200410770 (1) 玖、發明說明 【發明所屬之技術領域】 本發明係有關一種連續性桿熱軋機’尤指一種輸送該 熱軋機的熱軋成品至冷卻床的方法及系統。 【先前技術】 在目前使用的現代桿軋機中’熱軋桿成品由最後的軋 機座被送出，且藉通過一或更多的水箱加以冷卻。該等桿 成品隨後藉剪機分割成桿區段’該剪機包括用以將該等桿 區段交替的引導至通向冷卻床的兩下游輸送路徑的任一路 徑的轉轍器。夾緊滾輪單元、摩擦墊及其他類似物可使沿 輸送路徑行進的桿區段減速’因此’桿區段可在橫向移轉 至冷卻床上之前，逐漸滑移而完全停止。 當軋機滾軋較大尺寸的成品’例如直徑大於1 〇. 〇至 1 2.0 m m的成品時，此種配置可獲得相當大的總噸數。這 些較大成品在以相當高的軋機輸送速度下（1 3 0米/秒 )被推動通過水箱時，因具有足夠的柱強度而可承受彎曲 變形。 然而，當成品尺寸減小時，柱強度也降低’故軋機輸 送速度必須減慢，以避免當推動較小尺寸成品通過水箱時 而彎曲變形。 因此，例如，單一滾軋8.0 m m桿以輸送至舖設頭的 絞軋機可在6 0米/秒或大於6 0米/秒的輸送速度下作業 ，而得8 5噸/小時的產量。 -4- (2) 200410770 然而，相同的滾軋8.0 mm桿以輸送至冷卻床的絞軋 機卻需在顯著減緩的輸送速度，約3 2米/秒下作業，而 僅得45噸/小時的產量。桿成品輸送速度的減慢主要原 因是習知的桿處理系統無法在較快速移動成品在橫向移轉 至冷卻床上之前將其等停住。 本發明一目的爲提升軋機可滾軋桿成品的噸位定額， 尤其是滾軋較小尺寸成品，例如直徑小於1 2 · 0 m m者。200410770 (1) 发明. Description of the invention [Technical field to which the invention belongs] The present invention relates to a continuous rod hot rolling mill ', particularly a method and system for conveying hot rolled products of the hot rolling mill to a cooling bed. [Previous Technology] In the modern rod rolling mill currently used, the 'hot-rolled rod finished product' is sent out from the last rolling stand and is cooled by passing through one or more water tanks. The rod finished products are then divided into rod sections by a shearing machine. The shearing machine includes a switch for alternately guiding the rod sections to either of the two downstream conveying paths to the cooling bed. The clamping of the roller unit, the friction pad, and the like can slow down the rod section traveling along the conveying path ', so that the rod section can be gradually slipped and stopped completely before being laterally moved to the cooling bed. This arrangement can achieve a considerable total tonnage when the rolling mill rolls a finished product of a larger size ', such as a finished product having a diameter greater than 1.0 to 1 2.0 mm. When these larger finished products are pushed through the water tank at a relatively high mill conveying speed (130 m / s), they can withstand bending deformation due to sufficient column strength. However, when the size of the finished product is reduced, the column strength is also reduced ', so the rolling mill conveying speed must be slowed down to avoid bending and deformation when pushing smaller size finished products through the water tank. Therefore, for example, a single stranding mill that rolls a 8.0 mm m rod to the laying head can operate at a conveying speed of 60 m / s or more, resulting in an output of 85 tons / hour. -4- (2) 200410770 However, the same sizing mill that rolls 8.0 mm rods to the cooling bed needs to operate at a significantly slower conveying speed, about 32 meters per second, and only 45 tons per hour. Yield. The main reason for the slowdown of the finished rod conveying speed is that conventional rod processing systems cannot stop the faster moving finished products before they are laterally transferred to the cooling bed. One purpose of the present invention is to improve the tonnage quota of the finished product of the rollable rod of the rolling mill, especially for rolling smaller-sized finished products, such as those having a diameter of less than 12 mm.
