TR2022010166A2 - A PRODUCTION METHOD OF A PLASTER WALL ELEMENT AND A PRODUCTION LINE WHERE SAID PLASTER WALL ELEMENT IS PRODUCED - Google Patents

Abstract

This invention; It is about a production method of a gypsum wall element in a hollow structure made of plaster and a production line (1) in which the gypsum wall element in question is turned into a final product in the desired dimensions by creating cavities in a moving pool (3) without any downtime during the production process.

Description

DESCRIPTION PRODUCTION METHOD OF A PLASTER WALL ELEMENT AND THE SUBJECT A PRODUCTION LINE WHERE PLASTER WALL ELEMENTS ARE PRODUCED Technical Field This invention; Production of a plaster wall element with a hollow structure made of plaster method and any changes in the production process of the gypsum wall element in question. by creating spaces in a moving pool without going into a stance It is related to a production line where the product is made into the final product in the desired dimensions. Prior Art Gypsum is a material used as a building material, where gypsum is heated at relatively low temperatures. The content obtained by cooking and grinding is mixed with water and then returned to the stone. It is described as a material that transforms into Easy to obtain plaster It is preferred as a building material due to its rapid hardening and hardening.

Today, the use of gypsum-based materials obtained by using plaster The area is quite widespread. Gypsum plasters, plasterboard and plasterboards are some of them. how many? Although plaster can be easily obtained and produced, nowadays plaster is not known as plaster. Apart from the plates, wall elements such as bricks, aerated concrete, pumice blocks etc. Its use is not widespread, one of the most important reasons for this is that plaster It must be kept in a mold until it solidifies and Waiting for the desired hollow structure to form within this period. It is a necessity.

Nowadays, plaster is used as a wall element such as brick or pumice block with a hollow structure. Gypsum block machines are used to produce it. The plaster block in question It will create a space for the plaster blocks to be shaped inside the machines. There is a die containing the cores and the die in question is pre-made. The plaster content, which is mixed and desired to solidify, is poured. Plaster mixture into mold After pouring, the upper surface of the mold is cleaned by workers or automatic scrapers. It is leveled and the mold is left to harden. Solidification of plaster After waiting for a certain period of time, it solidifies and a gap is created with the cores. The plaster blocks are removed from the mold with the help of hydraulic elements and the hollow plaster blocks are removed from the mold. blocks are obtained. This production method requires large amounts of molds, plaster blocks cause loss of manpower and productivity in production. Its use is extremely low.

In the state of the art, it is used for the production of hollow gypsum block elements. The machines are not suitable for mass and continuous production.

Other wall material productions include plaster in terms of molding and/or continuous process. Since it is easier than blocks, bricks, bimsblok-like plaster materials have been used until today. The production of wall materials has not been achieved. Energy becomes more important day by day new and less energy-needing, low-carbon energy in our world There is a need for products produced with emissions.

Gypsum derived products are much more durable than other hydraulically binding construction materials. Since it can be produced using low energy; low carbon emission structure It is extremely suitable for producing materials.

Brief Description of the Invention The purpose of this invention is not to use molds, but to create hollow structures in a continuous production process. A production method that enables the production of plaster wall elements is to realize.

Another purpose of the invention is to ensure that the plaster wall element has a hollow structure and no A production system that allows it to be subjected to a continuous production process without coming to a halt. is to realize the line.

Detailed Description of the Invention In order to achieve the purpose of this invention, "A Plaster Wall Element" Production Method and a Production Where the Gypsum Wall Element in question is Produced Line” is shown in the attached figures, and these figures; Figure 1. Schematic view of the production line that is the subject of the invention.

Figure 2. The view of the entrance of the production line that is the subject of the invention.

Figure 3. The view of the output of the production line that is the subject of the invention.

Figure 4. The view of the wheel on the production line that is the subject of the invention.

Figure 5. A cross-sectional view of the pool on the production line that is the subject of the invention.

