TW200305473A - Laser processing system and laser processing method - Google Patents

Laser processing system and laser processing method Download PDF

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Publication number
TW200305473A
TW200305473A TW092107352A TW92107352A TW200305473A TW 200305473 A TW200305473 A TW 200305473A TW 092107352 A TW092107352 A TW 092107352A TW 92107352 A TW92107352 A TW 92107352A TW 200305473 A TW200305473 A TW 200305473A
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Taiwan
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laser
pulse
processing
laser beam
peak power
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TW092107352A
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Chinese (zh)
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TWI221791B (en
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Tomohiro Kyoto
Miki Kurosawa
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Mitsubishi Electric Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/09Processes or apparatus for excitation, e.g. pumping
    • H01S3/097Processes or apparatus for excitation, e.g. pumping by gas discharge of a gas laser

Abstract

A laser processing system is proposed. It is characterized in having a pulse laser oscillator (2) and an optical system (3). The pulse laser oscillator (2) changes the input discharging power supplied between the electrodes (24) by switching the discharge command pulse constituted of a given frequency to render the characteristics of laser beam (6) variable. The optical system (3) is adapted to lead the laser beam (6) produced from the laser oscillator (2) to the work to be processed.

Description

200305473 β ~~r\ 1 五·:發明說明(1) [發明所屬之技術領域] 本發明係關於:對被加工物的通孔、盲孔等進行開 孔、溝槽加工、外型切削等之雷射加工系統與雷射加工方 法,特別係關於:提升加工品質與生產力之雷射加工系統 與雷射加工方法。 [先前技術] 印刷配線基板係由·將複數張配設有導體層的絕緣基 u材,以多層狀疊層黏合之方式而組成。 y此外,設置於各絕緣基材的導體層係藉由被稱之為通孔與 —孔的導通孔而在其上下方向之任意的導體層間進行電性 連接。 第1 4圖為,用以說明上述之傳統多層印刷配線基板之剖面 圖,圖中,1為印刷配線基板,1 1 a、1 1 b為絕緣基材,1 2 a 至c為導體層,1 3為金屬鍍層,1 4a係為貫通絕緣基材1 1 a 的導體層1 2a與導體層1 2b之間的導通孔,而1 4b則為,貫 通絕緣基材1 1 a的導體層1 2 a與利用絕緣基材1 1 b疊層黏合 之導體層1 2 c之間的導通孔。 此外,導通孔1 4 a—般被稱之為盲孔(B 1 i n d V i a Η ο 1 e ); v而導通孔1 4 b則被稱之為通孔(T h r o u g h Η ο 1 e有底孔)。 如第1 4圖所示之具備導通孔1 4 a、1 4 b之印刷配線基 板,在電子機器的要求高性能化下,其必須具備印刷配線 基板的多層化、小型化(高密度化)等優點,為滿足上述 之要求,而提出利用雷射光束對第1 4圖所示之導通孔 1 4 a、1 4 b進行加工之方法,並有所進步。200305473 β ~~ r \ 1 5 ·: Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to: drilling, groove processing, contour cutting, etc. of through holes, blind holes, etc. of a workpiece The laser processing system and the laser processing method are particularly related to the laser processing system and the laser processing method for improving processing quality and productivity. [Prior Art] A printed wiring board is composed of a plurality of insulating base materials with a conductive layer arranged thereon, and is laminated and laminated. In addition, the conductor layers provided on the respective insulating substrates are electrically connected between any of the conductor layers in the up-down direction through via holes called via holes and via holes. FIG. 14 is a cross-sectional view for explaining the above-mentioned conventional multilayer printed wiring board. In the figure, 1 is a printed wiring board, 1 1 a, 1 1 b are insulating substrates, and 1 2 a to c are conductor layers. 13 is a metal plating layer, 14a is a via hole between the conductive layer 12a and the conductive layer 12b of the insulating substrate 1a, and 14b is a conductive layer 1 penetrating the insulating substrate 1a A via hole between 2 a and the conductive layer 1 2 c laminated and bonded with an insulating substrate 1 1 b. In addition, the via hole 1 4 a is generally called a blind hole (B 1 ind V ia ο ο 1 e); v and the via hole 1 4 b is called a through hole (T hrough ο ο 1 e has a bottom hole). As shown in FIG. 14, a printed wiring board having vias 1 4 a and 1 4 b is required to have a high-performance electronic device, and it must be provided with a multilayered and miniaturized (high-density) printed wiring board. In order to meet the above requirements, a method for processing via holes 14a and 14b shown in FIG. 14 by using a laser beam is proposed, and some progress has been made.

314581.ptd 第6頁 200305473 五、發明說明(2) 第1 5圖為,用以說明使用雷射光束在印刷配線基板上 進行盲孔或通孔的打洞作業之雷射加工系統的模式圖。圖 中,1為加工對象物之印刷配線基板,2為雷射振盪器,3 為光學系統,4為加工台,5為控制全體系統的控制裝置, 各機器間係以纜線連接。 6、7為雷射光束,9係雷射照射形態的一範例,雷射照射 形態9上的P i為雷射光束的峰值功率,W i為脈衝寬度(光 束照射時間),T i則為光束照射休止之時間。 以下說明實際的加工動作。 利用光學系統3進行由雷射振盪器2所輸出之雷射光束 6的光束成形,並傳送、照射於加工對象物之印刷配線基 板1 〇 此時,雷射光束,係以例如第1 5圖所示之符號9的脈衝雷 射照射形態,對各孔照射數次(shot )的雷射脈衝。照射後 的雷射光束,利用熱溶解去除印刷配線基板1,以在印刷 配線基板上形成洞孔。 第1 6圖係顯示,以上述之加工方法所形成之印刷配線基板 的剖面圖的一範例。 在第1 6圖中,1 5 a為加工上方孔徑,1 5 b為加工中段孔徑, 1 5 c則為力口工下方孔徑,1 6為加工深度,1 7為加工樹脂殘 渣,1 8係顯示内面銅箔之損傷,其他與第1 4圖相同的部分 則標示相同之符號,並省略其說明。 利用雷射光束進行加工時,為確保加工品質,一般而 言,係將注意焦點集中在第1 6圖之加工孔徑1 5 a至1 5 c、加314581.ptd Page 6 200305473 V. Description of the Invention (2) Figure 15 is a schematic diagram of a laser processing system used to perform blind or through-hole drilling operations on a printed wiring board using a laser beam. . In the figure, 1 is the printed wiring board of the object to be processed, 2 is the laser oscillator, 3 is the optical system, 4 is the processing table, and 5 is the control device that controls the entire system, and the devices are connected by cables. 6 and 7 are laser beams, an example of 9 series laser irradiation patterns, P i on laser irradiation pattern 9 is the peak power of the laser beam, W i is the pulse width (beam irradiation time), and T i is The time when the beam irradiation stops. The actual processing operation will be described below. The optical system 3 is used to shape the beam of the laser beam 6 output from the laser oscillator 2 and to transmit and irradiate the printed wiring board 1 to be processed. At this time, the laser beam is shown in FIG. 15 In the pulsed laser irradiation mode of symbol 9 shown, each hole is irradiated with laser pulses of several shots. After the irradiated laser beam, the printed wiring board 1 is removed by thermal dissolution to form a hole in the printed wiring board. Fig. 16 shows an example of a cross-sectional view of a printed wiring board formed by the above-mentioned processing method. In Figure 16, 15 a is the upper hole diameter, 15 b is the middle hole diameter, 15 c is the lower hole diameter, 16 is the processing depth, 17 is the processing resin residue, and the 18 series The damage of the inner copper foil is shown, and other parts that are the same as those in FIG. 14 are marked with the same symbols, and descriptions thereof are omitted. In order to ensure the processing quality when laser beam is used for processing, in general, the focus is on the processing apertures 1 5 a to 1 5 c in Figure 16.

S1 __ 314581.ptd 第7頁 200305473 五、發明說明(3) 工深度1 6、加工不良1 7、1 8等上,因此必須控制光束直徑 與光束能量(峰值功率X脈衝寬度),以及光束照射休止 時間,而其中特別是光束能量會因材質或材料的構成造成 損傷或扭曲,並影響電漿的產生等,故為十分重要之控制 參數。 一般而言,將照射到每一個孔的光束能量設定為E t, 第i次照射的光束能量設定為E i,雷射振盪器出口的峰值 功率設定為P 1,透過光學系統所控制的雷射振盪器出口的 峰值功率之傳達率設定為a i (以下,稱之為光束傳達率 4,光束脈衝寬度設定為W i,照射到每一個孔洞的照射數 設定為s時,如公式1所示, Εί-^Εί = ^ hi^PihWi] . ·.式! 可藉由控制光束傳達率a i,峰值功率P i、W i的方式,控 制光束能量E t。 在此,在傳統的雷射加工系統上,光束傳達率a i係 於光學系統3中,依據形成光束模式時所產生的損失與光 學零件等的吸收所造成的損失而決定。 φ 變化該光束傳達率a i的方法中包含:例如將第1 7圖 所示之光罩3卜準直透鏡3 2所組成的物鏡(ob j e c t ),附加 於光學系統3的方法。 在第1 7圖中,以光束直徑D i傳播的光係透過準直透鏡 3 2進行聚光後,再利用光罩3 1進行光束模式的成型(於加S1 __ 314581.ptd Page 7 200305473 V. Description of the invention (3) Depth of work 1 6, Poor machining 1 7, 18, etc., it is necessary to control the beam diameter and beam energy (peak power X pulse width), and beam irradiation The rest time, and especially the beam energy will cause damage or distortion due to the material or the composition of the material, and affect the generation of plasma, etc., so it is a very important control parameter. Generally speaking, the energy of the beam irradiated to each hole is set to E t, the energy of the beam irradiated at the i-th time is set to E i, the peak power at the exit of the laser oscillator is set to P 1, The transmission rate of the peak power at the exit of the radio oscillator is set to ai (hereinafter, referred to as the beam transmission rate 4, the beam pulse width is set to Wi, and the number of irradiations to each hole is set to s, as shown in Equation 1. , Εί- ^ Εί = ^ hi ^ PihWi]. · !! The beam energy E t can be controlled by controlling the beam transmission rate ai, the peak power P i, Wi i. Here, in the traditional laser processing On the system, the beam transmission rate ai is in the optical system 3, and is determined by the loss caused when the beam pattern is formed and the loss caused by the absorption of optical components, etc. φ The method of changing the beam transmission rate ai includes, for example, changing An objective lens (ob ject) composed of a collimator lens 3 and a collimator lens 32 shown in Fig. 17 is added to the optical system 3. In Fig. 17, a light system propagating with a beam diameter Di is transmitted. After collimating the collimating lens 3 2 Beam mode molding with mask 31

314581.pid 第8頁 200305473 五、發明說明(4) 工點作出必要的光束模式)。 此時的輸入光束模式體積與輸出光束模式體積之差,即為 形成前述光束模式時所產生的損失。 該項損失,係根據光罩3 1的直徑D、準直透鏡3 2的焦距f ’ 以及光罩直徑D與由光罩3 1到達準直透鏡3 2的距離L來決 定。 例如:在光罩直徑D較大,焦距f與距離L大致相等的情況 下,幾乎無任何損失,輸出光束模式體積與輸入光束模式 體積幾乎接近一致,且光束傳達率a i變大。 相反地在光罩直徑D較小,焦距f較長,且距離L較短的情 況下,則幾乎全部形成損失,輸出光束模式體積大幅小於 輸入光束模式體積,且光束傳達率a i亦變小。 在傳統加工系統中,D、f、L之三個參數中,因光罩 直徑D係由加工點上所必要之光束直徑,亦即加工孔徑來 決定,且焦距f係固定,而距離L可透過機械進行移動,因 此可移動距離L以變動光束傳達率a i。 不過,因距離L的變化係利用伺服馬達來進行,因此必須 花費數1 0 0 m s以上的時間使其產生變化。 此外,峰值功率P i係固定,或即使就算可變動也僅侷 限於對應額定值之± 2 0 %左右,此外為使其變化,必須花 費數1 0 Oms以上的時間。 以下,使用第1 8圖之二氧化碳雷射振盪器的模式圖進 行說明。圖中,2 1為雷射框體,2 2為加入了雷射媒介物 C 0 2之混合氣體,2 3為交流電源,2 4為電極,2 5為激起放314581.pid Page 8 200305473 V. Description of the invention (4) Make the necessary beam mode at the working point). The difference between the volume of the input beam pattern and the volume of the output beam pattern at this time is the loss generated when the aforementioned beam pattern is formed. This loss is determined based on the diameter D of the mask 31, the focal length f 'of the collimator lens 32, and the distance L of the mask diameter D from the mask 31 to the collimator lens 32. For example, when the mask diameter D is large, and the focal length f is approximately equal to the distance L, there is almost no loss. The volume of the output beam mode is almost the same as the volume of the input beam mode, and the beam transmission rate a i becomes larger. Conversely, when the diameter D of the mask is small, the focal length f is long, and the distance L is short, almost all losses are formed, the output beam mode volume is substantially smaller than the input beam mode volume, and the beam transmission ratio a i also becomes smaller. In the traditional processing system, among the three parameters of D, f, and L, the mask diameter D is determined by the necessary beam diameter at the processing point, that is, the processing aperture, and the focal length f is fixed, and the distance L can be Since it is moved by a machine, it can move the distance L to change the beam transmission rate ai. However, since the change in the distance L is performed by a servo motor, it must take several 100 m s or more to change it. In addition, the peak power P i is fixed, or even if it can be changed, it is limited to about ± 20% of the corresponding rated value. In addition, it takes more than 10 Oms to change it. The following description uses the schematic diagram of the carbon dioxide laser oscillator shown in FIG. 18. In the figure, 21 is the laser frame, 22 is the mixed gas with the laser medium C 0 2 added, 23 is the AC power supply, 24 is the electrode, and 25 is the excitation and discharge.