本發明另一目的是提升自軋機輸送較小桿成品的速度 ，然後在該等成品藉水箱冷卻前，及被輸送至冷卻床之前 使其等減速。 【發明內容】Another object of the present invention is to increase the speed of conveying smaller rod products from the rolling mill, and then decelerate these products before they are cooled by the water tank and before being transported to the cooling bed. [Summary of the Invention]
依據本發明，熱軋桿成品被剪機分割成桿區段，而該 等桿區段被交替的引導至兩下游中間路徑的任一路徑。在 各中間路徑上的一轉轍器隨後將桿區段交替的導引至兩通 向冷卻床的下游輸送路徑的任一路徑。將沿四條輸送路徑 ί了進的桿區段加以減速，最好是以至少兩階段行之。第一 減速階段的作用是使得桿區段減慢抵一中級速度，此中級 速度比桿成品自軋機送出的速度爲慢，而第二減速階段的 作用是進一步使桿區段減慢抵一適於將桿成品輸送至冷卻 床的較低速度。桿區段在以中級速度行進的同時，在第一 及第二減速階段之間被冷卻。 【實施方式】 -5- (3) (3)200410770 首先參考圖1及圖2A_C，顯示依據本發明的一系統 位於連續性桿熱軋機之最後滾軋台1 0及習知冷卻床1 2之 間。自滾軋台1 〇沿路徑Pa送出的桿成品通過一系列水箱 1 4，之後藉一分割與機1 6再分割成桿區段。剪機1 6可以 是精於本技藝之人士所熟知的設計，其包含可將該等經糸田 分的桿區段交替的引導至兩下游中間路徑PB、Pc的任一 路徑的轉轍機構。在中間路徑p B上的一轉轍器1 8可交替 的將該等桿區段引導至兩下游輸送路徑任一路 徑，而在中間路徑P C上的一轉轍器2 0同樣交替的將成品 區段引導至兩下游輸送路徑P F、P G的任一路徑。並側配 置的輸送路徑組P D、p E及P F、P G經一系列水箱2 2通向 夾緊滾輪單元24、2 6，而後環繞部分由兩相對成1 8 0。的 曲線C】、C 2所界定的側環。曲線C】一部份是由一可移除 的導引部分2 8構成。側環包括水箱3 0，且在曲線C 2處 ，兩組輸送路徑組P D、P E及P F、p G在繼續前進至位於冷 卻床]2之前的夾緊滾輪單元32、34前變成垂直對齊。 參考圖3，可知具有相互側向間隔開之導引管40的 層疊單一導引單元3 6、3 8被採用以沿側向配置且垂直向 偏位的輸送路徑組Pd、PE及PF、PG引導桿區段，且當該 兩組輸送路徑組相垂直對齊時，兩層疊槽單兀4 2被採用 以導引該等桿區段。 如圖4及5所示，夾緊滾輪單元3 2具有兩組分別與 輸送路徑PF及Pg相互對齊的夾緊滾輪44、46，且夾緊滾 輪單元34也具有兩組分別與輸送路徑pD及PE相互對齊 -6 - 52、 (4) 200410770 的夾緊滾輪4 8、5 0。各組夾緊滾輪獨立的藉驅動軸 齒輪箱5 4及驅動馬達5 6驅動之。夾緊滾輪係以選定 度被驅動，以適當使以摩擦方式被夾持於其等之間的 段減速。 夾緊滾輪單元2 4、2 6以相同方式構製，但在配 面稍有不同，以與側向配置且垂直向交錯配置的導引 相對齊。 現利用在60米/秒的相當高速及約95(M 05 0 t： 下自最後滾軋台10輸送至冷卻床的8.0 mm直徑桿成 一範例以進一步敘述上述系統的作業。關閉水箱1 4 許桿成品自由通過抵剪機1 6，桿成品在此被細分成 的桿區段。剪機的轉轍機構將該等桿區段交替的引導 間路徑PB、Pc。在路徑PB上行進的桿區段隨後藉由 器1 8交替的引導至輸送路徑PD、PE，而在路徑Pc 進的桿區段藉由轉轍器20以相同方式交替的引導至 路徑P f、P g。 之後，夾緊滾輪單元2 4、2 6做動以首先使得桿 減慢抵約3 0米/秒的較低中級速度。桿區段由彎曲 引部分2 8所導引而環繞該側環及通過水箱3 0。夾緊 單元2 4、2 6及水箱3 0之間的線性距離最好是小於桿 的長度。因此，桿區段以有利的減緩速度進入水箱 且同時是受夾緊滾輪單元2 4、2 6的作用下。水箱3 0 區段通過曲線C 2前加以冷卻至約5 0 0 - 6 0 0 °C。夾緊滾 元3 2、3 4隨後進一步使得桿區段減速抵約3 - 8米/ 的速 桿區 置方 路徑 溫度 品當 以允 連續 至中 轉轍 上行 輸送 區段 的導 滾輪 區段 30， 在桿 輪早 秒的 (5) 200410770 速度，而使得桿區段可在冷卻床1 2之進入端 。由此處，移轉機構（未示）將桿區段橫向的 卻床上，桿區段在抵達冷卻床的輸送側前在此 步的冷卻。 本發明的一特點是爲自分割剪機1 6送出 段設置的複數輸送路徑’其中該分割剪機1 6 轍器1 8、2 0的成品使用的複數輸送路徑相連 範例中，連續桿區段將重複的受下列次序所支 中間路徑 輸送路将According to the present invention, the finished hot-rolled rod is divided into rod sections by a shearing machine, and the equal rod sections are alternately guided to any one of two downstream intermediate paths. A switch on each intermediate path then alternately guides the rod section to either of the two downstream conveying paths to the cooling bed. Decelerating the rod sections advanced along the four conveying paths, preferably in at least two stages. The role of the first deceleration phase is to slow down the rod section to an intermediate speed. This intermediate speed is slower than the speed of the rod finished product from the rolling mill. The second deceleration phase is to further slow the rod section to a suitable speed. Lower speed for conveying the finished rod to the cooling bed. The rod segment is cooled between the first and second deceleration phases while traveling at an intermediate speed. [Embodiment] -5- (3) (3) 200410770 First, referring to FIG. 1 and FIG. 2A_C, a system according to the present invention is shown at the last rolling table 10 and the conventional cooling bed 12 of the continuous rod hot rolling mill. between. The finished rods sent from the rolling table 10 along the path Pa pass through a series of water tanks 14 and then are divided into rod sections by a splitter and machine 16. The shear 16 may be a design well known to those skilled in the art, and it includes a switch mechanism that can alternately