The parts in the figures are numbered one by one, and these numbers The equivalents are given below. Production line Mixer Carrier freezing belt (setting belt) Guiding belt First cutting station . transport conveyor ll. second cutting station 12. Output conveyor The plaster wall that is the subject of the invention enables the production of gypsum wall elements containing voids. element production method; -The plaster mixture desired to be included in the plaster wall element is mixed in a mixer (2). preparation, -The upper surface of the prepared plaster mixture is open and at the same time it is applied along a line. pouring into a moving pool (3), -A space is placed in the plaster mixture that is poured and moved into the pool (3). Immersing more than one number of cores (8) in order to create -The plaster mixture soaked in the core (8) moves with the pool (3). solidification while there is a spade (8) in it, -which hardens and turns into plaster wall blocks during its movement on the pool (3) line. subjecting the blocks to primary cutting and -plaster by optionally repeating the cutting process more than once Obtaining gypsum wall elements of desired dimensions from wall blocks Contains steps.

In the plaster wall element production method that is the subject of the invention, firstly the plaster wall element is produced. It contains plaster, powder chemicals, liquid chemicals and water. The desired amount of ingredients is mixed in a mixer (2). Used chemicals are used with the known part of the technique and all the chemicals used in the plasterboard production line. may contain additives. Especially by adding foam into the plaster mixture by lightening the plaster wall element to be produced and/or by adding glass fiber increasing the strength and/or reducing the water absorption rate by using water-repellent material. reduction can be achieved. Plaster mixture from mixer (2) to pool (3) is transferred and the plaster moves in a linear direction with the movement of the pool (3). and the solidification process begins. Freezing a plaster mix carrier band (4) and two guide bands located on the edges of the carrier freezing band (4) It moves thanks to (5). plaster mixture in the pool (3). width/height of the guide band (5) to the position of the carrier freezing band (4) can be adjusted accordingly. Thanks to this process, the same conveyor freezing belt (4) plaster wall element of different sizes in terms of width and height can be produced.

Thanks to the carrier freezing band (4) and guide bands (5) inside the pool (3). In order to create spaces within the moving plaster mixture, More than one number of cores (8) are dipped into the mixture. Core (8) plaster mixture The carrier is immersed from its upper surface towards the freezing band (4) and the plaster mixture is mixed. Once the desired hardness is reached, the core (8) is removed from the plaster mixture by a continuous process. is being removed. In the method of the invention, cores (8) are placed on a rotating wheel (7). There are more than one number and thanks to the rotating structure of the wheel (7), the plaster mixture It moves at speed. In this way, the core (8) in the plaster mixture The shape of the gap it will create is maintained until the plaster mixture solidifies.

Along the line before the plaster in the pool (3) begins to solidify, the plaster Depending on the density or need of the mixture, the exact placement in the pool (3) It can be exposed to vibration according to the need for maintenance.

After removing the core (8) from the solidified plaster mixture, the pool (3) Plaster blocks that are wide and have gaps inside are placed synchronously with the line. is being cut. With the help of a transport conveyor (10), plaster walls of the desired dimensions are produced. In order to obtain the element, gypsum blocks are placed in the second cutting station (1 l). is being transferred. The plaster wall element brought to the desired size is conveyed via an exit conveyor. It is separated from the production process with the help of (12). Thus, the production process With the method of the invention, which continues continuously, there are gaps and Plaster wall elements in desired dimensions are obtained.

The gypsum wall element obtained by the method of the invention can be used as a building material. is used. The plaster wall elements in question are used in all buildings (residences, hospitals, in the construction of interior or exterior walls of shopping malls, industrial buildings, etc.) is used. Plaster wall elements are placed together by placing mortar around them. It is ensured to hold on. Thus, the wall is created and the wall surface becomes It is prepared for the coating material. Lots of plaster made into walls Insulation material on the surface of wall elements after priming on exterior surfaces It can be placed as well as cement based plaster can also be applied. Plaster on interior walls By applying plaster, the wall surface can be quickly prepared for painting.

