CN110077156A - Manufacturing process of light high-strength anti-aging sculpture - Google Patents
Manufacturing process of light high-strength anti-aging sculpture Download PDFInfo
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- CN110077156A CN110077156A CN201910366975.9A CN201910366975A CN110077156A CN 110077156 A CN110077156 A CN 110077156A CN 201910366975 A CN201910366975 A CN 201910366975A CN 110077156 A CN110077156 A CN 110077156A
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- aging
- mud
- strength anti
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/20—Applying plastic materials and superficially modelling the surface of these materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/06—Sculpturing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00956—Uses not provided for elsewhere in C04B2111/00 for making sculptures or artistic casts
Abstract
The invention relates to the technical field of statue carving, in particular to a manufacturing process of a light high-strength anti-aging sculpture. The manufacturing process aims at solving the problems that in the prior art, the sculpture manufacturing process is tedious, the construction period is long, the cost is high, the surface of the sculpture is prone to cracking, and transportation is not easy. The manufacturing process is technically characterized by comprising the steps that S1, plaster preparation is prepared; S2, a framework is manufactured through three-dimensional modeling, and the framework is of a 3D-printed integrally-formed structure; S3, plaster hanging is conducted, a batten plaster supporting device is in lap joint with the framework, the plaster is applied to cover the batten plaster supporting device so as to form a plaster covering layer, and then the plaster covering layer is adjusted and shaped; S4, molding is conducted; S5, polishing is conducted; S6, block separation is conducted, different separated blocks are covered with gypsum slurry, and demolding is conducted after the gypsum slurry is hardened and dried; S7, the surfaces of gypsum modules are sequentially subjected to layered sizing; S8, splicing is conducted; and S9, surface treatment is conducted. According to the manufacturing process, the defects that the artware development construction period is long, the cost is high, and the working procedures are tedious are overcome, and the phenomenon that the sculpture cracks in the drying and hardening process is effectively avoided.
Description
Technical field
The present invention relates to statue engraving technology fields, and in particular to a kind of production work of light high-strength anti-aging sculpture
Skill.
Background technique
Sculpture, which refers to, to be moulded, for beautifying city or carve for commemoration meaning with certain implied meaning, symbol or pictograph
Visual article and souvenir.Sculpture is one kind of plastic arts, is also known as carved, and is carving, carves, the general name of three kinds of method for creating of modeling, refers to
With various plastic materials (such as gypsum, resin, clay) or hard material (such as timber, stone, metal, the jade that can carve, can carve
Block, agate, aluminium, glass reinforced plastic, sandstone, copper etc.), visual, the artistic image that can touch with certain space are createed, so as to reflection
Social life, the aesthetic method of art of expression man, Aesthetic Emotion, aesthetic ideal art.Carving substance is reduced by carving, carving
Material, modeling then increase plastic materials and qualities by heap to achieve the purpose that creation of art.
Currently, sculpture products molding mostly uses stiff-mud process or slip casting method, wherein stiff-mud process is come by the plasticity of pug
Sculpture products of various shapes are made, slip casting method is the mobility and suspension using mud, along with the multiplicity of gypsum mold
Property and water imbibition bring up the shape of sculpture jointly.
But both methods production process is cumbersome, long in time limit, cost is high, i.e., skeleton is made first, in skeleton base
Solid mud mixture is accumulated on plinth and is subject to plastotype, since this mud mixture water content is big, is not easy to solidify, when increasing plastotype
Between, it be easy to cause sculpted surface to crack because moisture evaporation speed is different inside and outside it, while the solid clay sculpture scale of construction is great, is not easy to transport
It is defeated.
Therefore, in view of the above-mentioned problems, the invention proposes further solutions.
Summary of the invention
Therefore, the technical problem to be solved in the present invention is that overcome in the prior art sculpture production process it is cumbersome, it is long in time limit,
Cost is high, be easy to cause sculpted surface to crack, is not easy the defect transported, to provide a kind of light high-strength anti-aging carving
The manufacture craft of modeling.
