’因外在因素或本身凍結之應變所生應變所產生之應力 等,敏感地易於產生相位差,例如本發明,連同層積之際 -22- (20) 200521169 貼合時之殘留變化、溫度變化、濕度變化等材料收縮產生 微小應力’以致谷易產生不必要之相位差。爲此,光彈性 係數(C p )以盡可能小爲愈佳。 而應力光學係數()大,則於環燃烴系樹脂薄膜賦 予相位差出現性之際以小延伸倍率即可得所欲相位差,易 得可賦予大相位差之薄膜’欲得同相位差時較之應力光學 係數(Cp )小者,薄膜可予薄壁化而爲一大優點。 基於以上觀點,光彈性係數(Cp )以0〜1 〇 〇 ( x 1 (τ I2Pa·】)爲佳,0.80 ( xl(T12Pa~】)更佳,〇〜50 ( χΐ〇·】2ρ&amp;· 】)尤佳,〇 〜30( X 1 0'1 2P a'1 )更佳,0 〜20(xlCT12pa·]) 最佳。光彈性係數(C p )超過1 〇 〇 ( X 1 〇 ·12 p a ·1 ),則用於 本發明之層積相位差板於貼合時產生應力,隨使用之際的 環境變化等產生之相位差變化,自最適貼合光軸角度之容 許誤差範圍發生偏移,使用時會有透光量下降而不佳。 用於本發明之環烯烴系樹脂的水蒸氣透過度,在4 0 °C 、90% RH之條件下的25 μπι厚之薄膜,通常係1〜400g/m2 • 2 4 h r,3 5 0 g / m2 · 2 4 h ι·較佳,ι 〇 〜3 0 0 g / m2 · 2 4 h i_ 更佳 ° 使水蒸氣透過度在本範圍,則用於與偏光板貼合之水系接 著劑乾燥上無問題產生,且偏光板使用環境之濕度所致特 性變化可予減少·避免故較佳。 _用於本發明之環烯烴系樹脂之SP値(溶解度參數) 10 〜3 0 ( MPa 1/2 )爲佳,]2 〜25 ( MPa 1/2 )更佳,15〜20 ( Μ P a )尤佳。使S P値在上述範圍,則環綠烴樹脂可良好溶 解於泛用溶劑,並可製造安定薄膜,所得薄膜特性均勻, -23- (21) (21)200521169 接著性·與基板之密著性可係良好,並能恰當控制吸水率 〇 用於本發明之環烯烴系樹脂係選自如上之(1 ) 、(2 )開環聚合物,(3 ) ' ( 4 )加氫聚合物,(5 )飽和聚 合物,(6)加成型聚合物,或其加氫聚合物,或(7)交 替共聚物’在無損於本發明效果之範圍內,可於其添加抗 氧化劑、紫外線吸收劑等而更加安定化。 •抗氧化劑 2,6-二(三級丁)-4_甲酚、2,2,-二氧-3,3、二( 三級丁)-5,5 -二甲基二苯甲烷、肆[亞甲_3_(3,5•二( 三級丁)- 4 -羥苯基)丙酸酯]甲烷、1,],3 _參(2 ·甲-4 · 羥- 5-(三級丁)苯)丁烷、1,3,5_三甲_2,4, 6_參(3 ,5 -二(三級丁)_ 4 -羥苯甲)苯、硬脂基·々·( 3,5 -二 (三級丁)- 4 -羥苯基)丙酸酯、2,2,·二氧· 3,3,_二(三 級丁)-5,5、二乙苯甲烷、3,9_雙[I,]_二甲·2-(々-三 級丁 - 4H5 -甲苯基)丙酿氧]乙基]、2,4,8,10 -肆螺[5 ,5 ]十一烷、參(2,4 -二(三級丁)苯基)亞磷酸酯、環 新戊烷四基雙(2,4-二(三級丁)苯基)亞磷酸酯、環 新戊烷四基雙(2,6-二(三級丁)-4 —甲苯基)亞磷酸酯 、2,2-亞甲雙(4,6-二(三級丁)苯基)辛基亞磷酸酯 〇 •紫外線吸收劑: -24 - (22) 200521169 2,4 -二羥二苯甲酮、2 -羥-心甲氧二苯甲酮 這些抗氧化劑等之添加量係,相對於環 1〇〇重量份,通常爲0.01〜3重量份,0.05〜2重量 又於用在本發明之環烯烴系樹脂,在無損 耐熱性等本發明效果之範圍內,亦可配合習知 、熱塑性彈性體、橡膠質聚合物、有機微粒子 子等。在無損於本發明效果之範圍內,爲提升 可添加滑劑等向來用於樹脂加工之添加劑。 &lt;製造方法&gt; 製得本發明之薄膜的成形方法無特殊限制 烴系樹脂依習知熔融成形法或溶液流延法(溶 等製成薄膜或薄片。其中,基於容易製得膜厚 面平滑性優之薄膜,通常係使用溶劑澆鑄法。 溶劑澆鑄法有例如,將環烯烴系樹脂溶解 劑成適當濃度之液體,於適當載體上流注或塗 燥後’剝離載體之方法。 將環烯烴系樹脂溶解或分散於溶劑之際, 樹脂濃度爲0.]〜90重量%,uo重量%較佳,1 更佳。該樹脂濃度未達上述則難以確保薄膜之 溶劑蒸發而發泡等產生難得薄膜表面平滑性等 一方面,超過上述濃度則溶液黏度過高,所得 、表面恐難得均勻。 室溫下該溶液之黏度通常係〗〜丨:0 〇 〇 · 0 〇 0 ( 烯烴系樹脂 份較佳。 於透明性· 熱塑性樹脂 、無機微粒 加工性,亦 ,可用環烯 劑澆鑄法) 均勻性及表 或分散於溶 敷,將之乾 通常係使該 〇〜3 5重量〇/〇 厚度,並隨 之問題。另 薄膜之厚度 v mPa · S) (23) (23)200521169 ,10 〜10,000 ( m Pa· S )較佳,100 〜50 ; 000 (m Pa. S )更 佳,1000〜40,000( mPa· S)尤佳。 所用溶劑有苯、甲苯、二甲苯等芳香族溶劑,甲賽路 蘇、乙賽路蘇、卜甲氧-2-丙醇等賽路蘇系溶劑,二丙酮醇 、丙酮、環己酮、丁酮、4 -甲-2-戊酮、環己酮、乙環己酮 、1,2 -二甲環己酮等酮系溶劑,乳酸甲酯、乳酸乙酯等 酯系溶劑,2,2,3,3 -四氟-1 -丙醇、二氯甲烷、氯仿等 含鹵溶劑,四氫呋喃、二噁烷等醚系溶劑,1 -戊醇、1- 丁 醇等醇系溶劑。 上述以外,使用SP値(溶解度參數)通常在10〜30 ( MPa172 ),較佳者 10 〜25 ( MPa1/2 ),更佳者 15 〜25 ( MPa172 ),尤佳者15〜2 0 ( MPa 1/2 )之範圍的溶劑,可得表 面均勻性及光學特性良好之薄膜。 上述溶劑可以單獨使用或倂用2種以上。倂用2種以上 溶劑時,混合物之S P値以在上述範圍內爲佳。此時混合物 之S P値可由其重量比求出,例如二種之混合物者,各溶劑 之重量分率爲W】、W 2、S P値爲S P 1、S P 2時混合溶劑之S P 値可由下式: SP 値=W1 · SP1+W2 · SP2 計算求出。 將環烯烴系樹脂溶解於溶劑時,可係室溫亦可加熱, 爲縮短溶解時間係以加熱爲佳。充分攪拌可得均勻溶液。 有必要著色時亦可於溶液適當添加染料、顏料等著色劑。 爲提升薄膜表面平滑性亦可添加流平劑。一般流平劑 -26 - (24) 200521169 皆可使用,例如含氟非離子界面活性劑、特殊丙烯醯 系流平劑、聚砂氧系流平劑等皆可使用。 依上述方法得之環烯烴系樹脂溶液,以塗敷等下 法製膜則’以作脫泡處理爲佳。經該處理,可抑制薄 之氣泡。 本發明之薄膜以溶劑澆鑄法製造之方法一般有, 述溶液使用模頭或塗敷機塗敷於金屬輕、鋼帶、聚對 乙二酯(PET )、聚蔡酸乙二酯(PEN )等聚酯薄膜 四氟乙烯製之條帶等基材上,然後將溶劑乾燥·去除 薄膜自基材剝離之方法。亦可用噴霧、刷子、輥旋塗 沾等手段,將樹脂溶液塗敷於基材,然後將溶劑乾燥 除,自基材剝離薄膜而製造。亦可重複塗敷以控制厚 表面平滑性等。 以聚酯用作基材時,可用經表面處理之薄膜。表 理之方法有,一般所作之親水化處理方法,例如以丙 系樹脂、含磺酸鹽基之樹脂被覆、層積之方法,或者 電暈放電處理等提升薄膜表面之親水性之方法等。 上述溶劑澆鑄法之乾燥(去除溶劑)步驟無特殊 ,可依一般所用方法,例如介著多數輥通過乾燥爐中 法等實施,因乾燥步驟中隨溶劑之蒸發而產生氣泡, 膜特性顯著下降,爲其避免,以將乾燥步驟分爲2段 之複數步驟,於各步驟控制溫度或風量爲佳。 薄膜中之殘餘溶劑量通常係1 0重量%以下’ 5重量 下較佳,]重量%以下更佳,0.5重量%以下尤佳。殘餘 樹脂 述方 膜中 將上 酞酸 、聚 ,將 、浸 •去 度、 面處 烯醯 ,以 限制 之方 且薄 以上 %以 溶劑 -27- (25) (25)200521169 量多於1 0重量%則實際使用該薄膜時’歷時尺寸變化大而 不佳。並因殘餘溶劑而T g降低,耐熱性亦下降故不佳° 爲良好進行後敘之延伸步驟’有時候將上述殘餘溶劑 量適當調節於上述範圍內。具體而言’爲使延伸定向時相 位差安定均勻出現,殘餘溶劑量通常係10〜〇·ι重量%, 5〜0.1重量%較佳,1〜〇·1重量%更佳。微量餘留溶劑有時延 伸加工變容易,或相位差之控制變容易。 本發明薄膜之厚度通常係1〜500 μιη,以1〜3 00 μηι爲佳 ,1 〜200 μηι 更佳,1 〜100 μηι ( 1000 〜100000η m)最佳。厚 度未達1 μΐΏ時,實質上取用困難。而在500 μΓη以上時,將 薄膜捲成輥狀之際起所謂「捲曲」,有時於後加工等取用 困難。 本發明薄膜之厚度分布通常係相對於平均値± 2 〇%以 內,± 1 〇 %以內爲佳,± 5 %以內更佳,± 3 %以內特佳。又 ’每Icm之厚度變動通常宜在10%以下,5%以下爲佳,1 % 以下更佳,0 · 5 %以下尤佳。作如此之厚度控制,可防延伸 定向之際的相位差不均。 &lt;相位差膜&gt; 依上述方法得之光學用薄膜予以延伸加工,可得相位 差膜。該相位差膜因材料環烯烴系樹脂之高分子鏈已定向 於一定方向,可於透射光賦予相位差。在此「定向於一定 方向」思,以搏膜全體觀察時分子鏈規則定向於薄膜平 回之單軸方向、雙軸方向或厚度方向等特定方向。定向之 -28- (26) 200521169 規則性程度,隨加工方法、加工條件等多有不同,係依所 欲特性而決定。 製造本發明之相位差膜之延伸加工方法具體有,習知 單軸延伸法、雙軸延伸法。亦即可用,拉幅機法之單軸延 伸法' f比間壓縮延伸法、利用圓周不同之二組輥之縱單軸 延伸法或組合橫單軸及縱單軸之雙軸延伸法,吹塑法之延 伸法等。 單軸延伸法者,延伸速率通常係}〜、〇〇〇%/分鐘, 50〜1,000%/分鐘較佳,1〇〇〜l5〇〇〇%/分鐘更佳,1〇〇〜5〇〇%/ 分鐘特佳。 而雙軸延伸法有,同時於2方向進行延伸、單軸延伸 後於與最初延伸方向不同之方向作延伸處理者。此時,爲 控制延伸後薄膜之折射率橢圓體之形狀,2延伸軸之交角 係隨所欲特性決定而無特殊限制,通常係在12〇〜6〇度之範 圍。延伸速率可於各延伸方向相同或不同,通常係 1〜5,000%/分鐘,50〜15〇〇〇%/分鐘爲佳,1〇〇〜l5〇〇〇%/分鐘 更佳,1 00〜5 00%/分鐘特佳。 延伸加工溫度無特殊限制,以用於本發明之環燒烴系 樹目曰之玻璃轉移溫度T g爲基準,通常係τ g ± 3 0 °C,以T g 土 15°C爲佳,Tg-5°C〜Tg+15t:更佳。在上述範圍內,則可抑 止相位差不均之產生,並容易控制折射率橢圓體故較佳。 延伸倍率因係隨所欲特性決定而無特殊限制,通常係 1 . 0 ]〜1 0倍’ 1 · 0 :&gt;〜5倍爲較佳’].,〇 3〜3倍更佳。延伸倍率超 過1 〇倍則有時相位差難以控制。 &gt;29- (27) (27)200521169 延伸後之薄膜可直接冷卻,較佳者於Tg-20°C〜Tg之溫 度環境氣體下至少保持1 0秒以上,3 0秒至6 0分鐘爲佳,] 分鐘〜6 0分鐘更佳,作熱固定。以此,可得透射光之相位 差的歷時變化少而安定之相位差膜。 不作延伸加工時,本發明光學用薄膜因加熱之尺寸收 縮率,於8 0 °C加熱5 0 0小時者通常係5 %以下,3 %以下較佳 ,:1%以下更佳,(K5%以下尤佳。 本發明之相位差膜經加熱之尺寸收縮率,於8 0 °C加熱 5 0 0小時者通常係在10%以下,5%以下較佳,3%以下更佳 ,:I %以下尤佳。 用於本發明之環烯烴系樹脂之原料特定單體,其它共 聚性單體之適當選擇,澆鑄方法,其條件,延伸方法,其 條件或上述熱固定條件之適當選擇,可使尺寸收縮率在上 述範圍內。 如上延伸之薄膜,因延伸而分子定向,於透射光賦予 相位差,該相位差可隨延伸倍率、延伸溫度或膜厚等控制 。例如,延伸前膜厚相同者,延伸倍率愈大透射光之相位 差絕對値傾向愈大,故可依延伸倍率之變更得於透射光賦 予所欲相位差之相位差膜。另一方面,延伸倍率相同者, 延伸前之膜厚愈厚,則透射光之相位差絕對値傾向愈大, 故變更延伸前之膜厚即可得賦予透射光所欲相位差之相位 差膜。又,於上述延伸加工溫度範圍內,延伸溫度愈低則 透射光之相位差絕對値傾向愈大,故變更延伸溫度可得賦 予透射光所欲相位差之相位差膜。 -30 - (28) (28)200521169 如上延伸得之相位差膜之厚度以〇 . 1〜1 〇 〇 μ m爲佳, 0.5〜80 μΐΉ更佳,1〜70 μηι尤佳,ι〜60 μιη最佳。厚度薄則 使用相位差膜領域之產品可大大回應小型化、薄壁化之要 求。相位差膜之厚度可由延伸前薄膜厚度之適當選擇,延 伸倍率之適當選擇作控制。例如,使延伸前之薄膜薄,加 大延伸倍率,即可使相位差膜薄。 相位差膜之相位差値,亦即賦予透射光之相位差値, 係由相位差膜之要求效果所決定,亦隨透射光之波長而異 ,無法一槪而論,通常係1〜ΙΟΟΟΟηιυ,5〜5 000nm較佳, 10〜lOOOnm更佳。相位差値未達inm則控制有實質困難, 相位差値超過1 00 0 nm之相位差膜不只難以製造,有時亦難 確保後敘之枏位差均勻性。 透射相位差膜之光的相位差,以其均勻度高爲佳,波 長55 Onm之變異通常在±20%以下,10%以下較佳,±5%以 下更佳。相位差之變異超過± 2 0 °/。則用於液晶顯示元件等 時色彩不均,顯示性能惡化。 本發明之光學用薄膜可以單獨,或2片以上層積,作 爲保護膜貼合於偏光膜作爲偏光板使用。以本發明之光學 用薄膜用作保護膜之偏光板之構造有以下例子,本發明不 限於這些例子,可隨所欲特性適當變更。 1 ) 三乙醯纖維素(略作T A C )+偏光膜+本發明之光 學用薄膜 2 ) 本發明之光學用薄膜+偏光膜+本發明之光學用薄 膜 -31 - (29) 200521169Cyclohexane fired monomers, styrene, α-methylstyrene, 2-methylstyrene '% toluene ethyl green, methyl styrene, vinylene naphthalene, 2-ethyl naphthalene, cardiac styrene, p-methoxyphenethyl green, etc. Styrene-based monomers, terpenes, terpenes, diendenes, d-panesene, ppanene, dipinene and other terpene-based monomers, such as ethylene vinyl cycloheptene, 4-isopropene cycloheptene Ethylene cycloheptene-based monomers such as olefins, and ethylene cycloheptane-based monomers such as I ethylene cycloheptane and I isopropene cycloheptane. Preferred are styrene and α-methylstyrene. These can be used alone or in combination of two or more. The above-mentioned specific monomer and an addition-molded polymer of one or more monomers selected from the group consisting of a vinyl-based cyclic hydrocarbon-based monomer and a cyclopentadienyl-based monomer may be subjected to the above-mentioned special monomers and unsaturated compounds as described in (5) above. It is obtained by addition of -19-(17) (17) 200521169 to a saturated polymer of a compound with a double bond. The hydrogenated polymer of the above-mentioned shaped polymer can be obtained by the hydrogenation method of the hydrogenated polymer of the ring-opened polymer (3). The method for producing (7) the above-mentioned alternating polymer of the specific monomer and acrylate is as follows. &lt; Acrylic acid ester &gt; Acrylic acid esters used in the production of (7) the above-mentioned alternating monomers of specific monomers and acrylic acid esters include, for example, methyl acrylate, 2-ethylhexyl acrylate, cyclohexyl acrylate, etc. ~ 20 carbon atoms, such as straight chain, branched or cyclic alkyl acrylates, propylene acrylate, 2-tetrahydrofuran acrylate, etc., 2 to 20 carbon atoms such as heterocyclic group-containing acrylates, benzyl acrylates, etc. Polyacrylates having a polycyclic structure having 7 to 30 carbon atoms, such as aromatic ring group-containing acrylates, isophorone acrylates, and dicyclopentyl acrylates having a number of 6 to 20. In order to obtain (7) an alternating copolymer of the above specific monomers and acrylates, in the presence of Lewis acid, when the above specific monomers and acrylates add up to 〇〇mol, usually the above