The production subject of the invention, which enables the production of plaster wall elements in a hollow structure -The minimum amount of time in which the content of the plaster mixture is prepared and subjected to the mixing process a mixer (2), -The plaster mixture prepared with the mixer (2) is poured, the plaster mixture is moved at least until the solidification process of the plaster mixture is completed. at least one pool (3) extending from -located at the end of the pool (3) where the mixer (2) is located and where the plaster mixture is placed in the pool (3). At least one stopper (6) that ensures it remains inside -located almost above the pool (3) and entering into the plaster mixture It has more than one number of cores (8) to create space in the mixture. at least one wheel (7), -The plaster mixture in the pool (3) does not harden while there are cores (8) in it. Then, at least one section is used where the first cutting process of the resulting plaster block is performed. first cutting station (9), -The exit of the plaster block brought to the desired initial size by the first cutting station (9) at least one transportation device that allows it to be transported to another cutting station. conveyor (10), -as the plaster wall element of the plaster block where the first cutting process is carried out cut to the desired dimensions for sizing and the other cutting process is carried out. at least one second cutting station (1 1) and -Production of gypsum wall elements obtained in the desired dimensions as final products It contains at least one exit conveyor (12) through which it leaves the process.

In the production line (1) that is the subject of the invention, mixer (2) is included in the plaster mixture. the desired amount of content such as plaster, powder chemicals, liquid chemicals and water. It is confusing. Foam is also added into the mixer (2) to lighten the plaster block. glass fiber and/or water absorption to increase material and/or strength reducing the rate, water repellent material is added and the gypsum content is poured into the pool (3). is being prepared.

The pool (3) abets the plaster mixture taken from the mixer (2) and mixes the plaster mixture. At least one conveyor freezing band (4) is used to move the conveyor freezing band. (4) at least two guide bands (5) extending upwards from both edges Contains. The carrier freezing band (4) and the guide bands (5) must be installed together and in the same place. The upper surface of the pool (3) in the movement obtained as a result of moving with the speed of movement It is open. In this way, space is created for the plaster mixture moving in the pool (3). The core (8) can be inserted and removed to create the On the other hand, carrier By changing the position of the guide bands (5) relative to the freezing band (4), both The shape of the plaster block is adjustable in both height and width. Plaster The mixture moves linearly within the pool (3) and throughout this movement to carry out solidification. Allow the plaster in the pool (3) to solidify. According to the density and need of the mixture in its state before starting, It is exposed to vibration according to the need to ensure exact placement.

In the production line (l) subject to the invention, there is a stopper (6), a pool (3) and a mixer (2). It is located at the tip. The stopper (6) allows the plaster mixture to reach the desired level in the pool (3). It is used to maintain the amount and height.

In the production line (1) subject to the invention, the wheel (7) has a rotating structure and has multiple It is located almost above the pool (3) with a large number of cores (8). Wheel (7) rotates at the same speed as the movement speed of the pool (3). In this way, in Gaps in the plaster mixture found in the core (8) do not cause any deformation. It can be created in a smooth and standard way without any It comes out of the plaster block at the end of the pool (3) where it solidifies. Wheel (7) and related The length of the pool (3) depends on the desired solidification time of the plaster, the desired the number of plaster wall elements depending on the length of the plaster blocks It can be changed depending on criteria such as.

In the preferred embodiment of the invention, the first cutting station (9) is located in the pool (3). ends and the solidified plaster block exits the pool (3) without the core (8). It is located in the section. First cutting station (9) easy cutting of plaster block to be processed, that is, to be brought to the appropriate length before being inserted into a second cut. It is used for. Plaster blocks cut with the first cutting station (9) are transported It is taken to the second cutting station (1 1) with the conveyor (10).