Above-mentioned technical purpose of the invention has the technical scheme that
The manufacture craft of light high-strength anti-aging sculpture, comprising the following steps:
S1, configuration clay stock: 55-60 parts of clay, 22-24 parts of nanometer agstone, 14-18 parts of magnesia, di(2-ethylhexyl)phosphate
3-5 parts of hydrogen ammonium, 12-16 parts of polyvinyl alcohol, 1-3 parts of palm oil, 1-3 parts of graphene oxide, 1-1.5 parts of prodan, aluminum sulfate
2-4 parts of potassium, 3-5 parts of calcium lignosulfonate, 0.6-1.5 parts of isobutyl triethoxy silane, 0.4-0.6 parts of sodium tetraborate, anti-corrosion
0.1-0.4 parts of agent；
S2, skeleton moulding: skeleton is made by three-dimensional modeling, the skeleton is the integrated formed structure of 3D printing；
S3, it hangs mud processing: overlapping batten support mud device on skeleton, and upper clay covers batten support mud device, to be formed
Mud layer is covered, is adjusted and is formed to covering mud layer therewith；
S4, plastotype: water spray plastotype is carried out to mud layer is covered according to the appearance profile structure of sculpture；
S5, it pushes away light: sculpture being carried out to push away light using scraping blade；
S6, it turns over system: carrying out block separation to the sculpture after light is pushed away, cover calcium plaster in the different blocks after separation, to
It is demoulded after calcium plaster dry through；
S7, starching: being successively layered starching to gypsum Modular surface, and the number of plies is not less than 3, overall thickness 0.5cm-2cm it
Between；
S8, split: split is carried out to each seperated module, while establishing reinforcing steel support in inside；
S9, surface treatment: it polished whole sculpture, painted.
Optionally, in the step S1, clay preparation method includes:
S11, according to parts by weight than weighing each raw material component；
S12, clay, nanometer agstone and graphene oxide are dissolved in water, obtain first material after mixing；
S13, polyvinyl alcohol is dissolved in water, obtains second material after mixing；
S14, ammonium dihydrogen phosphate and magnesia are dissolved in water, obtain third material after mixing；
S15, after mixing first material, second material and third material, palm oil, prodan, aluminum sulfate are added
Potassium, calcium lignosulfonate, isobutyl triethoxy silane, sodium tetraborate and preservative are uniformly mixed.
Optionally, in the step S2, photosensitive resin material or foamed plastics material is selected to make the skeleton.
Optionally, in the step S3, the constant spacing in the batten support mud device between each batten is 12-16cm,
To meet to cover mud layer is covered while mud is not fallen out will not collapse.
Optionally, in the step S3, the adjustment and sizing include carrying out compacting and to covering on mud layer to covering mud layer
Gap carries out filling-in, this stage need to spray water and keep clay not crack and carry out moisturizing processing by plastic film when stopping work.
Optionally, in the step S6, the block segmentation is split including passing through slice, while to each area of segmentation
Block sprays suds.
Optionally, in the step S6, the calcium plaster includes 5-10 parts of synthetic fibers, 0.5-1 parts of fine coal ashes, sliding
5-10 parts of mountain flour, 0.1-0.3 parts of polyvinyl acetate emulsion, water is 10-18 parts, 55-60 parts of portland cement, will be above-mentioned mixed
It closes after expecting component mixing in proportion, stirs 3-5 minutes, be uniformly mixing to obtain the calcium plaster.
Optionally, the synthetic fibers be polyamide fibre, it is terylene, acrylic fibers, spandex, polyvinyl, polypropylene fibre, one or more kinds of in polyvinyl chloride fibre
Combination.
Optionally, in the step S7, resin mixture is selected to carry out slashing operation, the resin mixture includes catalysis
Agent, curing agent, filler and toner.
Optionally, the curing agent includes 20-35 parts of lithium metasilicate, and 25-45 parts of silica solution, 1-3 parts of aluminum aluminum sulfate, fluorine
0.5-1.5 parts of carbon surface active agent, 20-50 parts of water, aluminum aluminum sulfate is dissolved in the water first, later under stirring according to
It is secondary that lithium metasilicate, silica solution and fluorocarbon surfactant are added thereto.