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31458].pid 第9頁 200305473 五、發明說明(5) 電,2 6為部份反射鏡,2 7為全反射鏡,2 8為規定雷射振盪 模式的孔徑(a p e r t u r e ),2 9則為雷射光束光軸,6則為輸 出的雷射光束。 在如第1 8圖所示之組成的二氧化碳雷射振盪器中,藉 由父流電源2 3的電壓投入在電極2 4之間形成激起放電2 5 ^ C02氣體則係在上位準位上激起。 將此時之放電所激起的粒子密度稱為放電電力密度。在由 β部份反射鏡2 6與全反射鏡2 7所組成之共振器内部 β,藉由激勵發射(s t i m u 1 a t e d e m i s s i ο η )上述激起之C 0 2氣 »放大雷射光束,並以雷射光束光軸2 9為中心輸出雷射光 6 ° 在此,一般而言使用二氧化碳雷射之氣體雷射時,在 共振盪器的損失維持一定的情況下,雷射光束的峰值功率 與放電電力密度大致成等比例。 該放電電力密度,與從交流電源2 3投入電極2 4的電力,大 致呈等比例。 因此,傳統之雷射振盪器,係以控制施加於電極間的電壓 的方式促使放電電力密度產生變化。 *但電壓提升過高時,將使電源產生過大負載,而導致電源 v f障與電極毀損。 此外,電壓降得過低時將無法放電,並造成無法輸出雷射 光束的狀態。 因此,一般而言,變化電壓的範圍係限制在額定值之士 2 0 %左右;同時,雷射光束的峰值功率亦只能變化± 2 0 °/〇左31458] .pid Page 9 200305473 V. Description of the invention (5) Electricity, 26 is a partial reflection mirror, 27 is a total reflection mirror, 28 is an aperture defining a laser oscillation mode, and 29 is The optical axis of the laser beam, 6 is the output laser beam. In the carbon dioxide laser oscillator of the composition shown in Fig. 18, the voltage of the parent current source 23 is applied between the electrodes 24 to form an induced discharge 2 5 ^ C02 gas is on the upper level Aroused. The density of particles excited by the discharge at this time is called the discharge power density. Inside the resonator consisting of β partial mirror 26 and total reflection mirror 27, β is excited to emit (stimu 1 atedemissi ο η) the excited C 0 2 gas »to amplify the laser beam, and Laser beam optical axis 2 9 is the center to output laser light 6 ° Here, when using a carbon dioxide laser gas laser, the peak power and discharge of the laser beam are maintained while the loss of the common oscillator is maintained constant. Power density is roughly proportional. This discharge power density is approximately proportional to the power input to the electrodes 24 from the AC power source 23. Therefore, the conventional laser oscillator promotes a change in the discharge power density by controlling the voltage applied between the electrodes. * But if the voltage is too high, the power supply will produce an excessive load, which will cause the power supply barrier and electrode damage. In addition, if the voltage drop is too low, it will not be able to discharge and it will not be able to output the laser beam. Therefore, in general, the range of the changing voltage is limited to about 20% of the rated value; at the same time, the peak power of the laser beam can only change ± 20 ° / 〇 left

31458].ptd 第]0頁 200305473 五、發明說明(6) 右。 此外,由於為使電壓變化的反應速度減 數1 0 0 m s以上的時間,因此在每一脈衝 振盪器的最大振盪頻率的範圍内於瞬間 的情況下,即無法獲得穩定的光束能量 此外,雷射所輸出之雷射脈衝時間 為脈衝寬度),與從激起放電之放電時 之為放電寬度)減去雷射振盪遲延的時 其理由係因:開始激起放電時,因放電 度X時間)低於雷射振盪閥值,造成無 相較於激起放電開始時間,雷射振盪開 的現象。(當然此種落後會根據共振器 成份等而有所不同) 此外,藉由控制放電寬度,具體而言亦 入電力的時間寬度,可隨意調整雷射脈 間(在脈衝雷射振盪器的最大振盪頻率 切換的控制參數。 但是,由於投入電力,有根據電源負載 脈衝寬度有其上限。 如上所述,在傳統之雷射加工系統 在峰值功率之變化上有其困難,因此由 束傳達率a i與光束脈衝寬度W i所控制 條件時,光束脈衝寬度W i係唯一之控制 接著,說明雷射照射之型態。 緩,穩定放電需要 (在低於脈衝雷射 )要變化峰值功率 〇 寬度W i (以下簡稱 間寬度(以下簡稱 間寬度大致相等。 能量(放電電力密 法進行雷射輸出故 始時間會呈現落後 之構造,以及氣體 即藉由控制供給投 衝寬度,係可在瞬 以下的範圍)進行 而決定之限制,故 中,因光束能量, 根據光學系統之光 尤其在瞬間切換 參數。31458] .ptd Page] 0 200305473 V. Description of Invention (6) Right. In addition, in order to reduce the response speed of the voltage change by more than 100 ms, a stable beam energy cannot be obtained if the maximum oscillation frequency range of each pulse oscillator is instantaneous. The laser pulse output time is the pulse width), and the time when the laser oscillation delay is subtracted from the discharge width when the discharge is initiated is the reason: when the discharge is initiated, the degree of discharge X time ) Is lower than the laser oscillation threshold, resulting in no phenomenon that the laser oscillation turns on compared with the start time of the induced discharge. (Of course, this lag will vary according to the resonator components, etc.) In addition, by controlling the width of the discharge, specifically the time width of the electric power, the laser pulse can be adjusted at will (the maximum value of the pulse laser oscillator Control parameters for switching the oscillation frequency. However, due to power input, there is an upper limit on the pulse width according to the power supply load. As described above, in conventional laser processing systems, it is difficult to change the peak power, so the beam transmission rate ai Under the conditions controlled by the beam pulse width Wi, the beam pulse width Wi is the only control. Next, the type of laser irradiation will be explained. Slow, stable discharge requires (below the pulse laser) the peak power to be changed. Width W i (hereinafter referred to as the interval width (hereinafter referred to as the interval width is approximately the same. Energy (discharge power density method for laser output, the starting time will show a backward structure, and the gas is controlled by the supply and injection width, which can be below the instantaneous The range is limited by the progress. Therefore, due to the energy of the beam, the parameters are switched according to the light of the optical system, especially in an instant.

314581.ptd 第11頁 200305473 五、發明說明(7) 雷射照射型態可大致區分為兩種:猝發(burst)加工,亦 即如第1 9圖所示,在開孔位置上決定光束照射位置後,僅 連續照射雷射脈衝達到形成該孔所須之照射數s ;以及循 環加工,亦即如第2 0圖所示,將開孔數設定為η,而將形 成開孔所需之照射數設定為s時,在開孔位置上決定光束 照射位置,重複進行nx s次之照射一次雷射脈衝的動作。 以猝發加工為例,將各孔中之第k次照射到第(k + 1 )次 照射所需的雷射振盤時間設定為T 〇 k (在样發加工中相當 於光束照射休止時間),第s次照射的脈衝寬度設定為 #,及將第(j - 1 )個孔到第j個孔的定位時間設為Tg j時, η個開孔所需的加工時間Tb可以下列公式表示314581.ptd Page 11 200305473 V. Description of the invention (7) Laser irradiation types can be roughly divided into two types: burst processing, that is, as shown in Figure 19, beam irradiation is determined at the position of the opening. After the position, only the laser pulse is continuously irradiated to reach the irradiation number s required to form the hole; and the cycle processing, that is, as shown in FIG. 20, the number of openings is set to η, and When the number of shots is set to s, the beam irradiation position is determined at the position of the opening, and the operation of irradiating the laser pulse once after nx s is repeated. Taking burst processing as an example, the laser disk time required for the kth irradiation to the (k + 1) th irradiation in each hole is set to T 〇k (equivalent to the beam irradiation rest time during sample processing) When the pulse width of the s-th irradiation is set to # and the positioning time from the (j-1) th hole to the jth hole is set to Tg j, the processing time Tb required for the η openings can be expressed by the following formula

Tb = nxTb = nx

Tok+Ws \ η • · ·式2 一般而言因Ws< < Σ Tok,而得以引出:Tok + Ws \ η • · · Equation 2 In general, Ws < < Σ Tok leads to:

Tb = η x ^ Tok +Tb = η x ^ Tok +

切 · . ·式3 之公式。 gTok的平均值設為To,Tgj的平均值設為Tg時,Cut ·. · Formula of Equation 3. When the average value of gTok is set to To and the average value of Tgj is set to Tg,

Tb的平均值Tba為: 77^ ~τ λζ X {(S — 1) X 7"。+ 7^ } . · ·式 4 因此,加工時間係由:雷射振盪時間Τ 〇與照射次數s,以The average Tb of Tb is: 77 ^ ~ τ λζ X {(S — 1) X 7 ". + 7 ^}. · · Equation 4 Therefore, the processing time is determined by the laser oscillation time T 〇 and the number of irradiations s.

314581.pid 第12頁 200305473 五、發明說明(8) 及定位時間Tg決定。 另一方面在循環加工中,若將各孔之第i次照射的脈 衝寬度設定為W i,將第(]-1 )個孔到第j個孔的定位時間設 定為Tg i j時, 則進行η個開孔作業所需的加工時間T c可以下列公式表 示:314581.pid Page 12 200305473 V. Description of the invention (8) and positioning time Tg is determined. On the other hand, in the cycle processing, if the pulse width of the i-th irradiation of each hole is set to Wi, and the positioning time from the (] -1) th hole to the jth hole is set to Tg ij, then The processing time T c required for the η opening operations can be expressed by the following formula:

一般而言因Wi< < Tgi j,所以引出··Generally speaking, Wi < < Tgi j leads to ...

Tc ^ t 2 Tgij ...式 6 之公式。 將Tgi j的平均值設定為Tg時,Tc ^ t 2 Tgij ... the formula of Equation 6. When the average value of Tgi j is set to Tg,

Tc的平均值Tea可以下列公式表示:The average value Tea of Tc can be expressed by the following formula:

Tea nx sxTg . •式7 因此,在循環加工中,加工時間係由:照射次數s與定位 時間Tg來決定。 在此說明循環加工與猝發加工之差異。 循環加工,由於可延長各孔之光束照射休止時間T q c,故 加工孔周邊受熱的影響較少,而得以提升加工品質。 相對於此,猝發加工時,各孔係在雷射振盈時間T 〇中進行Tea nx sxTg. • Equation 7 Therefore, in cycle processing, the processing time is determined by the number of irradiations s and the positioning time Tg. The difference between cycle processing and burst processing will be described here. Cyclic machining can prolong the dwell time T q c of the beam irradiation of each hole. Therefore, the periphery of the machining hole is less affected by heat and the machining quality can be improved. In contrast, during the burst processing, each hole is performed in the laser vibration time T0.

3145S1.ptd 第13頁 200305473 五、發明說明(9) 加工,故光束照射休止時間Tqb較Tqc為短(Tqc> > Tqb ),且加工孔的四周容易產生受熱的影響。 此外關於加工時間,根據公式4與公式7,一般而言考慮在 Tg> To的條件下,因3145S1.ptd Page 13 200305473 V. Description of the invention (9) Processing, so the resting time Tqb of the beam irradiation is shorter than Tqc (Tqc > > Tqb), and the periphery of the processing hole is easily affected by heat. In addition, regarding the processing time, according to Equation 4 and Equation 7, generally speaking, under the condition of Tg > To,

Tca—Tba=nx(s—i)x(Tg—T0)>0 ·..式8 故與循環加工相較,採用猝發加工時,其加工時間較短, j生產力亦較佳。 . 如上所述,傳統之雷射加工系統,係藉由光罩直徑控 g光束直徑,而藉由放電電力密度與放電寬度,以及上述 光學系統等控.制光束能量,並藉由猝發加工與循環加工之 選擇以及根據猝發加工時的雷射振盪頻率控.制光束照射休 止時間,而確保加工品質與生產力。 此外,在曰本特開平4-4109 1號公報中,揭示有加工2 種材質的雷射加工,該雷射加工係進行具有第2 1圖所示之 峰值功率的雷射輸出,貫通加工印刷配線基板1之表面銅 箔1 4,再將絕緣樹脂1 5加工至.内面銅箔1 6。 一般而言,因銅箔的加工不易,因此必須增加照射的 '光束能量。 _ 一方面,由於銅箔對光線的反射率高,因此長時間照射 峰值功率高的雷射光束時,容易產生電漿體,而導致該電 漿體吸收雷射能量。 此外,銅结的熱傳導率大,具有可迅速加熱且迅速冷卻的 特性。Tca—Tba = nx (s—i) x (Tg—T0)> 0 .. Compared with cycle processing, when using burst processing, the processing time is shorter and the productivity is better. As mentioned above, the traditional laser processing system controls the beam diameter by the diameter of the mask, and controls the beam energy by the discharge power density and discharge width, as well as the optical system described above, and controls the beam energy by burst processing and The selection of cycle processing and the laser oscillation frequency control during burst processing control the beam dwell time to ensure processing quality and productivity. In addition, Japanese Patent Application Laid-Open No. 4-4109 1 discloses laser processing of two types of materials. The laser processing is performed by laser output having a peak power shown in FIG. 21 and processed through printing. The surface copper foil 1 4 of the wiring substrate 1 is processed to the inner surface copper foil 16. In general, since the processing of copper foil is not easy, it is necessary to increase the beam energy of the irradiation. _ On the one hand, due to the high reflectivity of copper foil to light, when a laser beam with a high peak power is irradiated for a long time, a plasma is easily generated, which causes the plasma to absorb laser energy. In addition, the copper junction has a large thermal conductivity, and has characteristics such as rapid heating and rapid cooling.

