TW200419109A - Method and apparatus for treating waste - Google Patents
Method and apparatus for treating waste Download PDFInfo
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- TW200419109A TW200419109A TW092124500A TW92124500A TW200419109A TW 200419109 A TW200419109 A TW 200419109A TW 092124500 A TW092124500 A TW 092124500A TW 92124500 A TW92124500 A TW 92124500A TW 200419109 A TW200419109 A TW 200419109A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/085—High-temperature heating means, e.g. plasma, for partly melting the waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/24—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a vertical, substantially cylindrical, combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/40—Valorisation of by-products of wastewater, sewage or sludge processing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Gasification And Melting Of Waste (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
200419109 (1) 玖、發明說明 【發明所屬之技術領域】 本發明是關於針對一般廢棄物或產業廢棄物(以下, 本發明說明書中總稱爲「廢棄物」)進行燃燒、氣化或熔 融的至少其中之一處理用的廢棄物之處理方法及處理裝置 。尤其’本發明是將廢棄物含有的有機物氣化回收可作爲 燃料使用的氣體(以下,同時只稱爲「能源氣體」),將該 等廢棄物含有的低沸點金屬作爲粉塵回收,並以該等廢棄 物含有的灰量即有價金屬(以下,亦僅單純稱「金屬」)作 爲熔渣及熔融金屬分別回收的同時,可以商業規模長期穩 定實現該等處理用的廢棄物處理方法及處理裝置。 此外,本發明中,廢棄物是表示,例如以廚餘爲代表 的都市垃圾爲主體,塑膠屑或鐵屑,含廢棄後的汽車或家 電製品的粉碎粉塵、焚灰、砂土的翻土垃圾、污泥、淤渣 、製鐵粉塵、醫療廢棄物及廢木材等。 【先前技術】 生活垃圾等的一般廢棄物或產業廢棄物等的部分廢棄 物,以往幾乎是全數予以焚化處理。但是,在焚化處理該 等廢棄物時,在200〜600 °C,尤其是300 °C左右的處理溫 度會產生戴奧辛類。並且,焚灰的最終處分場所的確保困 難,同時從資源有效利用的觀點來看更需要可以有效地加 以回收。因此,不能充分因應以往焚化產生廢棄物的處理 -5- (2) (2)200419109 鑒於上述的問題,本發明人藉由國際公開第 WO00/45090號,提出一種使用沿著爐軸朝著下方將助燃 性氣體噴入爐內的可升降爐中心缺口、將噴入助燃性氣體 的角度從爐軸方向偏離配置的1段以上的上部風口、助燃 性氣體或助燃性氣體及燃料朝著爐軸噴射配置,具有突出 爐內配置的1段以上的下部風口,可防止氣化熔爐爐體內 部的低溫區域的產生,並可集中進行廢棄物的燃燒處理用 火點的氣化熔爐及氣化熔融方法的發明。根據此一發明, 可以穩定回收附加價値高的熔爐渣及各種金屬與能源氣體 〔發明說明〕 但是,本發明人根據國際公開第 WO 00/45 090號所 提出的氣化熔爐(以下,稱「基本的氣化熔爐」),爲了 獲得更進一步發展而反覆進行深刻檢討後的結果,基本的 氣化熔爐具有以下列具的課題(a )〜(g ),爲了解決該 等課題(a )〜(g ),提供可以使基本的氣化熔爐更具有 高性能化,可運用於難處理性廢棄物的處理方法及處理裝 置。 (管路的堵塞) 近年來,多數利用廢棄物的燃燒、氣化或熔融的廢棄 物的處理爐。但是,該等的處理爐會因爲廢棄物的種類而 在隨著處理產生排氣流動的管路內壁附著及堆積粉塵,導 -6- (3) (3)200419109 致管路堵塞之虞。例如,廢棄物中含有多量的低沸點物質 時,該等在爐內蒸發,使蒸發的一部份附著在管路的內壁 面,隨後成長而將管路堵塞。以上的場合,會有不得不停 止處理爐的運轉,而有不能長期間穩定作業的可能性。 基本的氣化熔爐爲了抑制戴奧辛類的排出,以存在爐 體上部的氣體溫度爲l〇〇〇°C以上140CTC以下,將氣體從 氣體排出口排出,以後段的排出氣體的冷卻裝置急冷至 20 0 °C以下。尤其在完全抑制戴奧辛類的產生上,以高於 爐體上部的溫度爲佳。但是,由於爐內的氣體溫度高,因 此在爐內蒸發含有廢棄物的低沸點物質,其一部份附著在 管路的內面成長,會有堵塞管路的疑慮。 至今爲止’作爲防止相關管路堵塞用的技術有朝著管 路的內部噴射水或噴霧等的冷煤來冷卻固化排氣中的低沸 點氣狀物質,防止附著管路上的發明(日本專利特開 200 1 -3 3 027號公報、同2002-349 84 1號公報、特開平7-1 9704 6號公報及同8 -2 1 943 6號公報)或者以機械式方法 刮除管路附著物的發明(特開2 0 0 2 - 1 6 8 4 3 3號公報)。但 是,該等發明會有以下列記的問題。 即,冷煤一旦噴入管路的內部時,會因爲廢棄物的種 類或冷煤的噴射位置不能獲得充分的堵塞抑制效果。例如 ,即使將冷煤噴入管路的內部,在管路的入口附近排氣溫 度會維持著高的狀態,因此排氣中的低沸點氣狀物質會附 著管路的入口附近,最後會有導致堵塞管路之虞。並且, 將噴霧噴入管路的內部時,對於管路的內徑如未設定適當 -7- (4) 200419109 之噴入噴霧的擴開角度時,噴霧等的冷煤 衝突或附著形成未蒸發水,可能會造成設 游的氣體冷卻裝置控制上的困難。 另一方面,低沸點氣狀物質附著在管 管路時,以使用機械式除去手段將此除去 ,特開2002- 1 6 843 3號公報中,揭示具備 的刮除羽片的驅動軸,及轉動該驅動軸並 動的驅動手段所構成的管路淸掃裝置。 此時,由於驅動軸一邊轉動一邊進行 會有爐內產生的氣體從氣封部洩漏或造成 管路內之虞。尤其是隨著運轉產生的CO C Ο氣體漏出外部等的危,險性。並且,以 源再利用時,吸入外部空氣與所獲得的氣 連。又’另外在驅動軸的中心軸附近有驅 氣流動,但是管路內部形成高溫的場合驅 能受到熱性損傷。尤其明顯堵塞管路的內 大對於驅動軸的負載,因而使得堵塞物除 成長時間化,更增大熱性損傷,而使得裝 的洩漏更加顯著。 (b )爐內充塡時間 利用基本的氣化熔爐處理廢棄物時, 物的上端面高度控制在預定的位準是運轉 素。而該氣化熔爐的上升是利用噴燃器使 會與管路的內壁 置在氣化熔爐下 路的內壁而堵塞 最爲有效。例如 有插入管路內部 朝其軸向往返運 往返運動,因此 外部空氣的吸入 氣體的爐中會有 CO氣體作爲能 體熱量的降低關 動軸冷卻用的空 動軸的外表面可 部時,不得不增 去所需的時間形 置的損傷或氣體 將裝入爐內廢棄 穩定化的重要因 爐內溫度到達預 •8- (5) (5)200419109 疋溫度之後開始進行廢棄物的裝入,隨後緩緩堆積廢棄物 ’調整廢棄物上端面的高度至目標位準。但是,使廢棄物 的上端面高度提高至預定的位準需要相當的長時間。 並且,在升溫的途中’爐內的燃燒溫度會不可避免的 通過容易產生戴奧辛類的所謂200〜600 °C的溫度區域,因 此將戴奧辛類的構成元素的含氯等鹵素類含量高的廢棄物 從爐升溫的階段裝入,堆積時,在該氣化熔爐的上升時產 生戴奧辛。 (c )未利甩碳的棑出 基本的氣化熔爐的運轉是投入廢棄物含碳的一部份在 未利用狀態下飛散通過管路之後:,利用除塵裝置以粉塵回 收。爲了降低未利用碳,可利用水性移位反應(C + H20 = CO + H2 )將未利用碳轉換爲CO氣體)。 進行該水性移位反應時需要H2o。其中,廢棄物中含 水分的含於廢棄物的水份多數是在較廢棄物上端面下方的 位置消耗於熱分解殘渣碳的氣化反應上。因此會減少下部 風口前燃燒的熱分解殘渣碳的量,形成維持高的下部風口 前的燃燒溫度困難,而有不能穩定進行含於廢棄物內的灰 量及金屬類熔融,及熔渣或熔融金屬的排出之虞。並且, 廢棄物中含多量水分時,形成投入廢棄物後大的瞬間氣體 變動,不能穩定運轉,又因爲水的蒸發導致產生氣體熱量 的降低。因此,廢棄物中含多量的水分並非理想。 特開平8 · 1 5 2 1 1 8號公報中,揭示一種藉著從設置在 -9 - (6) (6)200419109 廢棄物塡充層內的上部風口供給蒸氣,以灰量的熔融溫度 作爲上部風口位準的燃燒溫度,可藉此抑制上部風口位準 的熱分解殘渣或可燃性氣體燃燒之半熔融物的產生,因此 可抑制半熔融物附著爐內壁的發明。亦即,從設置在塡充 層內的上部風口噴入的蒸氣可以將設置於上部風口高度的 燃燒溫度抑制在低的溫度,抑制該位準的半熔融物的產生 。又’隨著蒸氣噴入塡充層內,進行水性移位反應,同時 可獲得炭氣化的進行。 但是,一旦將蒸氣噴入廢棄物的塡充層內進行炭氣化 時,熱分解殘渣中含有的碳與蒸氣的反應而被消耗。因此 減少從下部封口供給助燃性氣體燃燒的碳量,維持高的下 部風口前的燃燒溫度.難。因此有不能穩定進行含於廢棄 物內的灰量及金屬的熔融,及熔渣或熔融金屬的排出之虞 (d )廢棄物的上端面位置的控制 基本的氣化熔爐是燃燒廢棄物將廢棄物中的有機物氣 化後作爲能源氣體回收,同時以廢棄物中的灰量及金屬作 爲熔融物回收的立式爐。該氣化熔爐,分別具備:設置在 爐體上部的氣體排出口;設置在爐體下部的融渣及熔融金 屬排出口;設置在融渣及熔融金屬排出口與氣體排出口之 間的廢棄物裝入口;爐體上部沿著爐軸向下方設置將助燃 性氣體噴入爐內可自由升降的爐中心塊;廢棄物裝入口與 氣體排出口之間的爐壁設置1段以上噴入助燃性氣體用的 -10- (7) (7)200419109 上部風口;及廢棄物裝入口與融渣及熔融金屬排出口間的 爐壁設置1段以上朝著爐內,將助燃性氣體或助燃性氣體 及燃料朝爐軸方向噴灑的下部風口。並且,該氣化熔爐藉 著在裝入爐內廢棄物的上端面燃燒高溫加熱後廢棄物的熱 分解殘渣中的碳量,即使不使用昂貴的焦炭以可以熔解殘 渣中的灰量或金屬。 但是,廢棄物的成分並非一定多數爲不均質的場合, 而有可能在熱分解殘渣中幾乎沒有碳量的存在。例如,塑 膠屑及切碎機粉塵等的含碳幾乎爲熱分解反應所氣化,因 此熱分解殘渣的含碳量極少。因此在維持裝入爐內廢棄物 上端面的位置時,必須要頻繁進行從下部風口及爐中心塊 噴入助燃牲氣體量的調整運轉·,必須要有熟練的運轉。 (e )鹵素類的原料再生 含於廢棄物中的氯或溴等的鹵素類除了形成戴奧辛類 的產生源之外,並爲附加價値極高的物質,期待可以有效 地進行原料再生。但是,並未確立氯含有率高的廢棄物的 有效處理方法及再生方法。現在,含氯等鹵素類的廢棄物 雖是以焚化爐焚化處理,但是由於燃燒溫度低,在抑制戴 奥辛類的排出必須要高度的氣體處理技術。 基本的氣化熔爐是藉著高濃度氧氣的噴入以高溫將廢 棄物氣化熔融,以氣體冷卻裝置使產生的高溫氣體急冷, 因此幾乎不會排出戴奧辛,同時可以無害化處理大量的含 鹵素類廢棄物。含於廢棄物的氯在爐內形成氯化氫氣體等 -11 - (8) (8)200419109 的鹵化氫氣,設置在氣體冷卻設備後段的除塵設備噴入熟 石灰等的助劑,從生成氣體中分離除去。此時,爲了抑制 戴奧辛類的再合成及鹵素等的腐蝕,氣體冷卻裝置的出口 溫度設定在1 2 0 °C以上2 0 0 °C以下,並同時設定除塵設備 內部的溫度爲1 0 (TC以上。 但是’以含有多量鹵素類的廢棄物爲對象時,爲了有 效回收氯或溴的鹵素,在該氣化熔爐中以氯化鈣使鹵素固 定化進行原料再生困難。並且,所產生的鹵化氫氣體形成 高濃度,同時容易造成設備的腐蝕。 另外,特開2 0 0 1 - 1 6 2 2 4 8號公報中,揭示一種含氯乙 烯的廢塑膠以2 5 0〜5 00 °C熱分解,以燃燒裝置燃燒含氯的 排氣’以其燃燒氣體爲熱源在鍋爐產.生蒸氣的同時,將產 生蒸氣後的燃燒氣體供給冷卻裝置冷卻,利用氯回收裝置 回收冷卻後氣體中的氯化氫,冷卻裝置前的排氣溫度爲了 抑制氯化氫導致的腐蝕而維持在20 (TC以上。 但是,20(TC以上的溫度條件會有戴奧辛再合成之虞 。並且,含鹵素的塑膠廢棄物在5 0 0 °C以下的低溫進行熱 分解氣化時產生焦溜,會有使得配管路堵塞之虞。 並且,特開2000-2024 1 9號公報中,揭示以氣體水洗 裝置除去產生的氯化氫,處理包含鹵素含耐燃材的廢棄物 的處理方法,但是並未記載憶至設備腐蝕用的詳細溫度管 路理條件等,爲不明的狀態。 (f )有害廢棄物的裝置 -12- (9) (9)200419109 根據基本的氣化熔爐’除醫療系廢棄物及污染土壤, 並可以進行聚氯聯苯(PCB )等的有害廢棄物的無害化處 理。 該等的有害廢棄物在裝入爐內後落下至爐內,到達廢 棄物塡充層的上端面,但是裝入爐內的廢棄物在到達塡充 層的上端面之前,會使得低沸點的有害成份氣化,會有將 氣化的有害成分未充分分解之前即從氣體排出口排出爐外 之虞。 (g )熔漿室的內部壓力上升 國際公開第 WO00/4 5 0 9O中,揭示基本氣化熔爐所期 待的樣態爲具備在排出熔塊及熔融金屬之前,具有內部可 以將該等一旦儲存的空間的熔漿室。設置該熔漿室可以使 爐內經常在爐底形成不囤積熔塊或熔融金屬狀態的乾處理 槽,可穩定爐的運轉。 但是,爲了進行設備的維修等,會有在爐內殘留廢棄 物的殘渣或熔渣的狀態下暫時滯留此氣化熔爐的場合。隨 後的上升操作中,會有使殘留氣化熔爐內部的廢棄物或冷 卻熔渣堵塞爐與熔漿室間的接觸部之虞,而可能導致熔漿 室內部產生的氣體在爐體內不容易流動的問題,此時會使 熔漿室內的壓力上升,有氣體從熔渣及熔融金屬排出口露 出之虞。 【發明內容】 -13- (10) (10)200419109 本發明相對於上述基本氣化熔爐相關課題(a )〜(g )提供以下的解決手段。 (1 )相對於課題(a )的解決手段 本發明將爐內產生的高溫排氣,例如存在於基本氣化 熔爐等廢棄物處理爐的爐體流入管路內之前的爐內的階段 冷卻。具體而言,例如在爐出口的附近(管路的入口附近 的爐內)噴入水 '惰性氣體、生產用氣體或蒸氣的至少其 中之一所構成的冷煤,將排氣於管路入口附近的爐內冷卻 。藉此,使管路入口附近的排氣中低沸點氣狀物質的表面 溫度確實降低至不附著管路內壁的溫度。 流入管路內的排氣溫度位的·制管路的堵塞而以溫度 低側爲佳,但是爲了抑制戴奧辛類的再合成,管路內部的 排氣溫度以維持80 0°C以上爲佳,最好是8 5 0 °C以上。並 且,一旦將冷煤噴入爐體出口附近時,可以降低設置在後 段附近的氣體冷卻裝置入口的溫度,因此也可以降低氣體 冷卻裝置中使用的噴霧量減低其負擔,獲得氣體冷卻裝置 的小巧化。 並且,本發明提出一種當以內壁附著低沸點氣狀物質 將管路堵塞時,可在短時間進行堵塞物機械式除去的堵塞 物除去裝置作爲廢棄物的處理裝置。 首先,由於短時間進行堵塞物機械式除去作業,可以 在管路堵塞程度小的階段有效地進行堵塞物除去裝置的運 轉。因此,本發明在管路的入口及出口設置可監視管路進 -14- (11) (11)200419109 入側及排出側差壓的差壓計,該差壓顯示較運轉開始時間 具有上升傾向時判斷爲開始堵塞使得堵塞物除去裝置運轉 。此外,也可以與此不同時即不論管路有無堵塞,使堵塞 物的除去裝置定期運轉。 (2 )相對於課題(b )的解決手段 爲儘早將裝入基本的氣化熔爐爐內的裝入物的上端面 高度提高至運轉時的控制位準爲止,可以有效地從爐的升 溫階段裝置炭材。並且,爲了提高裝入物上端面的位準而 裝入炭材所含鹵素類的總濃度在0 · 1 %以下時,可以在不 產生戴奧辛類的狀態下升溫。根據本發明,基本氣化熔爐 的升溫中,進.行.噴燃器燃燒的同時,可以將鹵素類的總濃 度低的炭材投入使裝入物上端面的高度上升至預定位準, 縮短爐內的塡充時間。 (3 )相對於課題(C )的解決手段 本發明提出將蒸氣從塡充層噴入上方部分以降低未利 用的碳。藉此,使蒸氣在爐上部只與未利用碳接觸使其氣 化。噴入的蒸氣由於不與塡充層內的熱分解殘渣碳接觸, 因此可穩定進行廢棄物包含的灰成份及金屬類的熔化,更 可穩定進行熔渣及/或熔融金屬的排出。 即使廢棄物中的碳不能完全氣化而作爲未利用碳以除 塵設備回收粉塵時,只需再次投入氣化熔爐內即可。此時 ,粉塵的粒徑形成及小的1 mm以下,因此該狀態下投入 -15- (12) (12)200419109 時會有在爐內飛散之虞,但是只要在投入時將含未利用碳 的粉塵與廢棄物同時混合壓實後裝入,即可防止粉塵的飛 散。 (4 )相對於課題(d )的解決手段 本發明中,以熱分解殘渣碳少的廢棄物爲對象時,可 以投入炭材容易進行塡充層上端面位置的控制。即使是基 本的氣化熔爐,也可以將炭材混合廢棄物後壓實形成一塊 體裝入爐內。此時,即使使用細粒徑的炭材也不會有飛散 導致通氣性不良的虞慮。並且,基本的氣化熔爐由於火點 集中爐的中心部也不會有熔融物導液性惡化不能穩定將熔 渣排出的虞慮。因此炭材完全不限於昂貴的焦炭,也可 以使用木材等含熱分解殘渣碳的炭材。 並且,裝入預先篩選後粒徑大的炭材時,以使用具有 並聯配置將廢棄物裝入爐內用的廢棄物裝入路徑的2個閥 的裝入裝置爲佳。此一裝入裝置在開啓外部側閥的同時, 在關閉內部側閥的狀態下供給外部側的閥與內部側閥之間 的空間,關閉外部側閥後開啓內部側的閥,可以將炭材裝 入爐內。該裝入裝置之外部側的閥或內部側閥的其中之一 是經常維持著關閉狀態,因此可以防止大量爐內氣體通過 裝入裝置漏出爐外,或者將爐外的空氣大量吸入爐內。並 且,解決該課題(d )用所投入的炭材是在爐內的溫度條 件升溫至可以使戴奧辛類完全熱分解的條件下投入,因此 炭材中鹵素類濃度即使再高也不會有問題。 -16- (13) (13)200419109 (5 )相對於課題(e )的解決手段 本發明是將經由連接基本氣化熔爐爐體的氣體排出口 之管路所引導的排氣,(i )以除塵後除塵的排氣中所含 的_化氫氣體作爲酸而利用酸回收裝置回收,將回收後的 酸轉換爲鹵素,及/或(ii)使冷卻至1〇 Ot以下冷卻後排 氣中所含的鹵化氫氣體凝結,以排氣中所含鹵化氫作爲酸 而回收’將回收的酸轉換爲鹵素。藉此,可一邊抑制戴奧 辛類的排出或設備的腐蝕,並可進行廢棄物中所含鹵素的 原料再生。 (6)相對於課題(f)的解決手段 含有醫療系廢棄物、污染土壤或聚氯聯苯等有害廢棄 物裝入基本的氣化熔爐時,將該等有害廢棄物封入密閉容 器內,可有效地從具有並聯配置在廢棄物裝入通路的2個 閥體的裝入裝置投入該密閉容器內。藉此,使產生的有害 氣體在爐內經過充分高溫條件下的滯留時間,完全分解後 排出爐外。 (7 )相對於課題(g )的解決手段 爐一旦停止後在上升時爲了使殘留爐內的廢棄物或冷 卻溶渣等導致爐與熔漿室的連接部堵塞等起因而使得熔漿 室內部壓力過度上升,在熔漿室內的壓力上升時,可有效 設置排出熔漿室產生氣體用的配管路。 -17- (14) (14)200419109 【實施方式】 參閱添附圖示詳細說明本發明涉及廢棄物的處理方法 及處理裝置的實施形態如下。 第1爲實施形態所使用廢棄物的氣化熔爐的詳細說明 用的槪略圖。 同圖所示,苯實施形態的氣化熔爐1的爐床1 a是以 內襯耐火物2內襯其中。並且,爐體la具有排出裝入廢 棄物3用的廢棄物裝入口 4與產生能源氣體(以下,僅稱 爲「排氣」)及排出粉塵用的氣體排出口,及經此氣體排 出口 5連通爐體1 a內部空間的管路6。廢棄物裝入口 4 安裝有推桿7,裝入的炭材8與廢棄物3同時以壓實的狀 態從廢棄物裝入口 4裝入。 第1圖的符號9是沿著爐軸(爐中心軸)向下方使助 燃性氣體9 a朝著爐內噴入形成可自由升降的中心塊。符 號1 〇是在爐體】a的爐壁上配置1段以上(本例爲2段) 使助燃性氣體1 0 a朝著爐軸方向偏離方向噴入的上部風口 。此外,符號1 1是突出爐內在爐壁上配置1段以上(本 例爲2段)使助燃性氣體丨la或者助燃性氣體} la及燃料 1 1 b朝著爐軸的方向噴入的下部風口。 第1圖的管路6的跟前,即爐體1 a上部的排氣出口 的附近,例如設置1支以上噴入惰性氣體、生產用氣體或 者蒸氣的至少其中之一所構成的冷煤]2用的噴嘴1 3。 氣化熔爐1的爐體]a的內部中,產生後的氣體一旦 -18- (15) (15)200419109 加熱至1 0 0 0 °C以上時,以2秒鐘以上保持使戴奧辛類分 解。加熱至1 000 °C以上在爐內產生的產生氣體藉著從設 置在爐體1 a上部的排氣出口附近的冷煤噴入噴嘴1 3所噴 入的冷煤1 2加以冷卻。 流入管路6內部的排氣溫度爲了抑制管路6的堵塞以 低溫側爲佳,但是爲了抑制戴奧辛類的再合成管路6內的 排氣溫度爲8 0 0 °C、最好是維持著8 5 0 °C以上。管路6內 維持著8 0 0 °C以上的氣體利用後段的排氣冷卻裝置(未圖 示)急冷至2 0 0 °C以下。藉此,抑制戴奧辛類的再合成, 可顯著抑制來自過程整體之戴奧辛類的排出量。. 從噴嘴1 3噴入爐體1 a內部的冷煤1 2以水、惰性氣 體、生產用氣體或者蒸氣釣至:少其中之一構成時1 .,雖然可 抑制對於管路6內面的低沸點氣狀物質的附著,但是以使 用水爲佳。使用惰性氣體作爲冷煤1 2時,會發生爐內產 生高熱量氣體的熱量降低。並且,蒸氣與水比較不具蒸發 潛熱,產生後氣體的冷卻原單位高。因此排氣時進入多量 不需要的水,不利於含後處理步驟等的經濟性。因此,以 提高冷卻效率’以可和後段步驟產生的高熱量氣體分離的 水(尤其式霧狀的水)作爲冷煤爲佳。由於水的霧化藉著 氣體將水霧狀化時’以使用生產用氣體而非惰性氣體,抑 制產生氣體熱量的降低爲佳。 又,管路6上堆積固體粉塵時,從可噴入高壓氣體的 1個以上的噴嘴1 4將氣體1 5噴入管路6內,將固體粉麈 吹至爐體1 a的內部側及/或後段的氣體冷卻裝置側,淸掃 -19- (16) (16)200419109 管路6的內側。 如上述,根據本實施形態將冷煤噴入管路6跟前側, 可防止管路6的堵塞。 第2圖是模式表示在本實施形態的氣化熔爐1中’以 機械方法除去對於管路6內壁的附著物而構成廢棄物處理 裝置的附著物除去裝置1 6的說明圖。 對管路6內部附著物的堵塞程度可以從管路6的入口 部6 a的壓力與出口部6b的壓力間的差壓變化加以預測。 差壓變化是利用差壓測定裝置〗8進行連續性監視。即, 以差壓測定裝置1 8所測定的差壓的絕對値與初期(運轉 開始時)的値比較顯示有增加傾向時,可預測出進行管路 內的堵塞。 . 本實施形態在以上的場合使用附著霧除去裝置1 6進 行附著物的除去。首先,使驅動軸1 9- 1前進及後退,隨 後進行驅動軸1 9-2的前進及後退的動作,可以將附著物 1 7從管路1 6的內壁剝離除去。藉著升降裝置2 0使驅動 軸1 9-1及1 9-2沿著管路6延伸出的方向動作。 又,驅動軸1 9 - 1及1 9 - 2例用水冷方式,冷卻至其前 端附近爲止。藉此,抑制驅動軸19-1及19-2因熱負載導 致的曲損或損傷。驅動軸1 9- 1及1 9-2設有冷卻水2 1供 水及排水用的供排水管路(未圖示),也可以對應高溫條 件下的使用。又,驅動軸19-1及19-2的驅動部分設置地 密方式的漏氣防止裝置22,藉此在驅動軸19-1及19-2的 動作時防止系統內氣體洩漏系統外。 -20- (17) (17)200419109 使驅動軸19-1及19-2動作的時間以在管路6內壁堵 塞程度小的時候進行爲佳。堵塞程度小時,驅動軸19-1 及19-2不需進行如特開昭2002_168433號公報轉動,並 且對於驅動軸1 9- 1及1 9-2不需施以除去堵塞物用的大負 載’可以短時間除去堵塞物。因此,不會從漏氣防止裝置 22產生氣體洩漏,同時可提高裝置的壽命。例如,與差 壓測定裝置1 8的値從運轉開始2小時爲止的平均値比較 ’以增加20mmH2O以上400mmH20以下的時點進行爲佳 〇 並且,管路6未堵塞,進行一般氣化熔融運轉的期間 ,使驅動軸19-1、19-2後退至袋機位至24爲止,使閥23 形成關閉的狀態.,藉此可完全防止爐內氣體的洩漏。關閉 閥2 3在氣化熔爐1的運轉中可同時進行附著物除去裝置 1 6的維修等。 此外,驅動軸]9 -1、1 9 - 2未運轉時’驅動軸1 9 · 1、 19-2至待機位置24待機,關閉設置在待機位置24跟前 的閥2 3時,可防止氣體的洩漏及空氣的吸入。設置閥2 3 在驅動軸1 9 - 1、] 9 - 2不動的一般運轉中,漏氣防止裝置 2 2幾乎不受管路6內的熱影響’因此可同時增長漏氣防 止裝置2 2的壽命。並且,驅動軸1 9 -1、1 9 -2的凹陷部分 2 5與漏氣防止裝置2 2接觸時同樣進行氣體的密封。 驅動軸19-1、19-2的直徑最大部分的外徑d設定以 管路6的內徑D的5 0 %以上爲佳。並且驅動軸1 9 —1、1 9 _ 2前端的刮除構件1 9 -1 a、1 9 - 2 a的角度α以1 〇度以上 -21 - (18) (18)200419109 1 5 0度以下爲佳。 並且,設置升降裝置2 0等的設備,且爲了除去附著 物〗7雖然應該使用足夠長度的驅動軸1 9 - 1 1 9 - 2,但是驅 動軸19-1、19-2的長度過長時建築的高度必須要提高至 必要以上的高度。因此,驅動軸1 9 · 1、1 9 - 2的長度以驅 動軸19-1、19-2的待機位置至驅動軸19-1、·19-2前進極 限爲止長度L的3倍以爲佳。驅動軸19-1、19-2的前進 極限26是如第2圖的驅動軸19-2,以朝著爐內前進時從 氣體排出口 5前進至10 mm〜3 0 0 mm左右下的位置爲佳。 並且,如第2圖的驅動軸19-1朝著與管路交叉的方向前 進時,以相對於交叉之管路的中心軸線前進± 50mm的位 置爲佳:。 另外,驅動軸19-1、19-2的前端部設置如第3圖的 光纖觀察鏡2 7,可一邊監視管路6內的堵塞狀況,並可 使驅動軸1 9 - 1、1 9 - 2有效地運轉。基本上,雖可藉著管 路6 .內的差壓推定堵塞狀況,但是附著物1 7極少量的場 合,差壓的測定結果會形成不顯著傾向的可能。在淸掃管 路6內時,僅殘留此一些微附著物1 7時,會有以該等爲 核而使得堵塞物再度成長的可能。因此,可以光纖觀察鏡 27等一邊觀察管路6的內部有效進行作業。可經常藉著 光纖觀察鏡2 7觀察管路6內時,沒有進行差壓測定的必 要性,但必須將驅動軸1 9-1、1 9-2經常性地插入管路6 內,以至有使得驅動軸1 9-1、1 9-2受熱性損傷的可能。 並且,光纖觀察鏡2 7會附著粉塵等不能進行長時間的觀 -22- (19) (19)200419109 察。又,閥2 3必須要呈開啓的狀態,導致密封裝置2 2壽 命的縮短。前端部分19-la、19-2a的更換或修理可以回 到待機位置24,關閉待機位置24跟前的閥23即使在運 轉中也可以進行。 其次,參閱表示本實施形態使用之廢棄物的氣化熔爐 1的第1圖,說明在該氣化熔爐1的升溫中,將爐內裝入 物的上端面高度迅速升高至運轉時的控制位準爲止以縮短 爐內塡充時間的方法如下。 本實施形態是從氣化熔爐1的升溫開始錢的階段,將 氯等鹵素濃度0.1 %以下的炭材3 2裝入至氣化熔爐1內的 預定高度。其中,預定的高度是表示廢棄物裝入口 4或者 裝入裝置28,及與下部風口 1 1之間的高度。 升溫是形成,例如從配置雙重閘閥29的裝入裝置26 裝入爐內,在預先堆積的炭材3 2的上端面投入火種後關 閉閥29a及/或閥2 9b的狀態,從中心塊9送入助燃性氣 體9a使預先裝入的炭材32燃燒的即爲簡單的順序開始。 炭材32的燃燒狀況可以經常從設置在爐體1 a上部的爐內 監視窗3 0進行。 並且,也可以從下部風口 1 1送入助燃性氣體1 1 a, 也可以在下部風口 1 1附近燃燒炭材3 2。而在下部風口 1 1 前面燃燒的確認可以目視確認。逐一測定炭材3 2的塡充 層的上端面位準,調整供給爐內炭材3 2的量維持著以上 端面位準爲目標的位準。 如上述,可以在爐的升溫階段使爐內裝入物上端面的 -23- (20) (20)200419109 高度上升至運轉時的控制位準爲止,可藉此縮短爐內塡充 時間。 其次,針對本實施形態中降低未利用碳的手段說明如 下。 第1圖表不的氣化熔爐1中,從管路6飛散至爐外的 粉塵同時含有未利用碳。而降低未利用碳的方法,本實施 形態中以蒸氣噴入爐內。 從設置在第1圖表示的氣化熔爐1內的廢棄物上端面 與氣體排出口 5之間的噴嘴3 3、爐中心塊9或者上部風 口 1 〇的任意其中至少之一噴入蒸氣,藉水性移位反應( C + H2〇 = CO + H2)將未利用的碳轉換爲CO氣體。 其中’蒸氣34的噴入量可容易利用流量計控制,因 此可以正確供給該水性移位反應必要量的水蒸氣。並且, 藉著噴入的蒸氣34可有效地將未利用碳轉換爲CO氣體 ’因此蒸氣3 4是以廣角噴入爲佳。可藉此將蒸氣3 4均勻 噴入爐體1 a的周圍方向,有效地進行上述的水性移位反 應。 即使廢棄物中的碳仍未完全氣化而未利用碳爲除塵設 備以粉塵所回收時,可以再次投入氣化熔爐1內。此時, 粉塵的粒徑在極小的1 mm以下雖然有在爐內飛散之虞, 但是本例中,藉著第1圖表示的推桿7與廢棄物3可同時 混合壓實含未利用碳的粉塵後裝入,可抑制爐內粉塵的飛 散。 其次,第1圖表示的氣化熔爐1中,針對以熱分解殘 -24- (21) (21)200419109 渣碳少的廢棄物爲對象時,投入炭材8及/或炭材3 6,可 容易進行塡充層高度的控制,即廢棄物上端面位置的控制 說明如下。 如上述,第]圖表示的氣化熔爐1設有安裝推桿7的 廢棄物裝入口 4,炭材8是與廢棄物3同時混合壓實裝入 爐內。可藉此抑制粒徑細的炭材8在爐內的飛散。 又,裝入預先選取粒徑5 mm以上的炭材3 6時,使用 裝入雙重閘閥2 9爲佳。此時,可以只將炭材36從具有雙 重閘閥29的獨立裝入裝置28投入。具備雙重閘閥29的 裝入裝置28藉著上部閘閥29a的開啓,使炭材36在上部 閘閥29a與下部閘閥29b之間自由落下,隨後關閉上部閘 閥2 9a,開啓下部閘閥29b將"炭材36裝入爐內。 根據此一裝入手段,經常在上部閘閥2 9 a或下部閘閥 2 9 b的其中之一關閉的狀態下動作,因此可防止大量的爐 內氣體通過該裝入裝置28漏出至爐外,或將爐外的空氣 大量吸入爐內。 如上述,將炭材8及/或炭材3 6投入爐內,即使熱分 解殘渣碳少的廢棄物爲對象時,仍然可以容易進行塡充層 高度的控制。 炭材8及/或炭材36是在爐內溫度幾乎不產生戴奧辛 類的條件下升溫後投入。因此,尤其不加以限定含炭材8 及/或炭材36內的鹵素類的濃度。 其次,本實施形態中,說明進行鹵素的原料再生的狀 況如下。 -25- (22) (22)200419109 第4〜7圖是表示本實施形態回收鹵素用的系統流程的 說明圖。首先,針對第4圖及第5圖表示的系統說明後, 並針對第6圖及第7圖表示的系統說明如下。 第4圖中,廢棄物3投入本實施形態的氣化熔爐!。 產生使廢棄物3包含的有機物氣化作爲燃料使用的高熱量 氣體4 0。使灰量及有價金屬轉換爲熔渣3 8及熔融金屬3 9 。由於在氣化熔爐1內降低戴奧辛類的排出,其上部的溫 度可抑制在l〇〇〇°C以上1 400°C以下,將廢棄物3直接投 入5 0 0〜1 2 0 0 °C以上的高溫區域的熱分解氣化帶,在爐內 1 〇 0 0 °C以上的高溫保持2秒以上之後,排出爐外高溫的高 熱量氣體4 0藉著經過管路4 1以冷卻裝置4 2從噴嘴4 3噴 出的噴霧4 4急冷至1 2 0 °C以上2 0 0 °C以下。 藉此’即使處理鹵素含量多的廢棄物時,可確實抑制 戴奧辛類的再合成及排出,可抑制過程整體的戴奧辛類的 低排出量。並且,含有鹵素的塑膠類在低溫熱分解中產生 焦油’會造成對配管路等附著等問題,但是該氣化熔爐1 疋進行局溫的熱分解氣化,不會產生焦油。 通過氣冷裝釐42出口的管路45的氣體與一氧化碳及 氯等同時含有_化氫氣體等。該等的氣體以除塵裝置4 6 除去所含的粉塵4 7之後,導入鹵素回收裝置4 8。 虐素回收裝* 4 8是以噴嘴5 0噴入水後將高熱量氣體 ιαα°(:ι^下,使含有鹵化氫氣體凝結形成凝結水51 ^ ^ @ _ 5 2的混合液,分離其他的能源氣體5 3與鹵 素。酸52與凝結水5 1的混合液是通過噴嘴54在鹵素回 -26- (23) (23)200419109 收裝置48內循環,濃縮回收酸52。酸52與凝結水的混 合液不使用噴嘴54,也可以從噴嘴50混合水49後循環 。回收的酸52以鹵化裝置55轉換成鹵素56。 另外,以除塵裝置46、氣冷裝置42分別與氣體分離 除去的粉塵4 7與重新裝入的廢棄物3同時再投入氣化熔 爐1內。其中,氣冷裝置42所冷卻的氣體流入鹵素回收 裝至4 8爲止的期間,從鹵化氫氣體對於腐蝕防止的觀點 來看以100 °C以上,最好是120 °C以上。尤其是形成低溫 的除麈裝置4 6以後,可有效地使用耐鹽酸鎳基合金等的 耐酸性材料。並且鹵素回收裝置4 8使用的材料可舉例如 即使1 00 °C以下也不容易產生撥腐蝕的FRP等。 並且,酸的回收方法也可以舉例如第5圖所示通過氣 冷裝置42後回收的方法。第5圖是以氣化熔爐1產生的 1 〇〇〇 °C以上1 40 0°C以下的高溫,並以氣冷裝置42將高熱 量氣體40急冷至100 °C以下,回收能源氣體40中含有鹵 素的方式。該方式中,在氣冷裝置42的內部使氣體40所 含的水分及氣冷裝置42所噴射的噴霧凝結,從氣冷裝置 4 2的下部回收。回收後的凝結水5 8中雖含有酸及淤渣5 9 ’但是回收後的凝結水5 8以過濾裝置60分離除去淤澄 5 9之後’形成含酸的凝結水6 2,以鹵化裝置5 5轉換爲鹵 素5 6 〇 氣冷裝置42的出口氣體的溫度雖然在100艽以下, 但是鹵素幾乎已轉換爲氣冷裝置42下回收的凝結水5 8, 因此不會腐蝕氣冷裝置42後段的設備。但是,由由含省 -27- (24) (24)200419109 若干的鹵化氫氣體,含有苛性納7 1的水供給分離塔65回 收酸66,與氣冷裝置42下部回收的酸61同時以齒化裝 置55使其鹵化。並且可將淤渣59再投入氣化熔爐1氣化 熔融。 並且’廢棄物中了鹵素濃度爲較廣範圍,但是齒素濃 度高的採樣側形成高的回收酸濃度。此外,單位廢棄物處 理量的鹵素回收量增大,.具有回收率高等的優點。因此, 在處理鹵素濃度低的廢棄物時,添加鹵素濃度高的廢棄物 可有效地使回收酸濃縮。 另外’廢棄物所含鹵素類的濃度低時,將消石灰噴入 除塵設備4 6除去鹵素爲佳。以除塵設備4 6使鹵素固定化 時’不需要水洗處理鹵素類的鹵素回收裝置·5 5,即不需 要進行排出水的處理。 其次’針對第6圖及第7圖表示的系統說明如下。此 外’以後的說明中,僅說明與上述第4圖表示的系統不同 的部分,並省略共同部分的說明。 第6圖中,將通過氣冷裝置42出口的粉塵45的氣體 除去除塵裝置4 6所含的粉塵後,導入至鹵素回收裝至4 S 爲止與上述第4圖所示的系統相同。 本例中,鹵素冷卻裝置4 8從噴嘴5 0噴入水4 9將高 熱量氣體40冷卻至1〇(rc以下,使含有鹵化氫氣體凝結 ’作爲凝結水5 1與酸52的混合液,將其他能源氣體53 與處素分別。酸5 2與凝結水5 1的混合液通過噴嘴4 3在 _冷衣置4 2內循環,濃縮成以鹵素回收裝置4 8回收的酸 -28- (25) (25)200419109 5 2的濃度。 將回收後的酸52以鹵化裝置55轉換成鹵素56。使 酸5 2與凝結水5 1的混合液在氣冷裝置4 2內循環,可降 低氣冷裝置4 2使用的水4 4的量。並且,以除塵裝置4 6 、氣冷裝置42與氣體分離除去的粉塵47、57是與廢棄物 3同時再投入氣化熔爐1內。 本例中,氣冷裝置42所冷卻的能源氣體流入至鹵素 回收裝置48爲止的期間,從鹵化氫氣體對於腐蝕防止的 觀點來看以lOOt:以上,最好是120。(:以上。尤其是形成 低溫的除塵裝置4 6以後,可有效使用耐鹽酸鎳基合金等 耐酸性材料。並且鹵素回收裝置4 8使用的材料可舉例即 使在1 〇〇 °C以下也不容易發生酸腐蝕的.FRp等。 並且’第7圖是採用氣體冷卻方式作爲酸回收方法的 例。此外’以後的說明是說明與上述第6圖表示系統不同 的部分,省略共同部分的說明。 第7圖中,通過氣冷裝置42出口的粉塵45的氣體除 去除塵裝置46所含的粉塵47之後,導入鹵素回收裝置 4 8爲止是與上述第6圖表示的系統相同。 本例中’鹵素回收裝置4 8是利用氣體冷卻方式將高 熱量氣體40冷卻至100t以下,使所含的鹵化氫氣體凝 結,作爲凝結水5 1與酸52的混合液,分離其他的能源氣 體53與鹵素。酸52爲鹵化裝置5轉換成鹵素56。並且 ,以除塵裝置46、氣冷裝置42所分離除去的粉塵47、57 與新裝入的廢棄物3同時再投入氣化熔爐1。 -29- (26) (26)200419109 本例中,同樣以氣冷裝置4 2所冷卻的能源氣體流入 鹵素回收裝至4 8的期間,從鹵化氫氣體對於腐蝕肪止的 觀點來看以1 0 0 °C以上,最好是! 2 〇艽以上。尤其是形成 低溫的除塵裝置4 6以後,可有效地使用耐鹽酸鎳基合金 等的耐酸性材料。 