specific single system is 30 ~ 70 mol, acrylate 70 ~ 30 mol, preferably the above specific monomer 40'60 mol, acrylate 60 ~ 40 mol, more preferably the above specific monomer 45 ~ 66 mol, acrylate 55 ~ 45 moles for free radical polymerization. The amount of Lewis acid used to obtain (7) the alternating copolymer of the above specific monomer and acrylic acid is relative to the acrylic acid ester] 〇〇mol 〇 · 001〜〗 mol. In addition, conventional free radical polymerization initiators such as organic peroxides or azobis radical polymerization initiators can be used. The polymerization temperature is usually -2 0 t ~ 8 0 t, 5 t ~ 6 0 -20- (18) ( 18) 200521169 ° C is better. The polymerization solvent can be used as it is used in a ring-opening polymerization reaction. In the present invention, "alternating copolymer" means that the structural units derived from the specific monomers described above are not adjacent, that is, the structural units derived from the specific monomers described above, whose neighbors must be the structure of the structural units derived from acrylic esters, It also contains a structure in which the structural units from acrylate are adjacent to each other. The polymer of the above (1) to (7) or a hydrogenated polymer thereof used as a cycloolefin-based resin of the present invention, and the (hydrogenated) polymer preferably has a gel content of 5% by weight or less. 〖Weight% is especially preferable. When the gel content exceeds 5% by weight, the surface properties of the film for optical use are problematic, and bright spots are liable to occur. The preferred molecular weight of the cycloolefin resin used in the present invention is the inherent viscosity [7?] Inh 0 · 2 ~ 5dl / g, more preferably 0.3 ~ 3dl / g, and even more preferably m.5dl / g, gel The polystyrene-equivalent average molecular weight (Mη) determined by permeation chromatography (GPC) is 8,000 to 100; 000, 105000 to 80,000, more preferably 1 250 0 0 to 5 0,000, especially weight average molecular weight (Mw) It is suitable that 2 0,000 to 3 0 0,0 0 0, 3 50 0 0 0 to 25 0,000 is more preferable, and 40; 000 to 200,000 is more preferable. When the intrinsic viscosity [々] inh, the number average molecular weight, and the weight average molecular weight are within the above ranges, the heat resistance, water resistance, drug resistance, and mechanical properties of the cycloolefin-based resin are different from those when used as the retardation film of the present invention. The balance of stability is good. The glass transition temperature (T g) of the cycloolefin-based resin used in the present invention is usually above 120 ° C, [20 to 3 50 ° C, 130 to 25 °. (: Better, 140 ~ 200 ° C is more preferred. When Tg is less than 120 ° C, due to the heat from the laser light source and its adjacent members -21-(19) (19) 200521169, the resulting cycloolefin system is The optical characteristics of the resin film become large and unsatisfactory. On the other hand, if the Tg exceeds 350 ° C, the resin is likely to be deteriorated when heated to the vicinity of Tg during processing such as stretching, etc. The fine smoke used in the present invention The saturated water absorption at 23 ° C is preferably 0. 05 to 2% by weight, more preferably 0.1 to 1% by weight. If the saturated water absorption is within this range, the phase difference is uniform, and the resulting cycloolefin The resin film has excellent adhesion to the glass substrate, and does not peel during use. It is also compatible with antioxidants and can be added in large quantities. If the saturated water absorption rate is less than 0.05% by weight, it is transparent to the glass substrate. The body has poor adhesion and is easy to peel off, and if it exceeds 2% by weight, the cyclic olefin resin film changes easily due to water absorption. The saturated water absorption is determined by immersion in 2 3 ° C water for 1 week in accordance with ASTMD 570. It is obtained by weight. The cyclic olefin resin suitable for the present invention has a photoelastic coefficient Cp) is 0 to 100 (X 1 (TI2Pa ″), and the stress optical coefficient (CR) is 1; 50 0 to 450 0 0 (xl 0 ·] 2Pa.]) 〇 photoelastic coefficient (Cp) and stress optical coefficient (Cr) has been described in various documents (P 0) yme 1 · J 〇urna 1, V ο 1. 27, N 〇 9 pp 9 4 3-9 5 0 (1 955), Journal of the Japanese Society of RHEOLOGY, 乂〇1 .; 19, 1 ^ 〇.2, ?? 93- 9 7 (199 1) 'Photoelasticity test method, Nikkan Kogyo Shimbun, 7th Showa 50th edition)' The former table polymer in glass The degree of phase difference due to stress in the state, and the latter indicates the degree of phase difference due to stress in the flow state. A large photoelastic coefficient (Cp) indicates that the polymer is frozen due to external factors or itself when used in a glass state. Phase stress caused by strain and other strains are sensitive to phase difference. For example, in the present invention, when the lamination is carried out -22- (20) 200521169 the residual change, temperature change, humidity change, and other material shrinkage during bonding are small. Stress' so that valleys tend to produce unnecessary phase differences. For this reason, the photoelastic coefficient (C p) should be as small as possible. When the stress optical coefficient () is large, the desired retardation can be obtained with a small extension ratio when the phase difference appearance is imparted to the epoxidized hydrocarbon resin film, and it is easy to obtain a film that can impart a large retardation to obtain the same phase. Compared with the one where the stress optical coefficient (Cp) is small, the film can be thinned, which is a great advantage. Based on the above viewpoint, the photoelastic coefficient (Cp) ranges from 0 to 100 (x 1 (τ I2Pa ·]). Preferably, 0.80 (xl (T12Pa ~)) is more preferable, 〇 ~ 50 (χΐ〇 ·] 2ρ & ·]) is particularly preferable, 〇 ~ 30 (X 1 0'1 2P a'1) is more preferable, 0 ~ 20 (xlCT12pa ·]) Best. When the photoelastic coefficient (C p) exceeds 1 00 (X 1 〇 · 12 pa · 1), the laminated retardation plate used in the present invention generates stress during bonding, and is generated according to environmental changes during use. The phase difference changes, and the allowable error range from the optimum angle of the optical axis is shifted, and the amount of light transmission will decrease when used. The water vapor transmission rate of the cycloolefin resin used in the present invention is a 25 μm thick film under the conditions of 40 ° C and 90% RH, usually 1 ~ 400g / m2 • 2 4 hr, 3 5 0 g / m2 · 2 4 h ι · better, ι 〇 ~ 3 0 0 g / m2 · 2 4 h i_ better ° When the water vapor transmission rate is within this range, it is used to dry the water-based adhesive for bonding with polarizing plates No problem occurs, and the change in characteristics caused by the humidity of the polarizer's operating environment can be reduced and avoided, so it is better. _SP 値 (solubility parameter) for the cycloolefin resin used in the present invention is preferably 10 to 30 (MPa 1/2), 2 to 25 (MPa 1/2) is more preferable, and 15 to 20 (M P a ) Especially good. When SP 値 is in the above range, the cyclogreen hydrocarbon resin can be well dissolved in a general-purpose solvent, and a stable film can be manufactured. The obtained film has uniform properties. -23- (21) (21) 200521169 Adhesiveness and adhesion to the substrate Can be good, and can properly control water absorption. The cycloolefin resin used in the present invention is selected from the group consisting of (1) and (2) ring-opening polymers, (3) '(4) hydrogenated polymers, ( 5) Saturated polymers, (6) addition polymers, or hydrogenated polymers thereof, or (7) alternating copolymers. To the extent that the effects of the present invention are not impaired, antioxidants, ultraviolet absorbers, etc. may be added thereto. And more stable. • Antioxidants 2,6-di (tertiary butyl) -4_cresol, 2,2, -dioxo-3,3, di (tertiary butyl) -5,5-dimethyldiphenylmethane, [Methylene_3_ (3,5 • bis (tertiary