TR202022768A2 - PRE FILTRATION SYSTEM - Google Patents

PRE FILTRATION SYSTEM

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Publication number
TR202022768A2
TR202022768A2 TR2020/22768A TR202022768A TR202022768A2 TR 202022768 A2 TR202022768 A2 TR 202022768A2 TR 2020/22768 A TR2020/22768 A TR 2020/22768A TR 202022768 A TR202022768 A TR 202022768A TR 202022768 A2 TR202022768 A2 TR 202022768A2
Authority
TR
Turkey
Prior art keywords
filter
solid particles
inlet line
discharge
wash ball
Prior art date
Application number
TR2020/22768A
Other languages
Turkish (tr)
Inventor
Çakar Zeki̇
Original Assignee
Uenivermak Makine Muehendislik Sanayi Ve Ticaret Anonim Sirketi
Üni̇vermak Maki̇ne Mühendi̇sli̇k Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Uenivermak Makine Muehendislik Sanayi Ve Ticaret Anonim Sirketi, Üni̇vermak Maki̇ne Mühendi̇sli̇k Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ filed Critical Uenivermak Makine Muehendislik Sanayi Ve Ticaret Anonim Sirketi
Priority to TR2020/22768A priority Critical patent/TR202022768A2/en
Publication of TR202022768A2 publication Critical patent/TR202022768A2/en

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Abstract

Buluş, ön filtrasyon sistemi (12) ile ilgili olup, özelliği tekstil, gıda, ağır sanayi, kağıt sanayi, cam sanayi ve benzeri alanlarda, her türlü filtrasyon işlemi gereken proseslerde kullanılmayı teminen, filtre sisteminin dış gövdesini oluşturan filtre dış kazanına (7), üzerinde ki dört adet filtre teli (2) sayesinde atık suların içerisinde ki katı partiküllerin arıtılmasını sağlayan filtre gövdesine (1), filtrelenmiş su çıkış hattına (3), arındırılmış suyun tahliye edilebilmesi için, yıkama topuna (6) hava veren yıkama topu hava girişi hattına (4), filtre tellerinin (2) sabitlenmelerini sağlayan 24 adet kelebek somununa (5), hava basıncı yoluyla katı partiküllerin tahliyesini mümkün kılan yıkama topuna (6) ve filtre atık çamur çıkış hattına (8), sisteme gelen atık suları filtre dış kazanına (7) ulaştıran filtrelenmemiş su giriş hattına (9), katı partiküllerin, tahliye edilmelerinde kullanılan atık çamur pnömatik vanasına (10) ve yıkama topu hava girişi hattından (4) hava geçmesini mümkün kılan yıkama topu pnömatik vanasına (11) sahip olması ile karakterize edilmektedir.The invention relates to the pre-filtration system (12), and its feature is the filter outer tub (7), which forms the outer body of the filter system, to be used in textile, food, heavy industry, paper industry, glass industry and similar processes, where all kinds of filtration processes are required. Thanks to the four filter wires (2) on it, the filter body (1), which ensures the purification of the solid particles in the waste water, the filtered water outlet line (3), the wash ball air inlet line, which gives air to the wash ball (6), in order to discharge the purified water. (4), 24 pieces of wing nuts (5) that ensure the fixation of the filter wires (2), the washing ball (6) that enables the discharge of solid particles through air pressure, and the filter waste sludge outlet line (8), the waste water coming into the system to the filter outer tub ( 7) to the unfiltered water inlet line (9), the waste sludge pneumatic valve (10) used to discharge the solid particles, and the air inlet line (4) of the wash ball? It is characterized by having a wash ball pneumatic valve (11), which makes it possible.