314581.ptd 第14頁 200305473 五、發明說明(ίο) 因此,一般認為,為貫穿銅箔,可採用在短時間内照射大 量光束能量的方法,亦即,係以照射峰值功率高且脈衝寬 度短的雷射光束(在第2 1圖中之S 1)的方法較為適合。 此外,與上述銅箔相較,絕緣樹脂較易加工,只須利 用少許能量即可進行加工,但是,一般而言由於使用於印 刷基板的絕緣樹脂的厚度較銅箔為厚,因此加工整體樹脂 所需之總能量必須隨之增大。 然而,如前述銅箔一般,於短時間内照射大量光束能量 (提高峰值功率)時,因熱傳導率小的絕緣樹脂無法朝深 度方向傳達熱能量,而使熱能量朝水平方向擴散之故 ,其結杲不僅無法獲得希望之加工深度,還會產生如第2 4 圖所示的樹脂殘渣1 7或内部膨脹1 9的現象。 因此,為貫穿絕緣樹脂,一般認為以採用多次照射(在第 21圖中之S2至S6)低峰值功率之雷射光束的方法較為適 合。 如上所述,一般認為藉由選定所照射之雷射脈衝的各 項條件,可在不破壞加工品質的情況下,實施表層銅箔 1 2a之貫穿加工以及深達絕緣樹脂1 1之内面銅箔1 2b的貫穿 力口工。 然而,在實際加工中,當欲使用既有的雷射加工系統 時,通常會受到下列限制。 第一,在傳統之雷射加工系統,如上所述缺乏使峰值 功率大幅變化的方法,特別是無法在瞬間(在雷射振盪器 的最大振盪頻率以下的範圍内)使其產生變化。314581.ptd Page 14 200305473 V. Description of the Invention (ίο) Therefore, it is generally believed that in order to penetrate the copper foil, a method of irradiating a large amount of beam energy in a short time can be used, that is, with a high irradiation peak power and a short pulse width The method of laser beam (S 1 in Fig. 21) is more suitable. In addition, compared with the above-mentioned copper foil, the insulating resin is easier to process and can be processed with only a small amount of energy. However, because the thickness of the insulating resin used for printed substrates is generally thicker than that of copper foil, the overall resin is processed. The total energy required must increase accordingly. However, like the aforementioned copper foil, when a large amount of beam energy is irradiated in a short period of time (increasing the peak power), the insulating resin with a small thermal conductivity cannot transmit the thermal energy in the depth direction, and the thermal energy is diffused in the horizontal direction. Crust formation not only fails to achieve the desired processing depth, but also causes the phenomenon of resin residue 17 or internal expansion 19 as shown in Fig. 24. Therefore, in order to penetrate the insulating resin, it is generally considered that a method of irradiating a laser beam with a low peak power multiple times (S2 to S6 in FIG. 21) is more suitable. As described above, it is generally considered that by selecting various conditions of the laser pulses to be irradiated, it is possible to carry out the penetration processing of the surface copper foil 12a and the copper foil that reaches the inner surface of the insulating resin 11 without destroying the processing quality. 1 2b penetrating force. However, in actual processing, when the existing laser processing system is to be used, the following restrictions are usually encountered. First, in the conventional laser processing system, as described above, there is a lack of a method for greatly changing the peak power, and in particular, it cannot be changed instantaneously (in a range below the maximum oscillation frequency of the laser oscillator).

314581.ptd 第15頁 200305473 五、發明說明(11) 第二,在傳統之脈衝雷射振盪器,由於電源容量等因 素,在輸出高峰值功率之雷射光束的振盪器無法輸出脈衝 寬度較長的雷射光束,反之,在輸出脈衝寬度較長的雷射 光束的振盪器,則無法輸出高峰值功率的雷射光束。 因此,在傳統之雷射加工系統,由於利用第2 2圖與第2 3圖 之雷射照射型態進行加工,故不易同時兼顧加工品質與生 產力,而必須犧牲某一方。 ' 第2 2圖係顯示:使用第1 5圖之雷射振盪器2輸出高峰 ,值功率且短脈衝寬度(1至1 5// s )之雷射光束之傳統雷射振 |器時的雷射照射型態與加工狀態。 如第2 2圖中之S 1 1,在第一次照射時使用峰值功率高 且脈衝寬度較短的雷射光束進行照射,以貫穿表面銅箔 12a。 而在進行絕緣樹脂1 1 a的加工時,係降低峰值功率,並照 射4次之雷射光束S 1 2至S 1 5。 此外,在進行第6次照射時,為除去殘留的樹脂,照射微 幅調高蜂值功率之雷射光束1 6。 藉由第2 2圖所示之加工方式,即可獲得一定程度之加 -工品質。 _ φ而,如上所述,為大幅降低第2次照射以後的峰值功 率,而必須利用上述光學系統等,但由於無法瞬間產生變 化,故無法進行猝發加工。 因此,必須採用會導致生產力降低之循環加工以及增加照 射數之加工,而造成生產力大幅降低。314581.ptd Page 15 200305473 V. Description of the invention (11) Second, in the traditional pulsed laser oscillator, due to factors such as power supply capacity, the oscillator that outputs a laser beam with high peak power cannot output a longer pulse width. On the contrary, an oscillator that outputs a laser beam with a longer pulse width cannot output a laser beam with a high peak power. Therefore, in the traditional laser processing system, since the laser irradiation patterns shown in Figure 22 and Figure 23 are used for processing, it is not easy to balance processing quality and productivity at the same time, and one party must be sacrificed. '' Figure 2 shows the traditional laser oscillator when using the laser oscillator 2 of Figure 15 to output a peak, value power and short pulse width (1 to 15 // s). Laser irradiation pattern and processing state. As in S 1 1 in Fig. 22, in the first irradiation, a laser beam with a high peak power and a short pulse width is used for irradiation to penetrate the surface copper foil 12a. When the insulating resin 1 a is processed, the peak power is reduced and the laser beams S 1 2 to S 1 5 are irradiated four times. In addition, during the sixth irradiation, in order to remove the residual resin, a laser beam 16 with a slightly increased honeycomb power was irradiated. Through the processing method shown in Figure 22, a certain degree of processing quality can be obtained. _ φ As described above, in order to significantly reduce the peak power after the second irradiation, the above-mentioned optical system and the like must be used, but burst processing cannot be performed because it cannot change instantaneously. Therefore, it is necessary to adopt a cycle process that causes a decrease in productivity and a process that increases the number of shots, which results in a significant reduction in productivity.

3]4581 .pul 第16頁 200305473 五、發明說明(12) 例如:孔數η = 1 0 0 0 0個,當斟酌條件切換所須時間之平均 定位時間T g = 0 · 0 0 1秒(1 k Η ζ ),照射數s = 6照射時,加工時 間為6 0秒,相較於假定可以相同照射數進行猝發加工 (Το = 0· 0 0 0 5秒(2kHz))時的加工時間為30秒的情形,其 生產力僅達到1 / 2。 第2 3圖顯示:以傳統之振盪器,於第1 5圖之雷射振盪器 2,使用輸出峰值功率低(為第2 2圖中之振盪器的1 / 4以下 )且脈衝寬度長(例如1 6至1 5 0// s)之雷射光束時的雷射 照射類型與加工型態。 如第23圖之S21所示,雖欲藉由加長第1次照射之雷射 光束的脈衝寬度增加光束能量,以貫穿表面銅箔1 2 a,但 與第22圖所示之第1次照射相較,因蜂值功率在1 / 4以下, 故根據上述的理由,在未投入大於第2 2圖所示之第1次照 射能量的光束能量的情況下,將不易貫穿。 然而,欲提高光束能量而必須將脈衝寬度加長到必要以上 時,將會導致電漿吸收光束,而使能量無法傳達至銅箔的 問題。因此,為貫穿表面銅箔1 2 a,必須使用大能量的雷 射光束進行數次照射(在本例中係在第2次照射時貫穿表 面銅箔1 2a)。 第3次照射,係照射峰值功率低且脈衝寬度較長的雷射脈 衝S 2 3,使其貫通絕緣樹脂1 1 a達内面銅箔1 2 b。 第4次照射,相較於第3次照射係以峰值功率較高且脈衝寬 度較短的雷射脈衝S 2 4,進行照射以除去殘留的樹脂。 利用上述方式,雖可加工貫通表面銅箔1 2 a與絕緣樹3] 4581.pul Page 16 200305473 V. Description of the invention (12) For example: the number of holes η = 1 0 0 0 0, the average positioning time T g = 0 · 0 0 1 second when the conditions are switched 1 k Η ζ), the number of shots is s = 6 and the processing time is 60 seconds, compared with the processing time when it is assumed that the same number of shots can be used for burst processing (Tο = 0 · 0 0 0 5 seconds (2kHz)) In the case of 30 seconds, its productivity reached only 1/2. Figure 23 shows that the traditional oscillator, laser oscillator 2 in Figure 15 uses a low output peak power (less than 1/4 of the oscillator in Figure 22) and a long pulse width ( For example, the laser irradiation type and processing type when the laser beam is 16 to 15 0 // s). As shown in S21 in Fig. 23, although the pulse width of the laser beam for the first irradiation is increased to increase the beam energy to penetrate the surface copper foil 1 2 a, it is the same as the first irradiation shown in Fig. 22 In comparison, because the bee value power is less than 1/4, it is difficult to penetrate through the case without inputting the beam energy greater than the first irradiation energy shown in FIG. 22 according to the above reasons. However, if the pulse width needs to be longer than necessary to increase the beam energy, the plasma will absorb the beam and the energy will not be transmitted to the copper foil. Therefore, in order to penetrate the surface copper foil 12a, a high-energy laser beam must be used for several irradiations (in this example, the surface copper foil 12a is penetrated during the second irradiation). The third irradiation was a laser pulse S 2 3 with a low peak power and a long pulse width, which penetrated the insulating resin 1 1 a to the inner copper foil 1 2 b. In the fourth irradiation, compared with the third irradiation, a laser pulse S 2 4 with a higher peak power and a shorter pulse width was used to remove residual resin. In the above manner, although the copper foil 1 2 a and the insulation tree can be processed through the surface

31458].ptd 第17頁 200305473 五、發明說明(13) 脂1 1 a,但因對銅箔施加過多的能量,因此與第2 2圖所示 例相較下,其加工品質較易劣化。 此外,與第2 2圖所說明相同,由於無法瞬間改變峰值功 率,故僅能進行循環加工而無法進行猝發加工。 如上所述,加工利用材質完全不同之材料所構成之多 層化印刷配線基板時,若藉由傳統之雷射加工系統,將很 難同時兼顧加工品質與產量的提升。 此外,由於印刷配線基板種類繁多,且各加工内容也 因樹脂加工或銅箔、樹脂脂混合加工等而異,因此欲以單 #的雷射加工系統進行所有加工有其一定的困難度,同時 也必須耗費龐大的投資設備經費。 [發明内容] 本發明之目的係在解決上述課題,並對各種不同材質 的印刷配線基板,提供一種不僅不會降低產量且可提升加 工品質之雷射加工系統,以及使用該裝置之雷射加工方 法。 為達成上述目的,根據第一觀點,本發明係具備:藉 由切換所定頻率所構成之放電指令脈衝,變化投入於電極 間的放電電力,以變化雷射光束特性之脈衝雷射振盪器; _該雷射振盪器所輸出之上述雷射光束,導引至被加工物 之光學系統。 此外,光學系統具備有:開關裝置,以使從雷射振盪 器所輸出之雷射光束,切換為藉由透過而應通過之可將上 述雷射光束之峰值功率予以改變之濾光器構件,以及光束31458] .ptd Page 17 200305473 V. Description of the invention (13) Grease 1 1 a, but because too much energy is applied to the copper foil, compared with the example shown in Figure 2 2, its processing quality is more likely to deteriorate. In addition, as described in FIG. 22, since the peak power cannot be changed instantaneously, only the cycle processing can be performed and the burst processing cannot be performed. As described above, when processing a multi-layer printed wiring board made of materials with completely different materials, it is difficult to take into account both the improvement of processing quality and the output if a conventional laser processing system is used. In addition, because there are many types of printed wiring boards, and each processing content is different due to resin processing, copper foil, resin grease mixed processing, etc., it is difficult to perform all processing with a single # laser processing system, and at the same time, It must also consume huge investment equipment. [Summary of the Invention] The object of the present invention is to solve the above-mentioned problems, and provide a laser processing system that can not only reduce the yield but improve the processing quality for printed wiring boards of various materials, and laser processing using the device. method. To achieve the above object, according to a first aspect, the present invention includes a pulsed laser oscillator that changes a discharge power input between electrodes by changing a discharge command pulse composed of a predetermined frequency to change a laser beam characteristic; The laser beam output by the laser oscillator is guided to an optical system of a workpiece. In addition, the optical system includes a switching device for switching a laser beam output from the laser oscillator to a filter member that can pass through and can change a peak power of the laser beam, And the beam