Technical solution of the present invention has the advantages that
1. sculpture manufacture craft of the invention, by being especially added with magnesia, ammonium dihydrogen phosphate, graphite oxide in clay
The raw materials such as alkene, prodan, aluminum aluminum sulfate, sodium tetraborate and preservative make this hair by reasonably combined between each raw material component
Hardness is high after carving material solidification in bright, effectively to avoid sculpture that cracking phenomena occurs in dry hardening process.
2. sculpture manufacture craft of the invention, skeleton be the integrated formed structure of 3D printing and select photosensitive resin material or
Foamed plastics material is made, have solidification quickly, it is formed precision height, the high and low smell of mechanical strength, shelf-stable, general
Property strong feature, keep sculpture production more quick practical, it is cost effective, overcome craftworks development long in time limit, at high cost, process is numerous
Trivial, finished product is insecure and transports the problems such as being not easy
3. sculpture manufacture craft of the invention, the constant spacing satisfaction in batten support mud device between each batten covers mud will not
Mud layer is covered while falling to collapse, to avoid covering doing over again for bricklayer's's sequence；In addition, adjustment and sizing include to cover mud layer into
Row compacting simultaneously carries out filling-in to the gap covered on mud layer, this stage need to spray water and keep clay not crack and pass through modeling when stopping work
Expect that film carries out moisturizing processing, so that further avoiding sculpture occurs cracking phenomena in dry hardening process.
4. sculpture manufacture craft of the invention, the thickness that the calcium plaster after solidification forms 0.8-1.2cm is evenly coated at carving
Surface is moulded, has stability high, the whole stronger advantage of sculpture
5. sculpture manufacture craft of the invention is successively layered starching to gypsum Modular surface, lithium metasilicate solution is used, benefit
Small with alkali metal lithium ionic radius, the low feature of solution viscosity, lithium metasilicate solution can be penetrated into promptly inside clay, and in sulphur
Under the action of sour aluminium potassium, be evenly dispersed in the pore of clay, with unhydrated calcium ion in clay, calcium plaster, magnesium from
Son complexing, plays reinforcing effect after aquation, meanwhile, silica solution is the silicon dioxide colloid in nano-scale, and silica solution exists
When drying out, monomeric silicic acid gradually aggregates into high poly- silica gel, and with the evaporation of moisture, colloid molecules increase, and eventually forming has
The organic whole of spatial network form, compact structure and hard improve integral strength, effectively prevent that cracking phenomena occurs.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Embodiment 1:
A kind of manufacture craft of light high-strength anti-aging sculpture, comprising the following steps:
S1, configuration clay stock: 60 parts of clay, 22 parts of nanometer agstone, 14 parts of magnesia, 3 parts of ammonium dihydrogen phosphate, gather
It is 13 parts of vinyl alcohol, 1 part of palm oil, 2 parts of graphene oxide, 1 part of prodan, 3 parts of aluminum aluminum sulfate, 5 parts of calcium lignosulfonate, different
0.8 part of butyl triethoxysilane, 0.5 part of sodium tetraborate, 0.1 part of preservative；
By being especially added with magnesia, ammonium dihydrogen phosphate, graphene oxide, prodan, aluminum aluminum sulfate, four in clay
The raw materials such as Boratex and preservative pass through hardness after the reasonably combined carving material solidification made in the present invention between each raw material component
Height, effectively to avoid sculpture that cracking phenomena occurs in dry hardening process, specifically, the production method of clay includes:
S11, according to parts by weight than weighing each raw material component；
S12, clay, nanometer agstone and graphene oxide are dissolved in water, obtain first material after mixing；
S13, polyvinyl alcohol is dissolved in water, obtains second material after mixing；
S14, ammonium dihydrogen phosphate and magnesia are dissolved in water, obtain third material after mixing；
S15, after mixing first material, second material and third material, palm oil, prodan, aluminum sulfate are added
Potassium, calcium lignosulfonate, isobutyl triethoxy silane, sodium tetraborate and preservative are uniformly mixed.