butane) -4-hydroxyphenyl) propionate] methane, 1,], 3_ginseng (2 · methyl-4 · hydroxy-5-5- (tertiary (Butene) benzene) butane, 1,3,5_trimethyl_2,4,6_ginseng (3,5-bis (tertiary butyl) _4-hydroxybenzyl) benzene, stearyl · 々 · (3 , 5-bis (tertiary butyl) -4 -hydroxyphenyl) propionate, 2,2, · dioxy · 3,3, _di (tertiary butyl) -5,5, diethylbenzenemethane, 3 , 9_bis [I,] _ dimethyl · 2- (fluorene-tertiary butyl-4H5-tolyl) propanyloxy] ethyl], 2,4,8,10 -silo [5,5] ten Monoalkane, ginseng (2,4-di (tertiary butyl) phenyl) phosphite, cycloneopentane tetrayl bis (2,4-di (tertiary butyl) phenyl) phosphite, cycloneopent Alkyl tetrayl bis (2,6-bis (tertiary butyl) -4-tolyl) phosphite, 2,2-methylene bis (4,6-di (tertiary butyl) phenyl) octyl phosphite Esters 0 • Ultraviolet absorber: -24-(22) 200521169 2,4-Dihydroxybenzophenone, 2-hydroxy-cardiomethoxydi The addition amount of these antioxidants, such as ketone, is usually 0.01 to 3 parts by weight based on 100 parts by weight of the ring. Within the scope of the invention, conventional, thermoplastic elastomers, rubber polymers, organic fine particles, and the like can also be incorporated. To the extent that the effects of the present invention are not impaired, additives conventionally used for resin processing such as lubricants can be added for the purpose of improvement. &lt; Manufacturing method &gt; The method for forming the film of the present invention is not particularly limited. Hydrocarbon-based resins are conventionally melt-molded or solution-casting methods (solvents are used to make films or sheets. Among them, film-thickness is easy to obtain). Solvent casting methods are usually used for films with excellent smoothness. Solvent casting methods include, for example, a method in which a cycloolefin resin dissolving agent is formed into a liquid with an appropriate concentration, and the carrier is peeled off after being cast or dried on a suitable carrier. Cycloolefin When the resin is dissolved or dispersed in the solvent, the resin concentration is 0 to 90% by weight, uo% by weight is preferred, and 1 is more preferred. If the resin concentration does not reach the above, it is difficult to ensure that the solvent of the film evaporates and foaming is rare. On the one hand, such as film surface smoothness, the viscosity of the solution is too high if the above concentration is exceeded, and the resulting surface may be difficult to obtain uniformity. The viscosity of the solution at room temperature is usually 〖~ 丨 : 0 〇〇 · 0 〇0 For transparency, thermoplastic resin, and processability of inorganic fine particles, it can also be cast with a cycloolefin agent.) Uniformity and surface or dispersion in the solution, usually dried to make it 0 ~ 3 5 Weight 〇 / 〇 thickness, and the following problems. In addition, the thickness of the film v mPa · S) (23) (23) 200521169, 10 ~ 10,000 (m Pa · S) is preferred, 100 ~ 50; 000 (m Pa. S ) Is more preferable, and 1000 to 40,000 (mPa · S) is particularly preferable. Solvents used are aromatic solvents such as benzene, toluene, xylene, etc., Sailusu-based solvents such as Methelex, Ethelox, Bumethox-2-propanol, diacetone alcohol, acetone, cyclohexanone, butane Ketone solvents such as ketones, 4-methyl-2-pentanone, cyclohexanone, ethylcyclohexanone, and 1,2-dimethylcyclohexanone; ester solvents such as methyl lactate and ethyl lactate; 2, 2, Halogen-containing solvents such as 3,3-tetrafluoro-1 -propanol, dichloromethane and chloroform; ether solvents such as tetrahydrofuran and dioxane; alcohol solvents such as 1-pentanol and 1-butanol. In addition to the above, SP 値 (solubility parameter) is usually 10 to 30 (MPa172), preferably 10 to 25 (MPa1 / 2), more preferably 15 to 25 (MPa172), and even more preferably 15 to 2 0 (MPa A solvent in the range of 1/2) can obtain a thin film with good surface uniformity and optical characteristics. These solvents can be used alone or in combination of two or more. When two or more solvents are used, the SP of the mixture is preferably within the above range. At this time, the SP 値 of the mixture can be obtained from its weight ratio. For example, for a mixture of two kinds, the weight fraction of each solvent is W], W2, SP 値 when the SP 値 is SP 1, SP 2 can be obtained by the following formula: : SP 値 = W1 · SP1 + W2 · SP2. When the cycloolefin-based resin is dissolved in a solvent, it may be at room temperature or may be heated. In order to shorten the dissolution time, heating is preferred. Stir well to obtain a homogeneous solution. When coloring is necessary, colorants such as dyes and pigments can be appropriately added to the solution. Leveling agents can also be added to improve the surface smoothness of the film. General leveling agents -26-(24) 200521169 can be used, such as fluorine-containing non-ionic surfactants, special acrylic fluorene-based leveling agents, polysand oxygen-based leveling agents can be used. The cycloolefin-based resin solution obtained by the above method is preferably formed into a film by coating or the like, and is preferably subjected to a defoaming treatment. With this treatment, thin bubbles can be suppressed. Generally, the method for manufacturing the film of the present invention by a solvent casting method is as follows: the solution is applied to a metal light, a steel strip, a polyethylene terephthalate (PET), and a polyethylene terephthalate (PEN) using a die or a coating machine. It is a method in which a polyester film is made of a substrate made of tetrafluoroethylene, and then the solvent is dried and the film is removed from the substrate. It can also be manufactured by applying a resin solution to a substrate by spraying, brushing, or spin-coating, followed by drying the solvent, and peeling the film from the substrate. It can also be applied repeatedly to control the smoothness of thick surfaces. When polyester is used as the substrate, a surface-treated film can be used. The surface treatment methods include general hydrophilization treatment methods, such as a method of coating and laminating resins such as acrylic resins, sulfonate group-containing resins, or corona discharge treatments to improve the hydrophilicity of the film surface. The drying (solvent removal) step of the above solvent casting method is not special, and it can be implemented according to a commonly used method, for example, through a method of drying a furnace through a plurality of rolls. The bubbles are generated by the evaporation of the solvent during the drying step, and the film characteristics are significantly reduced. To avoid this, the drying step is divided into two steps. It is better to control the temperature or air volume in each step. The amount of the residual solvent in the film is usually 10% by weight or less and 5% by weight or less, more preferably 0.5% by weight or less, and more preferably 0.5% by weight or less. Resin resin square film will be coated with phthalic acid, poly, will be immersed, removed, the surface of the fluorene, in a restricted square and thinner than the solvent -27- (25) (25) 200521169 the amount is more than 10 % By weight, when the film is actually used, the dimensional change over time is not good. In addition, the Tg is lowered due to the residual solvent, and the heat resistance is also lowered, which is not good. The extension step described later is performed well. The amount of the residual solvent may be appropriately adjusted within the above range. To be specific, in order to make the phase difference appear stably and uniformly during the stretching orientation, the amount of the residual solvent is usually 10 to 0% by weight, more preferably 5 to 0.1% by weight, and even more preferably 1 to 0. 