guide these pole sections through Putian to either of the two downstream intermediate paths PB, Pc. A switch 18 on the intermediate path p B can alternately guide the equal rod section to any one of the two downstream conveying paths, and a switch 20 on the intermediate path PC also alternately turns the finished product. The section is guided to either of the two downstream conveying paths PF, PG. The parallel-set conveying path groups P D, p E and P F, P G pass through a series of water tanks 22 to the clamping roller units 24, 26, and the surrounding part is formed by two opposites to 180. The side ring defined by the curve C] and C2. The curve C] is partially composed of a removable guide portion 28. The side ring includes a water tank 30, and at the curve C2, the two sets of conveying path groups P D, P E, and P F, p G continue to advance to the front of the clamping roller unit 32, 34 before being located on the cooling bed] 2 and become vertically aligned. Referring to FIG. 3, it can be seen that the stacked single guide units 36, 38 having the guide tubes 40 spaced laterally from each other are adopted to transport the path groups Pd, PE, PF, and PG arranged laterally and offset vertically. The rod sections are guided, and when the two sets of conveying path groups are aligned vertically, two stacked groove units 42 are adopted to guide the rod sections. As shown in FIGS. 4 and 5, the clamping roller unit 32 has two sets of clamping rollers 44 and 46 aligned with the conveying paths PF and Pg, respectively, and the clamping roller unit 34 also has two sets of conveying paths pD and PE is aligned with each other-6-52, (4) 200410770 clamping rollers 4 8, 50. Each group of clamping rollers is independently driven by the driving shaft gear box 5 4 and the driving motor 56. The clamping rollers are driven at a selected degree to appropriately decelerate the segments held between them in a frictional manner. The clamping roller units 2 4 and 2 6 are constructed in the same manner, but are slightly different in alignment to align with the guides arranged sideways and vertically staggered. A fairly high speed at 60 m / s and a diameter of about 95 (M 05 0 t: 8.0 mm diameter rod conveyed from the last rolling table 10 to the cooling bed is used as an example to further describe the operation of the above system. Close the water tank 1 4 Xu The finished rod passes freely through the shearing machine 16, where the finished rod is subdivided into rod sections. The switch mechanism of the shearing machine alternates these rod sections into the guide paths PB and Pc. The rod traveling on path PB The section is then guided alternately to the conveying paths PD, PE by the device 18, and the rod section advanced in the path Pc is alternately guided to the paths P f, P g by the switch 20 in the same manner. The tight roller units 2 4, 2 6 act to first slow down the rod to a lower intermediate speed of about 30 m / s. The rod section is guided by the curved guide portion 2 8 to surround the side ring and pass through the water tank 3 0. The linear distance between the clamping unit 2 4, 2 6 and the water tank 30 is preferably smaller than the length of the rod. Therefore, the rod section enters the water tank at a favorable slowing speed and is at the same time the clamped roller unit 2 4, Under the action of 2 6. The section 3 0 of the water tank is cooled to about 5 0-6 0 ° C before passing through the curve C 2. The clamping roller Yuan 3 2, 3 4 then further decelerated the pole section to a temperature of approximately 3-8 meters