S2, skeleton moulding: skeleton is made by three-dimensional modeling, the skeleton is the integrated formed structure of 3D printing, at this
Invent in this embodiment, select photosensitive resin material made, have solidification quickly, formed precision height, high mechanical strength,
Low smell, shelf-stable, versatile feature keep sculpture production more quick practical, cost effective, overcome craftworks development work
The problems such as phase is long, at high cost, and process is tedious, and finished product is insecure and transport is not easy；
S3, it hangs mud processing: overlapping batten support mud device on skeleton, and upper clay covers batten support mud device, to be formed
Mud layer is covered, is adjusted and is formed to covering mud layer therewith；
Wherein, hardness is high after solidifying due to clay, between the fixation in the present embodiment in batten support mud device between each batten
Away from for 16cm, mud layer is covered while mud is not fallen out will not collapse, to avoid covering doing over again for bricklayer's's sequence to meet to cover；In addition,
Adjustment and sizing include carrying out compacting and carrying out filling-in to the gap covered on mud layer to covering mud layer, this stage need to spray water and keep glue
Mud does not crack and carries out moisturizing processing by plastic film when stopping work, to further avoid sculpture in dry hardening process
Cracking phenomena occurs；
S4, plastotype: water spray plastotype is carried out to mud layer is covered according to the appearance profile structure of sculpture；
S5, it pushes away light: sculpture being carried out to push away light using scraping blade；
S6, it turns over system: carrying out block separation to the sculpture after light is pushed away, cover calcium plaster in the different blocks after separation, to
It is demoulded after calcium plaster dry through；
Specifically, block segmentation includes being split by slice, while spraying suds, mesh to each block of segmentation
Be realize the isolating and protecting of each block, in addition, calcium plaster include synthetic fibers (synthetic fibers be polyamide fibre, terylene, acrylic fibers,
Spandex, polyvinyl, polypropylene fibre, combination one or more kinds of in polyvinyl chloride fibre) 10 parts, 1 part of fine coal ashes, 10 parts of talcum powder, poly-vinegar acid second
It 0.3 part of alkene lotion, 18 parts of water, 60 parts of portland cement, after above-mentioned mixture in proportion component mixing, stirs 3-5 minutes,
It is uniformly mixing to obtain the calcium plaster, so that the thickness that the calcium plaster after solidifying is 0.8-1.2cm is evenly coated at sculpture table
Face has stability high, the whole stronger advantage of sculpture；
S7, starching: starching, the number of plies 4, overall thickness position 1cm, in this reality of the invention are successively layered to gypsum Modular surface
It applies in example, resin mixture is selected to carry out slashing operation, the resin mixture includes catalyst, curing agent, filler and toner,
Wherein curing agent includes 30 parts of lithium metasilicate, 35 parts of silica solution, 2 parts of aluminum aluminum sulfate, 0.5 part of fluorocarbon surfactant, 45 parts of water, is made
When making, aluminum aluminum sulfate is dissolved in the water first, lithium metasilicate, silica solution and fluorine is successively added thereto under stirring later
Carbon surface active agent；
Therefore, small using alkali metal lithium ionic radius using lithium metasilicate solution, the low feature of solution viscosity, lithium metasilicate is molten
Liquid can be penetrated into promptly inside clay, and under the action of aluminum aluminum sulfate, be evenly dispersed in the pore of clay, with glue
Unhydrated calcium ion in mud, calcium plaster, magnesium ion complexing, play reinforcing effect after aquation, meanwhile, silica solution is in receiving
The silicon dioxide colloid of meter ruler cun, for silica solution when drying out, monomeric silicic acid gradually aggregates into high poly- silica gel, with the steaming of moisture
Hair, colloid molecules increase, and eventually form the organic whole with spatial network form, compact structure and hard, improve whole strong
Degree effectively prevent that cracking phenomena occurs；
S8, split: split is carried out to each seperated module, while establishing reinforcing steel support in inside；
S9, surface treatment: it polished whole sculpture, painted.