3]4581.ptd 第18頁 200305473 五、發明說明(14) 穿透率相異之濾光器構件的適當路徑。 此外’具備有·在電極之間產生激起放電’以振蓋輸 出雷射光束之雷射振盪器;以及具有開關裝置,可將雷射 光束導引至被加工物之光學系統,而該開關裝置,係藉由 透過雷射振盪器所輸出之雷射光束,切換至可將上述雷射 光束之峰值功率改為可變動之應通過的濾光器構件,以及 光束穿透率相異之濾光器構件的適當路徑。 此外,藉由開關裝置的開啟關閉,可在切換至應通過 濾光器構件的路徑的同時,並控制被脈衝振盪之雷射光束 的脈衝寬度。 此外,本發明之雷射加工方法,係屬於一種藉由切換 由所定頻率所構成之放電指令脈衝,以變化投入於電極間 的放電電力,並使用由可使雷射光束特性產生變化之雷射 振盪器所輸出的雷射光束進行加工之雷射加工方法,可在 低於雷射振盪器最大振盪頻率的範圍内,配合被加工物的 材質、加工厚度等,於每一脈衝中瞬間切換所照射之複數 次的雷射脈衝峰值功率與脈衝寬度,以及光束照射休止時 間等3項條件。 此外,在去除導體層時,係藉由接近雷射振盪器最大 峰值功率的輸出且脈衝寬度為1至1 5μ s之短脈衝寬度之第 1脈衝進行加工,而在去除絕緣層時,係藉由上述第1脈衝 之約略1 / 2至1 / 1 0的峰值功率輸出且脈衝寬度為1 6至2 0 0// s之長脈衝寬度的第2脈衝進行加工。 此外,係藉由切換放電指令脈衝,在一個脈衝的雷射3] 4581.ptd Page 18 200305473 V. Description of the invention (14) Appropriate path of filter members with different transmittances. In addition, a laser oscillator "equipped with an induced discharge between the electrodes" to cover the laser beam and output a laser beam; and a switch device capable of guiding the laser beam to the object to be processed, and the switch The device is to switch the laser beam output from the laser oscillator to a filter member that can change the peak power of the laser beam to a variable one that should pass, and a filter with a different beam transmittance. Appropriate path for the optical component. In addition, by switching the switching device on and off, it is possible to control the pulse width of the laser beam that is pulsed while switching to a path that should pass through the filter member. In addition, the laser processing method of the present invention belongs to a type of laser which changes a discharge power input between electrodes by switching a discharge command pulse composed of a predetermined frequency, and uses a laser which can change a laser beam characteristic. The laser processing method for processing the laser beam output from the oscillator can be switched instantly in each pulse in accordance with the material and thickness of the workpiece within the range below the maximum oscillation frequency of the laser oscillator. There are three conditions, such as the peak power and pulse width of the laser pulse, and the resting time of the beam. In addition, when the conductor layer is removed, it is processed by the first pulse with a short pulse width of 1 to 15 μs, which is close to the maximum peak power output of the laser oscillator, and when the insulation layer is removed, the The second pulse having a peak power output of approximately 1/2 to 1/10 of the first pulse and a pulse width of a long pulse width of 16 to 200 // s is processed. In addition, by switching the discharge command pulse, the laser in one pulse

3]4581.pid 第19頁 200305473 五、發明說明(15) 輸出期間内,將峰值功率設定為可變動,並使用該脈衝所 輸出之雷射光束進行加工。 此外,係藉由具有:雷射振盪器之略最大峰值功率且 1至1 5" s之短時間之第1領域、以及上述第1領域之大略 1 / 2至1 / 1 0的峰值功率且1 6至2 0 0" s之長時間之第2領域的 1脈衝的雷射輸出進行加工。 < [實施方式] j第1實施型態 • 第1、2圖,係關於第1實施型態.,第1圖為用以說明第 之雷射加工系統之模式圖,第2圖為用以說明控制本發 明的雷射照射形態之裝置之模式圖。 在第1圖中,6a、8a顯示由雷射振盪器2A所輸出之雷 射光束與雷射照射形態,7 a、9 a顯示藉由光學系統3成形 後之雷射光束與雷射照射形態,其他與第1 5圖相同的部分 則標示相同之符號並省略其說明。 第2圖中,4 1 a、4 1 b為放電指令脈衝群,4 2 a、4 2 b為 放電電力脈衝群,4 3 a、4 3 b為放電能量,4 4 a、4 4 b為輸出 之雷射光束能量。 - 此外,f h、f 1為交流電源頻率,I u、I d為實效放電電 .密度,Nu、Nd為平均放電電力密度,Ds、D1為放電寬 度,P u、P d為峰值功率,W s、W 1為脈衝寬度,L s、L 1顯示 雷射振蓋遲延。 如先前技術所說明一般,在二氧化碳氣體雷射振盪器 之氣體雷射振盪器中,當共振器損失維持一定程度時,係3] 4581.pid Page 19 200305473 V. Description of the invention (15) During the output period, the peak power is set to be variable, and the laser beam output by the pulse is used for processing. In addition, the first area having a slightly maximum peak power of the laser oscillator and a short time of 1 to 15 " s, and a peak power of approximately 1/2 to 1/10 of the first area described above and 1 to 2 0 0 " s for a long period of 2 pulses of laser output for processing. < [Embodiment] j The first embodiment type • Figures 1 and 2 are about the first embodiment. The first figure is a schematic diagram for explaining the first laser processing system, and the second figure is for A schematic diagram of a device for controlling the laser irradiation form of the present invention will be described. In Fig. 1, 6a and 8a show the laser beam and laser irradiation form output by the laser oscillator 2A, and 7a and 9a show the laser beam and laser irradiation form formed by the optical system 3. , Other parts that are the same as those in FIG. 15 are marked with the same symbols and their explanations are omitted. In Figure 2, 4 1 a and 4 1 b are discharge command pulse groups, 4 2 a and 4 2 b are discharge power pulse groups, 4 3 a and 4 3 b are discharge energy, and 4 4 a and 4 4 b are Output laser beam energy. -In addition, fh, f 1 are the AC power frequency, I u, I d are the effective discharge power. Density, Nu, Nd are the average discharge power density, Ds, D1 are the discharge width, Pu, P d are the peak power, W s and W 1 are the pulse widths, and L s and L 1 show the laser cover delay. As explained in the prior art, in a gas laser oscillator of a carbon dioxide gas laser oscillator, when the resonator loss is maintained to a certain degree,

314581.pid 第20頁 200305473 五、發明說明(16) 控制放電電力密度與放電寬度,以變化從振盪器所輸出之 雷射光束的峰值功率與脈衝寬度。 由於放電電力密度與投入之電力呈一定的比例,因此 在先前之技術係藉由變化施加於電極間的電壓來變化放電 電力密度。 本實施型態,係關於一種雷射振盪器著眼在:投入電 力被區分為瞬間性之實行電力與平均性時間之平均電力, 且雷射光束的峰值功率係受平均性時間之平均電力所支 配,而在藉由將電壓設定為一定(將實效放電電力密度設 為一定)後,並控制每單位時間的放電電力脈衝數,以控 制平均放電電力密度,而使雷射光束之峰值功率產生變 化。 換言之,係根據印刷配線基板的被加工部的材質、材 料構成、加工厚度等,於各脈衝瞬間切換所照射之複數之 雷射脈衝的峰值功率、脈衝寬度以及光束照射休止時間的 3項條件。 在此,由於先前技術係使放電電力脈衝數維持一定 ,因此實效放電電力密度與平均放電電力密度形成1對之 比例關係,故根據電壓的變化,變化實效放電電力密度, 以控制平均放電電力密度。 以下,根據第2圖說明其作動。 首先’當以時間間隔1 / f p施予放電指令脈衝時,放電 電力脈衝(頻率f p)係與其同步由交流電源投入於電極間。 該放電電力脈衝的南度為瞬間性之貫效放電電力密度I,314581.pid Page 20 200305473 V. Description of the invention (16) Control the discharge power density and discharge width to change the peak power and pulse width of the laser beam output from the oscillator. Since the discharge power density is proportional to the input power, in the prior art, the discharge power density was changed by changing the voltage applied between the electrodes. This implementation mode is concerned with a laser oscillator focusing on: the input power is divided into instantaneous power and average power of average time, and the peak power of the laser beam is controlled by the average power of average time After setting the voltage to be constant (setting the effective discharge power density to be constant) and controlling the number of discharge power pulses per unit time to control the average discharge power density, the peak power of the laser beam is changed. . In other words, the three conditions of the peak power, the pulse width, and the resting time of the laser pulse to be irradiated are switched instantaneously at each pulse in accordance with the material, material composition, and processing thickness of the processed portion of the printed wiring board. Here, because the prior art keeps the number of discharge power pulses constant, the effective discharge power density and the average discharge power density form a one-to-one relationship. Therefore, the effective discharge power density is changed according to the voltage change to control the average discharge power density. . The operation will be described below with reference to FIG. 2. First, when a discharge command pulse is applied at a time interval of 1 / fp, a discharge power pulse (frequency fp) is inputted between the electrodes by an AC power source in synchronization therewith. The south of the discharge power pulse is the instantaneous continuous discharge power density I,

314581.ptd 第21頁 200305473 五、發明說明(17) 而平均時間者為平均放電電力密度N。 當施加於電極間的電壓設定為一定時,實效放電電力密度 亦變成一定’每早位時間所投入之放電電力脈衝數m愈 多,則平均放電電力密度愈高,雷射光束的峰值功率p亦 隨之提南。 例如:以短時間間隔(1 / f h )施予放電指令脈衝時,放電電 力脈衝(每單位時間所投入之放電電力脈衝數增多)係與其 同步猎由父流電源而以南頻率f h投入,而使平均放電電力 ,密度Nu增高,以輸出高峰值功率Pu的雷射光束。 |反地,以長時間間隔(1 / f 1 )施予放電指令脈衝時,放電 笔力脈衝(每早位時間所投入的放電電力脈衝數變少)係與 其同步藉由交流電源而以低頻率f 1投入,而使平均放電電 力密度Nd變低,以輸出低峰值功率Pd的雷射光束。 此外,如上所述藉由變化投入電力於電極内的時間, 即可變化雷射光束的脈衝寬度。 該電力之投入時間寬度D,可以下式表示 D= ( 1 / f p )x m 公式 9 因此,藉由控制上述放電指令脈衝間隔1 / f p與放電電力脈 ,衝數m,即可獲得任意的脈衝寬度。 φ 如上所述,在本實施型態中,係藉由調變交流電源頻 率控制雷射光束之峰值功率,並藉由變化投入電力之時間 控制雷射光束之脈衝寬度,以獲得任意的雷射脈衝。 具體而言,藉由控制施予放電指令脈衝的時間間隔與 放電指令脈衝數,即可獲得任意的雷射脈衝。314581.ptd Page 21 200305473 V. Description of the invention (17) The average time is the average discharge power density N. When the voltage applied between the electrodes is set to a constant value, the effective discharge power density also becomes constant. The more the number of discharge power pulses m per early bit time, the higher the average discharge power density and the peak power p of the laser beam. Then came South. For example, when a discharge command pulse is given at a short time interval (1 / fh), the discharge power pulse (increasing the number of discharge power pulses input per unit time) is synchronized with the current input from the parent power source and the frequency fh, and The average discharge power and the density Nu are increased to output a laser beam with a high peak power Pu. Conversely, when the discharge command pulse is applied at a long interval (1 / f 1), the discharge pen force pulse (the number of discharge power pulses input per early bit time decreases) is synchronized with it by the AC power at a low frequency f 1 is turned on and the average discharge power density Nd is lowered to output a laser beam with a low peak power Pd. In addition, as described above, the pulse width of the laser beam can be changed by changing the time when the electric power is input into the electrode. The power input time width D can be expressed by the following formula: D = (1 / fp) xm Equation 9 Therefore, by controlling the discharge command pulse interval 1 / fp and the discharge power pulse, the number of pulses m, an arbitrary pulse can be obtained width. φ As described above, in this embodiment, the peak power of the laser beam is controlled by adjusting the frequency of the AC power supply, and the pulse width of the laser beam is controlled by changing the time of inputting power to obtain an arbitrary laser pulse. Specifically, an arbitrary laser pulse can be obtained by controlling the time interval of the discharge command pulse and the number of discharge command pulses.

314581.ptd 第22頁 200305473 五、發明說明(18) 此外,根據本發明,藉由在峰值功率較高時設定較短 之脈衝寬度,在脈衝寬度較長時設定較低之峰值功率 ,而在一定的電源負載範圍内,具有擴大脈衝波形選擇範 圍的效果。 藉由上述控制,可任意變化各雷射脈衝的峰值功率與 脈衝寬度,並獲得任意之雷射照射形態8 a,利用光學系統 3使所獲得之雷射照射形態8 a形成光束,做為雷射照射形 態9 a傳送至加工對象物之印刷配線基板1,以進行加工。 以下,說明使用上述之雷射加工系統之猝發加工方 # 法。 舉例說明與第2 1圖相同之印刷基板的加工,亦即由第1層 之表面銅箔1 2 a、第2層之絕緣樹脂1 1 a、第3層之内面銅箔 1 2 b所構成之印刷基板進行加工之情況。 第3圖為,顯示雷射光束的照射形態之模式圖,第4圖為說 明此時之加工狀態的模式圖。 在第3圖中,S 3 1至S 3 3為各孔之第1至第3次照射之雷射光 束,各面積係顯示光束能量。 此外,P為峰值功率、W為脈衝寬度、To為雷射振盪時間、 Tg為定位時間。 在第4圖中,1 2 a為表面銅領,1 1 a為絕緣樹脂,1 2 b為 内面銅箔,2 0為加工預定位置,1 4 a為加工後的盲孔,S 3 1 至S3 3分別為第1至第3次照射之雷射脈衝波形、al至a 3分 別為藉由第1至第3次照射之照射雷射光束進行加工之被加 工部。314581.ptd Page 22 200305473 V. Description of the invention (18) In addition, according to the present invention, by setting a shorter pulse width when the peak power is higher, and setting a lower peak power when the pulse width is longer, Within a certain power supply load range, it has the effect of expanding the pulse waveform selection range. With the above control, the peak power and pulse width of each laser pulse can be arbitrarily changed, and an arbitrary laser irradiation form 8a can be obtained. The optical system 3 is used to form the obtained laser irradiation form 8a into a light beam, which is used as a laser. The radiation pattern 9 a is transferred to the printed wiring board 1 as a processing object for processing. The following describes the burst processing method # using the above laser processing system. For example, the processing of the printed substrate is the same as that in Figure 21, that is, it is composed of the first layer of copper foil 1 2 a, the second layer of insulating resin 1 1 a, and the third layer of inner copper foil 1 2 b When the printed circuit board is processed. Fig. 3 is a schematic diagram showing the irradiation form of the laser beam, and Fig. 4 is a schematic diagram showing the processing state at this time. In Fig. 3, S 3 1 to S 3 3 are the laser beams of the first to third irradiation of each hole, and each area shows the beam energy. In addition, P is the peak power, W is the pulse width, To is the laser oscillation time, and Tg is the positioning time. In Figure 4, 1 2 a is the surface copper collar, 1 1 a is the insulating resin, 1 2 b is the inner copper foil, 20 is the planned processing position, 1 4 a is the blind hole after processing, S 3 1 to S3 3 is the laser pulse waveform of the first to third irradiations, and al to a 3 are the processed parts processed by the irradiation laser beams of the first to third irradiations, respectively.