其次’說明使用本實施形態的氣化熔爐1處理醫療系 廢棄物、污染土壤或者PCB等的有害廢棄物的狀況如下 〇 封入密閉容器的有害廢棄物可以使用第1圖表示的氣 化溶爐1進行無害化處理。對爐體1 a的裝入可以從雙重 鬧閥方式的裝入裝置29投入。雙重閘閥上的裝入裝置29 牵昔者上部閘閥29a的開啓使密閉容器在上部閘閥29a與下 咅15鬧閥29b之間自由落下,隨後關閉上部閘閥29a後開啓 下部鬧閥29b將密閉容器裝入爐內。藉此,可經常維持著 上部闊閥29a或下部閘閥29b其中之一的封閉狀態,因此 可以防止大量的爐內氣體通過裝入裝置洩漏至爐外,或者 外空氣大量吸入爐內。此外,爐內的壓力以在下游設置 引風機等抑制在大氣壓以下爲佳。 _昔此’封入密閉容器裝入爐內的有害廢棄物產生的有 害熱分解氣體不會從密閉容器排出,可以使有害廢棄物到 達«充層的上端面。有害廢棄物到達塡充層的上端面之後 ’幸昔著熱在密閉容器開口,可以將熱分解後的熱分解氣體 k ΐό'閉容器排出。從密閉容器排出的有害氣體在高溫條件 下由於經過充分的滯留時間在爐內完全分解,排出爐外。 -30- (27) (27)200419109 該密閉容器的材質及厚度適當決定在密閉容器到達塡充層 上端面爲止之間不開設孔。 另外,說明本實施形態中,解除熔漿室內部的壓力上 升的手段如下。 第8圖是模式表示部分簡化第1圖所示氣化熔爐1設 置熔漿室73的氣化熔爐1- 1的說明圖。並且,以後的氣 化熔爐1 - 1的說明只說明與氣化熔爐1不同的部分,省略 共同部分的說明。 如第8圖表示,該氣化熔爐1- 1設有連通爐體1 a下 部內部的熔漿室73。該熔漿室73是爲了回收從氣化熔爐 卜1所排出的灰量及有價金屬,暫時預先存放產生的熔渣 及熔融金屬等熔漿之用。從溶漿室風口 8 1噴入助燃性氣 體8 1 a及燃料8〗b,維持著熔漿室內溫度。. 本例是在熔漿室7 3的上部設置氣體排出用的配管路 74 ’連接爐體1 a內部的廢棄物的上端面76與氣體排出口 5之間。其間配置閥7 5,一般是在關閉閥7 5的狀態下進 行運轉。 熔漿室7 3的內部壓力可以壓力測定裝置7 7進行連續 測定。一般的運轉中,壓力測定裝置7 7的値式設定在熔 發室7 3的設計壓力的〇. 5倍以下的運轉,但是該値一旦 超過設計壓力的〇. 5倍時,可開啓閥7 5從氣體排出口 5 夸熔漿室73內部產生的氣體排出爐體1 a的外部。 藉此,使暫時停止氣化熔爐1後上升時殘留爐內的廢 棄物或冷卻熔渣等堵塞爐體1 a與熔漿室7 3的連接部7 8 -31 - (28) (28)200419109 ,藉以防止熔漿室7 8內部壓力過度上升。 如上述’藉本實施形態可解決基本氣化熔爐具有的課 題,(a )管路6的堵塞、(b )爐內塡充時間、(c )未 利用碳的排出、(d ) 有害廢棄物上端面位置的控制、 (e )鹵素類的原料再生、(f )有害廢棄物的裝入、(g )熔漿是73內部的壓力上升,藉以獲得基本氣化熔爐的 高性能化。因此,可藉由本實施形態長期間穩定地以商業 規模持續進行氣化熔融運轉,提供確實具有高實用性的廢 棄物的處理方法及處理裝置。 實施例 另外,參閱實施例具體說明本發明、如下。並且,以後 的說明中,噴入量的單位(Nm3/h〇是表示m3 (標準狀 態)/hr 〇 使用第1圖表示的氣化熔爐1,進行廢棄物的氣化熔 融試驗。氣化熔爐1的各部尺寸、上部風口 1 0、下部風 口 1 1其他安裝組件的數量及配置如下。此外,熔渣及/或 熔融金屬的排出口略記爲熔漿排出口。 尺寸 爐徑:2.0 m (但是,內襯耐火物2後的內徑) 爐高:6· 0m (但是,內襯耐火物2後之內徑從爐底至 爐頂的高度) 從熔漿排出口 7 8的上端至廢棄物裝入口 4下端爲止 的局度:2.8 m -32- (29) (29)200419109 從熔漿排出口 7 8的上端至下段的下部風口 n下端爲 止的高度:〇 . 8 m 從熔漿排出口 7 8的上端至上段的下部風口 n下端爲 止的局度:1 . 6 m 從熔漿排出口 7 8的上端至下段的上部風口 n爲止的 局度:3.9 m 從熔漿排出口 7 8的上端至上段的上部風口 1丨爲止的 闻度 :4.7m (2 ) 數量 下部風口 11:圓周方向3個、爐高方向1段 上部風口 10:圓周方向3個、爐高方向2段 蒸氣噴入風口 3 3.:圓周方向3個、爐高方向1段 爐中心塊9 : 1個 熔漿排出口 : 1個 測量裝入廢棄物上端面位置的位置測量裝置7 9 : 1個 (3 ) 配置 吓部風口 11:圓周方向各120度等間隔,從前端內 襯耐火材2的表面向爐內側突出1 00mm設置 上部風口 1 0 :圓周方向各1 2 0度等間隔,從爐軸方 向偏移4 5度設置 爐中心塊9 :配置在爐中心(爐軸上) 熔漿排出口 7 8 :配置在爐底端 位置測量裝置7 9 :爐中心塊9與側壁之間 試驗所使用的廢棄物3爲切碎機粉塵及高濃度含氯塑 -33- (30) (30)200419109 膠屑,其組成表示於表1至表3。 即,表1是表示廢棄物3及輔助原料的工業分析値( 質量% )、表2是表示廢棄物3及輔助原料中可燃量組成 (質量% )、表3是表示除去廢棄物3及輔助原料中金屬 量的不燃量組成(質量% )。200419109 (1) Description of the invention [Technical field to which the invention belongs] The present invention relates to at least the combustion, gasification or melting of general waste or industrial waste (hereinafter, collectively referred to as "waste" in the description of the present invention). A method and a device for treating one of these wastes. In particular, the present invention vaporizes and recovers a gas that can be used as fuel (hereinafter referred to as "energy gas") by vaporizing organic substances contained in waste, and recovers low-boiling metals contained in these wastes as dust, and uses the The amount of ash contained in the waste is a valuable metal (hereinafter, also simply referred to as "metal"), which can be separately recovered as slag and molten metal, and the waste treatment method and device can be realized on a commercial scale for a long period of time. . In addition, in the present invention, waste refers to, for example, urban waste represented by food waste, and plastic scraps or iron scraps, which include crushed dust, incinerated ash, and sandy soil from discarded automobiles or home appliances. , Sludge, sludge, ironmaking dust, medical waste and waste wood. [Previous technology] In the past, almost all waste such as general waste and industrial waste were incinerated. However, during the incineration of such wastes, dioxins are generated at a processing temperature of 200 to 600 ° C, especially around 300 ° C. In addition, it is difficult to secure the final disposal site of incinerated ash, and from the viewpoint of efficient use of resources, it is necessary to effectively recycle it. Therefore, it cannot sufficiently cope with the treatment of waste generated by incineration in the past-5- (2) (2) 200419109 In view of the above-mentioned problems, the present inventor proposes a method for using the furnace to face downward along the furnace axis in accordance with International Publication No. WO00 / 45090 Combustion-supporting gas is injected into the central gap of the liftable furnace, and the angle at which the combustion-supporting gas is injected is deviated from the furnace shaft direction by one or more upper tuyeres, and the combustion-supporting gas or the combustion-supporting gas and fuel are directed toward the furnace shaft The spray configuration has a lower tuyere of more than one stage arranged in the furnace, which can prevent the generation of low temperature areas inside the furnace body of the gasification furnace, and can focus on the gasification furnace and gasification melting of the ignition point for waste combustion The invention of the method. According to this invention, it is possible to stably recover slag and various metals and energy gases with a high additional cost. [Explanation of the Invention] However, the inventor proposed a gasification furnace (hereinafter, referred to as "" Basic Gasification Furnace "), the result of in-depth review in order to obtain further development, basic gasification furnace has the following issues (a) ~ (g), in order to solve these issues (a) ~ (G) Provide a processing method and a device that can make a basic gasification furnace more high-performance and can be applied to refractory waste. (Clogging of pipelines) In recent years, there have been many processing furnaces that use wastes that have been burned, gasified, or melted. However, depending on the type of waste, dust may adhere to and accumulate on the inner wall of the pipe that generates exhaust gas flow during the process, which may cause the pipe to become clogged -6- (3) (3) 200419109. For example, when the waste contains a large amount of low-boiling substances, these evaporate in the furnace, so that a part of the evaporation adheres to the inner wall surface of the pipeline, and then grows to block the pipeline. In the above case, there is a possibility that the operation of the processing furnace has to be stopped, and the operation may not be stable for a long period of time. In order to suppress the discharge of dioxins, the basic gasification furnace discharges the gas from the gas exhaust port with the temperature of the gas in the upper part of the furnace being above 1000 ° C and below 140CTC, and the cooling device for the exhaust gas in the subsequent stage is quenched to 20 Below 0 ° C. In particular, in order to completely suppress the occurrence of dioxin, it is preferable that the temperature is higher than the upper part of the furnace body. However, because the temperature of the gas in the furnace is high, low-boiling substances containing waste are evaporated in the furnace, and a part of the low-boiling-point substances adhered to the inner surface of the pipe grows, which may cause the pipe to be blocked. Until now, as a technology for preventing the clogging of related pipes, spraying cold coal such as water or spray toward the inside of the pipes to cool and solidify low-boiling gaseous substances in the exhaust gas and prevent the invention from adhering to the pipes (Japanese patent special Kai 200 1 -3 3 027, same as 2002-349 84 No. 1, Japanese Patent Laid-Open No. 7-1 9704 6 and same as No. 8-2 1 943 6) or mechanically scrape pipe attachments Invention (Japanese Laid-Open Patent Publication No. 2000-2-1 6 8 4 3 3). However, these inventions have the following problems. In other words, when cold coal is injected into the pipeline, sufficient clogging suppression effects cannot be obtained due to the type of waste or the injection position of the cold coal. For example, even if cold coal is sprayed into the pipeline, the exhaust temperature will remain high near the inlet of the pipeline. Therefore, low-boiling gaseous substances in the exhaust gas will adhere to the vicinity of the inlet of the pipeline. Risk of clogging pipes. In addition, when the spray is sprayed into the pipeline, if the inner diameter of the pipeline is not set appropriately, the expansion angle of the spray spray is not set to -7- (4) 200419109, and cold coal such as sprays collide or adhere to form non-evaporated water. It may cause difficulty in controlling the gas cooling device. On the other hand, when a low-boiling point gaseous substance is attached to a pipe line, it is removed by a mechanical removal method. JP-A No. 2002- 1 6 843 3 discloses a drive shaft provided with a scraper blade, and A pipe sweeping device composed of a driving means that rotates the driving shaft and moves in parallel. At this time, since the drive shaft is rotated while it is being carried out, gas generated in the furnace may leak from the gas seal portion, or there may be a risk of it being in the pipeline. In particular, there is a danger that the CO C 0 gas generated during operation may leak to the outside. In addition, when the source is reused, the outside air is sucked into the obtained air. In addition, there is a driving flow near the central axis of the driving shaft, but if the internal temperature of the pipeline is high, the driving can be thermally damaged. In particular, it is obvious that the internal load of the clogged pipe is large for the load on the drive shaft, so that the time for blockage to grow is increased, the thermal damage is increased, and the leakage of the installation is more significant. (b) Charging time in the furnace When using a basic gasification furnace to treat waste, the height of the upper end surface of the material is controlled at a predetermined level. The rise of the gasification furnace is most effective when the burner is used to block the inner wall of the gas pipeline with the inner wall of the pipeline. For example, if there is a back and forth movement inserted into the pipeline toward its axial direction, CO gas can be used as the energy to reduce the amount of heat in the furnace that draws in air from the outside. It is necessary to increase the time required for damage or gas to be placed in the furnace. The important reason for stabilizing the waste in the furnace is that the temperature in the furnace has reached the pre-8- (5) (5) 200419109 temperature. Then, slowly accumulate waste 'to adjust the height of the upper end surface of the waste to the target level. However, it takes considerable time to raise the height of the upper end surface of the waste to a predetermined level. In addition, during the heating process, the combustion temperature in the furnace will inevitably pass through the so-called temperature range of 200 to 600 ° C, which is likely to cause dioxin. Therefore, the dioxin-containing constituent elements, such as chlorine, have high halogen content waste. It is charged from the furnace temperature rising stage, and when stacked, dioxin is generated when the gasification furnace rises. (c) Depletion of unfavorable carbon. The operation of the basic gasification furnace is to throw a part of the carbon containing waste into the pipeline in an unused state, and then use a dust removal device to recover the dust. In order to reduce unused carbon, an aqueous shift reaction (C + H20 = CO + H2) can be used to convert unused carbon to CO gas). H2o is required to perform this aqueous shift reaction. Among them, most of the moisture contained in the waste, which is contained in the waste, is consumed by the gasification reaction of the pyrolysis residue carbon at a position lower than the upper end surface of the waste. Therefore, the amount of thermally decomposed carbon remaining before the lower tuyere is reduced, and it is difficult to maintain a high combustion temperature before the lower tuyere, and the ash content and metal melting contained in the waste cannot be stably performed, and the slag or melting Risk of metal discharge. In addition, when a large amount of moisture is contained in the waste, large transient gas fluctuations occur after the waste is put in, and stable operation cannot be achieved. In addition, the amount of gas generated is reduced due to the evaporation of water. Therefore, a large amount of water in the waste is not ideal. Japanese Unexamined Patent Publication No. 8 · 1 5 2 1 1 8 discloses a method in which steam is supplied from an upper air vent provided in a waste purge layer of -9-(6) (6) 200419109, and the melting temperature of the ash amount is used as The combustion temperature at the upper tuyere level can thereby suppress the generation of the semi-melt from the thermal decomposition residues of the upper tuyere level or the combustion of flammable gases, and thus can prevent the invention of the semi-melt from adhering to the inner wall of the furnace. That is, the steam injected from the upper tuyere provided in the filling layer can suppress the combustion temperature at the height of the upper tuyere to a low temperature, and suppress the generation of semi-melt at this level. Further, as the steam is sprayed into the filling layer, an aqueous shift reaction proceeds, and at the same time, the progress of carbon gasification can be obtained. However, once steam is sprayed into the waste filling layer for carbon gasification, the carbon contained in the thermal decomposition residue reacts with the steam and is consumed. Therefore, the amount of carbon supplied by the combustion-supporting gas from the lower seal is reduced, and the combustion temperature in front of the lower tuyere is maintained high. difficult. Therefore, the amount of ash and metal contained in the waste cannot be stably melted, and the slag or molten metal may be discharged. (D) Control of the position of the upper end surface of the waste. Basic gasification furnaces burn waste and will be discarded. The organic matter in the gasification is recovered as energy gas, and the vertical furnace is used to recover the amount of ash in the waste and the metal as the molten material. The gasification furnace includes: a gas discharge port provided on the upper part of the furnace body; a slag and molten metal discharge port provided on the lower part of the furnace body; and a waste disposed between the slag and molten metal discharge port and the gas discharge port The inlet of the furnace; the upper part of the furnace body is set along the furnace axis downwards, and the furnace center block that sprays the combustion-supporting gas into the furnace can be lifted and lowered freely; the furnace wall between the waste loading port and the gas discharge port is provided with more than one section to spray the combustion-support For -10- (7) (7) 200419109 for gas, and the upper part of the furnace wall between the waste inlet and the slag and molten metal outlet, set more than one stage toward the furnace, and put the combustion-supporting gas or combustion-supporting gas And the lower tuyere where the fuel is sprayed in the direction of the furnace shaft. In addition, the gasification furnace burns the amount of carbon in the thermally decomposed residue of the waste after heating at a high temperature by burning the upper end surface of the waste in the furnace, even if expensive coke is not used so that the amount of ash or metal in the residue can be melted. However, when the components of the waste are not necessarily heterogeneous, there may be almost no carbon content in the thermal decomposition residue. For example, the carbon content of plastic chips and shredder dust is almost vaporized by the thermal decomposition reaction, so the carbon content of the thermal decomposition residue is extremely small. Therefore, when maintaining the position of the upper end face of the waste that is put in the furnace, it is necessary to frequently perform the adjustment operation of the amount of the combustion-supporting animal gas injected from the lower tuyere and the furnace center block, and