Embodiment 2:
A kind of manufacture craft of light high-strength anti-aging sculpture, comprising the following steps:
S1, configuration clay stock: 55 parts of clay, 24 parts of nanometer agstone, 18 parts of magnesia, 3 parts of ammonium dihydrogen phosphate, gather
12 parts of vinyl alcohol, 3 parts of palm oil, 1.5 parts of graphene oxide, 1.2 parts of prodan, 2.5 parts of aluminum aluminum sulfate, calcium lignosulfonate
3 parts, 1.3 parts of isobutyl triethoxy silane, 0.6 part of sodium tetraborate, 0.3 part of preservative；
By being especially added with magnesia, ammonium dihydrogen phosphate, graphene oxide, prodan, aluminum aluminum sulfate, four in clay
The raw materials such as Boratex and preservative pass through hardness after the reasonably combined carving material solidification made in the present invention between each raw material component
Height, effectively to avoid sculpture that cracking phenomena occurs in dry hardening process, specifically, the production method of clay includes:
S11, according to parts by weight than weighing each raw material component；
S12, clay, nanometer agstone and graphene oxide are dissolved in water, obtain first material after mixing；
S13, polyvinyl alcohol is dissolved in water, obtains second material after mixing；
S14, ammonium dihydrogen phosphate and magnesia are dissolved in water, obtain third material after mixing；
S15, after mixing first material, second material and third material, palm oil, prodan, aluminum sulfate are added
Potassium, calcium lignosulfonate, isobutyl triethoxy silane, sodium tetraborate and preservative are uniformly mixed.
S2, skeleton moulding: skeleton is made by three-dimensional modeling, the skeleton is the integrated formed structure of 3D printing, at this
It invents in this embodiment, selects foamed plastics material (Poly Foam) to be made, feature fast with plastotype, at low cost makes
Sculpture production is more quick practical, cost effective, overcomes craftworks development long in time limit, at high cost, process is tedious, and finished product is insecure
And transport the problems such as being not easy；
S3, it hangs mud processing: overlapping batten support mud device on skeleton, and upper clay covers batten support mud device, to be formed
Mud layer is covered, is adjusted and is formed to covering mud layer therewith；
Wherein, hardness is high after solidifying due to clay, between the fixation in the present embodiment in batten support mud device between each batten
Away from for 12cm, mud layer is covered while mud is not fallen out will not collapse, to avoid covering doing over again for bricklayer's's sequence to meet to cover；In addition,
Adjustment and sizing include carrying out compacting and carrying out filling-in to the gap covered on mud layer to covering mud layer, this stage need to spray water and keep glue
Mud does not crack and carries out moisturizing processing by plastic film when stopping work, to further avoid sculpture in dry hardening process
Cracking phenomena occurs；
S4, plastotype: water spray plastotype is carried out to mud layer is covered according to the appearance profile structure of sculpture；
S5, it pushes away light: sculpture being carried out to push away light using scraping blade；
S6, it turns over system: carrying out block separation to the sculpture after light is pushed away, cover calcium plaster in the different blocks after separation, to
It is demoulded after calcium plaster dry through；
Specifically, block segmentation includes being split by slice, while spraying suds, mesh to each block of segmentation
Be realize the isolating and protecting of each block, in addition, calcium plaster include synthetic fibers (synthetic fibers be polyamide fibre, terylene, acrylic fibers,