per square pole in the speed path. When the guide roller section 30 was allowed to continue to the intermediate point upward conveying section, (5) 200410770 speed of the wheel early seconds, so that the rod section can be at the entry end of the cooling bed 12. From here, the transfer mechanism (not shown) puts the rod section horizontally on the bed, and the rod section arrives The cooling in front of the conveying side of the cooling bed at this step. A feature of the present invention is a plurality of conveying paths provided for the self-segmenting shears 16 sending-out section, where the segmented shears 16 and 20 are used as finished products. In the example where multiple conveying paths are connected, the continuous rod section will be repeatedly supported by the following path.
Pb Pd Pc Pf P B P E Pc Pg 因此，只有每第四個桿區段被導引至每一 ，因此可爲每一輸送路徑提供充裕的時間及空 接納下一個桿區段之前，一桿區段即可開始減 如圖6所示，當處理較大直徑較慢速的桿 系統藉以一平直、尖端漸細的導引部分5 8來 導引部分28而重組。此省略了形成於相互成 部分Ci及C2之間的側環。 在此操作模式下，較大直徑成品的增強柱 的較低輸送速度可允許冷卻在水箱22內進行 兩階段減速，首先由夾緊滾輪單元24、26施 處完全停止 移轉至及冷 處受到進一 的連續桿區 與供通過轉 接。在上述 配。 輸送路徑中 間，使得在 速。 成品時，該 取代該彎曲 1 8 0。的彎曲 強度及軋機 。故將發生 行，而後由 -8- (6) (6)200410770 夾緊滾輪單元3 2、3 4施行。 由此可知，本發明的系統極具彈性，因其可容納高噸 位定額的廣泛範圍成品。較小直徑成品，例如介於6 · 3 5 至1 2.0 m m者，可在6 0至3 2米/秒的高輸送速度下，藉 自由通過水箱2 2，及在水箱3 0內施行冷卻之前利用夾緊 滾輪單元2 4、2 6進行初始減速來處理之。直徑大於1 2 · 0 mm、且以低於3 0米/秒的較低速度自軋機送出的較大直 徑成品，可在藉夾緊滾輪單元24、2 6進行初始減速前， 先在水箱2 2內進行冷卻。 如圖7所示，如揭示於圖1中的型態的兩系統可並側 配置以因應相同的冷卻床。 【圖式簡單說明】 圖1係依據本發明一系統的平面圖，其型態適於處理 較小直徑較高速度的桿成品。Pb Pd Pc Pf PBPE Pc Pg As a result, only every fourth bar section is guided to each, thus providing ample time for each conveying path and empty space for the next bar section before one bar section is It can begin to reduce, as shown in FIG. 6, when dealing with a larger diameter and slower rod system, a straight, tapered tip guide portion 58 to guide the portion 28 to reorganize. This omits a side ring formed between Ci and C2, which are mutually part. In this operating mode, the lower conveying speed of the reinforced column of the larger diameter finished product can allow the cooling to perform a two-stage deceleration in the water tank 22, first of all, the clamp roller units 24, 26 stop completely moving to the cold place and receive Further continuous bar area and for transfer through. Match in the above. The middle of the conveying path makes it fast. When finished, this replaces the bend 1 8 0. The bending strength and rolling mill. Therefore, the trip will occur, and then it will be executed by -8- (6) (6) 200410770 clamping roller unit 3 2, 3 4. It can be seen that the system of the present invention is extremely flexible, as it can accommodate a wide range of finished products with high tonnage quotas. Finished products with smaller diameters, such as between 6.35 to 12.0 mm, can pass freely through the water tank 22 at a high conveying speed of 60 to 32 meters per second, and before cooling in the water tank 30 Use the clamping roller units 2 4, 2 6 for initial deceleration to deal with it. Large diameter finished products with a diameter greater than 1 2 · 0 mm and sent from the rolling mill at a lower speed of less than 30 m / s can be held in the water tank 2 before the initial deceleration by the clamping roller units 24, 26. Cool inside 2. As shown in Fig. 7, the two systems of the type disclosed in Fig. 1 can be arranged side by side to correspond to the same cooling bed. [Brief description of the drawings] FIG. 1 is a plan view of a system according to the present invention, and its shape is suitable for processing a finished rod with a smaller diameter and a higher speed.