1% by weight. A small amount of residual solvent may make it easier to extend the process or control the retardation. The thickness of the film of the present invention is usually 1 to 500 μm, preferably 1 to 3 00 μm, more preferably 1 to 200 μm, and most preferably 1 to 100 μm (1000 to 100000 ηm). When the thickness is less than 1 μΐΏ, it is difficult to handle. On the other hand, when it is 500 μΓη or more, the film is called "curled" when it is rolled into a roll shape, and sometimes it is difficult to obtain it after processing. The thickness distribution of the film of the present invention is generally within ± 値 20%, preferably within ± 10%, more preferably within ± 5%, and particularly preferably within ± 3%. In addition, the thickness variation per Icm is usually preferably 10% or less, preferably 5% or less, more preferably 1% or less, and more preferably 0.5% or less. Such a thickness control can prevent uneven phase difference in the extended orientation. &lt; Phase retardation film &gt; The optical film obtained by the above method is subjected to an extension process to obtain a retardation film. This retardation film is capable of imparting a retardation to transmitted light because the polymer chain of the material cycloolefin-based resin has been oriented in a certain direction. Here, "oriented in a certain direction", the molecular chain is regularly oriented in the uniaxial direction, biaxial direction or thickness direction of the film when the whole membrane is observed. Orientation -28- (26) 200521169 The degree of regularity varies with processing methods, processing conditions, etc., and depends on the desired characteristics. Specific examples of the stretching processing method for manufacturing the retardation film of the present invention include a conventional uniaxial stretching method and a biaxial stretching method. It can also be used, the uniaxial stretching method of the tenter method, the f ratio compression stretching method, the longitudinal uniaxial stretching method using two sets of rollers with different circumferences, or the biaxial stretching method combining a transverse uniaxial and a longitudinal uniaxial method. Extension method of plastic law. For uniaxial elongation, the elongation rate is usually between 5% and 0.00% / min, preferably between 50% and 1,000% / min, more preferably between 100% and 1500% / min, and between 100% and 5%. 〇〇% / minute is particularly good. The biaxial stretching method includes those that perform stretching in two directions at the same time, and that after uniaxial stretching, the stretching is performed in a direction different from the original stretching direction. At this time, in order to control the shape of the refractive index ellipsoid of the stretched film, the intersection angle of the 2 extension axes is determined by the desired characteristics without special restrictions, and is usually in the range of 120 to 60 degrees. The extension rate can be the same or different in each extension direction, usually 1 ~ 5,000% / minute, preferably 50 ~ 150,000% / minute, more preferably 100 ~ 150000% / minute, 100 ~ 5 00% / minute is particularly good. The extension processing temperature is not particularly limited. Based on the glass transition temperature T g of the ring-burning hydrocarbon tree used in the present invention, it is generally τ g ± 30 ° C, preferably T g 15 ° C, Tg -5 ° C ~ Tg + 15t: better. Within the above range, it is preferable to suppress the occurrence of the phase difference and to easily control the refractive index ellipsoid. The elongation factor is not particularly limited because it is determined according to the desired characteristics, and is generally 1.0 to 10 times ′ 1 · 0: &gt; 5 times is more preferred ′]., And 3 to 3 times is more preferable. If the stretching ratio exceeds 10 times, the phase difference may be difficult to control. &gt; 29- (27) (27) 200521169 The stretched film can be directly cooled, preferably at least 10 seconds under the ambient gas at a temperature of Tg-20 ° C ~ Tg, 30 seconds to 60 minutes Good,] minutes ~ 60 minutes is better, for heat fixation. This makes it possible to obtain a stable retardation film with little change in the phase difference of transmitted light over time. When the film is not stretched, the dimensional shrinkage of the optical film of the present invention due to heating is usually less than 5%, and preferably less than 3% when heated at 80 ° C for 500 hours. (K5% or less is better, (K5% The following is particularly preferred. The dimensional shrinkage of the retardation film of the present invention upon heating is usually 10% or less, preferably 5% or less, and more preferably 3% or less when heated at 80 ° C for 500 hours. The following are particularly preferred. The specific monomers used as raw materials for the cycloolefin-based resin of the present invention, the appropriate selection of other copolymerizable monomers, the casting method, the conditions, the extension method, the conditions thereof, or the appropriate selection of the above-mentioned heat-fixing conditions can make The dimensional shrinkage is within the above range. The film stretched as above has molecular orientation due to stretching, and imparts a phase difference to the transmitted light. This phase difference can be controlled with the stretching magnification, stretching temperature, or film thickness. For example, the same film thickness before stretching The larger the extension magnification, the larger the absolute difference in the transmitted light ’s retardation, so you can change the extension magnification to obtain a retardation film that gives the desired retardation from the transmitted light. On the other hand, the same extension magnification, the film before extension Thicker, then The larger the absolute difference in the phase difference of the emitted light, the larger the film thickness before stretching can be to obtain a retardation film that gives the desired phase difference to the transmitted light. In addition, in the above-mentioned stretching processing temperature range, the lower the stretching temperature, the lower the transmitted light. The larger the absolute retardation of the retardation, the more the retardation film can be obtained by changing the extension temperature to give the desired retardation of the transmitted light. -30-(28) (28) 200521169 The thickness of the retardation film extended as above is 0.1 ~ 100 μm is preferred, 0.5 to 80 μΐΉ is more preferred, 1 to 70 μm is more preferred, and ι to 60 μm is best. Products with a phase difference film in a thin thickness can greatly respond to the requirements for miniaturization and thinning The thickness of the retardation film can be controlled by the appropriate selection of the film thickness before stretching and the appropriate selection of the stretching ratio. For example, making the film thin before stretching and increasing the stretching ratio can make the retardation film thin. Phase of the retardation film The rate difference, that is, the phase difference imparted to the transmitted light, is determined by the required effect of the retardation film, and also varies with the wavelength of the transmitted light. It cannot be said at one time, usually 1 ~ ΙΟΟΟΟηιυ, 5 ~ 5 000nm. Good, 1 0 ~ 100nm is more preferable. Controlling the phase difference 値 is less than inm, it is difficult to control. Phase difference films with a phase difference 値 more than 1000 nm are not only difficult to manufacture, but sometimes it is difficult to ensure the uniformity of the phase difference later described. Transmission phase The phase difference of the light of the difference film is preferably high uniformity. The variation of the wavelength of 55 Onm is usually less than ± 20%, preferably less than 10%, and more preferably ± 5%. The variation of the phase difference exceeds ± 20 ° When it is used in liquid crystal display elements, etc., the color is uneven and the display performance is deteriorated. The optical film of the present invention can be used alone, or two or more sheets can be laminated, and the polarizing film can be bonded as a protective film and used as a polarizing plate. The present invention The structure of the polarizing plate in which the optical film is used as a protective film has the following examples, and the present invention is not limited to these examples, and can be appropriately changed according to desired characteristics. 1) Triethyl cellulose (abbreviated as T A C) + polarizing film + optical film of the present invention 2) optical film of the present invention + polarizing film + optical film of the present invention -31-(29) 200521169