Spandex, polyvinyl, polypropylene fibre, combination one or more kinds of in polyvinyl chloride fibre) 5 parts, 0.5 part of fine coal ashes, 5 parts of talcum powder, poly-vinegar acid second
It 0.1 part of alkene lotion, 16 parts of water, 56 parts of portland cement, after above-mentioned mixture in proportion component mixing, stirs 3-5 minutes,
It is uniformly mixing to obtain the calcium plaster, so that the thickness that the calcium plaster after solidifying is 0.8-1.2cm is evenly coated at sculpture table
Face has stability high, the whole stronger advantage of sculpture；
S7, starching: being successively layered starching to gypsum Modular surface, the number of plies 3, overall thickness position 0.8cm, the present invention this
In embodiment, resin mixture is selected to carry out slashing operation, the resin mixture includes catalyst, curing agent, filler and color
Agent, wherein curing agent includes 25 parts of lithium metasilicate, and 30 parts of silica solution, 3 parts of aluminum aluminum sulfate, 1.5 parts of fluorocarbon surfactant, water 35
Part, when production, aluminum aluminum sulfate is dissolved in the water first, it is molten that lithium metasilicate, silicon is successively added thereto under stirring later
Glue and fluorocarbon surfactant；
Therefore, small using alkali metal lithium ionic radius using lithium metasilicate solution, the low feature of solution viscosity, lithium metasilicate is molten
Liquid can be penetrated into promptly inside clay, and under the action of aluminum aluminum sulfate, be evenly dispersed in the pore of clay, with glue
Unhydrated calcium ion in mud, calcium plaster, magnesium ion complexing, play reinforcing effect after aquation, meanwhile, silica solution is in receiving
The silicon dioxide colloid of meter ruler cun, for silica solution when drying out, monomeric silicic acid gradually aggregates into high poly- silica gel, with the steaming of moisture
Hair, colloid molecules increase, and eventually form the organic whole with spatial network form, compact structure and hard, improve whole strong
Degree effectively prevent that cracking phenomena occurs；
S8, split: split is carried out to each seperated module, while establishing reinforcing steel support in inside；
S9, surface treatment: it polished whole sculpture, painted.
Embodiment 3:
A kind of manufacture craft of light high-strength anti-aging sculpture, comprising the following steps:
S1, configuration clay stock: 58 parts of clay, 23 parts of nanometer agstone, 16 parts of magnesia, 4 parts of ammonium dihydrogen phosphate, gather
15 parts of vinyl alcohol, 2 parts of palm oil, 3 parts of graphene oxide, 1.5 parts of prodan, 3 parts of aluminum aluminum sulfate, 4 parts of calcium lignosulfonate,
1 part of isobutyl triethoxy silane, 0.5 part of sodium tetraborate, 0.3 part of preservative；
By being especially added with magnesia, ammonium dihydrogen phosphate, graphene oxide, prodan, aluminum aluminum sulfate, four in clay
The raw materials such as Boratex and preservative pass through hardness after the reasonably combined carving material solidification made in the present invention between each raw material component
Height, effectively to avoid sculpture that cracking phenomena occurs in dry hardening process, specifically, the production method of clay includes:
S11, according to parts by weight than weighing each raw material component；
S12, clay, nanometer agstone and graphene oxide are dissolved in water, obtain first material after mixing；
S13, polyvinyl alcohol is dissolved in water, obtains second material after mixing；
S14, ammonium dihydrogen phosphate and magnesia are dissolved in water, obtain third material after mixing；
S15, after mixing first material, second material and third material, palm oil, prodan, aluminum sulfate are added
Potassium, calcium lignosulfonate, isobutyl triethoxy silane, sodium tetraborate and preservative are uniformly mixed.