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314583.ptd 第23頁 200305473 五、發明說明(19) 在本實施型態中,使用第3圖所示之雷射照射形態, 配合印刷配線基板之材質或材料構成、加工厚度等^於各 脈衝中瞬間切換雷射光束之峰值功率、脈衝寬度以及光束 照射休止時間之各條件,並同時藉由使用猝發加工方法, 以達到縮短加工時間的目的。 以先前技術所說明之材料與雷射光束的關係為前提, 利用第3、4圖說明本實施型態之雷射加工方法。 J 首先,以第1次照射之雷射光束S3 1做為加工第1層銅 ,箔1 2 a之雷射脈衝,為滿足去除銅箔的條件並以安定之方 |貫通第1層的銅箔,而照射峰值功率高(1至3kw程度), 且脈衝寬度較短(1至1 5// s程度)的雷射脈衝。 接著,以第2次照射之雷射光束S 3 2做為加工第2層之 絕緣樹脂1 1 a的雷射脈衝,為滿足去除絕緣樹脂之條件, 並達到提升生產力之目的,而照射峰值功率低(0 . 0 5至 0 · 5 k w程度),且脈衝寬度較長(8 0至2 0 0// s程度)的雷射脈 衝。 該雷射脈衝與第2 1圖相異,對第1次照射的雷射脈衝,係 設定為1 / 6以下的低峰值功率且5倍以上的長脈衝寬度的雷 •射脈衝,因此在第2 1圖中,為貫通絕緣樹脂必須照射複數 #二#^雷射光束,但根據本發明只須進行第1次照射。 亦即藉由極端降低峰值功率,抑制能量朝直徑方向擴散, 並藉由加長脈衝寬度使能量得以注入深度方向,即可在保 持加工孔徑的情況下,以1次照射貫通絕緣樹脂。 其結臬,由於可在確保加工品質之下同時降低照射次數,314583.ptd Page 23 200305473 V. Description of the invention (19) In this embodiment, the laser irradiation mode shown in Fig. 3 is used, and the material or composition of the printed wiring board, the processing thickness, etc. are applied to each pulse The conditions of the peak power of the laser beam, the pulse width, and the resting time of the beam irradiation are switched instantaneously in the middle, and the burst processing method is used at the same time to achieve the purpose of shortening the processing time. On the premise of the relationship between the material and the laser beam described in the prior art, the laser processing method of this embodiment mode will be described with reference to Figs. 3 and 4. J First, the laser beam S3 1 irradiated for the first time is used as the laser pulse of the first layer of copper and foil 1 2 a. In order to meet the conditions for removing the copper foil, the copper in the first layer is passed through in a stable manner. Foil, and laser pulses with high peak power (approximately 1 to 3kw) and shorter pulse widths (approximately 1 to 15 / s). Next, the laser beam S 3 2 irradiated for the second time is used as a laser pulse for processing the second layer of insulating resin 1 1 a. In order to meet the conditions of removing the insulating resin and achieve the purpose of improving productivity, the peak power is irradiated. Laser pulses that are low (about 0.5 to 0.5 kw) and have a long pulse width (about 80 to 2 0 // s). This laser pulse is different from Figure 21. The laser pulse for the first irradiation is a laser pulse with a low peak power of less than 1/6 and a long pulse width of 5 times or more. In the figure 21, in order to penetrate the insulating resin, a plurality of # 二 # ^ laser beams must be irradiated, but according to the present invention, only the first irradiation is required. That is, by reducing the peak power extremely, suppressing the energy from spreading in the diameter direction, and increasing the pulse width so that the energy can be injected into the depth direction, it is possible to penetrate the insulating resin in one shot while maintaining the processing aperture. As a result, the number of irradiations can be reduced while ensuring the processing quality.

314581.ptd 第24頁 200305473 五、發明說明(20) 並節省多餘之光束照射休止時間,而得以提升生產力。 接著,以第3次照射之雷射光束S 3 3做為用以加工在第 2次照射中未被雷射光束S 3 2去除之絕緣樹脂1 1 a的雷射脈 衝,由於照射大能量時會導致内層銅箔的損傷,故照射能 量E 3以較低者為佳,此外,為抑制樹脂殘留量,峰值功率 以高於第2次照射之峰值功率為佳,因此乃照射略高於第2 次照射之峰值功率(0 · 1至1 kw程度)且脈衝寬度較短(1至3 0 // s程度)之雷射脈衝。 如上所述在本實施型態中,使用上述之印刷配線基板 時,利用照射3次之雷射光束,即可確保良好的加工品 質,並減低照射次數。 總結以上敘述,根據本實施型態,係配合印刷配線基 板之材質、與材料構成,在低於脈衝雷射振盪器之振盪頻 率的範圍内使雷射光束的峰值功率與脈衝寬度於各脈衝中 最佳化,而於瞬間變化锋值功率,例如藉由利用猝發加工 實施第3圖之雷射照射形態,可獲得同時提升加工品質與 生產力的效果。 例如:孔數n= 1 0 0 0 0個、配合條件切換所需時間之平 均定位時間T 〇= 0 · 0 0 0 5秒(2 k Η z )、照射數3照射時,加 工時間為1 5秒,與第2 0圖之雷射照射形態的循環加工相 較,短縮了 4 5秒。該種方式,在以高密度方式進行藉不同 材質多層化之印刷配線基板的開孔加工時,特別可發揮其 效果。 此外,以上敘述雖針對盲孔加工進行說明,但同樣314581.ptd Page 24 200305473 V. Description of the invention (20) It saves the rest time of irradiation of excess light beams and improves productivity. Next, the laser beam S 3 3 irradiated for the third time is used as a laser pulse for processing the insulating resin 1 1 a that was not removed by the laser beam S 3 2 during the second irradiation. It will cause damage to the inner layer copper foil, so the lower irradiation energy E 3 is better. In addition, in order to suppress the residual amount of resin, the peak power is better than the peak power of the second irradiation, so the irradiation is slightly higher than the first. Laser pulse with 2 peaks of power (approximately 0 · 1 to 1 kw) and a shorter pulse width (approximately 1 to 3 0 // s). As described above, in the present embodiment, when the printed wiring board is used, a laser beam irradiated three times can ensure good processing quality and reduce the number of irradiations. To sum up, according to this embodiment, in accordance with the material and composition of the printed wiring board, the peak power and pulse width of the laser beam are within each pulse within the range lower than the oscillation frequency of the pulse laser oscillator. It can be optimized and the power of the peak value can be changed instantaneously. For example, by implementing the laser irradiation pattern of FIG. 3 by using burst processing, the effect of simultaneously improving processing quality and productivity can be obtained. For example: the number of holes n = 1 0 0 0 0, the average positioning time of the time required to switch the matching conditions T 〇 = 0 · 0 0 0 5 seconds (2 k Η z), the number of irradiation 3, the processing time is 1 Compared with the cycle processing of the laser irradiation pattern in Fig. 20, it is shortened by 5 5 seconds. This method is particularly effective when a high-density method is used to perform hole-cutting processing on a printed wiring board that is multilayered with different materials. In addition, although the above description is about blind hole processing, the same is true.

3]45Sl.ptd 第25頁 200305473 五、發明說明(21) 地,將該方式適用於貫通孔加工時,可藉由:配合印刷配 線基板之材質或材料構成’在低於脈衝雷射振盈器的振Ί 頻率的範圍内,使雷射光束的峰值功率與脈衝寬度、光束 照射休止時間於各脈衝中成為最佳化,而達到提升加工品 質與生產性的效果。 此外,上述敘述雖針對猝發加工進行說明,但當然亦 可適用於循環加工,相較於猝發加工,循環加工之生產力 '雖然較低,但卻可獲得較安定且良好的加工品質之效果。 , 此外,亦可適用於併用猝發加工與循環加工之加工方 * 亦即,除了著重於光束照射休止時間,配合印刷配線基板 的材質、材料構成,而將雷射脈衝之峰值功率與脈衝寬度 予以最佳化之外,在大幅變化光束照射休止時間的方法 上,可藉由分開使用猝發加工與旋環加工,不僅可獲得安 定且良好的加工品質,並可達到提升生產力的效果。 此外,藉由使用本發明之印刷配線基板的雷射加工系 統,可利用1台雷射加工系統實施多種印刷配線基板的加 工 〇 賓第2實施型態 φ 在上述第1實施型態中,係針對藉由變化平均放電電 力密度與放電寬度,使雷射光束的峰值功率與脈衝寬度產 生變化的情況進行說明,但同樣亦可變化光學系統的光束 傳達率。因此在本實施型態中係著眼於光學系統的光束傳 達率。3] 45Sl.ptd Page 25, 200305473 V. Description of the invention (21) When applying this method to the processing of through-holes, it can be matched with the material or material composition of the printed wiring board 'below the pulse laser vibration surplus Within the range of the oscillator's vibration frequency, the peak power of the laser beam, the pulse width, and the resting time of the beam irradiation are optimized in each pulse, thereby achieving the effect of improving the processing quality and productivity. In addition, although the above description is for burst processing, of course, it can also be applied to cyclic processing. Compared with burst processing, the productivity of cyclic processing is low, but it can obtain a more stable and good processing quality effect. In addition, it can also be applied to processing methods that use both burst processing and cyclic processing. That is, in addition to focusing on the resting time of beam irradiation, the material and material composition of the printed wiring board are used to combine the peak power and pulse width of the laser pulse. In addition to optimization, in the method of drastically changing the resting time of the beam irradiation, the use of burst processing and spin ring processing can not only achieve stable and good processing quality, but also achieve the effect of improving productivity. In addition, by using the laser processing system of the printed wiring board of the present invention, a single laser processing system can be used to perform processing of a variety of printed wiring boards. The second implementation mode φ In the first implementation mode described above, A case where the peak power and the pulse width of the laser beam are changed by changing the average discharge power density and the discharge width will be described, but the beam transmission rate of the optical system may also be changed. Therefore, in this embodiment mode, the beam transmittance of the optical system is focused on.

314581.pid 第26頁 200305473 五、發明說明(22) 第5圖、第6圖、第7圖、第8圖、係與第2實施型態相 關之圖,第5圖為說明本發明之雷射加工系統之模式圖, 第6圖為說明控制雷射照射形態之裝置之模式圖,第7圖顯 示做為控制雷射照射形態之裝置使用之物鏡的其中一例的 模式圖,第8圖為物鏡之作動圖。 在第6圖中,4 5 a、4 5 b為利用光學系統成形後之雷射 光束能量。 在第7圖、第8圖中,3 3為可隨時變化雷射光束傳達率 之控制裝置之物鏡,3 4為用以適當變更入射於物鏡3 3之雷 射光束6 b路徑的光學式高速開關元件,3 5為可變化入射之 雷射光之雷射峰值功率之光束傳達率(光束透過率)各為相 異之半透明反射鏡,3 6為用以吸收半透明反射鏡3 5所反射 之雷射光的阻尼器。 此外,為求說明之方便性,而以3 7 a、3 7 b、3 7 c說明利用 開關元件3 4 a、3 4 b變更路徑之雷射光,。 以下,說明由本實施型態之光學系統輸出至加工點之 雷射光束的峰值功率與脈衝寬度的變化。 首先,利用第6圖說明變化光束傳達率時之雷射峰值功率 與脈衝寬度的變化動作。 假設光學系統之光束傳達率固定為1 0 0 % (通常未滿 5 0 %,但為簡化說明而將其設定為1 0 0 % )時,由雷射振盪器 輸出之雷射光束係有接以相同之峰值功率與脈衝寬度傳送 至加工點。 在此,當通過具有一定光束傳達率之物鏡時,雷射振314581.pid Page 26 200305473 V. Description of the invention (22) Figure 5, Figure 6, Figure 7, Figure 8 are diagrams related to the second embodiment, and Figure 5 is a description of the thunder of the present invention. Fig. 6 is a schematic diagram of a laser processing system. Fig. 6 is a schematic diagram illustrating a device for controlling a laser irradiation mode. Fig. 7 is a schematic diagram of an example of an objective lens used as a device for controlling a laser irradiation mode. Motion picture of objective lens. In Fig. 6, 4 5 a and 4 5 b are the laser beam energy after forming by the optical system. In FIGS. 7 and 8, 3 3 is an objective lens of a control device that can change the laser beam transmission rate at any time, and 34 is an optical high-speed for appropriately changing the path of the laser beam 6 b incident on the objective lens 3 3. Switching element, 3 5 is a translucent reflecting mirror (beam transmittance) that can vary the peak laser power of incident laser light, and each is a semitransparent reflecting mirror, 3 6 is used to absorb the reflection from the semitransparent reflecting mirror 3 5 Laser light damper. In addition, for convenience of explanation, 3 7 a, 3 7 b, and 3 7 c are used to describe laser light whose path is changed by using the switching elements 3 4 a and 3 4 b. The changes in the peak power and pulse width of the laser beam output from the optical system of this embodiment to the processing point will be described below. First, the operation of changing the peak laser power and pulse width when changing the beam transmission rate will be described with reference to FIG. 6. Assuming that the beam transmission rate of the optical system is fixed at 100% (usually less than 50%, but it is set to 100% for simplicity), the laser beam output by the laser oscillator is connected. Send to the processing point with the same peak power and pulse width. Here, when passing through an objective lens with a certain beam transmission rate, the laser vibration