Description

TARIFNAME ÖN FILTRASYON SISTEMI Teknik Alan : Bulus, ön filtrasyon sistemi ile ilgili olup, tekstil, gida, agir sanayi, kagit sanayi, cam sanayi ve benzeri alanlarda, her türlü filtrasyon islemi gereken proseslerde kullanilmaktadir. Teknigin Bilinen Durumu ve Bulusun Amaci: Günümüzde kullanilan farkli filtrasyon sistemleri mevcuttur. Bu sistemlerin önemli bir kismini, membran filtreler olusturmaktadir. Ancak membran filtrelerin kullanilabilmesi için, membran filtrelere gelecek olan su yada diger sivinin, filtreleme öncesinde, baska bir proses kullanilarak temizlenmesi gerekmektedir. Aksi taktirde membran filtre kolayca tikanabilmekte ve bu sekilde ki bir tikanma durumunda tamiri de yapilamamaktadir. Ayrica membran filtreler, tüm proseslere uygun olmadigi gibi, 6 ayda bir de degistirilmesi gerekmektedir. Dolayisiyla kurulum ve isletme maliyetleri oldukça yüksektir. Esasen, genel olarak, mevcut filtrasyon sistemlerinin, kurulum ve isletme maliyetleri yüksek, kullanim ömürleri düsük, teknik olarak müdahale edilebilmeleri güç ve sinirli, kapladiklari alanlar fazla ve kullanim verimlilikleri de yetersizdir. Bulus ise, otomatik temizleme özelligine sahip olup, içerisinde bulunan yikama topu sayesinde, basinçli su ile otomatik olarak temizlenebilmektedir. Böylece tikanan filtrelerin, otomatik olarak temizlenmesi suretiyle, is ve proses yükü azaltildigi gibi, kullanim ömrü de uzatilmis olunur. Bulusta, 304 kalite paslanmaz çelik malzemeden yapilan filtre telleri kullanilmaktadir. Bu sayede, tüm sektör ve proseslerde, uzun ömürlü bir biçimde, kolaylikla kullanilabilir. Bulusta, filtre telleri, iki adet flansin arasinda sikistirilarak monte edilmektedir. Bu sayede filtreler, herhangi bir tamirat gerektiren durumda, yaklasik 10 dakikalik bir zaman dilimi içerisinde, civatalarindan kolaylikla sökülerek yenileri ile degistirilebilmektedir. Böylelikle, proses açisindan herhangi bir zaman kaybi yasanmamaktadir. Yine bulusta, filtre telleri, kullanim alanlarina göre, istenilen filtre sikligi ile kullanilabilmektedir. Gelen kati partiküllerin büyüklüklerine göre de, filtre telleri kolaylikla degistirilebilmektedir. Ayrica bulus, tank içi, makine içi, gider hatti gibi, uygun olan her alana kolayca monte edilebildiginden, kullanimi son derece pratik oldugu gibi, kapladigi alan da azdir. Dolayisiyla bulusun, mevcut olan diger ürünlerden farklari; sistemin daha uzun ömürlü olmasi, kurulum ve isletme maliyetlerinin düsük olmasi, kolay tamirat ve kolay montaj imkanlarina sahip olmasi, her türlü proseste ek bir isleme gerek duyulmaksizin kullanilabilmesi ve otomatik temizleme özelligi sayesinde yüksek verimlilik elde edilmesi seklinde siralanabilir. Sekillerin Açiklanmasi : Bulus, ilisikteki sekillere atifta bulunularak anlatilacaktir, böylece bulusun özellikleri daha açikça anlasilacak ve takdir edilecektir, fakat bunun amaci bulusu bu belli düzenlemeler ile sinirlamak degildir. Tam tersine, bulusun ilisikteki istemler tarafindan tanimlandigi alani içine dahil edilebilecek bütün alternatifleri, degisiklikleri ve denkliklerinin kapsanmasi amaçlanmistir. Gösterilen ayrintilar, sadece mevcut bulusun tercih edilen düzenlemelerinin anlatimi amaciyla gösterildigi ve hem yöntemlerin sekillendirilmesinin, hem de bulusun kurallari ve kavramsal özelliklerinin en kullanisli ve kolay anlasilir tanimini saglamak amaciyla sunulduklari anlasilmalidir. Bu çizimlerde; Sekil 1 Ön filtrasyon sisteminin, iç kisim genel perspektif görünümüdür. Sekil 2 Ön filtrasyon sisteminin, iç kisim iç kesit genel perspektif görünümüdür. Sekil 3 Ön filtrasyon sisteminin, iç kisim yan açidan perspektif görünümüdür. Sekil 4 Ön filtrasyon sisteminin, dis kisim genel perspektif görünümiidiir. Sekil 5 Ön filtrasyon sisteminin, dis kisim iç kesit genel perspektif görünümüdür. Bu bulusun anlasilmasina yardimci olacak sekiller, ekli resimlerde de belirtildigi gibi numaralandinlmis olup, isimleri ile beraber asagida verilmistir. Referanslarin Açiklanmasi : Filtre Gövdesi Filtre Teli F iltrelenmis Su Çikis Hatti Yikama Topu Hava Girisi Hatti Kelebek Somun Yikama Topu Filtre Dis Kazan Filtre Atik Çamur Çikis Hatti °P°TJF^S^FP°E° Filtrelenmemis Su Giris Hatti Atik Çamur Pnömatik Vanasi Yikama Topu Pnömatik Vanasi Ön Filtrasyon Sistemi Bulusun Açiklanmasi: Bulus, ön filtrasyon sistemi (12) ile ilgili olup, tekstil, gida, agir sanayi, kagit sanayi, cam sanayi ve benzeri alanlarda, her türlü filtrasyon islemi gereken proseslerde kullanilmaktadir. Bulusun çalisma prensibine göre, filtrelenmemis su giris hattindan (9) gelen atik su veya diger ilgili sivi, filtre dis kazanina (7) ulasmaktadir. Daha sonra, filtre dis kazaninin (7) seviyesinin dolmasi ile atik su veya sivi, dört adet tarafta ki filtre tellerinden (2) geçer ve bu esnada kati partiküller, filtre telleri (2) tarafindan tutulur. Bu sekilde aritilan su, filtre gövdesinden (l) geçerek, filtrelenmis atik su çikis hattindan (3) tahliye