3 ) TAC +偏光膜+本發明之光學用 學用薄膜B 這些偏光板構造中,本發明之光I 係相位差膜,則不必於偏光板另以相位 低膜厚、高功能化,並且於V A模式之 學補償功能。 而「本發明之光學用薄膜A」「本I 」指各有相位差値之不同(包含其一未 實質爲〇者),或光軸方向之不同。當 及光軸方向皆不同者。 本發明之光學用薄膜相互之間,或 膜於其它薄膜、薄片或基板層積時,可 著劑、這些黏著劑、接著劑以透明性優 天然橡膠、合成橡膠、乙酸乙烯酯/氯 烯醚、丙烯醯系樹脂、改質環烯烴系樹 有羥基、氰基等官能基之上述樹脂等添 化合物等硬化劑之硬化型黏著劑,聚氨 接著劑、合成樹脂系接著劑、環氧系接; 本發明之光學用薄膜,爲提升與其 板等之層積工作性,可另以黏著劑層或 積時可用如上之黏著劑或接著劑作爲黏; &lt;具有反射防止層之薄膜&gt; 本發明之光學用薄膜,至少可於其 薄膜A +本發明之光 臺用薄膜有至少其1 差板貼合,並可降 液晶可具良好之光 g明之光學用薄膜B 經延伸而相位差値 然亦包含相位差値 本發明之光學用薄 以使用黏著劑、接 者爲佳’具體例有 乙烯共聚物、聚乙 脂等之黏著劑,具 加含異氰酸酯基之 酯系之乾式層積用 著劑等。 它薄膜、薄片或基 接著劑層層積。層 著劑、接著劑。 單面層積反射防止 -32 - (30) (30)200521169 層。形成反射防止層之方法可係例如一般所用,以例如矽 、鈦、鉅、銷等金屬之氧化物等之無機系,例如偏二氟乙 烯、六氟丙烯、四氟乙烯之(共)聚合物、含氟(甲基) 丙烯酸酯(共)聚合物等含氟化合物等之有機系反射防止 層以0.0 1〜10 μη]左右之厚度,以濺鍍、蒸鍍、被覆、浸沾 等方法形成。反射防止層之厚度通常係〇.〇1〜50 μιΏ, 0.1〜30 μηι較佳,〇·5〜20 μπι更佳。未達0.01 μηι則無法發揮 反射防止效果’超過5 0 μ m則塗膜厚度不均,外觀惡化而 不佳。 具有反射防止層之本發明光學用薄膜,亦可層積以習 知硬塗層、防污層。 如上因具複數之功能,本發明之光學用薄膜,適用作 例如反射防止層及具有相位差板的功能之偏光膜保護膜, 用於液晶顯示元件時可較以往減少零件數目。 本發明之光學用薄膜,以薄膜約1 m2換算之亮點數愈 少愈佳,通常係1 〇個以下,7個以下較佳,5個以下更佳, 3個以下特佳,〇或]最佳。 如此亮點之原因,其詳細發生機制尙不明白,但應係 微小範圍之相位差的部分不均所致。亦即應係,薄膜中有 雜質、凝膠、泡等存在,其大小雖肉眼所不見,而延伸加 工之際’雜質、凝膠、泡等存在之部分因應力集中,該部 分之相位差即與周圍部分之相位差不同,因該相位差之不 同而漏光。 爲製造上述之亮點數〇或極少之光學用薄膜,各製造 -33- (31) (31)200521169 步驟須求以下對策。 1 ) 製膜階段:熔融成形法者於熔融樹脂,溶液流延 法(溶劑澆鑄法)者於樹脂溶液之階段,過濾去除雜質。 此時,相較於以細目濾器一段過濾,由較粗且濾器起依序 以細目濾器過濾之方法,於生產力及品質上更佳。 熔融樹脂或樹脂溶液所通過之最終濾器之網目大小係 以10 μηι以下爲佳,5 μηι以下更佳,3 μιη以下特佳,1 μηι 以下最佳。此時濾器之形狀無特殊限制,從泛用性及生產 力’以用管式、葉片式者爲佳。此時之過濾面積係依濾器 前後之壓降適當調整,較佳者係調整爲壓降在10 MPa以下 ,5MPa以下更佳,3MPa以下特佳。壓降超過i〇MPa則造 成亮點之物質容易穿越而不佳。 製膜階段當中,熔融樹脂或樹脂溶液應盡可能防此^ 泡產生並去除產生之氣泡。具體而言,熔融樹脂者爲抑制 加熱所致空氣、水分、低分子物質於樹脂中發泡,事先用 熱風乾燥機、真空乾燥機去除空氣、水分、低分子物質, 如此1¾有不足時,於熔融樹脂之流動經路段至少一減壓p 以脫氣。最終在T模等熔融樹脂的吐出部分降壓亦有效, 較佳者使剛吐出前之壓力在5MPa以下,IMPa以下更佳, 0.5 MPa以下尤佳。以此可抑制發泡。 另一方面,樹脂溶液者,澆鑄前之脫泡極其重要。脫 泡方法無特殊限制,可以採用將溶液加溫靜置之方法、減 壓之方法等習知方法。 2 ) 固化·乾燥階段:熔融成形法者,製膜步驟之後 -34- (32) (32)200521169 移入樹脂之固化步驟,此際以於極力減少造成亮點之雜質 的環境下進行爲佳。例如,以於潔淨度1 0 0 0 0級以下, 1 〇 〇 〇級以下更佳,1 〇 0級以下尤佳之潔淨環境氣體中進行 該步驟爲宜。如此應付,則光學薄膜表面或部分埋設之造 成亮點的雜質之附著可極力減少。並以使與薄膜直接接觸 之部分或其附近無雜質存在爲佳。 而溶液流延法者,製膜步驟之後即溶液之乾燥步驟, 此際亦宜於上述高潔淨度之環境下乾燥,並採用使乾燥溫 度階段式升溫之多段乾燥法。採用多段乾燥法即可抑制伴 隨溶劑之乾燥的氣泡之產生。 3 ) 延伸階段:延伸階段當中,一般係加熱至樹脂之 玻璃轉移溫度附近之溫度而爲之,此際之發泡以及雜質之 附著的極力抑制極其重要。具體而言,宜極力減少殘餘溶 劑等低分子量成分(低沸點成分),並於上述潔淨環境下 爲之。延伸之際事先以黏著輥等去除薄膜表面之附著雜質 ,並去除靜電一面作延伸加工亦有效。並宜使薄膜受到均 勻張力。 4 ) 切斷·貼合階段:本發明之光學薄膜,於製造偏 光板等之際經貼合/切斷(或切斷/貼合)。此際,以於上 述潔淨環境實施爲有效,切斷所生碎屑極力減少或加以去 除尤其有效。具體而言,使用銳利刀具於室溫附近行之爲 佳,以在樹脂之玻璃轉移溫度(/3 )起至/3 + 1 〇 〇 t之刀具 切削爲有效。自薄膜表面去除產生之切屑、環境所致雜質 亦有效。具體而言,係使用黏著輥直接接觸薄膜表面之方 -35 - (33) (33)200521169 法,或用潔淨空氣吹拂之方法等。 本發明之光學用薄膜’以薄膜約lm2換算,造成亮點 之雜質數以1 〇個以下爲佳,5個以下更佳,3個以下尤佳, 〇或1最佳。在此所謂雜質係,光透射薄膜時實質上阻礙光 之透射者。該雜質存在於薄膜中,則因致使像素空白、特 性下降而不佳。 應計測之雜質的大小取決於所欲性能無法一槪而論, 通常係1 0 μπι以上(圓形者爲其直徑,其它形狀者爲其長 方向之長度)者’更嚴格則係1 μπ!以上。當然,隨要求之 性能,有時亦計測較小於上之雜質。 &lt;用途&gt; 本發明之光學用薄膜可用於例如行動電話、數位資訊 終端機、呼叫器、導航系統、車用液晶顯示器、液晶監視 器 '調光板、ΟΑ機器用顯示器、AV機器用顯示器等各種 液晶顯示元件、電致發光元件之偏光板。亦可用於觸控板 、光碟用保護膜等。亦可用作使用於CD、CD-R、M D' Μ 〇、D v D等光碟片之記錄.再生裝置、液晶投影機之波 長板。 【貫施方式】 [實施例] 以下舉實施例更具體說明本發明,而本發明只要不超 出其要旨,不限於以下實施例。而以下「份」及「%」除 -36- (34) 200521169 非特加聲明乃指「重量份」及「重羹%」。 本發明中各種測定値之測定方法如下。 [玻璃轉移溫度(Tg )] 使用SEIKO INSTRUMENTS公司製微差掃描熱量計( DSC),於氮環境氣體、升溫速率:20。(: /分鐘之條件測定 [飽和吸水率] 依據A S TM D 5 7 0,浸泡樣本於2 3 °C之水中1週,測定 浸泡前後之重量變化而求出。 [總透光率] 使用S U G A試驗機公司製霧度計:η G Μ - 2 D P型測定。 [透射光之相位差] φ 使用王子計測機器(股)製,KOBRA-21 ADH,測定 波長5 9 0 n m之薄膜面內及厚度方向之相位差。 [亮點測定] 將樣本夾於正交尼寇狀態之偏光板之間設置於 - 100 Ocd/m2之白色光源上,計測肉眼可辨認部分之漏光。 測定樣本數爲]〇,由其平均値求出換算爲每1 m2之亮點數 -37 - (35) (35)200521169 [視辨性之確認] 三星電子製之22型液晶電視(LT22A13W )於潔淨度 1 〇 〇之環境下分解,拆除所裝配之相位差膜及偏光板,裝 上樣本確認視辨性。 &lt;合成例&gt; 8-甲-8-羧甲四環[4.4.0.12 = 5.17,】()]-3-十二烯(單體入-1 )25〇份,1-己烯(分子量調節劑)18份,及甲苯75〇份饋 入氮取代之反應容器,加熱該溶液至6(TC。其次,於反應 容器內之溶液添加聚合觸媒三乙鋁(1.5莫耳/1)之甲苯_ 液〇 · 6 2份,三級丁醇及甲醇改質之六氯化鎢(三級丁醇. 甲醇:鎢=0.3 5莫耳:0.3莫耳:1莫耳)之甲苯溶液(濃度 〇 · 0 5莫耳/1 ) 3 · 7份,該系於8 0 °C加熱攪拌3小時經開環共 聚反應得開環共聚物溶液。該聚合反應之聚合轉化_胃 9 7%,所得開環共聚物於3 0 °C氯仿中測定之固有黏度(p inh)爲 0.75dl/g。 如此得之開環共聚物溶液4 0 0 0份饋入熱壓器,&amp; ^胃 環共聚物溶液添加RuHCl ( CO ) [P ( C6H5 ) 3]3 〇.48份,在 氫氣壓力1 〇〇kg/cm2、反應溫度1 65 °C之條件下,加熱擾手半 3小時進行加氫反應。 將所得反應溶液(加氫聚合物溶液)冷卻後,@ ^ 解壓。將該反應溶液注入大量甲醇中分離回收凝固牧j^ 之乾燥,得加氫聚合物(特定環烯烴系樹脂)。 -38 - (36) (36)200521169 如此得之加氫聚合物(下稱「樹脂(a- 1 )」。)用 4 0 0 Μ Η z ] Η - N M R測定之加氫率爲9 9 · 9 %。 樹脂(a - 1 )以D S c法測定之玻璃轉移溫度(τ g )爲 1 7 0 C。樹脂(a - 1 )以g P C法(溶劑:四氫咲喃)測定之 數平均分子量(Μη)爲39,000,重量平均分子量(Mw) 爲1 3 7,0 00,分子量分布(Mw/Mn)爲3.5。 該樹脂(a - 1 )於2 3。(:之飽和吸水率經測定爲〇 . 4 5 %, SP値測定爲 19 ( MPa1/2)。 [實施例1] 將上述樹脂(a-Ι )溶解於甲苯成30%濃度(室溫之 溶液黏度爲3 050 0 0 ]Opa· S),相對於聚合物100重量份添 加抗氧化劑新戊四基肆[3 - ( 3,5 -二(三級丁)- 4 -羥苯基 )丙酸酯]〇.]重量份,用日本PALL製之孔徑2.5 μη金屬纖 維燒結濾器’繼之1 μ m之同濾、器,更以0.2 μ m之同濾器, 以差壓落在1 Μ P a以內之溶液流速過濾後,用設置在]〇 〇級 潔淨室內之井上金屬工業製INVEX LABCOATER塗敷於丙 如酸經親水化(易接著性化)表面處理之厚]〇 〇 μ ηι的p E 丁 膜(TORAY (股)製LUMI.LER U94 )至乾燥後膜厚可爲 1 00 μπι,於50°C —次乾燥後,於9CTC作二次乾燥。自PET 膜剝離得光學用薄膜(a - 2 )。所得薄膜之餘留溶劑量爲 0.5 %。這些薄膜的總透光率皆在9 3 %以上。該光學用薄膜 以膜約]m2換算之亮點數及相位差値如表1。 -39- (37) (37)200521169 [實施例2] 將光學用薄膜(a - 2 )於潔淨度1 〇 〇之環境延伸前用黏 著輥去除附著於薄膜表面之雜質,在擴幅機內加熱至 T g + 1 0 °C之1 8 0度,以延伸速率3 0 〇 % /分鐘於薄膜面內之縱 向延伸爲1 . 1 5倍後,於薄膜面內橫向延伸1 · 2 0倍,然後於 Tg-20°C之90°C的環境氣體下保持該狀態1分鐘冷卻’冷卻 至室溫取出,得相位差膜(a- 3 ) 〇 除光學用薄膜(a-2 )之延伸倍率改爲縱向1 .20倍’橫 向1 .25倍以外,如上得相位差膜(a-4 )。 這些相位差膜(a-3 ) 、 ( a-4 )於波長5 5 0nm之薄膜 面內相位差値,厚度方向相位差値,薄膜厚度如表1。 這些相位差膜(a-3) 、 ( a-4 )以薄膜約lm2換算之亮 點數亦倂列於表1。 [比較例1 ] 濾器用日本PALL製孔徑5 μηι2金屬纖維燒結濾器, 於不經塵埃管制之房間內作溶劑澆鑄以外,如同實施例1 得光學用薄膜(b-2 )。該薄膜之總透光率爲93 %以上。該 光學用薄膜以薄膜約】m2換算之亮點數及相位差値如表1。 [比較例2 1 使用光學用薄膜(b - 2 ),不用黏著輥,於未經塵埃 管制之房間作延伸加工以外,如同實施例2得相位差膜( b-3 ) 、 ( b-4 )。 -40- (38) 200521169 這些相位差膜(b-3) 、 ( b-4 )於波長55〇nm之薄膜 面內相位差値、厚度方向相位差値、薄膜厚度如表1。 相位差膜(b-3 ) 、 ( b-4 )以薄膜約lm2換算之亮點 數如表1。 表1 薄膜 厚度 面內相位 厚度方向相 亮點數 種類 (μηι) 差値(nm) 位差値〇m) (個 /m2) 實施例1 a-2 1 00 1 35 0 實施例2 a-3 68 40 80 0 a - 4 60 40 120 0 比較例1 b-2 100 1 35 16 比較例2 b - 3 67 40 80 28 b - 4 60 40 120 3 1 [調製例1]3) TAC + polarizing film + optical film B of the present invention In these polarizing plate structures, the optical I-type retardation film of the present invention is not necessary for the polarizing plate to have a low phase film thickness, high functionality, and Compensation function in VA mode. The "optical film A of the present invention" and "this I" refer to the difference (including one that is not substantially zero) or the difference in the direction of the optical axis. When and the direction of the optical axis are different. When the optical films of the present invention are laminated with each other, or when they are laminated on other films, sheets or substrates, they can be used as adhesives, these adhesives, and adhesives. Natural rubber, synthetic rubber, vinyl acetate / chloroene ether with excellent transparency. Hardening adhesives such as acrylic resins, modified cyclic olefin-based trees having functional groups such as hydroxyl groups, cyano groups, and the above resins and other hardening agents such as compounds, polyurethane adhesives, synthetic resin-based adhesives, and epoxy-based adhesives In order to improve the lamination workability of the optical film of the present invention, it is possible to use an adhesive layer or an adhesive or an adhesive such as the above when used for adhesion; &lt; a film with an antireflection layer &gt; The optical film of the invention can be bonded to at least one of the film A + the film of the optical table of the present invention, and the optical film B can reduce the liquid crystal and have a good light. However, the phase difference is also included. The optical film of the present invention is preferably thinner. The specific examples include adhesives such as ethylene copolymers and polyethylene resins, and dry lamination for the addition of ester systems containing isocyanate groups. With Wait. It is laminated in a film, sheet or base. Layering agent, adhesive. Single-sided laminated reflection prevention -32-(30) (30) 200521169 layers. The method for forming the anti-reflection layer may be, for example, an inorganic system such as silicon, titanium, giant, pin, and other metal oxides, such as vinylidene