it must be skilled in operation. (e) Regeneration of halogen-based raw materials In addition to the sources of dioxin, halogens such as chlorine and bromine contained in waste are extremely expensive substances, and it is expected that the raw materials can be efficiently recycled. However, effective methods for treating wastes with high chlorine content and regeneration methods have not been established. At present, although halogen-containing wastes such as chlorine are incinerated by incinerators, because of the low combustion temperature, a high degree of gas treatment technology is required to suppress dioxin emissions. The basic gasification furnace uses high-concentration oxygen to inject gas to melt the waste gas at a high temperature, and uses a gas cooling device to rapidly cool the generated high-temperature gas, so it hardly discharges dioxin, and can harmlessly deal with a large amount of halogen Waste. Chlorine contained in the waste forms hydrogen chloride gas, etc. in the furnace. (11) (8) (8) 200419109 Hydrogen halide. The dust removal equipment installed at the back of the gas cooling equipment sprays auxiliary agents such as slaked lime to separate and remove it from the generated gas. . At this time, in order to suppress the re-synthesis of dioxins and the corrosion of halogens, the outlet temperature of the gas cooling device is set to 120 ° C or higher and 200 ° C or lower, and the temperature inside the dust removal device is also set to 10 (TC However, in the case of wastes containing a large amount of halogens, in order to efficiently recover chlorine or bromine halogens, it is difficult to regenerate raw materials by fixing the halogens with calcium chloride in the gasification furnace. Furthermore, the halogenation generated The hydrogen gas forms a high concentration, and at the same time, it is easy to cause corrosion of the equipment. In addition, Japanese Patent Laid-Open No. 2 0 1-1 6 2 2 4 8 discloses that a waste plastic containing vinyl chloride is heated at 2 50 to 5 00 ° C. Decomposed to burn the chlorine-containing exhaust gas with a combustion device '. Its combustion gas is used as a heat source in the boiler. At the same time of generating steam, the combustion gas after the steam generation is supplied to the cooling device for cooling, and the hydrogen chloride in the cooled gas is recovered by the chlorine recovery device. The exhaust temperature in front of the cooling device is maintained at 20 (TC or higher) to suppress corrosion caused by hydrogen chloride. However, dioxin resynthesis may occur at temperatures above 20 ° C. Also, halogen-containing plastic wastes will become scorched when thermally decomposed and gasified at a low temperature of less than 500 ° C, which will cause the pipeline to be blocked. Furthermore, Japanese Patent Laid-Open No. 2000-2024 1 discloses a treatment method for removing generated hydrogen chloride by a gas water washing device and treating wastes containing halogen-containing refractory materials, but it does not describe details for recalling equipment corrosion. The condition of the temperature pipeline and other conditions are unknown. (F) Hazardous waste device-12- (9) (9) 200419109 Basic medical gasification furnaces are used to remove medical waste and contaminated soil. Detoxification of hazardous wastes such as chlorinated biphenyls (PCBs). These hazardous wastes fall into the furnace after they are placed in the furnace and reach the upper end of the waste filling layer However, before the waste loaded into the furnace reaches the upper end surface of the filling layer, low-boiling harmful components will be gasified, and the gasified harmful components will be discharged from the gas outlet before the harmful components are fully decomposed. (G) The internal pressure rise of the slurry chamber is disclosed in International Publication No. WO00 / 4 5 0 9O. It is revealed that the basic gasification furnace is expected to have such a structure that, before discharging the frit and molten metal, the internal Once in the storage space, the slurry chamber can be set up so that the furnace can often form a dry processing tank in the furnace bottom without hoarding slag or molten metal, which can stabilize the operation of the furnace. However, for equipment maintenance, etc. There may be occasions when the gasification furnace is temporarily left in the state of residue or slag remaining in the furnace. In the subsequent rising operation, the waste or cooling slag inside the residual gasification furnace may block the furnace and The contact part between the melt chambers may cause the problem that the gas generated inside the melt chamber does not easily flow in the furnace. At this time, the pressure in the melt chamber will rise, and there will be gas from the slag and melt. The molten metal discharge port may be exposed. [Summary of the Invention] -13- (10) (10) 200419109 The present invention provides the following solutions to the problems (a) to (g) related to the basic gasification furnace described above. (1) Relative Solution to Problem (a) In the present invention, the high-temperature exhaust gas generated in the furnace, for example, the stage cooling in the furnace before the furnace body of a waste treatment furnace such as a basic gasification furnace flows into the pipeline. Specifically, For example, near the furnace outlet (in the furnace near the entrance of the pipeline), cold coal made of at least one of water, inert gas, production gas, or steam is sprayed to cool the exhaust gas in the furnace near the entrance of the pipeline. As a result, the surface temperature of the low-boiling gaseous substances in the exhaust gas near the inlet of the pipeline is surely reduced to a temperature that does not adhere to the inner wall of the pipeline. The temperature of the exhaust gas flowing into the pipeline is preferably blocked by the low temperature side of the pipeline. However, in order to suppress the resynthesis of dioxins, the exhaust temperature in the pipeline is preferably maintained at 80 ° C or higher. Preferably it is above 8 50 ° C. In addition, once cold coal is sprayed near the outlet of the furnace body, the temperature of the gas cooling device inlet near the rear stage can be lowered. Therefore, the amount of spray used in the gas cooling device can be reduced, and the burden can be reduced. Into. Furthermore, the present invention proposes a clogging material removal device capable of mechanically removing the clogged material in a short time when the pipeline is clogged with a low-boiling gaseous substance attached to the inner wall as a waste treatment device. First, since the clogging mechanical removal operation is performed in a short period of time, the clogging removing device can be effectively operated at a stage where the degree of clogging of the pipeline is small. Therefore, the present invention is provided with a differential pressure gauge at the inlet and outlet of the pipeline which can monitor the inlet pressure of the inlet side and the outlet side. It is sometimes determined that the clogging is started and the clogging device is operated. In addition, at the same time, the clogging removal device may be operated periodically regardless of whether the pipeline is clogged or not. (2) The solution to the problem (b) is to increase the height of the upper end face of the contents packed into the basic gasification furnace as soon as possible to the control level during operation, and it is possible to effectively move from the heating stage of the furnace. Installation of charcoal. In addition, in order to raise the level of the upper end surface of the load, when the total concentration of halogens contained in the carbon material is 0.1% or less, the temperature can be raised without generating dioxins. According to the present invention, the temperature of the basic gasification furnace is advanced. Row. At the same time as the burner burns, carbon materials with a low total halogen concentration can be added to raise the height of the upper end surface of the load to a predetermined level, thereby shortening the charging time in the furnace. (3) Solution to problem (C) The present invention proposes to inject steam from the filling layer into the upper portion to reduce unused carbon. Thereby, the vapor is brought into contact with only the unused carbon in the upper part of the furnace to vaporize it. The injected steam does not contact the thermally decomposed residue carbon in the filling layer, so the ash components and metals contained in the waste can be stably melted, and the slag and / or molten metal can be discharged more stably. Even if the carbon in the waste cannot be completely gasified and the dust is recovered as unused carbon in the dust removal equipment, it only needs to be put into the gasification furnace again. At this time, the particle size of the dust is smaller than 1 mm. Therefore, when -15- (12) (12) 200419109 is put in this state, it may be scattered in the furnace, but as long as it is put in, it will contain unused carbon. The dust and waste are mixed and compacted at the same time, and the dust can be prevented from scattering. (4) Means for solving the problem (d) In the present invention, when a waste with a small amount of carbon in the pyrolysis residue is targeted, it is easy to control the position of the upper end surface of the filling layer by putting in a carbon material. Even in a basic gasification furnace, carbon materials can be mixed with the waste and compacted to form a single piece into the furnace. In this case, even if a carbon material having a fine particle diameter is used, there is no fear that the scattering may cause poor air permeability. In addition, the central part of the basic gasification furnace does not suffer from deterioration of the liquid permeability of the molten material due to the fire point of the central furnace, and the slag may not be discharged stably. Therefore, the carbon material is not limited to expensive coke, and a carbon material containing pyrolytic residue carbon such as wood may be used. In addition, when loading a carbon material having a large particle size after pre-screening, it is preferable to use a loading device having two valves having a waste loading path for loading waste into a furnace in parallel. This loading device opens the external side valve and supplies the space between the external side valve and the internal side valve while closing the internal side valve. After closing the external side valve and opening the internal side valve, the carbon material can be removed. Load into the furnace. One of the external side valve and the internal side valve of the charging device is always kept closed, so that a large amount of gas in the furnace can be prevented from leaking out of the furnace through the charging device, or a large amount of air outside the furnace can be sucked into the furnace. In addition, to solve this problem (d), the input carbon material is added under the conditions that the temperature in the furnace is raised to the condition that the dioxin can be completely thermally decomposed, so there is no problem even if the concentration of halogen in the carbon material is high. . -16- (13) (13) 200419109 (5) Solution to problem (e) The present invention is an exhaust gas guided through a pipe connected to a gas discharge port of a basic gasification furnace body, (i) The _ hydrogen gas contained in the exhaust gas after the dust removal is recovered as an acid by an acid recovery device, the recovered acid is converted into a halogen, and / or (ii) the exhaust gas is cooled after cooling to less than 100 t The hydrogen halide gas contained in the gas is condensed, and the hydrogen halide contained in the exhaust gas is recovered as an acid. 'The recovered acid is converted into a halogen. Thereby, the discharge of dioxins and corrosion of equipment can be suppressed, and the halogen-containing raw materials in the waste can be regenerated. (6) The solution to problem (f) contains hazardous wastes such as medical waste, contaminated soil, and polychlorinated biphenyls. When the basic gasification furnace is put in the sealed container, the hazardous wastes can be sealed in a closed container. It is effectively put into the closed container from a loading device having two valve bodies arranged in parallel with the waste loading path. Thereby, the harmful gas generated in the furnace passes a residence time under a sufficiently high temperature condition, and is completely decomposed and discharged out of the furnace. (7) The solution to the problem (g): Once the furnace is stopped, the furnace rises to stop the waste in the furnace or to cool the molten slag, which causes the connection between the furnace and the melt chamber to be blocked. When the pressure rises excessively, when the pressure in the slurry chamber rises, a piping for exhausting the gas generated in the slurry chamber can be effectively set. -17- (14) (14) 200419109 [Embodiment] The detailed description of the waste treatment method and treatment device according to the present invention will be described below with reference to the attached drawings. The first is a schematic diagram for detailed description of a gasification furnace for wastes used in the embodiment. As shown in the figure, the hearth 1 a of the gasification furnace 1 of the benzene embodiment is lined with a refractory 2. In addition, the furnace body 1a has a waste loading port 4 for discharging and loading waste 3, a gas discharge port for generating energy gas (hereinafter, simply referred to as "exhaust gas"), and a gas discharge port 5 for discharging dust. Pipe 6 connecting the internal space of the furnace body 1 a. The waste loading port 4 is provided with a push rod 7, and the loaded carbon material 8 and the waste 3 are simultaneously loaded from the waste loading port 4 in a compacted state. Numeral 9 in FIG. 1 is a central block that can be raised and lowered by injecting a combustion-supporting gas 9 a into the furnace downwardly along the furnace axis (furnace central axis). The symbol 1 〇 is an upper tuyere in which the furnace wall] a is arranged more than one stage (two in this example) so that the combustion-supporting gas 10 a is sprayed in a direction deviating from the furnace axis. In addition, the symbol 11 is the lower part of the furnace that is placed on the furnace wall for more than one stage (two in this example) so that the combustion-supporting gas 丨 la or the combustion-supporting gas} la and the fuel 1 1b are sprayed in the direction of the furnace shaft. tuyere. In front of the pipeline 6 in FIG. 1, that is, near the exhaust outlet at the upper part of the furnace body 1 a, for example, one or more cold coals formed by injecting at least one of an inert gas, a production gas or a steam are provided] 2 Used nozzles 1 3. In the interior of the furnace body] a of the gasification furnace 1, once the generated gas is heated to a temperature of -18- (15) (15) 200419109 or higher, it is maintained for more than 2 seconds to dissociate dioxin. The gas produced in the furnace heated above 1 000 ° C is cooled by the cold coal 12 injected from the cold coal injection nozzle 13 located near the exhaust outlet provided at the upper part of the furnace body 1a. The temperature of the exhaust gas flowing into the pipeline 6 is preferably a low-temperature side in order to suppress clogging of the pipeline 6. However, the temperature of the exhaust gas in the dioxin-based resynthesis pipeline 6 is 80 ° C, and preferably maintained 8 5 0 ° C or more. The gas maintained in the pipeline 6 above 800 ° C is rapidly cooled to below 200 ° C by the exhaust cooling device (not shown) at the rear stage. Thereby, the resynthesis of dioxin is suppressed, and