edilmek suretiyle filtreleme islemi tamamlanmis olunur. Filtreler tikandiginda, yikama topu pnömatik vanasi (ll) açilarak, yikama topu hava giris hattindan (4) hava geçmesi saglanir. Bu sekilde, yikama topundan (6) hava çikisi elde edilir ve bu hava çikisinin olusturdugu basinç ile filtre tellerinin (2) dis yüzeyine yapisan kati partiküllerin, filtre dis kazaninin (7) içine düsmeleri saglanir. Daha sonra atik çamur pnömatik vanasi (10) açilmak suretiyle, kati partiküllerin, filtre atik çamur çikis hattindan (8) kanala bosaltilmasi saglanir. Filtre gövdesi (l), filtrelerin iskeletini olusturur, kullanilacagi yer ve prosese göre giris kisimlari degistirilebilir. Filtre telleri (2) sayesinde ise, disaridan gelen sivi içerisinde ki kati partiküllerin, filtre tellerinden (2) geçtikleri esnada tutulmalari saglanir. Filtre tellerinin (2) montajlandiktan sonra sabitlenmeleri, toplam 24 adet kelebek somunu (5) sayesinde gerçeklestirilir. Kati partiküllerinden arindirilmis sivi, filtrelenmis su çikis hattindan (3) proses için çikis yapar. Yikama topu (6), filtre tellerinin (2) dis yüzeyine yapisan partiküllerin temizlenmesi için kullanilir. Yikama topuna (6) hava verilerek dönmesini saglayan parça ise, yikama topu hava girisi hattidir (4). Yikama topu pnömatik vanasi (11) ise, yikama topuna (6) gelecek olan havayi kontrol eden vanadir. Filtrelenmemis su giris hatti (9), atik su veya diger sivilarin, filtrelere girisi için kullanilir. Filtre dis kazan (7) ise, filtre sisteminin dis gövdesi olup, filtre sisteminin monte edildigi alandir. Gelen atik su ve diger sivilar bu alana dolar ve filtrenin içinden geçer. Filtrede biriken kati partiküller, filtre atik çamur çikis hatti (8) araciligiyla kanala atilir. Atik çamur pnömatik vanasi (10) ise, filtreye takilan kati partiküllerin, atik haznesine atimini kontrol eden vanadir. Bulusun Sanayiye Uygulanma Biçimi: Bulus, üretim süreci ve kullanim alanlari itibariyla, tümüyle sanayiye uygulanabilir yapidadir. TR TR TR DESCRIPTION PRE-FILTRATION SYSTEM Technical Field: The invention is related to the pre-filtration system and is used in textile, food, heavy industry, paper industry, glass industry and similar fields, in processes that require all kinds of filtration. State of the Art and Purpose of the Invention: There are different filtration systems used today. An important part of these systems consists of membrane filters. However, in order to use membrane filters, the water or other liquid that will enter the membrane filters must be cleaned using another process before filtering. Otherwise, the membrane filter may become clogged easily and in such a case of clogging, it cannot be repaired. In addition, membrane filters are not suitable for all processes and must be replaced every 6 months. Therefore, installation and operating costs are quite high. Essentially, in general, existing filtration systems have high installation and operating costs, low lifespan, technical intervention is difficult and limited, the areas they cover are large and their usage efficiency is insufficient. The invention has an automatic cleaning feature and can be cleaned automatically with pressurized water thanks to the washing ball inside. Thus, by automatically cleaning the clogged filters, work and process load is reduced and their useful life is extended. In the invention, filter wires made of 304 quality stainless steel material are used. In this way, it can be easily used in all sectors and processes in a long-lasting manner. In the invention, filter wires are mounted by being squeezed between two flanges. In this way, in case of any repair required, the filters can be easily removed from their bolts and replaced with new ones within a period of approximately 10 minutes. Thus, there is no loss of time in terms of the process. Again, in the invention, filter wires can be used with the desired filter frequency according to their usage areas. Filter wires can be easily changed depending on the size of the incoming solid particles. Moreover, since the invention can be easily installed in any suitable area, such as inside a tank, inside a machine, or in a drain line, it is extremely practical to use and takes up little space. Therefore, the differences between the invention and other available products are; The advantages of the system can be listed as follows: longer lifespan, lower installation and operating costs, easy repair and assembly opportunities, ability to be used in all kinds of processes without the need for additional operations, and high efficiency thanks to its automatic cleaning feature. Description of Drawings: The invention will be described with reference to the attached drawings, so that the features of the invention will be more clearly understood and appreciated, but the purpose of this is not to limit the invention to these particular embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalences of the