31458].ptd 第27頁 200305473 五、發明說明 盪器所輸 所吸收, 鏡而輸出 遂產生變 雷射光束 會由Pu變 光束45a < 此外,在 中將光束 、而脈 如上 束傳達率 雷射振盪 ’最大之 器所輸出 的峰值功 變化 之具體例 達率的物 物鏡 相異之半 此外,假 為固定而 恐下’而 (23) 出之雷射光束中,有A%係透過物鎊,υ C%則反射物鏡(A+ B+ c= 1 〇 〇 % )。社B%係由物鏡 之雷射光束為A%之雷射光束,而果,通過物 化。例如第6圖所示在輸出雷射振^。。之峰值功率 44a的期間内,當光束傳達率降低日士為所輪出之 化成Pm(< Pu),而獲得脈衝寬度—可牲峰值功率 ,♦符在Ws的雷射 雷射振盪器所輪出之雷射光束44b 傳達率瞬間降為0%時,可獲得束傳送途 衝寬度由w!變化為Wm(< W1)的雷射持在 所述在本:施型態中,係藉由控制光i ,後得任意的峰值功率與脈衝寬产。2、',之光 器所輸出之雷射光束以_ #二仁為了變換 峰值功率與最長之脈衝ί;::的雷射脈衝 之雷射光*,而無法利用::f由雷射振盈 率或脈衝寬度。]用先子系統變更為其以上 上述光學:!、:的光束傳達率以及脈衝寬度之方法 ’可利用弟8圖所示之可哼士 鏡33進行說明。 ^交化雷射光束之傳 33係由:光學式高速開關元件34&至3化透過率 透=反射鏡35a、35b以及阻尼器36所構成。 :知亡於物鏡33的雷射光束峰值功率與脈衝寬度 ==明,並假設高逮開關元件係在啟動(〇N)狀 光產生偏移。31458] .ptd Page 27 200305473 V. Explanation of the invention The absorption and loss of the oscillator, the output of the mirror will produce a variable laser beam, which will be changed from Pu to the beam 45a < The specific objective rate of the peak power output from the largest device that is oscillating is different from the objective lens. In addition, if it is fixed, it will be feared, and A23 in the laser beam emitted by (23) is a transmitted object. Pound, υ C% reflects the objective lens (A + B + c = 100%). The B% of the company is that the laser beam of the objective lens is the laser beam of A%. For example, Figure 6 shows the output laser vibration ^. . During the period of peak power 44a, when the transmission rate of the light beam is reduced, it is converted into Pm (< Pu), and the pulse width is obtained. The peak power can be obtained, which is in the Ws laser oscillator. When the transmission rate of the laser beam 44b in turn is reduced to 0% instantaneously, the laser beam width can be changed from w! To Wm (< W1). By controlling the light i, an arbitrary peak power and pulse width output can be obtained. 2. ', the laser beam output by the optical device is _ # 二 仁 In order to convert the peak power and the longest pulse ί; :: The laser pulse of the laser pulse *, but cannot be used :: f fought by the laser Rate or pulse width. ] The method of changing the pre-system to the above-mentioned optical beam transmission rate and pulse width of the above optical:!,: 'Can be explained by using the Humulus mirror 33 shown in FIG. 8. ^ Transferred laser beam transmission 33 is composed of: optical high-speed switching element 34 & transmission transmittance = reflectors 35a, 35b and damper 36. : It is known that the peak power and pulse width of the laser beam dies in the objective lens 33 == Ming, and it is assumed that the high-capacity switching element is shifted in the starting (ON) state.

200305473 五、發明說明(24) 首先,開關元件34a呈開啟(0N)狀態時,雷射光束6b直接 形成雷射光束3 7 a,而傳送至開關元件3 4 c。 此時若關閉(OFF)開關元件34c,則雷射光束37a將直接傳 送至下一個開關元件3 4 d。 當開關元件34d,在光束傳送中由OFF瞬間切換為0N時,在 OFF期間的雷射光束雖會形成7b,而在0N期間的雷射光束 則產生偏向,而照射於阻尼器3 6。 當OFF的時間較短時,結果可獲得峰值功率高且脈衝寬度 短的雷射脈衝7 b 1。 接著,當開關元件34a關閉(OFF),而開關元件34b開 啟(0N)時,雷射光束6b將通過開關元件34a而於開關元件 34b產生偏向,並傳送至半透明反射鏡35a。 假設半透明反射鏡3 5 a的透過率譬如為5 0 %時,雷射光束 3 7b將對應峰值功率7b,形成一半且脈衝寬度相同之雷射 光束。 雷射光束37b,傳送至開關元件34c,而在34c開啟(0N)時 產生偏向,而傳送至開關元件3 4 d。 開關元件34d係進行與上述說明相同之作動,結果獲得雷 身ί脈衝7 b 2 〇 接著,當開關元件34a、3 4b關閉(OFF)時,雷射光束 6 b會通過開關元件3 4 a、3 4 b,而傳送至半透明反射鏡 35b。 假設半透明反射鏡3 5 b之透過率譬如為2 5 %時,雷射光束 3 7 c將對應峰值功率6 b,形成1 / 4且脈衝寬度相同之雷射光200305473 V. Description of the invention (24) First, when the switching element 34a is on (ON), the laser beam 6b directly forms the laser beam 3 7a and is transmitted to the switching element 3 4c. If the switching element 34c is turned OFF at this time, the laser beam 37a is directly transmitted to the next switching element 3 4 d. When the switching element 34d is switched from OFF to 0N instantaneously during beam transmission, the laser beam during the OFF period will form 7b, while the laser beam during the ON period will be deflected and irradiated to the damper 36. When the OFF time is short, a laser pulse 7 b 1 with a high peak power and a short pulse width can be obtained as a result. Next, when the switching element 34a is turned off and the switching element 34b is turned on (ON), the laser beam 6b will be deflected by the switching element 34b through the switching element 34a and transmitted to the translucent mirror 35a. Assuming that the transmissivity of the translucent mirror 3 5 a is, for example, 50%, the laser beam 3 7 b will correspond to the peak power 7 b to form a half-length laser beam with the same pulse width. The laser beam 37b is transmitted to the switching element 34c, and is deflected when 34c is turned on (ON), and is transmitted to the switching element 3 4 d. The switching element 34d performs the same operation as described above. As a result, a pulse 7 b 2 is obtained. Next, when the switching elements 34 a and 3 4 b are turned OFF, the laser beam 6 b passes through the switching element 3 4 a, 3 4 b, and transmitted to the translucent mirror 35b. Assuming that the transmissivity of the translucent mirror 3 5 b is, for example, 25%, the laser beam 3 7 c will correspond to the peak power 6 b, forming laser light with a pulse width of 1/4 and the same pulse width.

314581.ptd 第29頁 200305473 五、發明說明(25) 束。 之後,雷射光束3 7 c傳送至開關元件3 4 d。並於開關元件 3 4 d中進行與上述說明之作動相反之作動。亦即,開關元 件3 4d開啟(0N)期間之雷射光束係產生偏向,而關閉(OFF) 期間的雷射光束則通過並照射於阻尼器3 6。 當0N的時間較長時,結果可獲得峰值功率低且脈衝寬度長 之雷射脈衝7 b 3。 此外,上述說明係敘述控制3種峰值功率之方法,但 亦可利用相同之方法控制2種或4種以上的峰值功率,以獲 具備任意之峰值功率與脈衝寬度的雷射脈衝。 在本實施型態中,係將上述物鏡插入光學系統中,藉 由高速切換光的ON/OFF,將雷射振盪器所輸出之雷射光束 變換為具備任意之峰值功率與脈衝寬度的雷射脈衝。 將上述光學系統搭載於第5圖所示之雷射加工系統 中,即可獲得與第1實施型態所示效果相同的效果,亦 即,藉由配合印刷配線基板的材質、材料構成,而使雷射 光束之峰值功率與脈衝寬度、光束照射休止時間於各脈衝 中予以最佳化,即可獲得提升加工品質與生產力之效果。 此外,亦可將上述光學系統與上述第1實施型態所說 •之雷射振盪器組合以構成雷射加工系統(第9圖)。 藉此,可使雷射光束之峰值功率與脈衝寬度的變化更詳 細,且變化幅度更大。 因此,使用上述雷射加工系統,可藉由配合印刷配線基板 之材質、料料構成,更加擴大選擇範圍,使雷射光束之峰314581.ptd Page 29 200305473 V. Description of the invention (25) bundle. After that, the laser beam 3 7 c is transmitted to the switching element 3 4 d. The switching element 3 4 d performs an operation opposite to that described above. That is, the laser beam during the ON (ON) period of the switching element 3 4d is deflected, and the laser beam during the OFF (OFF) period passes through and irradiates the damper 36. When the time of 0N is long, the laser pulse 7 b 3 with low peak power and long pulse width can be obtained as a result. In addition, the above description describes the method of controlling three kinds of peak power, but it is also possible to control two or more kinds of peak power by the same method to obtain a laser pulse having an arbitrary peak power and pulse width. In this embodiment, the objective lens is inserted into the optical system, and the laser beam output from the laser oscillator is converted into a laser having an arbitrary peak power and pulse width by switching ON / OFF of the light at high speed. pulse. By mounting the above-mentioned optical system in the laser processing system shown in FIG. 5, the same effect as that shown in the first embodiment can be obtained, that is, by matching the material and material composition of the printed wiring board, By optimizing the peak power and pulse width of the laser beam and the resting time of the beam irradiation in each pulse, the effect of improving processing quality and productivity can be obtained. In addition, the above-mentioned optical system can be combined with the laser oscillator described in the first embodiment to form a laser processing system (Figure 9). With this, the changes in the peak power and pulse width of the laser beam can be made more detailed, and the changes can be made larger. Therefore, by using the above-mentioned laser processing system, it is possible to further expand the selection range by matching the materials and materials of the printed wiring board, so that the laser beam peaks.

314581.ptd 第30頁 200305473 五 、發明說明 (26) 值 功 率 與 脈 衝 寬度 ,光 束 能 量 於 每 一 脈 衝 中 成 為 最佳 化, 而 達 到 即 使 面 對複 雜的 材 料 構 成 亦 可 提 升 加 工 品質 與生 產 力 的 效 果 〇 第 3實施型態 在 上 述 第 1、第2實 施 型 態 中 係 針 對 1台之雷射振盪 器 所 構 成 之 田 射加 工系 統 進 行 說 明 但 本 實 施 型 態係 提供 一 種 • 由 不 同 雷射 光束 之 峰 值 功 率 與 脈 衝 見 度 之 至少 2台 以 上 的 雷 射 振 盪器 所構 成 之 田 射 加 工 系 統 〇 第 1 0圖 係 顯示 本發 明 之 雷 射 加 工 系 統 之 構 造 模式 圖 〇 圖 中 2C、 2 D分別 為雷 射 振 盪 輸 出 相 異 之 雷 射 振 盪器 3C、 3D為 光 學 糸統 ,6c、 8c、 6d、 8d分 別 為 雷 射 振盪 器 2C、 2D所 m 出 之雷 射光 束 與 雷 射 as 射 形 態 7c、 7 d則 為由 光 學 系 統 3C、 3 D所 成形 後 之 雷 射 光 束 〇 接 著 5 說 明第 1 0圖 的 作 動 〇 雷 射 振 盪 器2C,例 如 係 罕刖 出 ΤΞ7 取 佳 之 峰 值 功 率 高且 脈衝 見 度 短 之 田 射 脈衝 6 c以 貫 通 銅 箔 而 雷 射 振 盪 器 2D 例 如 係 竿刖 出 最佳 ιΐφτ 值 功 率 低 且 脈 衝 晃 度 長 之 雷射 脈衝 7d以 貫 通 絕 緣 樹脂 ο 雷 射 脈 衝 8c與 8d分 別藉 由 光 學 系 統 3C, 3D, 傳 运 並照 射於 印 刷 配 線 基 板 1 ° 此 時 係 ii 精 由 將雷 射光 束 7 c照 射 於 印 刷 配 線 基 板 1上的銅 箔 而 將 雷 射 光束 7 d照 射 於 絕 緣 樹 脂 而 進 行 控 制 0 亦 即 5 採 用 第 21圖 之印 刷 配 線 基 板 時 5 係 於 第 1次照射中 照射雷射光束7 c,於第2次照射中照射雷射光束7 d,而於314581.ptd Page 30, 200305473 V. Description of the invention (26) The value of power and pulse width, the beam energy is optimized in each pulse, and the effect of improving processing quality and productivity can be achieved even in the face of complex material composition 〇 The third embodiment describes the field processing system composed of one laser oscillator in the first and second embodiments described above. However, this embodiment provides a type of A field processing system consisting of at least two laser oscillators with peak power and pulse visibility. Figure 10 shows the structure of the laser processing system of the present invention. 2C and 2D in the figure are The laser oscillators 3C and 3D with different laser oscillation outputs are optical systems, and 6c, 8c, 6d, and 8d are the laser beams and laser as shapes from the laser oscillators 2C and 2D, respectively. States 7c and 7d are the laser beams formed by the optical systems 3C and 3D. Next, the operation of Fig. 10 will be described in Fig. 0. The laser oscillator 2C, for example, has the highest peak power of T7, which is high. The short field pulse 6 c is through the copper foil and the laser oscillator 2D, for example, the laser pulse 7d with the best power and low pulse power and long pulse swing is used to penetrate the insulating resin ο laser pulse 8c And 8d are transported and irradiated to the printed wiring board by the optical system 3C, 3D, respectively. At this time, the laser beam 7 c is irradiated to the copper foil on the printed wiring board 1 and the laser beam 7 d. Controlled by irradiation with insulating resin 0, that is, 5 when the printed wiring board of FIG. 21 is used, 5 is irradiated with laser beam 7 c in the first irradiation, and laser beam 7 d is irradiated in the second irradiation, and