圖2 A、2 B、及2 C分別係圖1中a - B、B - C、及C - D 之間區域的放大圖。 圖3係沿圖2 B之3 - 3線截取的放大剖面圖。 圖4係沿圖2 C之4 - 4線截取的一對夾緊滾輪單元的 放大前視圖。 圖5係沿圖4之5 - 5線截取的部分平面及水平剖面圖 〇 圖6與圖2 B相似，顯示重組以處理較大直徑較低行 進速度的桿成品的系統。 -9 - (7) (7)200410770 圖7係一平面圖，顯示圖1所示兩系統以毗鄰鏡像方 式酉己置。 主要元件對照表 10 滾 軋 台 12 冷 卻 床 14 水 箱 16 剪 機 18 轉 轍 器 20 轉 轍 器 22 水 箱 24 夾 緊 滾 輪 α 口 早 元 26 夾 緊 滾 輪 單 元 28 導 引 部 分 3 0 水 箱 3 2 夾 緊 滾 輪 單 元 34 夾 緊 滾 輪 口口 早 元 36 導 引 單 元 3 8 導 引 單 元 40 導 引 管 42 層 疊 槽 單 元 44 夾 緊 滾 輪 46 夾 緊 滾 輪 48 夾 緊 滾 輪 -10- 200410770 (8) 50 夾 緊 滾 輪 52 驅 動 軸 54 __I 卜一 園 輪 箱 56 驅 動 馬 達 5 8 導 引 部 分 Pa 路 徑 Pb 中 間 路 徑 Pc 中 間 路 徑 Pd 輸 送 路 徑 Pe 輸 送 路 徑 Pf 輸 送 路 徑 Pg 輸 送 路 徑2A, 2B, and 2C are enlarged views of areas between a-B, B-C, and C-D in FIG. 1, respectively. Fig. 3 is an enlarged sectional view taken along line 3-3 of Fig. 2B. Fig. 4 is an enlarged front view of a pair of clamping roller units taken along line 4-4 of Fig. 2C. Figure 5 is a partial plan and horizontal cross-sectional view taken along line 5-5 of Figure 4 〇 Figure 6 is similar to Figure 2B, showing a system restructured to handle larger rods with lower travel speeds. -9-(7) (7) 200410770 Fig. 7 is a plan view showing that the two systems shown in Fig. 1 are placed adjacent to each other in a mirror image manner. Comparison table of main components 10 Rolling table 12 Cooling bed 14 Water tank 16 Shearing machine 18 Switch 20 Switch 20 22 Water tank 24 Clamping roller α Port early element 26 Clamping roller unit 28 Guide section 3 0 Water tank 3 2 Clamping Roller unit 34 Clamping roller mouth opening early element 36 Guide unit 3 8 Guide unit 40 Guide tube 42 Laminated slot unit 44 Clamping roller 46 Clamping roller 48 Clamping roller-10- 200410770 (8) 50 Clamping roller 52 drive shaft 54 __I Buyiyuan wheel box 56 drive motor 5 8 guide part Pa path Pb intermediate path Pc intermediate path Pd conveying path Pe conveying path Pf conveying path Pg conveying path
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