the dioxin emission from the whole process can be significantly suppressed. . The cold coal 12 sprayed into the furnace body 1 a from the nozzle 13 is caught with water, inert gas, production gas or steam until: at least one of them is formed 1. Although the adhesion of low-boiling gaseous substances to the inner surface of the pipe 6 can be suppressed, water is preferred. When an inert gas is used as the cold coal, the heat generation of the high-heat gas in the furnace is reduced. In addition, compared with water, steam has no latent heat of evaporation, and the original cooling unit of the gas after generation is high. Therefore, a large amount of unnecessary water enters during exhausting, which is not conducive to economics including a post-treatment step. Therefore, in order to improve the cooling efficiency ', it is preferable to use water (especially mist water) which can be separated from the high-heat gas generated in the subsequent step as the cold coal. When atomizing water with a gas by atomizing it, it is better to use a production gas instead of an inert gas, and it is preferable to suppress the reduction in the amount of heat generated by the gas. When solid dust is accumulated on the pipeline 6, the gas 15 is sprayed into the pipeline 6 from one or more nozzles 14 capable of injecting high-pressure gas, and the solid powder is blown to the inside of the furnace body 1a and / Or the side of the gas cooling device in the rear section, sweep the inside of the pipeline 6-19- (16) (16) 200419109. As described above, according to this embodiment, the cold coal is sprayed into the front side of the pipeline 6 to prevent the pipeline 6 from being blocked. Fig. 2 is an explanatory view schematically showing an attached matter removing device 16 constituting a waste treatment device by mechanically removing the attached matter on the inner wall of the pipe 6 in the gasification furnace 1 of the present embodiment. The degree of clogging of the attachments inside the pipe 6 can be predicted from the change in the differential pressure between the pressure at the inlet 6a and the outlet 6b of the pipe 6. The differential pressure change is continuously monitored using a differential pressure measuring device. In other words, when the absolute value of the differential pressure measured by the differential pressure measuring device 18 is compared with the initial value (at the start of operation), an increase in the pressure can be predicted to cause a blockage in the pipeline. . In the above embodiment, the attached mist removing device 16 is used to remove the attached matters. First, the drive shaft 19-1 is moved forward and backward, and then the drive shaft 19-2 is moved forward and backward to peel off and remove the attached matter 17 from the inner wall of the pipe 16. By the lifting device 20, the drive shafts 19-1 and 19-2 are moved in a direction in which the pipe 6 extends. In addition, the driving shafts 19-1 and 19-2 were cooled by water cooling to the vicinity of the front end. Thereby, the drive shafts 19-1 and 19-2 are restrained from being bent or damaged due to a thermal load. The drive shafts 1 9-1 and 1 9-2 are provided with cooling water 2 1 water supply and drainage pipes (not shown) for water supply and drainage, and can also be used under high temperature conditions. In addition, the drive portions of the drive shafts 19-1 and 19-2 are provided with a leak-proof device 22 in a ground-tight manner, thereby preventing gas leakage from the inside of the system and outside the system when the drive shafts 19-1 and 19-2 are operated. -20- (17) (17) 200419109 The time for operating the drive shafts 19-1 and 19-2 is preferably performed when the degree of blockage of the inner wall of the pipe 6 is small. When the degree of clogging is small, the drive shafts 19-1 and 19-2 need not be rotated as disclosed in JP-A-2002-168433, and the drive shafts 19-1 and 19-2 need not be subjected to a large load for removing clogging. Blockage can be removed in a short time. Therefore, no gas leakage is caused from the leak prevention device 22, and the life of the device can be improved. For example, it is better to compare it with the average pressure of 2 hours from the start of the operation of the differential pressure measuring device 18, and it is better to perform it at a time when it is increased by 20 mmH2O or more and 400 mmH20 or less. Also, the pipeline 6 is not blocked, and the general gasification melting operation is performed. , Make the drive shaft 19-1, 19-2 back to the bag machine position to 24, so that the valve 23 in a closed state. This can completely prevent gas leakage in the furnace. The closing valve 2 3 can simultaneously perform maintenance and the like of the deposit removing device 16 during the operation of the gasification furnace 1. In addition, the drive shaft] 9 -1, 1 9-2 when not in operation 'Drive shaft 1 9 · 1, 19-2 to standby position 24 standby, closing the valve 2 3 immediately before the standby position 24 can prevent gas Leaks and inhalation of air. Set valve 2 3 In normal operation with the drive shaft 1 9-1,] 9-2 in motion, the leak prevention device 2 2 is hardly affected by the heat in the pipeline 6 '. Therefore, the leak prevention device 2 2 can be increased at the same time. life. In addition, when the recessed portions 25 of the drive shafts 19-1 and 19-2 are brought into contact with the air leakage prevention device 22, gas sealing is performed similarly. The outer diameter d of the largest diameter portions of the drive shafts 19-1 and 19-2 is preferably set to 50% or more of the inner diameter D of the pipe 6. In addition, the scraping member at the front end of the driving shaft 1 9 —1, 1 9 _ 2 1 9 -1 a, 19-2 a has an angle α of 10 degrees or more-21-(18) (18) 200419109 1 50 degrees The following is better. In addition, a device such as a lifting device 20 is provided, and in order to remove the attachments 7 Although a driving shaft 1 9-1 1 9-2 of a sufficient length should be used, but the driving shafts 19-1 and 19-2 are too long The height of the building must be raised to more than necessary. Therefore, it is preferable that the length of the driving shafts 19 · 1 and 19-2 is three times the length L from the standby position of the driving shafts 19-1 and 19-2 to the forward limit of the driving shafts 19-1 and 19-2. The advancement limit 26 of the drive shafts 19-1 and 19-2 is the drive shaft 19-2 shown in FIG. 2 to advance from the gas discharge port 5 to a position of about 10 mm to 300 mm when moving toward the furnace. Better. In addition, when the drive shaft 19-1 shown in FIG. 2 advances in a direction crossing the pipeline, it is preferable to advance a position ± 50 mm relative to the center axis of the crossing pipeline. In addition, the front ends of the drive shafts 19-1 and 19-2 are provided with optical fiber observation mirrors 27 as shown in FIG. 3, which can monitor the blockage in the pipeline 6 while enabling the drive shafts 1 9-1, 1 9- 2 works effectively. Basically, though through the pipeline 6. The differential pressure in the inside is estimated to be clogged, but in the case where there is a small amount of attachment 17, the measurement result of the differential pressure may not be significantly inclined. When sweeping the inside of the pipe 6, when only some of these micro-adhesions 17 remain, there may be a possibility that the clogged matter may grow again with these as the core. Therefore, it is possible to efficiently perform work while observing the inside of the pipe 6 while the optical fiber observation mirror 27 or the like. It is often necessary to observe the inside of the pipeline 6 through the fiber-optic observation mirror 2 7, but it is not necessary to perform differential pressure measurement, but the drive shafts 1 9-1 and 1 9-2 must be inserted into the pipeline 6 frequently. As a result, the drive shafts 19-1, 19-2 may be thermally damaged. In addition, the fiber-optic observation mirror 27 may adhere to dust and the like and cannot be observed for a long time. (22) (19) (19) 200419109. In addition, the valve 23 must be in an open state, which shortens the life of the sealing device 2 2. The replacement or repair of the front end portions 19-la and 19-2a can be returned to the standby position 24, and the valve 23 immediately before the standby position 24 can be closed even during operation. Next, referring to the first diagram of the gasification furnace 1 showing the waste used in the present embodiment, the control of raising the height of the upper end surface of the furnace contents quickly to the temperature during operation of the gasification furnace 1 will be described. The method to shorten the filling time in the furnace up to the standard is as follows. This embodiment is a stage from the temperature rise of the gasification furnace 1, and the halogen concentration such as chlorine is 0. The carbon material 3 2 of 1% or less is charged to a predetermined height in the gasification furnace 1. The predetermined height indicates the height between the waste inlet 4 or the loading device 28 and the lower air outlet 11. The temperature rise is formed, for example, from a charging device 26 equipped with a double gate valve 29, and is placed in a furnace, and the upper end surface of the carbon material 32, which is previously deposited, is charged with a seed, and the valve 29a and / or the valve 2 9b are closed. The combustion-supporting gas 9a is sent in order to start the combustion of the previously charged carbon material 32 in a simple sequence. The combustion condition of the carbon material 32 can be always performed from a monitoring window 30 in the furnace provided at the upper part of the furnace body 1a. In addition, the combustion-supporting gas 1 1 a may be fed in from the lower tuyere 11, or the carbon material 32 may be burned near the lower tuyere 11. The combustion in front of the lower air outlet 1 1 can be confirmed visually. The upper end surface level of the carbonization layer of the carbon material 32 was measured one by one, and the amount of the carbon material 3 2 supplied to the furnace was adjusted to maintain the above end surface level as the target level. As mentioned above, the height of the upper end of the furnace can be raised to -23- (20) (20) 200419109 at the heating stage of the furnace to the control level during operation, which can shorten the charging time in the furnace. Next, the means for reducing unused carbon in this embodiment will be described below. In the gasification furnace 1 shown in the first diagram, the dust scattered from the pipe 6 to the outside of the furnace also contains unused carbon. As a method for reducing unused carbon, steam is injected into the furnace in this embodiment. Steam is injected from at least one of the nozzle 3 3 located between the upper end face of the waste in the gasification furnace 1 shown in FIG. 1 and the gas exhaust port 5, the furnace center block 9, or the upper air outlet 10. An aqueous shift reaction (C + H2O = CO + H2) converts unused carbon into CO gas. Among them, the injection amount of 'steam 34 can be easily controlled by a flow meter, and therefore, the amount of water vapor necessary for the aqueous shift reaction can be accurately supplied. In addition, the injected steam 34 can effectively convert unused carbon into CO gas. Therefore, the steam 34 is preferably injected at a wide angle. With this, the steam 3 4 can be uniformly sprayed into the surrounding direction of the furnace body 1 a to effectively perform the above-mentioned aqueous displacement reaction. Even if the carbon in the waste is not completely vaporized and the carbon is not recovered by using the carbon as a dust removing device, it can be put into the gasification furnace 1 again. At this time, although the particle diameter of the dust is extremely small below 1 mm, there is a possibility of scattering in the furnace, but in this example, the push rod 7 and waste 3 shown in Fig. 1 can be mixed and compacted to contain unused carbon at the same time. After loading the dust, the dust in the furnace can be suppressed. Next, in the gasification furnace 1 shown in FIG. 1, in the case of wastes with a small amount of slag carbon due to thermal decomposition, the carbon material 8 and / or the carbon material 3 6 are added. The height of the filling layer can be easily controlled, that is, the control of the upper end position of the waste is explained below. As described above, the gasification furnace 1 shown in the figure is provided with a waste loading port 4 to which a pusher 7 is mounted, and the carbon material 8 is mixed and compacted into the furnace simultaneously with the waste 3. This can suppress scattering of the fine-grained carbon material 8 in the furnace. When a carbon material 36 having a particle diameter of 5 mm or more is selected in advance, it is preferable to use a double gate valve 29. At this time, the carbon material 36 may be charged only from a separate loading device 28 having a double gate valve 29. The loading device 28 provided with the double gate valve 29 causes the carbon material 36 to fall freely between the upper gate valve 29a and the lower gate valve 29b by opening the upper gate valve 29a. Then, the upper gate valve 29a is closed, and the lower gate valve 29b is opened. 36 into the furnace. According to this loading method, the upper gate valve 2 9 a or the lower gate valve 2 9 b is always operated in a closed state, so that a large amount of gas in the furnace can be prevented from leaking out of the furnace through the loading device 28, or A large amount of air outside the furnace is drawn into the furnace. As described above, when the carbonaceous material 8 and / or the carbonaceous material 36 are put into the furnace, it is possible to easily control the height of the filling layer even when a waste with little carbon of the pyrolysis residue is targeted. The carbon material 8 and / or the carbon material 36 are charged after heating up under conditions in which the temperature in the furnace hardly generates dioxins. Therefore, the concentration of halogens in the carbon-containing material 8 and / or the carbon material 36 is not particularly limited. Next, in the present embodiment, the case where the raw material for the halogen is regenerated is described below. -25- (22) (22) 200419109 Figures 4 to 7 are explanatory diagrams showing the flow of the system for recovering halogens in this embodiment. First, the system shown in FIGS. 4 and 5 will be described, and the system shown in FIGS. 6 and 7 will be described below. In Fig. 4, waste 3 is put into the gasification furnace of this embodiment! . A high-heat gas 40 is generated that vaporizes the organic matter contained in the waste 3 as a fuel. The ash content and the valuable metal are converted into slag 3 8 and molten metal 3 9. Since the emission of dioxins is reduced in the gasification furnace 1, the temperature of the upper part of the gasification furnace 1 can be suppressed above 1000 ° C and below 1,400 ° C, and the waste 3 is directly put into the range of 5,000 to 1200 ° C. After the thermal decomposition and gasification zone in the high-temperature region of the furnace is maintained at a temperature of more than 1,000 ° C in the furnace for more than 2 seconds, the high-temperature high-temperature gas discharged outside the furnace 40 is cooled by passing through the pipeline 4 1 to cool the device 4 2 The spray 4 4 sprayed from the nozzle 4 3 is quenched to 120 ° C or more and 200 ° C or less. By this means, even when processing wastes with a large amount of halogens, the resynthesis and emission of dioxins can be reliably suppressed, and the low emission of dioxins in the entire process can be suppressed. In addition, the generation of tar in low-temperature thermal decomposition of plastics containing halogen will cause problems such as adhesion to piping, etc. However, the gasification furnace 1 疋 performs thermal decomposition and gasification at local temperature, and does not generate tar. The gas passing through the pipe 45 at the outlet of the air-cooling container 42 contains carbon monoxide, chlorine, and the like, and simultaneously contains hydrogen gas and the like. These gases are introduced into the halogen recovery device 48 after the dust 47 contained in the dust removal device 46 is removed. The serotonin recovery pack * 48 is a high-heat gas ιαα ° (: ^^) after spraying water into the nozzle 50 to condense the hydrogen halide gas to form a condensed water 51 ^ ^ @ _ 5 2 mixture, and separate the other The mixed gas of energy gas 5 3 and halogen. Acid 52 and condensed water 51 is circulated through the nozzle 54 in the halogen back -26- (23) (23) 200419109 collection device 48, and concentrated to recover the acid 52. Acid 52 and condensed water The mixed liquid does not use the nozzle 54 and can be circulated after mixing water 49 from the nozzle 50. The recovered acid 52 is converted into the halogen 56 by the halogenation device 55. In addition, the dust is removed by the dust removal device 46 and the air cooling device 42 from the gas, respectively. 