314581.ptd 第31頁 200305473 五、發明說明(27) 第3次照射中將雷射振盪器2 C輸出之雷射光束的峰值功率 予以降低並進行照射,藉由該種控制,即可與第1實施型 態一樣,獲得提升加工品質的效果。 第4實施型態 第1 1圖、第1 2圖係關於第4實施型態,第1 1圖為用以 說明本發明之雷射加工系統之模式圖,第1 2圖為用以說明 控制本發明之雷射脈衝波形之裝置之模式圖。 • 在第1 1圖中,4 6 a至e為放電指令脈衝群,4 7 a至e為放 ,電電力脈衝群,4 8 a至e為投入之放電能量,4 9 a至e為輸出 雷射光束能量。 本實施型態的基本構想係著重於:如第1實施型態所 說明一般,在共振器損失維持固定的情況下,第1 1圖之雷 射振盪器2E所輸出的雷射光束6e,係由平均放電電力密度 與放電寬度所決定,但亦適用於雷射振盪途中。 亦即,在概略動作上,可藉由第1 2圖所示之雷射脈衝波形 控制而獲得任意之雷射照射形態8 e。 以下,說明第1 2圖之作動; 此外,第1 2圖所示模式係適用於:上述第1實施型態之基 •本構想,亦即,將共振器損失維持一定,並分別藉由平均 #春電電力密度與放電寬度來控制峰值功率與脈衝寬度者。 此外,與第1實施型態相同,具體的控制方法係採用,調 變交流電源頻率以變化平均放電電力密度,而變化投入電 力時間以變化放電寬度的方法。 首先,以高頻率供予放電指令脈衝4 6 a,則每單位時314581.ptd Page 31 200305473 V. Description of the invention (27) In the third irradiation, the peak power of the laser beam output by the laser oscillator 2 C is reduced and irradiated. With this kind of control, the 1 The same implementation type can achieve the effect of improving the processing quality. The fourth embodiment. Figures 11 and 12 are related to the fourth embodiment. Figure 11 is a schematic diagram illustrating the laser processing system of the present invention, and Figure 12 is a diagram illustrating control. The schematic diagram of the device of the laser pulse waveform of the present invention. • In Figure 11, 4 6 a to e are discharge command pulse groups, 4 7 a to e are discharge, electric power pulse groups, 4 8 a to e are input discharge energy, and 4 9 a to e are outputs. Laser beam energy. The basic idea of this embodiment mode is to focus on: as described in the first embodiment mode, when the resonator loss is kept constant, the laser beam 6e output by the laser oscillator 2E in FIG. 11 is It is determined by the average discharge power density and discharge width, but it is also suitable for laser oscillation. That is, in the outline operation, an arbitrary laser irradiation pattern 8e can be obtained by controlling the laser pulse waveform shown in Fig. 12. The operation of Fig. 12 will be described below. In addition, the mode shown in Fig. 12 is applicable to the basic concept of the above-mentioned first implementation mode, that is, to maintain the resonator loss constant, and to average the loss by # 春 电 Power density and discharge width to control the peak power and pulse width. In addition, as in the first embodiment, a specific control method is a method in which the frequency of the AC power source is adjusted to change the average discharge power density, and the input power time is changed to change the discharge width. First, the discharge command pulse is supplied at a high frequency of 4 6 a.

31458].pid 第32頁 200305473 五、發明說明(28) 間所投入之放電電力脈衝數將增多,而可獲得具高平均放 電電力密度之48a。 對於該放電能量4 8 a ( N lx T 1 )於雷射振盪遲延L 1後,輸出 峰值功率高之光束能量4 9 a ( P lx W 1 )。 接著在沒有時間差(光束照射休止時間)的情況下連續供予 頻率微幅降低之放電指令脈衝4 6 b後,投入放電電力脈衝 4 7 b,以獲得放電能量4 8 b ( N 2x T 2 ),接著在未產生雷射振 盪遲延下,連接先前的49a,輸出光束能量49b (P2x W2)。 以下同樣地,在沒有時間差的情況下連續供予放電指令脈 種ί 4 6 c、4 6 d、4 6 e後,對此獲得放電能量4 7 c ( Ν 3χ Τ 3 )、 47d(N4x Τ4)、47e(N5x Τ5)、並連接先前的49b,而輸出 光束能量 49c(P3x W3)、49d(P4x W4)、49e(P5x W5)。 其結果可獲得混合5種任意之峰值功率的雷射脈衝波形 〇 此外,與第2實施型態相同,將所獲得之雷射照射形 態8 e藉由光學系統3E升^成光束,或利用適當之光學系統以 形成雷射照射形態9 e的方式變化雷射光束波形。 亦即,係藉由在振盪途中控制用以控制第2實施型態所說 明之雷射光束波形之物鏡的開關作動,而獲得上述之混合 多種峰值功率的雷射脈衝波形。 如上所述,藉由將與第1、第2實施型態相同之構想適 用於雷射振盪途中,可獲得混合多種峰值功率之雷射脈衝 波形。 但是,相較於第1、第2實施型態,在缺乏高速且安定的控31458] .pid page 32 200305473 V. Description of invention (28) The number of discharge power pulses input during (28) will increase, and 48a with high average discharge power density can be obtained. For this discharge energy 4 8 a (N lx T 1) after the laser oscillation delay L 1, a beam energy 4 9 a (P lx W 1) having a high peak power is output. Then, without a time difference (beam irradiation rest time), the discharge command pulse 4 6 b with a slightly reduced frequency is continuously supplied, and then a discharge power pulse 4 7 b is input to obtain a discharge energy 4 8 b (N 2x T 2) , And then, without generating the laser oscillation delay, connect the previous 49a and output the beam energy 49b (P2x W2). In the same manner, the discharge instruction pulses ί 4 6 c, 4 6 d, and 4 6 e are continuously supplied without time difference, and the discharge energy 4 7 c (Ν 3χ Τ 3), 47d (N4x Τ4) are obtained for this. ), 47e (N5x T5), and connect to the previous 49b, and output beam energy 49c (P3x W3), 49d (P4x W4), 49e (P5x W5). As a result, it is possible to obtain a laser pulse waveform with a mixture of five arbitrary peak powers. In addition, as in the second embodiment, the obtained laser irradiation pattern 8 e is converted into a light beam by the optical system 3E, or an appropriate one is used. The optical system changes the laser beam waveform so that the laser irradiation pattern 9 e is formed. That is, the above-mentioned laser pulse waveforms with a plurality of peak powers are obtained by controlling the switching of the objective lens for controlling the laser beam waveform described in the second embodiment during the oscillation. As described above, by applying the same concept as that of the first and second embodiments to laser oscillation, a laser pulse waveform with a mixture of multiple peak powers can be obtained. However, compared with the first and second implementation modes, the lack of high-speed and stable control

3]4581.ptd 第33頁 200305473 五、發明說明(29) 制下,將導致每個脈衝不均的情況可能增多。 接著說明使用上述雷射加工系統之加工方法。 本實施型態之加工方法係適用於在第1實施型態之加工方 法中設定更詳細之雷射脈衝波形條件的情形。 第1 3圖係將本發明之雷射加工系統適用於猝發加工時 之雷射光束照射形態之模式圖。 第1 3圖中,第1次照射之雷射光束之光束能量E i,當將存 •在於第i次照射之u種峰值功率中的第v個峰值功率假設為 ,P i v、並將P i v所保持的時間寬度假設為W i v時,可獲得下 ϋ公式3] 4581.ptd Page 33 200305473 V. Description of the invention (29) The situation that will cause unevenness of each pulse may increase. Next, a processing method using the laser processing system will be described. The processing method of this embodiment mode is applicable to the case where a more detailed laser pulse waveform condition is set in the processing method of the first embodiment mode. Fig. 13 is a schematic diagram of a laser beam irradiation pattern when the laser processing system of the present invention is applied to burst processing. In FIG. 13, the beam energy E i of the laser beam irradiated for the first time is assumed to be the v-th peak power stored in the u-type peak powers of the i-th irradiation as, P iv, and P When the time width held by iv is assumed to be W iv, the following formula can be obtained

Ei = ^ (Piv x Wiv ) · ·.式 1 Ο ν => 1 • · 在此,本發明之Ρ i v、W i ν均為可瞬間(雷射脈衝寬度的1 / 2 以下時間)切換的控制參數,係:根據加工内容利用上述方 法進行切換。 在第1 3圖中,S4卜S42分別、為第1次照射中的PI lx W1 1、P21x W21的照射雷射光束:,S43為第2次照射中的P21 w X W 21的照射雷射光束。 ,鲁說明有關作動。 照射光束S 4 1至S 4 3,係適用於對應第1實施型態所示 之S3 1至S3 3之各照射光束。 亦即,S41為峰值功率高且時間寬度短,S4 2為峰值功率低 且時間寬度長,而S 4 3,係峰值功率略高於S 4 2且脈衝寬度Ei = ^ (Piv x Wiv) · ·. Formula 1 Ο ν = > 1 • · Here, both P iv and Wi i of the present invention can be switched instantaneously (less than 1/2 of the laser pulse width). The control parameters are based on the processing method using the above method to switch. In Fig. 13, S4 and S42 are respectively the laser beams of PI lx W1 1 and P21x W21 in the first irradiation: and S43 are the laser beams of P21 w XW 21 in the second irradiation . Lu explained the action. The irradiation light beams S 4 1 to S 4 3 are applicable to the respective irradiation light beams S3 1 to S3 3 shown in the first embodiment. That is, S41 is high peak power and short time width, S4 2 is low peak power and long time width, while S 4 3 is a peak power slightly higher than S 4 2 and pulse width

31458].ptd 第34頁 200305473 五、發明說明(30) 短之雷射光束。 藉由不同的雷射光束,可獲得與第1實施形態所說明之加 工方法大致相同的加工結果。 亦即,藉由S41貫通加工表面銅结12a,藉由S42貫通加工 絕緣樹脂1 1 a,而藉由S 4 3在不損傷内面銅箔1 2 b的情況下 去除樹脂殘餘。 此外,因S 4 1 a與S 4 2係相同之雷射脈衝,故每1孔所需 的照射數次可由3次減至2次。 因此,具有降低光束照射休止時間的效果,相較於第1實 施型態更能夠縮短η個開孔所需的加工時間。 例如:在第1實施型態所示例中,加工時間為1 〇秒,相較 於第1實施型態的猝發加工,預估可縮短5秒的加工時間, 並提升1. 5倍的生產力。 如上所述,藉由使用控制雷射脈衝波形之雷射加工系 統,可提升加工品質,並藉由降低照射數(減低雷射照射 休止時間)以達到提升生產力的效果。 此外,尚具有可獲得傳統雷射加工系統所無法達成之 加工品質與生產力的兩種效果。 產業上之利用可能性 如上所述,本發明之雷射加工裝置,係適用於對印刷 基板等被加工物進行開孔加工。31458] .ptd page 34 200305473 V. Description of the invention (30) Short laser beam. By using different laser beams, it is possible to obtain substantially the same processing results as the processing method described in the first embodiment. That is, the surface copper junction 12a is penetrated through S41, the insulating resin 1 1a is penetrated through S42, and the resin residue is removed by S4 3 without damaging the inner copper foil 1 2b. In addition, since S 4 1 a and S 4 2 are the same laser pulses, the number of irradiations required per well can be reduced from 3 to 2 times. Therefore, it has the effect of reducing the resting time of beam irradiation, and it is possible to shorten the processing time required for n openings compared to the first embodiment. For example: In the example of the first embodiment, the processing time is 10 seconds. Compared to the burst processing of the first embodiment, it is estimated that the processing time can be shortened by 5 seconds and the productivity can be increased by 1.5 times. As described above, by using a laser processing system that controls the laser pulse waveform, the processing quality can be improved, and the productivity can be improved by reducing the number of irradiations (reducing the laser irradiation rest time). In addition, there are two effects of obtaining processing quality and productivity that cannot be achieved with traditional laser processing systems. Industrial Applicability As described above, the laser processing apparatus of the present invention is suitable for performing hole processing on a workpiece such as a printed circuit board.