S2, skeleton moulding: skeleton is made by three-dimensional modeling, the skeleton is the integrated formed structure of 3D printing, at this
Invent in this embodiment, select photosensitive resin material made, have solidification quickly, formed precision height, high mechanical strength,
Low smell, shelf-stable, versatile feature keep sculpture production more quick practical, cost effective, overcome craftworks development work
The problems such as phase is long, at high cost, and process is tedious, and finished product is insecure and transport is not easy；
S3, it hangs mud processing: overlapping batten support mud device on skeleton, and upper clay covers batten support mud device, to be formed
Mud layer is covered, is adjusted and is formed to covering mud layer therewith；
Wherein, hardness is high after solidifying due to clay, between the fixation in the present embodiment in batten support mud device between each batten
Away from for 14cm, mud layer is covered while mud is not fallen out will not collapse, to avoid covering doing over again for bricklayer's's sequence to meet to cover；In addition,
Adjustment and sizing include carrying out compacting and carrying out filling-in to the gap covered on mud layer to covering mud layer, this stage need to spray water and keep glue
Mud does not crack and carries out moisturizing processing by plastic film when stopping work, to further avoid sculpture in dry hardening process
Cracking phenomena occurs；
S4, plastotype: water spray plastotype is carried out to mud layer is covered according to the appearance profile structure of sculpture；
S5, it pushes away light: sculpture being carried out to push away light using scraping blade；
S6, it turns over system: carrying out block separation to the sculpture after light is pushed away, cover calcium plaster in the different blocks after separation, to
It is demoulded after calcium plaster dry through；
Specifically, block segmentation includes being split by slice, while spraying suds, mesh to each block of segmentation
Be realize the isolating and protecting of each block, in addition, calcium plaster include synthetic fibers (synthetic fibers be polyamide fibre, terylene, acrylic fibers,
Spandex, polyvinyl, polypropylene fibre, combination one or more kinds of in polyvinyl chloride fibre) 8 parts, 0.8 part of fine coal ashes, 8 parts of talcum powder, poly-vinegar acid second
It 0.2 part of alkene lotion, 15 parts of water, 58 parts of portland cement, after above-mentioned mixture in proportion component mixing, stirs 3-5 minutes,
It is uniformly mixing to obtain the calcium plaster, so that the thickness that the calcium plaster after solidifying is 0.8-1.2cm is evenly coated at sculpture table
Face has stability high, the whole stronger advantage of sculpture；
S7, starching: starching, the number of plies 5, overall thickness position 2cm, in this reality of the invention are successively layered to gypsum Modular surface
It applies in example, resin mixture is selected to carry out slashing operation, the resin mixture includes catalyst, curing agent, filler and toner,
Wherein curing agent includes 35 parts of lithium metasilicate, 42 parts of silica solution, 3 parts of aluminum aluminum sulfate, 0.5 part of fluorocarbon surfactant, 35 parts of water, is made
When making, aluminum aluminum sulfate is dissolved in the water first, lithium metasilicate, silica solution and fluorine is successively added thereto under stirring later
Carbon surface active agent；
Therefore, small using alkali metal lithium ionic radius using lithium metasilicate solution, the low feature of solution viscosity, lithium metasilicate is molten
Liquid can be penetrated into promptly inside clay, and under the action of aluminum aluminum sulfate, be evenly dispersed in the pore of clay, with glue
Unhydrated calcium ion in mud, calcium plaster, magnesium ion complexing, play reinforcing effect after aquation, meanwhile, silica solution is in receiving
The silicon dioxide colloid of meter ruler cun, for silica solution when drying out, monomeric silicic acid gradually aggregates into high poly- silica gel, with the steaming of moisture
Hair, colloid molecules increase, and eventually form the organic whole with spatial network form, compact structure and hard, improve whole strong
Degree effectively prevent that cracking phenomena occurs；
S8, split: split is carried out to each seperated module, while establishing reinforcing steel support in inside；
S9, surface treatment: it polished whole sculpture, painted.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or
It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or
It changes still within the protection scope of the invention.
Claims (10)
1. a kind of manufacture craft of light high-strength anti-aging sculpture, which comprises the following steps:
S1, configuration clay stock: 55-60 parts of clay, 22-24 parts of nanometer agstone, 14-18 parts of magnesia, ammonium dihydrogen phosphate
3-5 parts, 12-16 parts of polyvinyl alcohol, 1-3 parts of palm oil, 1-3 parts of graphene oxide, 1-1.5 parts of prodan, aluminum aluminum sulfate 2-4
Part, 3-5 parts of calcium lignosulfonate, 0.6-1.5 parts of isobutyl triethoxy silane, 0.4-0.6 parts of sodium tetraborate, preservative 0.1-
0.4 part；
S2, skeleton moulding: skeleton is made by three-dimensional modeling, the skeleton is the integrated formed structure of 3D printing；
S3, it hangs mud processing: overlapping batten support mud device on skeleton, and upper clay covers batten support mud device, cover mud to be formed
Layer is adjusted and is formed to covering mud layer therewith；
S4, plastotype: water spray plastotype is carried out to mud layer is covered according to the appearance profile structure of sculpture；
S5, it pushes away light: sculpture being carried out to push away light using scraping blade；
S6, it turns over system: carrying out block separation to the sculpture after light is pushed away, calcium plaster is covered in the different blocks after separation, to gypsum
It is demoulded after slurry dry through；
S7, starching: starching is successively layered to gypsum Modular surface, the number of plies is not less than 3, and overall thickness is between 0.5cm-2cm；
S8, split: split is carried out to each seperated module, while establishing reinforcing steel support in inside；
S9, surface treatment: it polished whole sculpture, painted.