4 7 is re-injected into the gasification furnace 1 at the same time as the refilled waste 3. The gas cooled by the gas cooling device 42 flows into the halogen recovery device until 48, from the viewpoint of the prevention of corrosion by the hydrogen halide gas. It should be above 100 ° C, preferably 120 ° C. Especially after the low temperature eliminators 4 and 6 are formed, acid-resistant materials such as nickel-hydrochloride-resistant alloys can be effectively used. And halogen recovery devices 48 and 8 are used. Examples of materials are even below 100 ° C FRP, etc., which is liable to generate corrosion. In addition, the method for recovering the acid may be, for example, a method of recovering after passing through the air-cooling device 42 as shown in Fig. 5. Fig. 5 is a 1000 ° C generated by the gasification furnace 1. In the above method, the high-temperature gas below 140 ° C is rapidly cooled by the air-cooling device 42 to below 100 ° C, and the halogen gas contained in the energy gas 40 is recovered. In this method, the air-cooling device 42 is used inside The moisture contained in the gas 40 and the spray condensate sprayed by the air-cooling device 42 are recovered from the lower part of the air-cooling device 42. The recovered condensed water 5 8 contains acid and sludge 5 9 'but the recovered condensed water 5 8 Separation and removal of the sludge 5 9 by the filtering device 60 9 forms acid-containing condensate 6 2 and converts the halogenation device 5 5 to halogen 5 6 0 Although the temperature of the gas at the outlet of the air cooling device 42 is below 100 ° C, The halogen has been almost converted into the condensed water recovered under the air-cooling device 42, so it will not corrode the equipment at the rear of the air-cooling device 42. However, the gaseous hydrogen halide gas containing a number of provinces -27- (24) (24) 200419109 The water containing caustic soda 7 1 is supplied to the separation tower 65 to recover the acid 66 The acid 61 recovered from the lower part of the air-cooling device 42 is halogenated by the toothing device 55 at the same time. The sludge 59 can be re-injected into the gasification furnace 1 to be gasified and melted. Also, the halogen concentration in the waste is in a wide range, but The sampling side with high dentin concentration results in high recovered acid concentration. In addition, the amount of halogen recovered per unit of waste processed increases. It has the advantages of high recovery rate. Therefore, when processing waste with a low halogen concentration, adding waste with a high halogen concentration can effectively concentrate the recovered acid. In addition, when the concentration of the halogens contained in the waste is low, it is preferable to spray the slaked lime into the dust removing device 46 to remove the halogen. When the halogen is fixed by the dust removal device 46, the halogen-type halogen recovery device 5 5 is not required to be washed with water, that is, the treatment of discharged water is not required. Next, the system shown in Figs. 6 and 7 will be described below. In addition, in the following description, only parts different from the system shown in FIG. 4 described above will be described, and descriptions of common parts will be omitted. In Fig. 6, the gas contained in the dust 45 passing through the outlet of the air-cooling device 42 is removed from the dust contained in the dust-removing device 46, and then introduced to the halogen recovery device 4S, which is the same as the system shown in Fig. 4 above. In this example, the halogen cooling device 4 8 sprays water 4 into the nozzle 50 to cool the high-heat gas 40 to 10 (rc or less, to condense the hydrogen halide-containing gas) as a mixture of the condensed water 51 and the acid 52, and Other energy gases 53 are separated from the raw materials. The mixed solution of acid 5 2 and condensed water 5 1 is circulated in the cold clothes set 4 2 through the nozzle 4 3 and concentrated to the acid recovered by the halogen recovery device 4 8-28 (25 ) (25) 200419109 5 2. The recovered acid 52 is converted into halogen 56 by the halogenation device 55. The mixed liquid of the acid 5 2 and the condensed water 51 is circulated in the air cooling device 4 2 to reduce the air cooling. The amount of water 4 4 used in the device 42. In addition, the dust 47, 57 removed by the dust removal device 4 6 and the air cooling device 42 from the gas are put into the gasification furnace 1 at the same time as the waste 3. In this example, During the period from when the energy gas cooled by the air-cooling device 42 flows to the halogen recovery device 48, from the standpoint of the prevention of corrosion by the hydrogen halide gas, 100t: or more, preferably 120. (: or more. In particular, low-temperature dust removal is formed. After the device 46, acid-resistant materials such as nickel-hydrochloride-resistant alloys can be effectively used. Examples of the materials used in the halogen recovery unit 48 are not likely to cause acid corrosion even at temperatures below 1000 ° C. FRp and so on. Fig. 7 shows an example in which a gas cooling method is used as the acid recovery method. In addition, the following description will describe the parts different from the system shown in Fig. 6 above, and the description of common parts will be omitted. In FIG.7, the dust 47 contained in the dust removal device 46 is removed by the gas 45 passing through the outlet of the air-cooling device 42, and the dust 47 contained in the dust removal device 46 is introduced into the halogen recovery device 48 until the same as the system shown in FIG. 6 above. In this example, the 'halogen recovery device 48' uses a gas cooling method to cool the high-heat gas 40 to less than 100t, and condenses the contained hydrogen halide gas as a mixed solution of condensed water 51 and acid 52 to separate other energy gases. 53 with halogen. The acid 52 is converted into the halogen 56 by the halogenation device 5. In addition, the dust 47 and 57 separated and removed by the dust removal device 46 and the air cooling device 42 are simultaneously put into the gasification furnace 1 together with the newly loaded waste 3. -29- (26) (26) 200419109 In this example, the period during which the energy gas cooled by the air-cooling device 4 2 flows into the halogen recovery device and reaches 4 8 is 1 from the standpoint of the hydrogen halide gas to stop corrosion. Above 0 0 ° C, preferably! 2 0 艽 or more. In particular, after the low-temperature dust removal device 46 is formed, an acid-resistant material such as a nickel-hydrochloride-based alloy can be effectively used. Next, the state of using the gasification furnace 1 of this embodiment to treat hazardous waste such as medical waste, contaminated soil, or PCB is described below. The hazardous waste sealed in a closed container can be used in the gasification melting furnace 1 shown in FIG. 1 Perform harmless treatment. The furnace body 1a can be loaded from a double alarm valve loading device 29. Loading device 29 on the double gate valve The opening of the upper gate valve 29a of the former enables the closed container to fall freely between the upper gate valve 29a and the lower gate 15a 29b. After closing the upper gate valve 29a, the lower alarm valve 29b is opened to load the closed container. Into the furnace. Thereby, the closed state of one of the upper wide valve 29a and the lower gate valve 29b can be constantly maintained, so that a large amount of gas in the furnace can be prevented from leaking out of the furnace through the charging device, or a large amount of external air can be sucked into the furnace. In addition, it is preferable that the pressure in the furnace is controlled by installing an induced draft fan or the like below the atmospheric pressure downstream. _In the past, harmful thermally decomposed gas generated from hazardous waste sealed in a closed container and placed in a furnace will not be exhausted from the closed container, and the hazardous waste can reach the upper end surface of the filling layer. After the hazardous waste reaches the upper end surface of the filling layer, ‘fortunately, the sealed container opens with heat, and the thermally decomposed gas k ΐ can be discharged from the closed container. The harmful gas discharged from the closed container is completely decomposed in the furnace under a high temperature condition due to a sufficient residence time, and is discharged out of the furnace. -30- (27) (27) 200419109 The material and thickness of the closed container are appropriately determined so that no holes are opened between the closed container and the upper end surface of the filling layer. In the present embodiment, the means for canceling the pressure rise in the interior of the slurry chamber will be described as follows. Fig. 8 is an explanatory view showing a mode that the gasification furnace 1-1 in which the slurry chamber 73 is provided in the gasification furnace 1 shown in Fig. 1 is simplified. In the following description of the gasification furnace 1-1, only the parts different from the gasification furnace 1 will be described, and the description of the common parts will be omitted. As shown in Fig. 8, the gasification furnace 1-1 is provided with a slurry chamber 73 which communicates with the interior of the lower portion of the furnace body 1a. This slurry chamber 73 is for recovering the amount of ash and valuable metals discharged from the gasification furnace B1, and temporarily stores the generated slag and molten metal such as molten metal in advance. Combustion-supporting gas 8 1 a and fuel 8 b were injected from the tuyere 81 of the slurry chamber to maintain the temperature in the slurry chamber. . In this example, a gas exhaust pipe 74 'is provided in the upper part of the slurry chamber 73 to connect the upper end surface 76 of the waste inside the furnace body 1a and the gas exhaust port 5. The valve 75 is arranged during the operation, and the valve 75 is normally operated with the valve 75 closed. The internal pressure of the slurry chamber 7 3 can be continuously measured by the pressure measuring device 7 7. During normal operation, the pressure measurement device 7 7 is set to a value of 0.1 to the design pressure of the melting chamber 7 3. 5 times the operation, but once the pressure exceeds the design pressure of 0. At five times, the valve 75 can be opened, and the gas generated from the inside of the slurry discharge chamber 73 is discharged from the outside of the furnace body 1a. Thereby, when the gasification furnace 1 is temporarily stopped and raised, the waste in the furnace or the cooling slag etc. blocks the connection portion 7 a of the furnace body 1 a and the melting chamber 7 3 7 8 -31-(28) (28) 200419109 In order to prevent the internal pressure of the slurry chamber 78 from rising excessively. As described above, 'this embodiment can solve the problems of the basic gasification furnace, (a) blockage of the pipeline 6, (b) charging time in the furnace, (c) discharge of unused carbon, and (d) hazardous waste. Control of the position of the upper end surface, (e) regeneration of halogen-based raw materials, (f) loading of hazardous waste, and (g) the pressure rise in the slurry is 73, so as to obtain high performance of the basic gasification furnace. Therefore, according to this embodiment, the gasification and melting operation can be stably performed on a commercial scale for a long period of time, and a method and a device for treating wastes with high practicality can be provided. Examples The present invention will be specifically described with reference to the following examples. In the following description, the unit of the injection amount (Nm3 / h〇 is m3 (standard state) / hr.) The gasification melting test of waste is performed using the gasification furnace 1 shown in Fig. 1. The gasification furnace The size of each part of 1, the upper air outlet 10, the lower air outlet 1 1 The number and configuration of other installation components are as follows. In addition, the slag and / or molten metal discharge port is slightly referred to as the slurry discharge port. Dimension furnace diameter: 2. 0 m (however, the inner diameter after lining refractory 2) furnace height: 6.0m (however, the inner diameter after lining refractory 2 from the furnace bottom to the top of the furnace) from the melt outlet 7 8 The degree from the upper end to the lower end of the waste inlet 4: 2. 8 m -32- (29) (29) 200419109 The height from the upper end of the slurry discharge port 7 8 to the lower tuyere n of the lower section is:. 8 m from the upper end of the slurry discharge outlet 7 8 to the lower air outlet n in the upper section. 6 m Degree from the upper end of the slurry discharge outlet 7 8 to the upper air outlet n in the lower stage: 3. 9 m Smell from the upper end of the slurry discharge port 7 8 to the upper air outlet 1 丨 in the upper section: 4. 7m (2) Quantity Lower air outlet 11: 3 in the circumferential direction, 1 section in the furnace height direction Upper air outlet 10: 3 in the circumferential direction, 2 sections in the furnace height direction Steam injection into the air outlet 3 3. : 3 pieces in the circumferential direction, 1 piece in the furnace height direction of the furnace center block 9: 1 melt outlet: 1 position measuring device for measuring the position of the upper end surface of the waste 7 9: 1 (3) equipped with a scarlet air outlet 11 : 120 degrees at equal intervals in the circumferential direction, protruding from the surface of the front lined refractory 2 to the inside of the furnace by 100 mm, and set the upper air outlet 1 0: 120 degrees at each interval in the circumferential direction, offset by 45 degrees from the furnace axis Furnace center block 9: Placed at the furnace center (on the furnace shaft) Melt discharge outlet 7 8: Placed at the furnace bottom end position measuring device 7 9: Furnace center block 9 and side walls The waste 3 used for the test is shredded Machine dust and high-concentration chlorinated plastic-33- (30) (30) 200419109 crumbs, whose compositions are shown in Tables 1 to 3. That is, Table 1 shows the industrial analysis of waste 3 and auxiliary raw materials (mass%), Table 2 shows the combustible composition (mass%) in waste 3 and auxiliary raw materials, and Table 3 shows the removal of waste 3 and auxiliary Non-combustible composition (mass%) of the amount of metal in the raw material.