314581.ptd 第35頁 200305473 圖式簡單說明 [圖式簡單說明] 第1圖係用以說明第1實施型態之雷射加工系統之模式 圖。 第2圖係顯示第1實施型態之雷射加工系統中用以說明 控制雷射照射形態之裝置之模式圖。 第3圖係顯示在第1實施型態之雷射加工系統之雷射加 工方法中所使用之雷射照射形態之模式圖。 ‘ 第4圖係用以說明第3圖之雷射照射形態之雷射加工狀 ,態之模式圖。 φ 第5圖係用以說明第2實施型態之雷射加工系統之模式 圖。 第6圖係顯示物鏡的光束傳達率的變化之狀態圖。 第7圖係顯示物鏡的構成之構成圖。 第8圖係顯示物鏡之光束傳達率及脈衝寬度的變化之 狀態圖。 第9圖係用以說明第2實施型態之雷射加工系統之模式 圖。 第1 0圖係用以說明第3實施型態之雷射加工系統之模 式圖。 Φ 第1 1圖係用以說明第4實施型態之雷射加工系統之模 式圖。 第1 2圖係顯示第4實施型態之雷射加工系統中用以說 明控制雷射照射形態之裝置之模式圖。 第1 3圖係將第4實施型態之雷射加工系統適用於猝發314581.ptd Page 35 200305473 Brief description of the drawings [Simplified description of the drawings] The first diagram is a model diagram for explaining the laser processing system of the first embodiment. Fig. 2 is a schematic diagram showing a device for controlling a laser irradiation form in the laser processing system of the first embodiment. Fig. 3 is a schematic diagram showing a laser irradiation pattern used in the laser processing method of the laser processing system of the first embodiment. ‘Figure 4 is a schematic diagram of the laser processing state and state of the laser irradiation pattern shown in Figure 3. Fig. 5 is a schematic diagram for explaining the laser processing system of the second embodiment. FIG. 6 is a state diagram showing a change in a beam transmission rate of an objective lens. FIG. 7 is a configuration diagram showing the configuration of the objective lens. Fig. 8 is a state diagram showing changes in the beam transmittance and pulse width of the objective lens. Fig. 9 is a schematic diagram for explaining the laser processing system of the second embodiment. Fig. 10 is a model diagram for explaining the laser processing system of the third embodiment. Φ Figure 11 is a model diagram for explaining the laser processing system of the fourth embodiment. Fig. 12 is a schematic diagram showing a device for controlling a laser irradiation form in a laser processing system of a fourth embodiment. Figure 13 shows the laser processing system of the fourth embodiment applied to bursts.

314581.ptd 第36頁 200305473 圖式簡單說明 加工時顯示雷射光束的照射形態之模式圖。 第1 4圖係用以說明一般的印刷配線基板的開孔加工之 模式圖。 第1 5圖係用以說明傳統之印刷配線基板的開孔用雷射 加工系統之模式圖。 第1 6圖係用以說明以雷射進行開孔加工之加工品質之 刷配線基板的剖面圖。 第1 7圖係顯示由光罩與準直透鏡所構成之物鏡的構成 之構成圖。 第1 8圖係用以說明二氧化碳雷射振盪器之構成圖。 第1 9圖係用以說明傳統之印刷配線基板的開孔雷射加 工方法之猝發加工之雷射照射形態。 第2 0圖係用以說明傳統之印刷配線基板的開孔雷射加 工方法之循環加工之雷射照射形態。 第2 1圖係顯示傳統之雷射照射形態之模式圖與印刷配 線基板的剖面圖。 第2 2圖係顯示傳統之雷射照射形態之模式圖與印刷配 線基板的剖面圖。 第2 3圖係顯示傳統之雷射照射形態之模式圖與印刷配 線基板的剖面圖。 第2 4圖係顯示傳統之加工品質之印刷配線基板的剖面 圖。 1 印刷配線基板314581.ptd Page 36 200305473 Brief description of the pattern A schematic diagram showing the laser beam irradiation pattern during processing. Fig. 14 is a schematic diagram for explaining a hole-cutting process of a general printed wiring board. Fig. 15 is a schematic diagram for explaining a conventional laser processing system for punching a printed wiring board. Fig. 16 is a cross-sectional view of a brush wiring board for explaining the processing quality of laser-drilled holes. Fig. 17 is a configuration diagram showing the configuration of an objective lens composed of a mask and a collimator lens. Figure 18 is a diagram illustrating the structure of a carbon dioxide laser oscillator. Fig. 19 is a diagram illustrating a laser irradiation form of a burst processing of a conventional laser processing method for a hole in a printed wiring board. FIG. 20 is a laser irradiation pattern used to explain the cyclic processing of a conventional laser processing method for a printed wiring board. Fig. 21 is a schematic diagram showing a conventional laser irradiation pattern and a sectional view of a printed wiring board. Fig. 22 is a schematic diagram showing a conventional laser irradiation pattern and a sectional view of a printed wiring board. Fig. 23 is a schematic diagram showing a conventional laser irradiation pattern and a sectional view of a printed wiring board. Fig. 24 is a sectional view showing a printed wiring board of conventional processing quality. 1 printed wiring board

3145S1.ptd 第37頁 200305473 圖式簡單說明 2、 2C、 2D、 2E雷射振盪器 3、 3 C、3 D、3 E光學系統 4 力口工台 5 控制裝置 6、 6a、 6c、 6d、 6e、 Ί、 7a、 7c、 7d、 8c、 8d、 9、 9a、 S31至 S33、 44a 、 44b 田 射 光 束 8 > 8 a、8 e 、9、 9 a 9 e、 ‘ 1 .0 雷 射 BS ί 射 形 態 1 la 絕 緣 樹 脂 12a、 12b、 13 表 面 銅 箔 内面銅落 a 盲 孔 20 加 工 預 定 位 置 33 物 鏡 34a、 34b、 34c % 34d 開 關 元 件 3 5a、 35b 半 透 明 反 射 鏡 36 阻 尼 器 37a、 37b、 37c 雷 射 光 束 41a、 41b、 4 6 a至 e 放 電 指 令 脈 衝 群 42a、 42b、 4 7 a至 e 放 電 電 力 脈 衝 群 4 3a、 43b、 4 8 a至 e 放 電 能 量 _a、 44b、 4 9 a至 e 田 射 光 束 能 量 4 5a、 45b 雷 射 光 束 a 1至 a 3 被 加 工 部 f h、 f 1 交 流 電 源 頻 率 I u、 Id 實 效 放 電 電 力 密度3145S1.ptd Page 37 200305473 Schematic description of 2, 2C, 2D, 2E laser oscillator 3, 3 C, 3 D, 3 E optical system 4 Likou station 5 control device 6, 6a, 6c, 6d, 6e, Ί, 7a, 7c, 7d, 8c, 8d, 9, 9a, S31 to S33, 44a, 44b Field beam 8 > 8 a, 8 e, 9, 9 a 9 e, '1.0 Laser BS ί Shooting form 1 la Insulating resin 12a, 12b, 13 Surface copper foil Inside copper drop a Blind hole 20 Machining scheduled position 33 Objective lens 34a, 34b, 34c% 34d Switch element 3 5a, 35b Translucent mirror 36 Damper 37a, 37b, 37c Laser beams 41a, 41b, 4 6 a to e Discharge command pulse group 42a, 42b, 4 7 a to e Discharge power pulse group 4 3a, 43b, 4 8 a to e Discharge energy_a, 44b, 4 9 a to e Field beam energy 4 5a, 45b Laser beams a 1 to a 3 Machined parts fh, f 1 AC power frequency I u, Id real effect discharge electric power density

3]458].ptd 第38頁 2003054733] 458] .ptd p. 38 200305473

圖式簡單說明 Nu、 Na •平 均 放 電 電 力 密 度 D s、 D7 放 電 見 度 P、 Pu、Pd ιΐφ- 值 功 率 Wi、 Ws、W1 脈 衝 見 度 Ls、 LI 雷 射 振 盪 遲 延 時 間 Tg 定 位 時 間 To 田 射 振 蘯 時 間 3]458l.pid 第39頁The diagram briefly illustrates Nu, Na • average discharge power density D s, D7 discharge visibility P, Pu, Pd ΐφ-value power Wi, Ws, W1 pulse visibility Ls, LI laser oscillation delay time Tg positioning time To field shooting Vibration time 3] 458l.pid Page 39

Claims (1)

200305473 六、申請專利範圍 1. 一種雷射加工系統,係具備:藉由切換由所定頻率所 構成之放電指令脈衝,以變化投入於電極間之放電電 力,並使雷射光束特性形成可變之脈衝雷射振盪器; 將該雷射振盪器所輸出之上述雷射光束,引導至 被加工物之光學系統。 2. 如申請專利範圍第1項之雷射加工系統,其中,光學系 統係具有開關裝置:可藉由透過雷射振盪器所輸出之 雷射光束,切換至可將上述雷射光束之峰值功率改為 可變之應通過的濾光器構件,以及光束穿透率相異之 φ濾光器構件的適當路徑。 3. —種雷射加工系統,係具備:在電極之間產生激起放 電,而振盪輸出雷射光束之雷射振盪器; 具有開關裝置,可藉由透過該雷射振盪器所輸出 之上述雷射光束,切換至可將上述雷射光束之峰值功 率改為可變之應通過的濾光器構件,以及光束穿透率 相異之濾光器構件的適當路徑,而將雷射光束引導至 被加工物之光學系統。 4. 如申請專利範圍第2項或第3項之雷射加工系統,其 中,係利用開關裝置之開啟關閉,在切換至應通過濾 光器構件之路徑的同時,並控制被脈衝振盪之雷射光 束的脈衝寬度。 5. —種雷射加工方法,係藉由切換由所定頻率所構成之 放電指令脈衝,以變化投入於電極間的放電電力,並 使用由可使雷射光束特性產生變化之雷射振盪器所輸200305473 6. Scope of patent application 1. A laser processing system comprising: by switching a discharge command pulse composed of a predetermined frequency to change the discharge power input between the electrodes and making the laser beam characteristics variable Pulse laser oscillator: The laser beam output from the laser oscillator is guided to the optical system of the workpiece. 2. For example, the laser processing system of the first patent application scope, wherein the optical system has a switching device: the laser beam output through the laser oscillator can be switched to the peak power of the laser beam Instead, the appropriate filter path through which the variable filter member should pass, and the φ filter member with different beam transmittance. 3. —A laser processing system, which includes: a laser oscillator that generates a spark discharge between the electrodes and oscillates a laser beam; and has a switching device, which can output the above through the laser oscillator The laser beam is switched to guide the laser beam by changing the peak power of the laser beam to a variable filter member that should pass through and the appropriate path of the filter member with different beam transmittance. To the optical system of the workpiece. 4. If the laser processing system of the second or third item of the scope of the patent application is applied, the opening and closing of the switching device is used to switch the path that should pass through the filter member, and control the pulse that is oscillated. The pulse width of the beam. 5. —A laser processing method is to change the discharge power input between the electrodes by switching the discharge command pulse composed of a predetermined frequency, and use a laser oscillator which can change the characteristics of the laser beam. lose 314581.pid 第40頁 200305473 六、申請專利範圍 出之雷射光束進行加工的雷射加工方法, 其特徵為:可在低於雷射振盪器最大振盪頻率的範圍 内,配合被加工物之材質、加工厚度等,於各脈衝中 瞬間切換所照射之複數次雷射脈衝的峰值功率與脈衝 寬度,以及光束照射休止時間等3項條件。 6. 如申請專利範圍第5項之雷射加工方法,其中,在去除 導體層時,係藉由接近雷射振盪器最大峰值功率之輸 出以及具1至1 5// s之短脈衝寬度的第1脈衝進行加工, 而在去除絕緣層時,係藉由具有上述第1脈衝之大 約1 / 2至1 / 1 0之峰值功率輸出且具1 6至2 0 0// s之長脈衝 寬度的第2脈衝進行加工。 7. 如申請專利範圍第5項之雷射加工方法,其中,係藉由 切換放電指令脈衝,在1個脈衝的雷射輸出期間内,將 蜂值功率設定為可變動之锋值功率,並使用該脈衝所 輸出之雷射光束進行加工。 8. 如申請專利範圍第7項之雷射加工方法,其中,係以具 有:雷射振盪器之略最大峰值功率及1至1 5// s之短時 間的第1領域;以及上述第1領域之略1 / 2至1 / 1 0之峰值 功率及1 6至2 0 0// s之長時間的第2領域的1脈衝之雷射 輸出進行加工。314581.pid Page 40 200305473 6. Laser processing method for processing laser beams out of the scope of patent application, which is characterized in that it can match the material of the workpiece within the range below the maximum oscillation frequency of the laser oscillator. , Processing thickness, etc., in each pulse instantaneously switch the three conditions of the peak power and pulse width of the laser pulses to be irradiated, and the rest time of the beam irradiation. 6. The laser processing method according to item 5 of the scope of patent application, wherein, when the conductor layer is removed, the output is close to the maximum peak power output of the laser oscillator and a short pulse width of 1 to 15 / s The first pulse is processed, and when the insulation layer is removed, it has a peak power output of about 1/2 to 1/10 of the first pulse and a long pulse width of 16 to 2 0 // s. The second pulse is processed. 7. The laser processing method according to item 5 of the scope of patent application, wherein, by switching the discharge command pulse, the bee value power is set to a variable peak value power during the laser output period of one pulse, and The laser beam output by the pulse is used for processing. 8. The laser processing method according to item 7 of the scope of patent application, wherein it is the first field having: a slightly maximum peak power of the laser oscillator and a short time of 1 to 15 // s; and the first field In the field, the peak power of 1/2 to 1/10 and the laser output of 1 pulse in the second field for a long period of 16 to 2 0 // s are processed. 314581.pid 第4]頁314581.pid page 4]
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