In the production line (1) subject to the invention, the transport conveyor (10) is the first cutting station. It is located between (9) and the second cutting station (l 1). Transport conveyor (10) The plaster block cut to the appropriate length at the first cutting station (9), plaster wall It is conveyed to the second cutting station (1 l) to be sized as an element.

The second cutting station (ll) cuts the gypsum blocks into final products in the desired dimensions. It is the part where the final product, plaster wall elements, is obtained by cutting.

In the production line (l) of the invention, firstly gypsum is used for the production of gypsum wall elements. The materials desired to be included in the wall element are mixed in the mixer (2). and then poured into the pool (3). Plaster mixture poured into the pool (3) It remains inside the pool (3) with the stopper (6) and the carrier freezing band (4) and As the guide bands (5) start to move together, they move towards the wheel (7). is progressing. Plaster moving linearly in the pool (3) with its upper surface open Cores (8) are inserted into the mixture by the rotation of the wheel (7) and the cores (8) placed in the plaster mixture until the end of the pool (3), that is, until the plaster hardens. is taking. End of the pool (3) and removal of the cores (8) from the plaster mixture Gypsum blocks that are not the size of the final product are obtained. In the pool (3) until the cores (8) coming out of the solidified plaster block enter the next pool (3). In the meantime, oil, soap etc. materials can be applied, thus The core (8) comes out easily and without traces from the set plaster block next time. can be provided. The gypsum blocks in question are first cut at the first cutting station. (9) is cut to the appropriate length, then the second cut is made by the transport conveyor (10). It is taken to the station (1 l). The cut gypsum blocks are placed in the second cutting station (1 l) It is cut again and taken out of the exit conveyor (12) as a plaster wall element. is taken.

Thanks to the production line (l) that is the subject of the invention, the production process is not stopped and energy is saved. In terms of consumption, it is less than the machines in the known state of the art. A structure in which plaster wall elements are obtained by spending energy and labor is being created. Shape/dimensions of cores (8) and pool (3) Plaster wall element designs to be produced by changing the is being changed.

Various applications of the production method and production line (1) subject to the invention It is possible to develop the invention, but the invention cannot be limited to the examples explained here. is essentially as stated in the claims.

Claims (22)