fluoride, hexafluoropropylene, and tetrafluoroethylene (co) polymers. Fluorine-containing (meth) acrylate (co) polymers and other organic anti-reflection layers such as fluorinated compounds are formed by sputtering, evaporation, coating, dipping, etc. to a thickness of about 0.0 1 to 10 μη]. . The thickness of the anti-reflection layer is usually from 0.01 to 50 μm, preferably from 0.1 to 30 μm, and more preferably from 0.5 to 20 μm. If it is less than 0.01 μm, the antireflection effect cannot be exhibited. If it is more than 50 μm, the thickness of the coating film is uneven, and the appearance is deteriorated. The optical film of the present invention having an antireflection layer may be laminated with a conventional hard coat layer and an antifouling layer. Because of the plural functions described above, the optical film of the present invention is suitable for use as, for example, an anti-reflection layer and a polarizing film protective film having a retardation plate function. When used for a liquid crystal display element, the number of parts can be reduced compared to the past. The optical film of the present invention has a smaller number of bright points in terms of about 1 m2 of the film, which is usually less than 10, preferably 7 or less, more preferably 5 or less, particularly 3 or less, or 0 or the most. good. The reason for such a bright spot is that the detailed generation mechanism is unknown, but it should be caused by the unevenness of the phase difference in a small range. That is to say, there are impurities, gels, bubbles, etc. in the film. Although the size is invisible to the naked eye, the parts of the impurities, gels, bubbles, etc. that are present during extension processing are concentrated due to stress. The phase difference of this part is The phase difference from the surrounding part is different, and light leakage occurs due to the difference in the phase difference. In order to manufacture the above-mentioned optical film with a bright spot number of 0 or very few, each of the steps -33- (31) (31) 200521169 requires the following measures. 1) Film forming stage: melt forming method is used for molten resin, and solution casting method (solvent casting method) is used for resin solution, filtering and removing impurities. At this time, compared to filtering with a fine-mesh filter in one stage, the method of filtering with a fine-mesh filter in order from a thicker filter in order has better productivity and quality. The mesh size of the final filter through which the molten resin or resin solution passes is preferably less than 10 μm, more preferably less than 5 μm, particularly preferably less than 3 μm, and most preferably less than 1 μm. At this time, the shape of the filter is not particularly limited, and from the general versatility and productivity, a tube type or a blade type is preferred. The filtration area at this time is appropriately adjusted according to the pressure drop before and after the filter. The better is to adjust the pressure drop to 10 MPa or less, more preferably 5 MPa or less, and 3 MPa or less. If the pressure drop exceeds i0MPa, the substance causing the bright spots is easy to pass through and is not good. During the film-making stage, the molten resin or resin solution should be prevented as much as possible and the generated bubbles should be removed. Specifically, in order to suppress the foaming of air, moisture, and low-molecular substances caused by heating in the resin, hot air dryers and vacuum dryers are used to remove air, moisture, and low-molecular substances in advance. The flow of the molten resin passes through at least a reduced pressure p to degas. Finally, it is also effective to reduce the pressure at the discharge portion of the molten resin such as a T die. The better is to make the pressure immediately before the discharge be 5 MPa or less, more preferably 1 MPa or less, and even more preferably 0.5 MPa or less. This can suppress foaming. On the other hand, for resin solutions, defoaming before casting is extremely important. The defoaming method is not particularly limited, and conventional methods such as a method of heating the solution to stand and a method of reducing the pressure can be adopted. 2) Curing and drying stage: Melt-molding method, after the film-forming step -34- (32) (32) 200521169 Move to the curing step of the resin. It is better to carry out in an environment that minimizes impurities that cause bright spots. For example, it is appropriate to perform this step in a clean ambient gas with a cleanliness level below 1000, a level below 1000, and a particularly preferred level below 1000. In this way, the adhesion of impurities on the surface of the optical film or a part of the optical film that causes the bright spots can be minimized. It is preferable that no impurities are present in or near the portion directly in contact with the film. For the solution casting method, the drying step of the solution is followed by the film-forming step. In this case, it is also appropriate to dry in the above-mentioned high-cleanness environment, and a multi-stage drying method that gradually increases the drying temperature is used. The multi-stage drying method can be used to suppress the generation of bubbles accompanying the drying of the solvent. 3) Extension stage: In the extension stage, it is generally heated to a temperature near the glass transition temperature of the resin. At this time, it is extremely important to suppress the foaming and the adhesion of impurities. Specifically, low molecular weight components (low boiling point components) such as residual solvents should be reduced as much as possible in a clean environment as described above. When stretching, it is effective to remove adhesion impurities on the surface of the film with an adhesive roller, etc., and remove the static side for stretching. It is also advisable to subject the film to uniform tension. 4) Cutting and bonding stage: The optical film of the present invention is bonded / cut (or cut / bonded) when manufacturing a polarizing plate or the like. In this case, it is particularly effective to implement the above-mentioned clean environment, and it is particularly effective to reduce or remove the generated debris. Specifically, it is better to use a sharp tool near room temperature, and cutting with a tool from the resin's glass transition temperature (/ 3) to / 3 + 100 t is effective. It is also effective in removing chips and impurities caused by the environment from the film surface. Specifically, the method is to use an adhesive roller to directly contact the surface of the film -35-(33) (33) 200521169 method, or blow with clean air. The optical film ′ of the present invention is converted to about lm2 of the film, and the number of impurities causing bright spots is preferably 10 or less, more preferably 5 or less, particularly 3 or less, and 0 or 1 is most preferable. The term “impurity system” used herein refers to a person who substantially blocks the transmission of light when the light is transmitted through the film. The presence of such impurities in the thin film results in poor pixel characteristics and poor characteristics. The size of the impurities that can be measured depends on the desired performance. It is usually not more than 10 μπι (the diameter of a circle is the diameter, and the length of the other shape is the length of the long direction). The more strict is 1 μπ! the above. Of course, depending on the required performance, smaller impurities may be measured. &lt; Use &gt; The optical film of the present invention can be used in, for example, a mobile phone, a digital information terminal, a pager, a navigation system, a liquid crystal display for a car, a liquid crystal monitor's dimmer panel, a display for an OA device, and a display for an AV device And other polarizing plates for liquid crystal display elements and electroluminescence elements. Can also be used for touchpads, protective films for optical discs, etc. Can also be used