invention that may be included within the scope of the invention as defined by the appended claims. It should be understood that the details shown are for the sole purpose of illustrating preferred embodiments of the present invention and are presented for the purpose of providing the most useful and easily understandable description of both the embodiment of the methods and the rules and conceptual features of the invention. In these drawings; Figure 1 is the general perspective view of the interior of the pre-filtration system. Figure 2 is the general perspective view of the interior section of the pre-filtration system. Figure 3 is the perspective view of the interior of the pre-filtration system from the side angle. Figure 4 is the general perspective view of the exterior of the pre-filtration system. Figure 5 is the general perspective view of the external and internal sections of the pre-filtration system. The figures that will help understand this invention are numbered as indicated in the attached drawings and are given below with their names. Explanation of References: Filter Body Filter Wire Filtered Water Outlet Line Washing Ball Air Inlet Line Butterfly Nut Washing Ball Filter Outer Boiler Filter Waste Sludge Outlet Line °P°TJF^S^FP°E° Unfiltered Water Inlet Line Waste Sludge Pneumatic Valve Washing Ball Pneumatic Valve Pre-Filtration System Description of the Invention: The invention is related to the pre-filtration system (12) and is used in textile, food, heavy industry, paper industry, glass industry and similar fields, in processes that require all kinds of filtration. According to the working principle of the invention, waste water or other relevant liquid coming from the unfiltered water inlet line (9) reaches the filter external tank (7). Later, as the level of the filter outer tank (7) is filled, the waste water or liquid passes through the filter wires (2) on the four sides, and in the meantime, the solid particles are held by the filter wires (2). The filtering process is completed by passing the water purified in this way through the filter body (l) and being discharged from the filtered waste water outlet line (3). When the filters are clogged, the washing ball pneumatic valve (ll) is opened, allowing air to pass through the washing ball air inlet line (4). In this way, air outlet is obtained from the washing ball (6) and the pressure created by this air outlet causes the solid particles adhering to the outer surface of the filter wires (2) to fall into the filter outer bowl (7). Then, by opening the waste sludge pneumatic valve (10), solid particles are discharged from the filter waste sludge outlet line (8) into the channel. The filter body (l) forms the skeleton of the filters, the inlet parts can be changed according to the place and process where it will be used. Thanks to the filter wires (2), the solid particles in the liquid coming from outside are retained while they pass through the filter wires (2). The filter wires (2) are fixed after assembly by a total of 24 wing nuts (5). The liquid, purified from solid particles, exits the filtered water outlet line (3) for the process. The washing ball (6) is used to clean the particles adhering to the outer surface of the filter wires (2). The part that allows air to rotate by supplying air to the washing ball (6) is the washing ball air inlet line (4). The washing ball pneumatic valve (11) is the valve that controls the air coming to the washing ball (6). The unfiltered water inlet line (9) is used to enter waste water or other liquids into the filters. The filter outer tank (7) is the outer body of the filter system and is the area where the filter system is mounted. Incoming waste water and other liquids fill this area and pass through the filter. Solid particles accumulated in the filter are thrown into the channel through the filter waste sludge outlet line (8). The waste sludge pneumatic valve (10) is the valve that controls the discharge of solid particles stuck in the filter into the waste chamber. How the Invention is Applied to Industry: The invention is completely industrially applicable in terms of its production process and areas of use. TR TR TR

TR2020/22768A 2020-12-31 2020-12-31 PRE FILTRATION SYSTEM TR202022768A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TR2020/22768A TR202022768A2 (en) 2020-12-31 2020-12-31 PRE FILTRATION SYSTEM

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TR2020/22768A TR202022768A2 (en) 2020-12-31 2020-12-31 PRE FILTRATION SYSTEM

Publications (1)

Publication Number Publication Date
TR202022768A2 true TR202022768A2 (en) 2022-07-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
TR2020/22768A TR202022768A2 (en) 2020-12-31 2020-12-31 PRE FILTRATION SYSTEM

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Country Link
TR (1) TR202022768A2 (en)

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