-34- (31) 200419109 可燃量(%) ()內爲固定碳 不燃量 (%) 水分 (%) 乾燥垃圾 8 1.2 (19.0) 9.8 9.0 切碎機粉塵 5 1.0 (5.4) 36.8 12.2 塑膠屑Μ 96.5 (11.9) 3.3 0.2 廢木材 79.1 (40.0) 0.9 20.0 石灰石 0.0 98.3 1.7-34- (31) 200419109 Combustible amount (%) Fixed carbon non-combustible amount (%) Moisture (%) Dry waste 8 1.2 (19.0) 9.8 9.0 Shredder dust 5 1.0 (5.4) 36.8 12.2 Plastic scraps M 96.5 (11.9) 3.3 0.2 Waste wood 79.1 (40.0) 0.9 20.0 Limestone 0.0 98.3 1.7
* 1 :塑膠屑使用高濃度含氯塑膠 表2 C Η 〇 Ν S T.C1 水分 乾燥垃圾 40.0 6.3 3 3.2 0.9 0.1 0.7 9.0 切碎機粉塵 40.3 5.1 2.1 ].7 0.5 1 .3 12.2 塑膠屑Η 3 7.6 4.7 6.2 0.1 0. 1 47.8 0.2 廢木材 40.0 4.8 34.2 0. 1 20.0 石灰石 0.0 0.0 0.0 0.0 0.0 鎌 1.7* 1: Use high-concentration chlorinated plastic for plastic chips. Table 2 C 〇〇Ν S T.C1 Moisture dry waste 40.0 6.3 3 3.2 0.9 0.1 0.7 9.0 Shredder dust 40.3 5.1 2.1]. 7 0.5 1 .3 12.2 Plastic chips 3 7.6 4.7 6.2 0.1 0. 1 47.8 0.2 Waste wood 40.0 4.8 34.2 0. 1 20.0 Limestone 0.0 0.0 0.0 0.0 0.0 Sickle 1.7
1 :塑膠屑使用高濃度含氯塑膠 -35- (32) 200419109 表31: Use high-concentration chlorinated plastic for plastic shavings -35- (32) 200419109 Table 3
Si02 CaO A 1 2 〇 3 Fe203 N a〗〇 k2〇 CaC03 乾燥垃圾 2.7 1 .8 1.2 0.25 0.5 0.3 0.0 切碎機粉塵 9.6 8.3 1 .6 1 .8 1.2 0.2 0.0 塑膠屑*1 0.4 0.9 0.1 0.1 0.1 0.0 廢木材 0.02 0.35 0.03 0.03 0.08 0.08 0.0 石灰石 0.5 0.0 0.0 0.5 0.0 〇.0 97.3 1 :塑膠屑使用高濃度含氯塑膠 (處理條件的設定順序) 將炭材32從裝入裝置28裝入爐內,堆積至高度 1 .5m爲止。 將火種投入炭材3 2的塡充層上端面,藉來自爐中心 塊9的助燃性氣體9a點著堆積爐內的炭材32。 從下部風口 1 1、上部風口 1 0依序流入氧氣。 調整助燃性氣體的送風量及炭材3 2的裝入量使爐內 升溫至預定的溫度爲止。 開始進行廢棄物3的投入,停止炭材3 2的裝入。 下降至隨廢棄物3的燃燒所裝入廢棄物3上端面的位 置9因此依序裝入廢棄物3使其位置維持著I . 5 m。 調整從爐中心塊9、上部風口 1 0及下部風口 1 1噴入 的氧氣量使裝入之廢棄物3上端面附近的熱電耦所測定的 溫度經常維持在600 °C以上,且干舷空間的熱電耦所測定 的溫度經常維持在1〇〇〇 °C以上1 400 °C以下。 -36- (33) (33)200419109 即,廢棄物下降速度加快,預定廢棄物3的處理量使 裝入的廢棄物3上端面的位置不能維持預定的位置時’根 據下部風口 1 1及場合減少從爐中心塊9的氧氣噴入量。 廢棄物3上端面附近的溫度小於6 0 (TC時,增加從爐中心 塊9的氧氣噴入量。並且,干舷空間的溫度低於1 000 °C 時,增加從上部風口 1 〇的氧氣噴入量。相反地,干舷空 間的溫度超過1 400°C時,根據上部風口 1 〇及場合減少從 爐中心塊9的氧氣噴入量。 測定從熔漿排出口 78所排出的熔渣及熔融金屬的溫 度’低於預定溫度(至少爲熔渣及熔融金屬其中之一不硬 化的溫度,本實施例爲1 400 °C以上1 600 °C以下。)時, 增加從下部風口 1 1的助燃性氣體1 la的供給量。並且, 分析熔渣及熔融金屬的成分,調整投入的石灰石量使其形 成預定的熔渣鹼度。 重複進行上述(f)至(h )的操作。 以下’將本實施例的(i )管路6的堵塞、(i i )爐內 塡充時間、(i i i )未利用碳的減少、(i v )廢棄物上端面 位置的控制、(v )鹵素的原料再生的試驗結杲,列計如 下。 (1 )對排氣之冷煤1 2的噴入 爲取得管路6內的堵塞物除去裝置1 6及堵塞防止裝 置的效果,在切碎機粉塵中分別添加20kg/hr的錯及鲜等 的低沸點物質,以容易堵塞管路6的條件進行試驗。將運 轉諸元素及試驗結果彙整於表4。 -37- (34)200419109 表4 比較例1 本發明例1 本發明例2 裝入物 粉碎粉塵 400 400 400 (kg/hr) 鉛 20 20 20 鋅 20 20 20 爐壓,管6之入-出差壓的變化 圖9 圖10 圖11 (產生堵塞) (不產生堵塞) (不產生堵塞) 供給爐出口部的冷 噴霧(kg/hr) 0 0 40 媒12 N2 氣體(Nm3/hr) 0 90 0 送風氧氣 爐中心塊9 80 80 80 (Nm3/hr) 上部風口 10 80 80 80 下部風口 11 60 60. 60 從下部風口 11之LPG(Nm3/h) 8 8 8 爐內淸除凡(]^13/'11) 40 40 40 爐上部溫度(°CJ』定裝置80) 1150 1150 1150 管路6入口溫度(°C5測定裝置81) 1100 950 950 排氣量(wet-Nm3/hr ) 643 733 691 CO 32.5 28.5 30.3 C02 14.9 13.1 13.9 h2 21.9 19.2 20.4 排氣(%) h2o 23.4 20.5 28.6 n2 6.2 17.7 5.8 h2s 0.1 0.1 0.1 HC1 1.0 0.9 0.9 管路6出口氣體熱量(kcal/dry-Nm3) 2019 1706 2019Si02 CaO A 1 2 〇3 Fe203 N a〗 〇k2〇CaC03 Dry waste 2.7 1 .8 1.2 0.25 0.5 0.3 0.0 Shredder dust 9.6 8.3 1 .6 1 .8 1.2 0.2 0.0 Plastic shavings * 1 0.4 0.9 0.1 0.1 0.1 0.0 Waste wood 0.02 0.35 0.03 0.03 0.08 0.08 0.0 Limestone 0.5 0.0 0.0 0.5 0.0 0.0 97.3 1: Use high-concentration chlorinated plastic for plastic shavings (setting order of processing conditions) Put the carbon 32 into the furnace from the loading device 28 , Stacked to a height of 1.5m. The tinder is charged into the upper end surface of the concrete filling layer of the carbon material 32, and the carbon material 32 in the furnace is ignited by the combustion-supporting gas 9a from the furnace center block 9. Oxygen flows in from the lower air outlet 11 and the upper air outlet 10 sequentially. The amount of air supplied by the combustion-supporting gas and the amount of the carbon material 32 were adjusted to raise the temperature in the furnace to a predetermined temperature. The input of the waste 3 was started, and the charging of the carbon 32 was stopped. Lowering to the position 9 of the upper end face of the waste 3 loaded with the combustion of the waste 3, the waste 3 was sequentially loaded so that the position was maintained at 1.5 m. Adjust the amount of oxygen injected from the furnace center block 9, the upper air outlet 10 and the lower air outlet 1 1 so that the temperature measured by the thermocouple near the upper end face of the loaded waste 3 is always maintained above 600 ° C, and the freeboard space The temperature measured by the thermocouple is often maintained above 1000 ° C and below 1 400 ° C. -36- (33) (33) 200419109 In other words, when the falling speed of the waste is accelerated, and the processing amount of the waste 3 is scheduled to prevent the position of the upper end face of the waste 3 to be maintained at the predetermined position, depending on the lower air outlet 11 and the occasion The amount of oxygen injected from the furnace center block 9 is reduced. When the temperature near the upper end surface of the waste 3 is less than 60 ° C, increase the oxygen injection amount from the furnace center block 9. When the temperature of the freeboard space is less than 1 000 ° C, increase the oxygen concentration from the upper air outlet 10 °. Injection amount. On the contrary, when the temperature of the freeboard space exceeds 1 400 ° C, the injection amount of oxygen from the furnace center block 9 is reduced according to the upper air outlet 10 and the occasion. The slag discharged from the slurry discharge port 78 is measured And the temperature of the molten metal is lower than a predetermined temperature (at least the temperature at which one of the slag and the molten metal is not hardened, in this embodiment, it is 1 400 ° C or more and 1 600 ° C or less.) The supply amount of the combustion-supporting gas is 1 la. In addition, the components of the slag and the molten metal are analyzed, and the amount of limestone input is adjusted to form a predetermined slag basicity. The operations (f) to (h) are repeated. 'In this example, (i) the blockage of the pipeline 6, (ii) the charging time in the furnace, (iii) the reduction of unused carbon, (iv) the control of the position of the upper end surface of the waste, (v) the raw materials of halogen The regeneration test results are listed below. (1) Opposition In order to obtain the effect of the clogging removal device 16 and the clogging prevention device in the pipeline 6, the injection of cold coal 12 is to add 20 kg / hr of low boiling point materials such as stray and fresh to the shredder dust. The test is easy to block the pipeline 6. The operating elements and test results are summarized in Table 4. -37- (34) 200419109 Table 4 Comparative Example 1 Example of the present invention 1 Example 2 of the present invention Crushing dust 400 400 400 (kg / hr) Lead 20 20 20 Zinc 20 20 20 Change in furnace pressure and pressure difference between inlet and outlet of pipe 6 Figure 9 Figure 10 Figure 11 (clogging occurs) (no clogging occurs) (clogging does not occur) Cold spray (kg / hr) 0 0 40 Medium 12 N2 gas (Nm3 / hr) 0 90 0 Supply air furnace center block 9 80 80 80 (Nm3 / hr) Upper air outlet 10 80 80 80 Lower air outlet 11 60 60. 60 from LPG (Nm3 / h) at the lower air outlet 11 8 8 8 In the furnace (except Fan) () ^ 13 / '11) 40 40 40 Temperature at the upper part of the furnace (° CJ 『setting device 80) 1150 1150 1150 Inlet temperature of pipe 6 (° C5 measuring device 81) 1100 950 950 Displacement (wet-Nm3 / hr) 643 733 691 CO 32.5 28.5 30.3 C02 14.9 13.1 13.9 h2 21.9 19.2 20.4 Exhaust ( ) H2o 23.4 20.5 28.6 n2 6.2 17.7 5.8 h2s 0.1 0.1 0.1 HC1 1.0 0.9 0.9 gas outlet conduit 6 of heat (kcal / dry-Nm3) 2019 1706 2019
-38- (35) (35)200419109 (比較例1 ) 比較例1是未進行第1圖所示從冷煤噴入噴嘴1 3噴 入冷煤1 2之例。表示產生能源氣體的溫度以爐上部的溫 度測定裝置8 0爲Π 5 0 °C,以管路6的入口溫度測定裝置 8 1爲1 1 0 0 °C左右。 第9圖中以圖表顯示管路6的入口與出口部的差壓測 定結果。並且,第9圖以後的各圖(第9圖〜第14圖)中 ’縱軸P是表示壓力(mmH20 ),縱軸d是表示運轉日數 (曰),並且符號〇是表示管路6的進入側及出側間的差 壓,△印表示爐內壓。 如第9圖所示,此一差壓是從運轉開始20日後開,始 增力□。管路6的差壓形成' 3 0 0mm H20時將爐下降,觀察管 路6的內部。其結果,在管路6的內壁全周圍觀察附著物 (本發明例1 ) 本發明例1是噴入來自冷煤噴氣噴嘴1 3而作爲冷煤 1 2的氮氣,使產生能源氣體在流入管路6之前冷卻。能 源氣體的溫度在溫度測定裝置8 0爲1 1 5 0 °C,管路6入口 的溫度測定裝置8〗,爲9 5 0 °C左右。並且,流入後段的氣 冷裝置瞬間前的能源氣體溫度爲8 5 0 °C左右。所回收能源 氣體的熱量藉著氮氣的噴入,與比較例1比較有若干的降 低。 桌10圖是以圖表顯示管路6的入口部與出口部差壓 -39- (36) (36)200419109 的測定結果。如第1 0圖所示,未產生管路6的入口部與 出口部差壓的上升。並且,運轉停止後觀察管路6的內部 ,並未觀察出附著物。 (本發明例2 ) 本發明例2是從第丨圖表示的冷煤噴射噴嘴丨3噴入 粒徑200 // m以下的霧狀化水(噴霧)之例。能源氣體的 溫度在溫度測定裝置8 0爲1 1 5 0。(:,管路9入口的溫度測 定裝置81爲95 0 °C。並且,流入後段的氣冷裝置瞬間前 的能源氣體溫度爲8 5 0 °C左右。 第11圖中以圖表顯示管路6的入口部與出口部差壓 的測定結果。如第1Γ圖所示,運轉中未產生管路6的入 □部與出口部差壓的上升,運轉停止後即使觀察管路6的 內部’也無法觀察出附著物。此外,回收的能源氣體的熱 量是與比較例1相同的値,冷煤丨2顯示相對於噴入惰性 氣體的本發明例1的優先性。 並且’後段的氣冷裝置中所使用的噴霧量只減少與噴 嘴1 3所噴入噴霧量大致相同的量。 (2 )堵塞物的機械式除去 比較例2及本發明例3〜4是說明本發明涉及的堵塞物 除去裝置1 6的效果,將運轉諸元素及試驗結果表示於表 5中〇 -40- (37) 200419109 (37)-38- (35) (35) 200419109 (Comparative Example 1) Comparative Example 1 is an example in which the injection of cold coal 12 from the cold coal injection nozzle 13 is not performed as shown in Fig. 1. The temperature at which the energy gas is generated is measured by a temperature measuring device 80 at the upper part of the furnace as Π 50 ° C, and an inlet temperature measuring device 8 of the pipe 6 is about 1 100 ° C. Fig. 9 shows the results of the differential pressure measurement at the inlet and outlet of the pipe 6 in a graph. Further, in each of the diagrams subsequent to FIG. 9 (FIGS. 9 to 14), 'the vertical axis P is the pressure (mmH20), the vertical axis d is the number of operating days (say), and the symbol 0 is the pipe 6 The differential pressure between the inlet side and the outlet side, the △ mark indicates the pressure inside the furnace. As shown in Fig. 9, this differential pressure is opened 20 days after the start of operation, and the power increase is started. When the differential pressure of the pipe 6 becomes' 300 mm H20, the furnace is lowered and the inside of the pipe 6 is observed. As a result, adherents were observed around the entire inner wall of the pipeline 6 (Example 1 of the present invention). In Example 1 of the present invention, nitrogen gas was injected as cold coal 12 from the cold coal jet nozzle 13 to cause the generated energy gas to flow in. Line 6 was cooled before. The temperature of the energy gas in the temperature measuring device 80 is 1 150 ° C, and the temperature measuring device 8 in the inlet of the pipeline 6 is about 9 50 ° C. In addition, the temperature of the energy gas immediately before the air cooling device flowing into the rear stage is about 850 ° C. Compared with Comparative Example 1, the heat of the recovered energy gas was reduced by the injection of nitrogen gas. Table 10 shows the results of measuring the differential pressure between the inlet and outlet of the pipeline 6 in a chart -39- (36) (36) 200419109. As shown in Fig. 10, no increase in the differential pressure between the inlet portion and the outlet portion of the pipe 6 occurred. Moreover, the inside of the pipe 6 was observed after the operation was stopped, and no adhered matter was observed. (Example 2 of the present invention) Example 2 of the present invention is an example in which atomized water (spray) having a particle diameter of 200 // m or less is sprayed from the cold coal injection nozzle 丨 3 shown in the figure. The temperature of the energy gas in the temperature measuring device 80 is 1 150. (: The temperature measuring device 81 at the inlet of the pipeline 9 is 95 0 ° C. The temperature of the energy gas immediately before the gas-cooling device flowing into the rear stage is about 850 ° C. The pipeline 6 is shown in a graph in Figure 11 The results of the measurement of the differential pressure between the inlet and outlet of the pipe. As shown in Figure 1Γ, there is no increase in the differential pressure between the inlet and outlet of the pipe 6 during operation. Adhesion was not observed. In addition, the heat of the recovered energy gas was the same as that of Comparative Example 1, and cold coal 2 showed priority over Example 1 of the present invention in which an inert gas was injected. The amount of spray used in the reduction is only approximately the same as the amount of spray sprayed from the nozzles 13. (2) Mechanical Removal of the Clogs Comparative Example 2 and Examples 3 to 4 of the present invention illustrate the removal of clogs according to the present invention. The effects of the device 16 are shown in Table 5 with the operating elements and test results. 0-40- (37) 200419109 (37)
表5 比較例2 本發明例3 本發明例4 裝入物 粉碎機粉塵 400 400 400 (kg/hr) 鉛 20 20 20 鋅 20 20 20 爐壓,管6路之入-出差壓 圖12 圖13 圖14 驅動軸19-1,19-2之動作條件 爐內壓^ 50mm 管路入-出差壓$ 每8小時 以H20作動 50mm以H20作動 定期作動 送風氧氣 爐中心塊9 80 80 80 (Nm3/hr) 上部風口 10 80 80 80 下部風口 11 60 60 60 從下部風口 11之LPG(Nm3/h) 8 8 8 爐內淸除N2(Nm3/h) 40 40 40 爐出氣量〇et-Nm3/hr ) 643 643 643 CO 32.5 32.5 32.5 C〇2 14.9 14.9 14.9 h2 21.9 21.9 21.9 氣體組成(%) h2o 23.4 23.4 23.4 n2 6.2 6.2 6.2 h2s 0.1 0.1 0.1 HC1 1.0 1.0 1.0 運轉時間 約1小時 約3分鐘 約3分鐘 結果 驅動軸19-1, 1次操作之 即使進行300次以上 即使進行300次以上 19 —2耐久性 驅動軸變形 的操作也不會變形 的操作也不會變形 氣密性 運轉中從密封 使進行300次以上 使進行300次以上 部產生漏氣 的操作也沒有問題 的操作也沒有問題 -41 - (38) (38)200419109 (比較例2 ) 比較例2中’無視於第2圖表示差壓預測裝置1 8的 値,根據爐內壓力預測堵塞程度。並且,使驅動軸〗9 _ i 、1 9 - 2升降,除去堵塞物。 管路6的入D部與出口部差壓的測定結果以圖表顯示 於第1 2圖。第1 2圖的圖表的a點中使驅動軸】9 _ 1、;[ 9 -2升降,除去堵塞物。 如第12圖所示,管路6的入口與出口的差壓即使相 對於基底(〇mmH2〇 )增加1 00mmH2O以上,仍不會產生 爐內壓力的上升。即,爐內壓力的變化與此差壓比較,可 獲知相對於管路6堵塞的反應遲鈍。而爐內壓力顯著增加 疋由於相政於基底(0mmH2 0 )差壓測定裝置1 8的値增加 300mmH2〇以上的原因。 在此時雖然使得驅動軸1 9-1、] 9-2動作,除去堵塞 物大約需耗費1小時。並且,持續長時間作業的結果,可 從差壓測定裝置]8的氣密部22 5奮認出爐內氣體的洩漏。 爲了提高堵塞物除去裝置].6的壽命,重要的是考慮 在管路6堵塞的程度輕時使驅動軸】9 _ 1、1 9 - 2動作。因 此,與其觀察爐內壓力,倒不如連續觀察管路6的入口與 出口的差壓相對於管路6內部的堵塞可有效地儘速獲得對 應。 (本發明例3 ) 本發明例3是根據差壓測定裝置I 8的値,使第2圖 -42- (39) (39)200419109 表示的驅動軸1 9 -1、1 9 - 2升降,除去堵塞物。 將管路6的入口部與出口部差壓的測定結果以圖表顯 示於第13圖。第13的圖表的B點中使驅動軸19-1、19-2升降,除去堵塞物。 如第1 3圖表示,差壓測定裝置1 8的値在相對於基底 (0mmH2O )增力卩5 0 mm H2 0以上使驅動軸 1 9 -1、1 9-2運 轉時,進行大約3分鐘作業的差壓測定裝置1 8的値恢復 基底値(0mmH2O ),隨後可進行穩定的運轉。此一操作 ,即使進行3 0 0次以上也不會形成驅動軸1 9 - 1、1 9 - 2的 變形,及從氣密部22的爐內氣體漏洩。 HP,觀察管路6的差壓,有效地使差壓測定裝置1 8 動作以儘速檢測管路6堵塞的徵兆。 (本發明例4 ) 本發明例4中,與差壓測定裝置1 8及爐內壓的値無 關,每8個小時使第1圖表示的驅動軸1 9 · 1、1 9 - 2定期 地升降一次。 第1 4圖中以圖表顯示管路6入口部與出口部差壓的 測定結果。如第1 4圖表示,差壓測定裝置1 8的値不致形 成l〇mmΗ20以上,即使100日間連續運轉也不會使管路 6堵塞,不會產生驅動軸19-1、19-2的變形及從氣密部 22的氣體漏洩。 (i i )爐內塡充時間 -43· (40) (40)200419109 表6顯不的比較例3及本發明例5都是針對使用炭材 使爐升溫的說明。 比較例3 本發明例5 使用燃料 LPG 焦炭 塡充完成+升溫完 9 6小時 4 8小時 成時間 升溫時帶奧辛類排 <0.01ng-TEQ/Nm3 <〇.〇lng-TEQ/Nm3 出量 (比較例3 ) . 藉燃燒器的燃燒使爐升溫的比較例3升溫需要4 8小 時。隨後,雖然開始進行廢棄物3的裝入,但是使裝入物 的上端面高度位準上升至目標値(控制値)的1 · 5 m爲止 更必須要4 8小時。亦即,開始升溫後至裝入物上端面的 高度位準的調整完成時間(爐內塡充時間)需要96小時 (本發明例5 ) 本發明例5中’從升溫則的階段裝入炭材,一邊測量 升溫途中裝入物上端面的高度位準,依序調整炭材的裝入 量。因此,升溫完成時裝入物上端面的高度位準到達目標 位準(控制位準)。因此,形成廢棄物裝入開始爲止所需 -44- (41) (41)200419109 的時間爲4 8小時,可以減少比較例3的一半。並且,使 用作爲炭材的鹵素濃度〇 . 1 %以下的結果,同樣可以將升 溫途中的待奧辛類的排出量抑制在極低的位準。 (i i i )未利用碳的降低 表7是表示比較例4及本發明例6的試驗結果。