as CD, CD-R, M D 'M 0, D v D and other optical disc recording. Reproducing device, the wavelength plate of the LCD projector. [Implementation Modes] [Examples] The present invention will be described in more detail by way of examples below, and the present invention is not limited to the following examples as long as it does not exceed the gist thereof. And the following "parts" and "%" are divided by -36- (34) 200521169 Non-exclusive statement means "parts by weight" and "weight percent". The methods for measuring various kinds of radon in the present invention are as follows. [Glass transition temperature (Tg)] Using a differential scanning calorimeter (DSC) manufactured by SEIKO INSTRUMENTS, in a nitrogen ambient gas, heating rate: 20. (: Condition measurement per minute [saturated water absorption] According to AS TM D 5 7 0, immerse the sample in water at 2 ° C for 1 week, and measure the weight change before and after immersion. [Total transmittance] Use SUGA Haze meter manufactured by Testing Machine Co., Ltd .: η G Μ-2 DP type measurement. [Phase difference of transmitted light] φ Using KOBRA-21 ADH, manufactured by Oji Measurement Equipment Co., Ltd., to measure the in-plane thickness of the film at 590 nm and Phase difference in the thickness direction. [Bright spot measurement] The sample is sandwiched between polarizers in the cross-Nico state and placed on a white light source at -100 Ocd / m2 to measure the light leakage that can be discerned by the naked eye. The number of measurement samples is]. Based on the average value, the number of bright points converted per 1 m2 is calculated to be -37-(35) (35) 200521169 [Confirmation of visibility] The 22-type LCD TV (LT22A13W) manufactured by Samsung Electronics has a cleanliness of 1 〇〇 Decomposed under the environment, remove the assembled retardation film and polarizing plate, and install samples to confirm the visibility. &Lt; Synthesis example &gt; 8-methyl-8-carboxymethyltetracycline [4.4.0.12 = 5.17,] ()] 3-5 parts of dodecene (monomer input -1), 20 parts of 1-hexene (molecular weight regulator), and 750,000 parts of toluene were fed into nitrogen to obtain In a reaction vessel, heat the solution to 6 (TC.) Secondly, add the polymerization catalyst triethylaluminum (1.5 mol / 1) in toluene to the solution in the reaction vessel. Liquid 0.62 parts, tertiary butanol and methanol Modified solution of tungsten hexachloride (tertiary butanol. Methanol: Tungsten = 0.3 5 Molar: 0.3 Molar: 1 Molar) in toluene solution (concentration 0. 05 Molar / 1) 3 · 7 parts, the It is heated and stirred at 80 ° C for 3 hours to obtain a ring-opening copolymer solution through the ring-opening copolymerization reaction. The polymerization conversion of this polymerization reaction_stomach 9 7%, the inherent viscosity of the obtained ring-opening copolymer measured in chloroform at 30 ° C (P inh) was 0.75 dl / g. 4 00 parts of the ring-opened copolymer solution thus obtained were fed into an autoclave, and RuHCl (CO) [P (C6H5) 3] 3 was added to the gastric ring copolymer solution. For 48 parts, under the conditions of a hydrogen pressure of 100 kg / cm2 and a reaction temperature of 1 65 ° C, the stirrer was heated for half an hour for a hydrogenation reaction. After cooling the obtained reaction solution (hydrogenated polymer solution), @ ^ Decompression. This reaction solution was injected into a large amount of methanol to separate and recover the solidified polysaccharide and dried to obtain a hydrogenated polymer (specific cycloolefin resin). -38-(36) (36) 200 521169 The thus-obtained hydrogenated polymer (hereinafter referred to as "resin (a-1)".) The hydrogenation rate determined by 4 0 Μ Η z] Η-NMR was 99.9%. Resin (a-1) The glass transition temperature (τ g) measured by DS c method was 17 0 C. Resin (a-1) The number average molecular weight (Mη) measured by g PC method (solvent: tetrahydrofuran) was 39,000, the weight average molecular weight (Mw) was 1 3,7 00, and the molecular weight distribution (Mw / Mn) Is 3.5. This resin (a-1) is at 2 3. (: The saturated water absorption was determined to be 0.45%, and SP 値 was measured to be 19 (MPa1 / 2). [Example 1] The above resin (a-1) was dissolved in toluene to a concentration of 30% (room temperature). The viscosity of the solution was 3 050 0 0] Opa · S), and the antioxidant neopentyl tetrakis [3-(3,5 -di (tertiary butyl)-4 -hydroxyphenyl) propyl] was added to 100 parts by weight of the polymer. Acid ester] 〇.] Parts by weight, a 2.5 μη sintered metal fiber sintered filter 'made by PALL Japan' followed by a 1 μm same filter and a 0.2 μm same filter were used, and the pressure dropped to 1 MPa After filtering the solution flow rate within a, use INVEX LABCOATER, manufactured by Inoue Metal Industries, which is set in a class OO clean room, to coat propanoic acid with a hydrophilized (easy adhesive) surface treatment thickness] 〇〇μηι p E Ding film (LUMI.LER U94, manufactured by TORAY Co., Ltd.) can be dried to a thickness of 100 μm, dried at 50 ° C for a second time, and then dried at 9CTC. The PET film is peeled to obtain an optical film ( a-2). The remaining solvent amount of the obtained films is 0.5%. The total light transmittance of these films is more than 93%. The optical film is based on the number of bright points and phase conversion of the film about m2. The position difference is shown in Table 1. -39- (37) (37) 200521169 [Example 2] Before the optical film (a-2) was stretched in a clean environment of 100, use an adhesive roller to remove the film attached to the film surface. Impurities are heated to 180 ° Tg + 10 ° C in a tenter, and stretched at a rate of 300% / min in the film plane to a length of 1.5 times, and then in the film plane. Extend 1 to 20 times in the horizontal direction, and then maintain the state under the ambient gas of Tg-20 ° C and 90 ° C for 1 minute. Cool and take it out to room temperature to obtain a retardation film (a-3). Except for the optical film The extension ratio of (a-2) is changed to 1.20 times in the vertical direction and 1.25 times in the horizontal direction. The retardation film (a-4) is obtained as above. These retardation films (a-3), (a-4) are The in-plane retardation 薄膜 of the film with a wavelength of 5 50nm, and the retardation in the thickness direction are shown in Table 1. The retardation films (a-3) and (a-4) are also listed in terms of the number of bright points converted by the film about lm2. The results are shown in Table 1. [Comparative Example 1] The filter was made of Japan PALL with a pore size of 5 μm 2 metal fiber sintered filter, except that it was cast in a solvent-free room as a solvent. (B-2). The total light transmittance of the film is 93% or more. The number of bright points and phase difference of the optical film in terms of film thickness m2 are shown in Table 1. [Comparative Example 2 1 Using an optical film (b -2), except that an adhesive roller is not used, and extended processing is performed in a room not controlled by dust, the retardation films (b-3) and (b-4) are obtained as in Example 2. -40- (38) 200521169 These retardation films (b-3) and (b-4) are films with a wavelength of 55nm. The in-plane retardation 値, the thickness direction retardation 値, and the film thickness are shown in Table 1. The number of bright spots of the retardation films (b-3) and (b-4) in terms of film thickness of about lm2 is shown in Table 1. Table 1 Film thickness In-plane phase thickness direction Number of bright spots in the direction of thickness type (μηι) Difference (nm) Disparity (m) (units / m2) Example 1 a-2 1 00 1 35 0 Example 2 a-3 68 40 80 0 a-4 60 40 120 0 Comparative example 1 b-2 100 1 35 16 Comparative example 2 b-3 67 40 80 28 b-4 60 40 120 3 1 [Modulation example 1]