2. the manufacture craft of light high-strength anti-aging sculpture according to claim 1, which is characterized in that the step S1
In, clay preparation method includes:
S11, according to parts by weight than weighing each raw material component；
S12, clay, nanometer agstone and graphene oxide are dissolved in water, obtain first material after mixing；
S13, polyvinyl alcohol is dissolved in water, obtains second material after mixing；
S14, ammonium dihydrogen phosphate and magnesia are dissolved in water, obtain third material after mixing；
S15, after mixing first material, second material and third material, palm oil, prodan, aluminum aluminum sulfate, wood are added
Quality sulfoacid calcium, isobutyl triethoxy silane, sodium tetraborate and preservative are uniformly mixed.
3. the manufacture craft of light high-strength anti-aging sculpture according to claim 1, which is characterized in that the step S2
In, select photosensitive resin material or foamed plastics material to make the skeleton.
4. the manufacture craft of light high-strength anti-aging sculpture according to claim 1, which is characterized in that the step S3
In, constant spacing in the batten support mud device between each batten is 12-16cm, while covering mud to meet and do not fall out
Covering mud layer will not collapse.
5. the manufacture craft of light high-strength anti-aging sculpture according to claim 4, which is characterized in that the step S3
In, the adjustment and sizing include carrying out compacting and carrying out filling-in to the gap covered on mud layer to covering mud layer, this stage needs to spray water
It keeps clay not crack and moisturizing processing is carried out by plastic film when stopping work.
6. the manufacture craft of light high-strength anti-aging sculpture according to claim 1, which is characterized in that the step S6
In, the block segmentation includes being split by slice, while spraying suds to each block of segmentation.
7. the manufacture craft of light high-strength anti-aging sculpture according to claim 6, which is characterized in that the step S6
In, the calcium plaster includes 5-10 parts of synthetic fibers, and 0.5-1 parts of fine coal ashes, 5-10 parts of talcum powder, poly vinyl acetate emulsion
0.1-0.3 parts of liquid, water is 10-18 parts, 55-60 parts of portland cement, after above-mentioned mixture in proportion component mixing, is stirred
It mixes 3-5 minutes, is uniformly mixing to obtain the calcium plaster.
8. the manufacture craft of light high-strength anti-aging sculpture according to claim 7, which is characterized in that the synthesis is fine
It ties up as combination one or more kinds of in polyamide fibre, terylene, acrylic fibers, spandex, polyvinyl, polypropylene fibre, polyvinyl chloride fibre.
9. the manufacture craft of light high-strength anti-aging sculpture according to claim 1, which is characterized in that the step S7
In, select resin mixture to carry out slashing operation, the resin mixture includes catalyst, curing agent, filler and toner.
10. the manufacture craft of light high-strength anti-aging sculpture according to claim 9, which is characterized in that the solidification
Agent includes 20-35 parts of lithium metasilicate, and 25-45 parts of silica solution, 1-3 parts of aluminum aluminum sulfate, 0.5-1.5 parts of fluorocarbon surfactant,
20-50 parts of water, aluminum aluminum sulfate is dissolved in the water first, it is molten that lithium metasilicate, silicon is successively added thereto under stirring later
Glue and fluorocarbon surfactant.
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