Table 5 Comparative Example 2 Inventive Example 3 Inventive Example 4 Dust in the grinder 400 400 400 (kg / hr) Lead 20 20 20 Zinc 20 20 20 Furnace pressure, pipe 6-way in-out differential pressure Figure 12 Figure 13 Figure 14 Operating conditions of the drive shafts 19-1, 19-2 Internal pressure of the furnace ^ 50mm Differential pressure of the pipeline inlet-outlet $ Actuated with H20 50mm every 8 hours Acted with H20 Periodically operated supply air oxygen furnace center block 9 80 80 80 (Nm3 / hr) Upper air outlet 10 80 80 80 Lower air outlet 11 60 60 60 LPG (Nm3 / h) from the lower air outlet 11 8 8 8 N2 (Nm3 / h) removed from the furnace 40 40 40 Furnace gas output oet-Nm3 / hr ) 643 643 643 CO 32.5 32.5 32.5 C0 2 14.9 14.9 14.9 h2 21.9 21.9 21.9 Gas composition (%) h2o 23.4 23.4 23.4 n2 6.2 6.2 6.2 h2s 0.1 0.1 0.1 HC1 1.0 1.0 1.0 Run time about 1 hour about 3 minutes about 3 minutes As a result, the drive shaft 19-1, even if performed 300 times or more, even if performed 300 times or more 19-2. Durable operation of the drive shaft will not be deformed. Operation will not be deformed. There is no operation for generating leaks more than 300 times. Operation questions is no problem -41-- (38) (38) 200 419 109 (Comparative Example 2) 2 'disregard for Comparative Example 2 represents the differential pressure prediction means Zhi FIG. 18, the pressure in the furnace according to the predicted degree of blocking. Then, the drive shafts 9_i and 19-2 are raised and lowered to remove the obstruction. The measurement results of the differential pressure between the inlet D part and the outlet part of the pipe 6 are shown in a graph in Fig. 12. Lift the drive shaft at point a in the graph in Fig. 12] 9 _ 1; [9-2 to move up and down to remove obstructions. As shown in Fig. 12, even if the differential pressure between the inlet and outlet of the pipe 6 is increased by more than 100 mmH2O relative to the base (0 mmH2O), the pressure in the furnace does not increase. That is, when the change in the pressure in the furnace is compared with this differential pressure, it can be seen that the response to the clogging of the pipe 6 is slow. The pressure inside the furnace increased significantly. This was due to the increase in pressure of the differential pressure measuring device 18 of the base (0mmH2 0) by 300mmH2O or more. Although the drive shafts 1 9-1, 9-2 are actuated at this time, it takes about one hour to remove the blockage. In addition, as a result of continuous operation for a long time, the leak of gas in the furnace can be recognized from the airtight portion 225 of the differential pressure measuring device. In order to increase the life of the block removal device] .6, it is important to consider that the drive shaft is actuated when the degree of blockage of the pipeline 6 is light] 9 _ 1, 1 9-2. Therefore, instead of observing the pressure in the furnace, it is better to continuously observe the differential pressure between the inlet and outlet of the pipe 6 relative to the blockage inside the pipe 6 to effectively respond as quickly as possible. (Example 3 of the present invention) Example 3 of the present invention raises and lowers the drive shaft 1 9 -1, 1 9-2 shown in Fig. 2 -42- (39) (39) 200419109 based on the pressure of the differential pressure measuring device I 8. Remove the blockage. The measurement results of the differential pressure between the inlet portion and the outlet portion of the pipe 6 are shown in a graph in FIG. 13. The driving shafts 19-1 and 19-2 are raised and lowered at point B in the graph of 13 to remove the obstruction. As shown in FIG. 13, when the pressure of the differential pressure measuring device 18 is increased relative to the base (0 mmH2O) by 50 mm H2 or more and the drive shaft is operated at 19-1, 1-9-2, it takes about 3 minutes. The differential pressure measuring device 18 of the working operation recovers the substrate 値 (0mmH2O) and can then perform stable operation. Even if this operation is performed more than 300 times, the drive shafts 19-1 and 19-2 will not be deformed, and gas leakage from the furnace in the airtight portion 22 will not occur. HP, observe the differential pressure of the pipeline 6, and effectively make the differential pressure measuring device 18 operate to detect the signs of the pipeline 6 being blocked as soon as possible. (Example 4 of the present invention) In Example 4 of the present invention, regardless of the differential pressure measuring device 18 and the pressure inside the furnace, the drive shafts 1 9 · 1 and 19-2 shown in the first figure are periodically displayed every 8 hours. Lift once. Fig. 14 shows the results of measuring the differential pressure between the inlet and outlet of the pipe 6 in a graph. As shown in FIG. 14, the pressure of the differential pressure measuring device 18 does not form 10 mm or more. Even if it is continuously operated for 100 days, the pipeline 6 will not be blocked, and the drive shafts 19-1 and 19-2 will not be deformed. And the gas leaked from the airtight portion 22. (i i) Charging time in the furnace -43 · (40) (40) 200419109 Table 6 shows Comparative Example 3 and Example 5 of the present invention, both of which are explanations for heating the furnace using a carbon material. Comparative Example 3 Inventive Example 5 Use of fuel LPG Coke charging is completed + heating completed 9 6 hours 4 8 hours, with austenoids < 0.01ng-TEQ / Nm3 < 0.01.-TEQ / Nm3 Output (Comparative Example 3). It takes 4 to 8 hours for Comparative Example 3 to heat up the furnace by burning the burner. Subsequently, although the loading of the waste 3 was started, it took more than 48 hours to raise the height level of the upper end surface of the loading to 1.5 mm of the target 値 (control 値). That is, it takes 96 hours to complete the adjustment of the height level of the upper end surface of the load after the start of heating (the furnace charging time) (Example 5 of the present invention). In Example 5 of the present invention, the charcoal is charged from the stage of heating. While measuring the height level of the upper end surface of the load during heating, adjust the loading amount of carbon material in order. Therefore, when the heating is completed, the height level of the upper end surface of the load reaches the target level (control level). Therefore, the time required for the formation of waste to start -44- (41) (41) 200419109 is 48 hours, which can be reduced by half in Comparative Example 3. In addition, as a result of using a halogen concentration of 0.1% or less as a carbon material, the amount of austenin to be discharged during temperature rise can be suppressed to a very low level. (i i i) Reduction of unused carbon Table 7 shows the test results of Comparative Example 4 and Example 6 of the present invention.
-45- (42)200419109 表7 比較例4 本發明例6 切碎機粉塵(kg/hr) 400 400 送風氧氣 爐中心塊9 80 80 (Nm3/lir) 上部風口 10 75 84 下部風口 11 60 60 蒸氣噴入(kg/hr) 0 18 從下部風口 11之LPG(Nm3/h) 8 8 爐內淸除凡(>^3/11) 40 40 爐頂氣體量(wet-Nm3/hr ) 643 688 爐頂氣體溫度(°C) 1150 1150 CO 33.3 33.4 C02 14.1 14.2 h2 22.8 22.9 氣體(%) h2o 22.5 22.7 n2 6.2 5.8 h2s 0.1 0.1 HC] 1.0 0.9 金屬 實量(kg/hr) 3.2 3.2 溫度CC ) 1480 1480 淤渣 實量(kg/hr) 142 142 溫度(°C ) 1480 1480 未利用C量(kg-C/hr) 15 3 產生氣體熱量(kcal/dry-Nm3) 2058 2070-45- (42) 200419109 Table 7 Comparative Example 4 Inventive Example 6 Shredder Dust (kg / hr) 400 400 Air Supply Oxygen Furnace Center Block 9 80 80 (Nm3 / lir) Upper Vent 10 75 84 Lower Vent 11 60 60 Steam injection (kg / hr) 0 18 LPG (Nm3 / h) from the lower air outlet 11 8 8 in the furnace (> ^ 3/11) 40 40 gas amount at the top of the furnace (wet-Nm3 / hr) 643 688 Furnace gas temperature (° C) 1150 1150 CO 33.3 33.4 C02 14.1 14.2 h2 22.8 22.9 Gas (%) h2o 22.5 22.7 n2 6.2 5.8 h2s 0.1 0.1 HC] 1.0 0.9 Solid metal (kg / hr) 3.2 3.2 Temperature CC) 1480 1480 Actual amount of sludge (kg / hr) 142 142 Temperature (° C) 1480 1480 Unused C amount (kg-C / hr) 15 3 Heat generation of gas (kcal / dry-Nm3) 2058 2070
-46 - (43) (43)200419109 (比較例4 ) 比較例4是從第1圖表示蒸氣噴入噴嘴3 3噴入 18kg/hr蒸氣時的試驗結果。未利用碳量減少至3kg-C/hr 。並且,隨著未利用碳的減少,增加CO氣體產生量,及 蒸氣轉換爲氫,可以增加廢棄物3單位處理量的產生氣體 發熱量。並且,氣體每INm3 (乾空氣)的氣體發熱量同 樣從 2058kcal/Nm3增加至 2070kcal/Nm3。又’從爐中心 塊9或者上部風口 3 3與柱燃性氣體同時噴入蒸氣,可獲 得相同的結果。 (本發明例6) 本發明例6是表示第1圖所示蒸氣噴入噴嘴33噴入 18kg/hr蒸氣時的試驗結果。未利用碳量減少至3kg-C/hr 。並且,隨著未利用碳的減少,增加CO氣體產生量,及 蒸氣轉換爲氫,可以增加廢棄物3單位處理量的產生氣體 發熱量。並且,氣體每INm3(乾空氣)的氣體發熱量同樣 從 2 05 8kcal/Nni3增加至2 0 7 0 k c a 1/N m 3。又,從爐中心塊 9或者上部風口 3 3與柱燃性氣體同時噴入蒸氣,可獲得 相同的結果。 (iv )廢棄物上端面位置的控制 比較例5及本發明例7是表示炭材投入控制塡充層高 度位準的結果。將各個結果彙整於表8中。 -47- (44)200419109 表8 比較例5 本發明例7 裝入物(kg/hr) 切碎機粉塵 400 400 廢木材 0 80 送風氧氣 爐中心塊9 80 80 (Nm3/hr) 上部風口 10 75 83 下部風口 11 60 60 下部風口 11之氧氣量操作次數(次/日) 20 2 上部風口 10之氧氣量操作次數(次/日) 35 3 從下部風口 11之LPG(Nm3/h) 8 8 爐內淸除凡…!!!3/!!) 40 40 廢棄物上端位準(mm ) 1450〜1550 1450〜1550 爐頂氣體量(wet-Nm3/hi) ’ 643 766 爐頂氣體溫度fc) 1150 1150 CO non 35.5 C〇2 14.1 12.1 h2 22.8 25.8 氣體組成(%) h2o 22.5 20.5 n2 6.2 5.2 h2s 0.1 0.1 HC] 1.0 0.8 金屬 實量(kg/hr) 3.1 3.2 溫度fc ) 1470 1480 淤渣 實量(kg/hr) 142 145 溫度(°C ) 1470 1480 (45) (45)200419109 (比較例5 ) 比較例5是氣化熔融處理切碎機粉塵,燃料不進行廢 材等炭材的投入而是從下部風口 1 1噴入8Nm3/hr的LP〇 。如表1所示切碎機粉塵所含的熱分解殘渣中的炭量(固 疋碳)爲5.4 %,與乾燥後的都市垃圾比較少。 比較例5中,控制廢棄物3上端面高度位準的方法式 從控制下部風口 1 1送出的柱燃性氣體的量。即,上端面 的高度位準低於目標時會降低柱燃性氣體的量,相反地高 於目標値會增加柱燃性氣體的量。並且,隨著下部風口 1 1之助燃性氣體的降低,即使熔渣及熔融金屬排出量降 低時仍會增加從下部風口 1 1的助燃性氣體的量。 如表8所示,比較例5中,爲了使廢棄物3上端面的 位準維持在目標値的 1 45 0mm〜1 550mm,必須要頻繁操作 來自下部風口 1 1的助燃性氣體量及來自上部風口 1 0的助 燃性氣體的量,以來自下部風口 1 1的助燃性氣體量爲2 0 次/日,來自上部風口 1 〇的助燃性氣體量爲3 5次/曰爲基 準。 (本發明例7 ) 本發明例7是以廢木材爲炭材投入的例。從下部風口 1 1及上部風口 1 0的助燃性氣體的量幾乎沒有變化,可以 將廢棄物3上端的位置控制在目標控制範圍內。 即,尤其是以固定炭少的廢棄物3爲對象時’炭材8 及/或藉著炭材3 6的投入可容易進行廢棄物3上端位置的 -49- (46) (46)200419109 控制。 (v)鹵素的元素再生 表9是表示根據第4圖及第5圖所示流程進行鹵素回 收試驗的諸元素及結果。其中,是以鹵素的代表性物質之 氯的回收爲例說明如下。-46-(43) (43) 200419109 (Comparative Example 4) Comparative Example 4 shows the test results when the steam injection nozzle 3 3 injects 18 kg / hr of steam from the first figure. The amount of unused carbon is reduced to 3kg-C / hr. In addition, as the amount of unused carbon decreases, the amount of CO gas generated is increased, and the vapor is converted to hydrogen, which can increase the amount of generated gas generated by 3 units of waste. Also, the gas calorific value per INm3 (dry air) of the gas also increased from 2058kcal / Nm3 to 2070kcal / Nm3. The same result can be obtained by simultaneously injecting steam from the furnace center block 9 or the upper tuyere 33 and the column-flammable gas. (Example 6 of the present invention) Example 6 of the present invention shows the test results when the steam injection nozzle 33 shown in Fig. 1 injects 18 kg / hr of steam. The amount of unused carbon is reduced to 3kg-C / hr. In addition, as the amount of unused carbon decreases, the amount of CO gas generated is increased, and the vapor is converted to hydrogen, which can increase the amount of generated gas generated by 3 units of waste. In addition, the gas calorific value per INm3 (dry air) of the gas also increased from 2 05 8kcal / Nni3 to 2 0 7 0 k c a 1 / N m 3. The same result can be obtained by injecting steam from the furnace center block 9 or the upper tuyere 33 and the column-flammable gas simultaneously. (iv) Control of the position of the upper end surface of the waste Comparative Example 5 and Example 7 of the present invention show the results of controlling the height of the filling layer with the carbon material input. The results are summarized in Table 8. -47- (44) 200419109 Table 8 Comparative Example 5 Inventive Example 7 Loader (kg / hr) Shredder dust 400 400 Waste wood 0 80 Air supply furnace center block 9 80 80 (Nm3 / hr) Upper vent 10 75 83 Lower air outlet 11 60 60 Lower oxygen outlet 11 (Operation / Day) 20 2 Upper air outlet 10 (Operation / Day) 35 3 LPG (Nm3 / h) from lower air outlet 11 8 8 Furnace removal in the furnace ... !!! 3 / !!) 40 40 Upper level of waste (mm) 1450 ~ 1550 1450 ~ 1550 Gas volume at the top of the furnace (wet-Nm3 / hi) '643 766 Gas temperature at the top of the furnace fc) 1150 1150 CO non 35.5 C0 2 14.1 12.1 h2 22.8 25.8 Gas composition (%) h2o 22.5 20.5 n2 6.2 5.2 h2s 0.1 0.1 HC] 1.0 0.8 Solid metal (kg / hr) 3.1 3.2 Temperature fc) 1470 1480 Solid sludge (kg / hr) 142 145 Temperature (° C) 1470 1480 (45) (45) 200419109 (Comparative Example 5) Comparative Example 5 is a gasification melting treatment of shredder dust, and the fuel is not supplied with carbon materials such as waste materials. It is a LP of 8 Nm3 / hr sprayed from the lower tuyere 11. As shown in Table 1, the amount of carbon (solid carbon) in the thermal decomposition residue contained in the shredder dust is 5.4%, which is less than that of dried municipal waste. In Comparative Example 5, the method of controlling the height level of the upper end surface of the waste 3 is to control the amount of the column combustible gas sent from the lower tuyere 11. That is, when the height level of the upper end surface is lower than the target, the amount of columnar flammable gas will be reduced, and conversely higher than the target radon will increase the amount of columnar flammable gas. Further, as the combustion-supporting gas of the lower tuyere 11 decreases, the amount of the combustion-supporting gas from the lower tuyere 11 increases even when the discharge of slag and molten metal decreases. As shown in Table 8, in Comparative Example 5, in order to maintain the level of the upper end surface of the waste 3 at 1 450 mm to 1 550 mm of the target puppet, it is necessary to frequently operate the amount of the combustion-supporting gas from the lower tuyere 11 and from the upper portion. The amount of the combustion-supporting gas at the tuyere 10 is based on the amount of the combustion-supporting gas from the lower tuyere 11 being 20 times per day, and the amount of the combustion-supporting gas from the upper tuyere 10 is 35 times per day. (Example 7 of the present invention) Example 7 of the present invention is an example in which waste wood is used as a carbon material. The amount of the combustion-supporting gas from the lower tuyere 11 and the upper tuyere 10 hardly changes, and the position of the upper end of the waste 3 can be controlled within the target control range. That is, especially when the waste 3 with a small amount of fixed carbon is targeted, the control of -49- (46) (46) 200419109 of the upper position of the waste 3 can be easily performed by the input of the carbon material 8 and / or the carbon material 36. . (v) Elemental regeneration of halogen Table 9 shows the elements and results of the halogen recovery test according to the flow chart shown in Fig. 4 and Fig. 5. Among them, the recovery of chlorine, which is a representative substance of halogen, is described below as an example.