於反應谷器饋入蒸餾水2 5 0份,於該反應容器添加丙 馨 烯酸丁酯90份,甲基丙烯酸2_羥乙酯8份,二乙烯苯2份及 油酸鉀0.1份,用TEFLON (註冊商標)製攪拌葉片攪拌作 分散處理。該反應容器內以氮取代後,將該系升溫至5〇t: ,添加過硫酸鉀0·2份開始聚合。經2小時後,更添加過硫 酸鉀〇」份,升溫至8(rc,繼續聚合反應丨小時得聚合物分 _ 紱液其;人用蒸發器濃縮聚合物分散液至固體成分濃度達 、 7 0 /〇,符丙烯酸酯系聚合物所成之水系黏著劑(具有極性 基之黏著劑)。 -41 - (39) (39)200521169 構成如此得之水系黏著劑之丙備酸醋系聚合物以Gpc 法(溶劑:四氫呋喃)測定聚苯乙烯換算之數平均分子量 (Μη )及重量平均分子量(Mw ),則Μη爲6 9000,M w爲 1 3 5 0 0。本發明之水系黏著劑於3 0 °C之氯仿中測定之固有 黏度(W i n h )爲 1 . 2 d 1 / g。 [實施例3 ] 聚乙烯醇(以下略作“ p V A,,)於碘濃度〇 · 〇 3重量%, 化鉀濃度〇·5重量%之3(rc水溶液染色浴以延伸倍率3倍 實施前延伸後,更於硼酸濃度5重量%及碘化鉀濃度8重量 °/。之水溶液’ 5 5 °C之交聯洛中更作2倍的後延伸,經乾燥處 理得偏光子。 其次用I周製例1得之水系黏著劑,於偏光子兩面貼合 光學用薄膜(a-2 ),於其一面以PVA系接著劑貼合相位差 膜(a-3 )得偏光板(a—5 )。測試偏光板()之透射率 及偏光度’爲4 4.0 %、9 9 · 9 %。本步驟係於潔淨度1 〇 〇 〇之環 境下進行,並且貼合前用黏著輥去除附著之雜質。 [實施例4 ] 使用實施例3得之另一偏光子,以本發明之水系接著 劑於一面貼合光學用薄膜(^2 ),另一面貼合相位差膜 (a-4 ),更於光學薄膜(a_2 )面上,於1 0·4Τ〇Γ1.之真空下 ’以8 0 η ιό膜厚蒸鍍S i N X,更依序T b F e C 〇以2 0 n m膜厚, SiNx以30nm膜厚,再外層將A】w5〇nm各予蒸鍍賦予反射 - 42 - (40) (40)200521169 防止功能。更於上述反射防止層上’以於具備回流冷卻器 、攪拌機之反應器內混合甲基三甲氧5夕丨完2 5份、甲醇分散 之膠體氧化矽(固體成分濃度3 〇% ’曰產化學工業(股) 製,甲醇溶膠)1 0分及自來水6份,於7 〇 °C加熱反應2小時 後添加異丙醇3 8份得之被覆組成物’用噴氣槍塗敷至乾燥 塗膜可爲5 μιπ,於1 4 0 °C加熱6 0分鐘形成硬化塗膜得偏光 板(a-6 )。測試該偏光板(a-6 )之透射率及偏光度,爲 4 7.0 %、9 9.9 %。本步驟係於潔淨度]〇 〇 〇之環境下進行,且 貼合前用黏著輥去除附著之雜質。 [實施例5] 上述偏光板(a- 5 )、( a - 6 )各以液晶電視確認視辨 性。可確認係無亮點所致之閃爍、脫色之良好畫面。 [比較例3 ] 除使用光學用薄膜(b-2 )及相位差膜(b-3 )以外如 同實施例3得偏光板(b-4 )。偏光扳(b-5 )之透射率及偏 光度經測試,爲4 4.0 %、9 9.9 %。 [比較例4 ] 除使用光學用薄膜(b-2 )及相位差膜(b-4 )以外, 如同實施例4得偏光板(b-6 )。偏光板(b-6 )之透射率及 偏光度經測試,爲4 7.0 %、9 9 · 9 %。 上述偏光板(b-5 ) 、 ( b-6 )各以液晶電視確認視辨 -43- (41)200521169 性。可見亮點所致閃爍、脫色,畫質顯著下降。Feed 250 parts of distilled water into the reactor, and add 90 parts of butyl propionate, 8 parts of 2-hydroxyethyl methacrylate, 2 parts of divinylbenzene and 0.1 parts of potassium oleate to the reaction vessel. The stirring blade made of TEFLON (registered trademark) is stirred for dispersion. After the inside of the reaction vessel was replaced with nitrogen, the temperature of the system was raised to 50 t: and 0.2 parts of potassium persulfate was added to start polymerization. After 2 hours, potassium persulfate was further added, and the temperature was raised to 8 ° C, and the polymerization reaction was continued. The polymer fraction was obtained for 1 hour; the polymer dispersion was concentrated by an evaporator until the solid content concentration reached 7 0 / 〇, water-based adhesive made of acrylic polymer (adhesive with polar group). -41-(39) (39) 200521169 Acrylic acid-based polymer that constitutes the water-based adhesive obtained in this way When the polystyrene equivalent number average molecular weight (Mη) and weight average molecular weight (Mw) were measured by the Gpc method (solvent: tetrahydrofuran), Mη was 6 9000, and Mw was 1 350. The aqueous adhesive of the present invention is The inherent viscosity (W inh) measured in chloroform at 30 ° C was 1.2 d 1 / g. [Example 3] Polyvinyl alcohol (hereinafter abbreviated as "p VA,") at an iodine concentration of 0.03 by weight %, Potassium chloride concentration 0.5% by weight of 3 (rc aqueous solution dyeing bath at 3 times the stretching ratio after the pre-stretching, more than 5% by weight of boric acid concentration and 8% of potassium iodide in water solution '5 5 ° C The cross-linking method was twice as long as the post-extension and dried to obtain polarized photons. In the water-based adhesive obtained in Example 1, the optical film (a-2) was bonded on both sides of the polarizer, and the retardation film (a-3) was bonded on one side with a PVA-based adhesive to obtain a polarizing plate (a-5). The transmittance and polarization degree of the polarizing plate () were tested to be 4 4.0% and 99. 9%. This step was performed in an environment with a cleanliness of 1,000, and the attached impurities were removed with an adhesive roller before bonding. [Example 4] Using another polarized photon obtained in Example 3, an optical film (^ 2) was bonded on one side with the aqueous adhesive of the present invention, and a retardation film (a-4) was bonded on the other side. On the surface of the optical film (a_2), S i NX was vapor-deposited with a film thickness of 80 η ι under a vacuum of 10 · 4Τ〇Γ1, and more sequentially T b F e C 〇 with a film thickness of 20 nm, SiNx At a thickness of 30nm, the outer layer is pre-evaporated with A] w50nm to give reflection-42-(40) (40) 200521169. The anti-reflection layer is provided on the above-mentioned anti-reflection layer to provide a reaction with a reflux cooler and a stirrer. Methyltrimethoxy is mixed in the container for 5 to 5 parts, and 25 parts of colloidal silica dispersed in methanol (solid content concentration 30%) is produced by chemical industry (stock), methanol soluble ) 10 minutes and 6 parts of tap water. After heating and reacting at 70 ° C for 2 hours, 3 to 8 parts of isopropyl alcohol was added. The coating composition was' coated with a jet gun to a dry coating film of 5 μm at 1 40 The polarizing plate (a-6) was formed by heating at 60 ° C for 60 minutes to form a hardened coating film. The transmittance and polarization of the polarizing plate (a-6) were tested and were 47.0% and 99.9%. This step is performed in an environment of cleanliness], and the attached impurities are removed with an adhesive roller before bonding. [Example 5] The above-mentioned polarizing plates (a-5) and (a-6) were each checked for visibility with a liquid crystal television. It can be confirmed that there is no bright picture caused by flickering and discoloration. [Comparative Example 3] A polarizing plate (b-4) was obtained in the same manner as in Example 3 except that the optical film (b-2) and the retardation film (b-3) were used. The transmittance and polarization of the polarizing plate (b-5) were tested to be 4 4.0% and 99.9%. [Comparative Example 4] A polarizing plate (b-6) was obtained in the same manner as in Example 4 except that the optical film (b-2) and the retardation film (b-4) were used. The transmittance and polarization of the polarizing plate (b-6) were tested to be 47.0% and 99.9%. The above-mentioned polarizing plates (b-5) and (b-6) were confirmed by liquid crystal televisions. -43- (41) 200521169. Visible bright spots caused by flickering, discoloration, and significantly reduced image quality.

•44 -• 44-

Claims (1)

200521169 (1) 十、申請專利範圍 1. 一種光學用薄膜,其特徵爲由環烯烴系樹脂所成 ,亮點數在10個/m2以下。 2 .如申請專利範圍第1項之光學用薄膜,其中亮點數 爲0個/m2。 3 . —種相位差膜,其特徵爲將如申請專利範圍第1或 2項之光學用薄膜延伸加工而成。 4 . 一種偏光板,係於偏光膜之二側層積保護膜而成 之偏光板,其特徵爲該保護膜之至少其一係如申請專利範 圍第1至3項中任一項之光學用薄膜。 5 · —種偏光板,係於偏光膜之二側層膜保護膜而成 之偏光板,其特徵爲該保護膜之至少其一,更以如申請專 利範圍第1至3項中任一項之光學用薄膜層積。 -45- 200521169 七 明 說 單 簡 號 符無U :表 為代 圖件 表元 代之 定圖 指表 :案代 圖本本 表、&gt; ^ \ly \)/ 定一二 匕日 八、本案若有化學式時,請揭示最能顯示發明特徵的化學 式:無200521169 (1) X. Scope of patent application 1. An optical film, which is characterized by being made of cycloolefin resin, and has a number of bright spots of 10 or less per square meter. 2. The optical film according to item 1 of the patent application scope, wherein the number of bright spots is 0 / m2. 3. A retardation film, which is characterized by extending and processing the optical film as described in the first or second patent application scope. 4. A polarizing plate, which is a polarizing plate formed by laminating a protective film on two sides of a polarizing film, characterized in that at least one of the protective films is for optical use as in any one of claims 1 to 3 of the scope of patent application film. 5 · —A kind of polarizing plate is a polarizing plate made of a protective film on the two sides of a polarizing film, which is characterized by at least one of the protective films, and is more like any one of the scope of patent applications 1 to 3. The optical film is laminated. -45- 200521169 Qiming said that the single abbreviation symbol has no U: The table is a table for the original table and the table refers to the table: the table and the table, &gt; ^ \ ly \) / When there is a chemical formula, please disclose the chemical formula that best shows the characteristics of the invention: None
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI400269B (en) * 2005-07-22 2013-07-01 Jsr Corp A cyclic olefin-based ring-opening copolymer and its use, and a method for producing a retardation film containing the copolymer
TWI461756B (en) * 2006-04-12 2014-11-21 Sumitomo Chemical Co Polarizing plate and adhesive agent
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