STEMS 1. It enables the production of gypsum wall elements containing voids, -preparing the plaster mixture desired to be included in the gypsum wall element in a mixer (2), -dispersing the prepared plaster mixture into a pool (3) with an open upper surface and a structure that also moves along a line. spilling, -dipping more than one number of cores (8) into the plaster mixture poured and moving into the pool (3) in order to create a gap, -the plaster mixture immersed in the core (8) moves with the pool (3) and contains the core (8). It is a plaster characterized by the steps of: -subjecting the blocks that solidify into gypsum wall blocks during their movement on the pool (3) line to the primary cutting process, and -obtaining gypsum wall elements in the desired dimensions from the gypsum wall blocks by repeating the cutting process optionally more than once. wall element production method. 2. A gypsum wall element production method as in Claim 1, characterized by mixing the desired amount of materials such as gypsum, powder chemicals, liquid chemicals and water in a mixer (2). 3. A gypsum wall element production method such as Claim 1 or Zadeki, characterized by lightening the gypsum wall element to be produced by adding foam into the gypsum mixture and/or increasing its strength by adding glass fiber and/or reducing the water absorption rate by adding water-repellent material. 4. A plaster wall element production method as in any of the above claims, characterized by transferring the plaster mixture from the mixer (2) to the pool (3) and with the movement of the pool (3), the plaster moves in a linear direction and the solidification process begins. 5. A plaster wall element production method as in any of the above claims, characterized in that the plaster mixture moves thanks to a conveyor freezing band (4) and two guide bands (5) located at the edges of the conveyor setting band (4). 6. A plaster wall element production method as in Claim 5, characterized in that the width/height of the plaster mixture in the pool (3) can be adjusted according to the position of the guide band (5) on the carrier freezing band (4). 7. A plaster wall as in Claim 5 or 6, which is characterized by sinking more than one number of cores (8) into the said mixture in order to create a gap in the plaster mixture that moves within the pool (3) thanks to the carrier freezing band (4) and guide bands (5). element production method. 8. A plaster as in any of Claims 5 to 7, characterized by dipping the core (8) from the upper surface of the plaster mixture towards the conveyor freezing band (4) and removing the core (8) from the plaster mixture in a continuous process once the plaster mixture reaches the desired hardness. wall element production method. 9. A gypsum wall element production method as in any of the above claims, characterized by removing the core (8) from the solidified gypsum mixture and then cutting the gypsum blocks, which are the width of the pool (3) and contain gaps, synchronously with the line. 10. A gypsum wall element production method as in any of the above claims, characterized by transferring the gypsum blocks to the second cutting station (11) in order to obtain the gypsum wall element in the desired dimensions with the help of a transport conveyor (10). 11. A gypsum wall element production method as in any of the above claims, characterized in that the gypsum wall element brought to the desired size is separated from the production process with the help of an exit conveyor (12) and gypsum wall elements of the desired dimensions with voids are obtained. 12. Plaster wall element obtained according to any of the above claims, characterized by its use as a building material. 13. Allowing the production of plaster wall elements in a hollow structure, -at least one mixer (2), where the content of the plaster mixture is prepared and subjected to the mixing process, -where the plaster mixture prepared with the mixer (2) is poured, which moves the plaster mixture and at least helps the plaster mixture to solidify. at least one pool (3) extending until the process is completed, -at least one stopper (6) located at the end of the pool (3) where the mixer (2) is located and ensuring that the plaster mixture remains in the pool (3), -almost at the bottom of the pool (3). At least one wheel (7) located on top of it and having more than one number of cores (8) that will create a gap in the mixture by entering into the plaster mixture; at least one first cutting station (9) where the first cutting process is carried out, -at least one transport conveyor (10) where the gypsum block, which is brought to the desired initial size by the first cutting station (9), exits and is transported to another cutting station, -the first cutting process It is characterized by at least a second cutting station (11) where another cutting process is carried out in the desired dimensions in order to size the gypsum block as a gypsum wall element, and at least one exit conveyor (12) where the gypsum wall elements obtained in the desired dimensions leave the production process as the final product. a production made 14. A production line (1) characterized by a mixer (2) that mixes the contents such as gypsum, powder chemicals, liquid chemicals and water in the desired amount in the plaster mixture. 15. The pool (containing at least one conveyor setting band (4) to accommodate the plaster mixture taken from the mixer (2) and at least two guide bands (5) extending upwards from both edges of the conveyor setting band (4)) ( A production line (1) as in Claim 14, characterized by 3). 16. A production line (1) as in Claim 15, characterized by guide bands (5) that enable adjustment of both the shape, height and width of the plaster block by changing its position relative to the conveyor freezing band (4). 17. A production line (1) as in any one of Claims 14 to 16, characterized by a pool (3) that is subjected to vibration according to the density and need of the mixture in the state of the plaster before it starts to solidify, and the need to ensure full settlement. 18. A production line (1) as in any one of Claims 14 to 17, which has a rotating structure and is characterized by its multiple cores (8) and the wheel (7) located almost above the pool (3). 19. A production line (1) as in any one of Claims 14 to 18, characterized by the wheel (7) rotating at the same speed as the movement speed of the pool (3). 20. A production line as in any of the claims 14 to 19, characterized by the first cutting station (9) located in the part where the pool (3) ends and the solidified gypsum block exits the pool (3) without the core (7). 21. A production line (1) as in any one of Claims 14 to 20, characterized by a transport conveyor (10) located between the first cutting station (9) and the second cutting station (11). 22. A production line (1) as in any one of Claims 14 to 21, characterized by a second cutting station (11) where the gypsum wall elements, which are the final product, are obtained by cutting the gypsum blocks as the final product in the desired dimensions.