-50- (47)200419109 表9 本發明例8 本發明例9 鹽酸回收方法 除塵後(圖4) 氣體冷卻後(圖5) 塑膠屑(kg/hr) 400 400 送風氣總量(Nm3/hr ) 191 191 從下部風口 11之LPG(Nm3/h) 18 18 爐內淸除N2(Nm3/h) 60 60 爐頂氣體量〇et-Nm3/hr ) 771 771 爐頂氣體溫度ΓΟ 1150 1150 氣體組成(%) CO 42.2 42.2 C〇2 3.4 3.4 h2 25.6 25.6 h2o 5.3 5.3 n2 7.8 7.8 h2s 0.1 0.1 HC1 15.6 15.6 金屬 實量(kg/hr) 0.1 0.1 溫度Cc ) 1460 1460 淤渣 實量(kg/hr) 13 13 溫度fc ) 1460 1460 爐內投入氯(kg-Cl/hr) 191 191 回收氯量(kg-Cl/hr) 189 189-50- (47) 200419109 Table 9 Example of the present invention 8 Example 9 of the present invention After dust removal by the hydrochloric acid recovery method (Figure 4) After gas cooling (Figure 5) Plastic shavings (kg / hr) 400 400 Total supply air (Nm3 / hr ) 191 191 LPG (Nm3 / h) from the lower air outlet 11 18 18 N2 (Nm3 / h) is removed from the furnace 60 60 The amount of gas on the top of the furnace 0et-Nm3 / hr 771 771 The temperature of the gas on the top of the furnace ΓΟ 1150 1150 (%) CO 42.2 42.2 C0 2 3.4 3.4 h2 25.6 25.6 h2o 5.3 5.3 n2 7.8 7.8 h2s 0.1 0.1 HC1 15.6 15.6 Solid metal (kg / hr) 0.1 0.1 Temperature Cc) 1460 1460 Solid sludge (kg / hr) 13 13 Temperature fc) 1460 1460 Chlorine input in the furnace (kg-Cl / hr) 191 191 Chlorine recovery (kg-Cl / hr) 189 189
-51 - (48) (48)200419109 (本發明例8 ) 本發明例8是根據第4圖所示的流程圖進行氯回收試 驗。即,氣化熔爐1的爐內產生的高熱量氣體4 〇以氣冷 1置42冷卻,並將粉塵57在氣冷裝置42的下部,粉塵 47以除塵裝置46分別除塵後,進行鹽酸回收。 其中使用的塑膠屑是如表2所示含有高濃度氯的塑膠 屑。如表9所示,投入氣化熔爐1內部的全部氯爲 191kg-Cl/hr,但是189kg-Cl/hr的氯通過鹵素回收裝置48 及鹵化裝置5 5之後’回收。並且,在氣化熔爐1的內部 以1 〇〇〇 °C以上將裝入的塑膠屑熱分解氣化,使產生的氣 體以氣冷裝置4 2急冷至1 7 0 °C的結果,將排氣5 3所含的 戴奧辛類濃度抑制在極低的低位準。並且,從氣冷裝置 42所排出的氣體在導入鹵素回收裝置48爲止的期間,維 持在1 3 0 °C以上。此外,除塵裝置4 6及隨後的配管路使 用耐蝕耐熱鎳基合金,使用FRP作爲鹵素回收裝置48的 材料。其結果,不會呈現使用設備的腐蝕。 (本發明例9 ) 本發明例9是根據第5圖表示的流程圖進行氯回收試 驗。即’以冷卻裝置42將爐內產生的高能量氣體40冷卻 至1 00 °C以下,使含氯化氫氣體凝結進行鹽酸回收。 如第9圖所示投入氣化熔爐1內部的氯爲191kg-Cl/hr ’但是在氣冷裝置42的下部以鹽酸回收,隨後以鹵 化裝置55轉換成氯,回收ugkg-Cl/hr的氯。並且,與本 -52- (49) 200419109 發明例8同樣將裝入的塑膠屑在氣化熔 1 0 00 °C以上加以熱分解氣化,以冷卻裝置 體急冷至100°C以下的結果,將排氣7〇 濃度抑制在低位準。 (產業上的可利用性) 根據本發明,可提供一種解決基本之 課題,具體而言(a)管路的堵塞、(b) (c )未利用碳的排出、(d )廢棄物上端 (e)鹵素類的原料再生、(f)有害廢棄 g )熔漿室的內部壓力上升,藉此可以使 更爲高性能化:。因此,根據本發明,可、持 地持續進行商用規模的氣化熔爐運轉,確 的廢棄物處理方法及處理裝置。 【圖式簡單說明】 第1圖爲實施形態所使用廢棄物的氣 明用的槪略圖。 第2圖是以模式表示在實施形態的氣 械式方法除去管路內壁附著物的廢棄物的 物除去裝置的說明圖。 第3圖表示在前端部設置纖維鏡之驅 第4圖表示回收實施形態的鹵素用的 爐1的內部以 42將產生的氣 所含的戴奧辛類 氣化熔融具有的 爐內塡充時間、 面位置的控制、 物的裝入,或( 基本的氣化熔爐 續地長期間穩定 實具有實用性高 化熔爐的詳細說 化熔爐中,以機 處理裝置之附著 訪軸的說明圖。 系統流程說明圖 -53- (50) (50)200419109 第5圖表示回收實施形態的鹵素用的系統流程說明圖 〇 第6圖表示回收實施形態的鹵素用的系統流程說明圖 〇 第7圖表示回收實施形態的鹵素用的系統流程說明圖 〇 第8圖是模式表示將第1圖表示氣化熔爐內設置熔漿 室的氣化熔爐部分簡化的說明圖。 第9圖表示管路的入口部與出口部的差壓測定結果的 圖表。 第1 〇圖表示管路的入口部與出口部的差壓測定結果 的圖表。 第1 1圖表示管路的入口部與出口部的差壓測定結果 的圖表。 第】2圖表示管路的入口部與出口部的差壓測定結果 的圖表。 第1 3圖表示管路的入口部與出口部的差壓測定結果 的圖表。 第1 4圖表示管路的入口部與出口部的差壓測定結果 的圖表。 元件對照表 1 :氣化熔爐 1 :爐體 -54- (51) (51)200419109 2 :內襯耐火物 3 :廢棄物 4 :廢棄物裝入口 5 :氣體排出口 6 :管路 6a :入口部 6b :出口部 7 :推桿 8 :炭材 9 :爐中心塊 9a :助燃性氣體 1 0 :上部風口 l〇a :助燃性氣體 1 1 :下部風口 1 1 a :助燃性氣體 1 1 b :燃料 1 2 :冷媒 1 3,1 4 :噴嘴 15 :氣體 1 6 :附著物除去裝置 1 7 :附著物 1 8 :差壓測定裝置 1 9 - 1,1 9 — 2 :驅動軸 20 :升降裝置 -55- (52) (52)200419109 21 :冷卻水 22 :漏氣防止裝置 23 :閥 24 :待機位置 28 :裝入裝置 29 :雙重閘閥 2 9 a :上部閘閥 2 9 b :下部閘閥 3 0 :爐內監視窗 32 :炭材 3 3 :噴嘴 3 4 :蒸氣 3 5 :未利用碳 3 6 :炭材 3 8 :熔渣 3 9 :熔融金屬 40 :高熱量氣體 41 :管路 42 :氣冷裝置 4 3 :噴嘴 44 :噴霧 4 5 :管路 46 :除塵裝置 4 7 :管路 -56- (53)200419109 4 8 :鹵素回收裝置 49 :水 5 0 :噴嘴 5 1 :凝結水 52 :酸 5 3 :能源氣體 5 4 :噴嘴 5 5 :鹵化裝置-51-(48) (48) 200419109 (Example 8 of the present invention) In Example 8 of the present invention, a chlorine recovery test was performed according to the flowchart shown in FIG. That is, the high-heat gas 40 generated in the furnace of the gasification furnace 1 is cooled by the air-cooling unit 42 and the dust 57 is disposed below the air-cooling device 42. The dust 47 is removed by the dust-removing device 46, and then hydrochloric acid is recovered. The plastic shavings used are those shown in Table 2 that contain high concentrations of chlorine. As shown in Table 9, the total amount of chlorine introduced into the gasification furnace 1 was 191 kg-Cl / hr, but 189 kg-Cl / hr of chlorine was recovered through the halogen recovery device 48 and the halogenation device 55. In addition, the plastic chips in the gasification furnace 1 were thermally decomposed and gasified at a temperature of 1000 ° C or more, and the generated gas was quenched to 170 ° C by an air-cooling device 4 2, and then discharged. The concentration of dioxin contained in Qi 53 was suppressed to a very low level. In addition, the gas exhausted from the air-cooling device 42 is maintained at 130 ° C or higher until it is introduced into the halogen recovery device 48. In addition, the dust removal device 46 and the subsequent piping are made of a corrosion-resistant and heat-resistant nickel-based alloy, and FRP is used as a material of the halogen recovery device 48. As a result, corrosion of the used equipment does not occur. (Example 9 of the present invention) Example 9 of the present invention is a chlorine recovery test according to the flowchart shown in FIG. That is, the cooling device 42 cools the high-energy gas 40 generated in the furnace to less than 100 ° C, and condenses the hydrogen chloride-containing gas to recover hydrochloric acid. As shown in FIG. 9, the amount of chlorine introduced into the gasification furnace 1 is 191 kg-Cl / hr. . In addition, as in the case of Inventive Example 8-52- (49) 200419109, the plastic chips charged were thermally decomposed and vaporized at a temperature above 100 ° C, and the cooling device body was rapidly cooled to below 100 ° C. The exhaust gas 70 concentration is suppressed to a low level. (Industrial Applicability) According to the present invention, a basic problem can be solved, specifically (a) clogging of a pipeline, (b) (c) discharge of unused carbon, (d) upper end of waste ( e) Regeneration of halogen-based raw materials, (f) Hazardous waste, and g) Increase in internal pressure of the melting chamber, thereby enabling higher performance: Therefore, according to the present invention, a commercial-scale gasification furnace operation, a reliable waste treatment method and a treatment apparatus can be continuously performed. [Brief description of the drawings] Fig. 1 is a schematic view of the waste gas used in the embodiment for the gas lighting. Fig. 2 is an explanatory view schematically showing an object removing device for removing wastes adhering to the inner wall of a pipe in the pneumatic method of the embodiment. Fig. 3 shows a fiber mirror drive provided at the front end. Fig. 4 shows the furnace charging time and surface of the inside of the furnace 1 for recovering the halogen in the embodiment. The position control, the loading of materials, or (the basic gasification furnace is stable for a long period of time, and it has practical practical details. The high-efficiency furnace is a detailed explanation of the chemical furnace, and the machine is attached to the axis. Figure-53- (50) (50) 200419109 Figure 5 shows the system flow explanation for the halogen recycling embodiment. Figure 6 shows the system flow explanation for the halogen recycling embodiment. Figure 7 shows the recycling embodiment. Fig. 8 is a simplified explanatory diagram showing a simplified gasification furnace portion in which a slurry chamber is provided in the gasification furnace shown in Fig. 8. Fig. 9 shows an inlet portion and an outlet portion of a pipeline. Graph of differential pressure measurement results. Figure 10 shows a graph of differential pressure measurement results at the inlet and outlet of the pipeline. Figure 11 shows graphs of differential pressure measurement results at the inlet and outlet of the pipeline. Table 2] Figure 2 shows the results of the differential pressure measurement at the inlet and outlet of the pipeline. Figure 13 shows the results of the differential pressure measurement at the inlet and outlet of the pipeline. Figure 14 shows the tube. Graph of differential pressure measurement results at the entrance and exit of the road. Component comparison table 1: Gasification furnace 1: Furnace -54- (51) (51) 200419109 2: Lined refractory 3: Waste 4: Disposal Material inlet 5: gas outlet 6: pipeline 6a: inlet 6b: outlet 7: push rod 8: carbon material 9: furnace center block 9a: combustion-supporting gas 10: upper vent 10a: combustion-supporting gas 1 1: Lower air outlet 1 1 a: Combustible gas 1 1 b: Fuel 1 2: Refrigerant 1 3, 1 4: Nozzle 15: Gas 16: Attachment removal device 17: Attachment 1 8: Differential pressure measurement device 1 9-1, 1 9 — 2: Drive shaft 20: Lifting device -55- (52) (52) 200419109 21: Cooling water 22: Air leakage prevention device 23: Valve 24: Standby position 28: Loading device 29: Double gate valve 2 9 a: Upper gate valve 2 9 b: Lower gate valve 3 0: Monitoring window in the furnace 32: Carbon 3 3: Nozzle 3 4: Steam 3 5: Unused carbon 3 6: Carbon 3 8: Slag 3 9: melting Metal 40: High heat gas 41: Pipe 42: Air-cooled device 4 3: Nozzle 44: Spray 4 5: Pipe 46: Dust removal device 4 7: Pipe-56- (53) 200419109 4 8: Halogen recovery device 49 : Water 5 0: nozzle 5 1: condensed water 52: acid 5 3: energy gas 5 4: nozzle 5 5: halogenation device
56 :鹵素 5 8 :凝結水 5 9 :淤渣 60 :過濾裝置 61 :酸 62 :凝結水 6 5 :分離塔 66 :酸 7 1 :苛性蘇打 72 :水 d :外徑 -57-56: halogen 5 8: condensed water 5 9: sludge 60: filtration device 61: acid 62: condensed water 6 5: separation tower 66: acid 7 1: caustic soda 72: water d: outer diameter -57-
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TW095107441A TWI276755B (en) | 2002-09-04 | 2003-09-04 | Method for treating waste |
TW092124500A TWI289644B (en) | 2002-09-04 | 2003-09-04 | Method and apparatus for treating waste |
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KR (2) | KR100671765B1 (en) |
CN (3) | CN1678869A (en) |
AU (1) | AU2003264364A1 (en) |
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KR100482498B1 (en) * | 1999-01-27 | 2005-04-14 | 스미토모 긴조쿠 고교 가부시키가이샤 | Gasification melting furnace for wastes and gasification melting method |
JP5116248B2 (en) * | 2006-03-29 | 2013-01-09 | 中国電力株式会社 | System for monitoring blockage of flue pipe in melting furnace and method for determining blockage |
JP5455807B2 (en) * | 2010-06-21 | 2014-03-26 | 日本碍子株式会社 | Operation method of radioactive waste melting furnace and flue blockage prevention device |
CN102748761A (en) * | 2011-04-22 | 2012-10-24 | 江苏腾明环保科技有限公司 | Novel solid garbage incinerator |
JP5622686B2 (en) * | 2011-08-19 | 2014-11-12 | 大陽日酸株式会社 | Combustion abatement equipment |
WO2014132230A1 (en) * | 2013-02-28 | 2014-09-04 | How Kiap Gueh | Molten metal gasifier |
FR3010175B1 (en) * | 2013-08-27 | 2015-09-11 | Degremont | INCINERATION FURNACE FOR PULSE PRODUCTS, IN PARTICULAR SLUDGE OF PURIFICATION STATIONS |
CN105090969A (en) * | 2015-06-02 | 2015-11-25 | 黄传贤 | Blast furnace type refuse incinerator |
CN107447065A (en) * | 2017-10-11 | 2017-12-08 | 中冶节能环保有限责任公司 | A kind of cold conditions slag efficient stable processing unit and method |
CN108330282A (en) * | 2018-03-08 | 2018-07-27 | 扬州晨光特种设备有限公司 | Danger wastes melting-integrated the processing method of metallurgy |
CN110345495A (en) * | 2018-04-02 | 2019-10-18 | 江苏金牛环保工程设备有限公司 | Spray gun is used in a kind of organic silicon waste liquid and waste residue slurry burning |
CN116461994A (en) * | 2023-03-29 | 2023-07-21 | 山东恒泰利华环境科技有限公司 | Powder material pipeline conveying anti-blocking device and method containing phase-change gas |
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JPS5310562A (en) * | 1976-07-16 | 1978-01-31 | Nippon Steel Corp | Method of melting treatment for products of thermal decomposition of waste materials |
JPS5310561A (en) * | 1976-07-16 | 1978-01-31 | Nippon Steel Corp | Method of melting treatment for waste materials in use of shaft furnace |
JPS5821729U (en) * | 1981-07-27 | 1983-02-10 | 大阪瓦斯株式会社 | industrial waste melting furnace |
JP3343467B2 (en) * | 1995-09-29 | 2002-11-11 | 日本鋼管株式会社 | Waste melting furnace |
JP3513783B2 (en) * | 1995-10-11 | 2004-03-31 | プロメトロンテクニクス株式会社 | Waste treatment equipment |
JP3585342B2 (en) * | 1997-03-27 | 2004-11-04 | 日立造船株式会社 | Exhaust duct dust removal device |
JPH10281437A (en) * | 1997-04-09 | 1998-10-23 | Nippon Steel Corp | Method and apparatus for treating chlorine-containing plastic |
KR100482498B1 (en) * | 1999-01-27 | 2005-04-14 | 스미토모 긴조쿠 고교 가부시키가이샤 | Gasification melting furnace for wastes and gasification melting method |
JP2001208332A (en) * | 2000-01-31 | 2001-08-03 | Nkk Corp | Adhered substance removing apparatus for melting furnace exhaust duct |
JP2002155287A (en) * | 2000-11-21 | 2002-05-28 | Nobuaki Debari | Melting furnace for dry distillation and gasification of industrial waste and gas turbine power generator utilizing dry-distilled gas and continuous power generation method for the generator |
DE10131464B4 (en) * | 2001-06-29 | 2006-04-20 | Bayer Industry Services Gmbh & Co. Ohg | Process for the low-corrosive and low-emission co-incineration of highly halogenated waste in waste incineration plants |
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CN1678869A (en) | 2005-10-05 |
KR100671769B1 (en) | 2007-01-19 |
KR20050057210A (en) | 2005-06-16 |
JPWO2004023039A1 (en) | 2005-12-22 |
CN1818471A (en) | 2006-08-16 |
KR20060021418A (en) | 2006-03-07 |
TWI289644B (en) | 2007-11-11 |
KR100671765B1 (en) | 2007-01-19 |
CN100498068C (en) | 2009-06-10 |
WO2004023039A1 (en) | 2004-03-18 |
AU2003264364A1 (en) | 2004-03-29 |
CN101029734B (en) | 2010-05-26 |
TW200630566A (en) | 2006-09-01 |
TWI276755B (en) | 2007-03-21 |
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