TH15737Y - Manufacturing process of ready-mixed concrete, specifically sulfate-resistant concrete. - Google Patents

Abstract

------30/08/2561------(OCR) Page 1 of 1 Summary of Invention: A process for producing sulfate-resistant ready-mixed concrete using cement, fly ash, and specific concrete admixtures mixed in specific proportions as the main raw materials. The process begins with preparing a clean concrete mixer. Weigh the largest aggregate sizes (6.0 and 19.0 mm) and cement and place them in the mixer. Then, turn on the mixer to mix the aggregate, sand, and cement thoroughly for 1 minute. Continue weighing and mixing the fly ash in the mixer. Once the cement, sand, and aggregate are well mixed, add 2/3 of the total amount of water needed for mixing. While adding the water, keep the mixer running to ensure the water is thoroughly mixed with the sand and cement mixture. Once the water is well mixed with the sand, aggregate, and cement, begin adding the concrete admixture, mixing it with the remaining water while turning on the mixer. The concrete is mixed to ensure the added admixtures are well integrated with the concrete mixture, resulting in sulfate-resistant ready-mixed concrete. ------------ Revised 30/8/60 The production process of sulfate-resistant ready-mixed concrete involves mixing cement, fly ash, and specific concrete admixtures in specific proportions. The process begins with preparing a clean concrete mixer. Weigh the largest aggregate (6.0 and 19.0 mm) and cement and add them to the mixer for 1 minute. Continue weighing and mixing the fly ash in the mixer. Once the cement, sand, and aggregate are well mixed, add 2/3 of the total water volume. While adding the water, operate the concrete mixer to ensure it is well mixed with the sand and cement mixture. Once the water is thoroughly mixed with the sand, aggregate, and cement, begin adding the concrete admixtures. Mix them with the remaining water while operating the mixer to ensure complete integration of the admixtures with the concrete mixture. This completes the process of producing sulfate-resistant ready-mixed concrete. Revised 05/01/2017. The production process of sulfate-resistant ready-mixed concrete involves mixing cement, fly ash, and specific concrete admixtures in specific proportions. The process begins with preparing a clean concrete mixer. Weigh the largest aggregate (6.0 and 19.0 mm) and cement and place them in the mixer. The mixer is then started for 1 minute to thoroughly mix the aggregate, sand, and cement. The fly ash is then weighed and mixed in the mixer. Once the cement, sand, and aggregate are well mixed, add 2/3 of the total water volume. The mixer is kept running while adding the water to ensure it is thoroughly mixed with the aggregate. Once the water is well mixed, the concrete admixture is added, mixing it with the remaining water while the mixer is started. Mixing the concrete ensures that the added admixtures are well integrated with the concrete mixture, resulting in sulfate-resistant ready-mixed concrete. ---------------------- The production process of sulfate-resistant ready-mixed concrete involves mixing cement, fly ash, and specific concrete admixtures in specific proportions. The process begins with preparing a clean concrete mixer. Weigh the largest aggregate (6.0 and 19.0 mm) and cement and place them in the mixer. Turn on the mixer to thoroughly mix the aggregate, sand, and cement for one minute. Continue weighing and mixing the fly ash. Once the cement, sand, and aggregate are well mixed, add water, filling two-thirds of the total mixing volume. While adding the water, keep the mixer running to ensure it's well mixed with the sand and cement mixture. Once the water is thoroughly mixed with the sand, aggregate, and cement, begin adding the concrete admixtures, mixing them with the remaining water while turning on the mixer. The concrete is mixed to ensure the added admixture is well integrated with the concrete mixture, resulting in sulfate-resistant ready-mixed concrete.

Claims (4)

------30/08/2561------(OCR) Page 1 of 1 page. Claims 1. The process for producing ready-mixed sulfate-resistant concrete involves the following steps: a. Prepare a concrete mixer with a clean interior and a moist (not completely dry) interior surface, and aggregates (stone and sand) that are saturated with water and have a saturated surface dry condition. b. Weigh 906 kg/m³ of aggregate (maximum size 19.0 mm) and 200 kg/m³ of aggregate (maximum size 6.0 mm), and 335 kg/m³ of cement, and place them into the concrete mixer. Then, start the mixer at a speed of 18 revolutions per minute to mix the stone, sand, and cement thoroughly for 1 minute. Continue weighing and mixing 86 kg/m³ of fly ash in the mixer. c. Once the cement, sand, and stone are well mixed... Therefore, add water in an amount equal to 2/3 of the total water used for mixing, or 85 kilograms per cubic meter of concrete. During the water addition process, operate the concrete mixer to ensure the added water is thoroughly mixed with the sand and cement mixture for 30 seconds. d. Once the added water is thoroughly mixed with the sand, aggregate, and cement, begin adding the concrete admixture at a rate of 1.92 liters per cubic meter, mixing it with the remaining water in the concrete mixture (40 kilograms per cubic meter). Continue operating the concrete mixer to ensure the admixture is thoroughly mixed with the concrete mixture for 30 seconds. This completes the process of producing sulfate-resistant ready-mixed concrete. 2. The manufacturing process of sulfate-resistant ready-mixed concrete according to claim 1, where cement... Portland Type 1 concrete has a chemical composition by weight consisting of 4.35% aluminum oxide (Al2O3), 20.10% silicon dioxide (SiO2), 0.63% potassium oxide (K2O), 62.32% calcium oxide (CaO), 0.23% titanium dioxide (TiO2), and 3.24% iron oxide (Fe2O3), with a weight loss on combustion of 1.71%. Its physical properties include a mean size of 623.8 micrometers, a specific surface area of 472 square meters per kilogram, a specific gravity of 3.10, and a moisture content of 0.12%. 3. Concrete manufacturing process for sulfate-resistant concrete, Patent 1 or 2, where fly ash has a chemical composition by weight... It consists of 22.42% aluminum oxide (Al2O3), 40.93% silicon dioxide (SiO2), 2.39% potassium oxide (K2O), and 13.63% calcium oxide (CaO), with a combustion loss of 0.46%. Its physical properties include a specific surface area of 3,550 m²/kg, a specific gravity of 2.47, and a moisture content of 0.07%. 4. Ready-mixed concrete of the sulfate-resistant type according to one of claims 1-3, where the concrete mix proportions are as follows: cement content = 335 kg/m³, fly ash content = 86 kg/m³, water content = 125 kg/m³, sand content = 815 kg/m³, and maximum aggregate (19.0 mm) content = 906 kg/m³. The amount of aggregate (maximum size 6.0 mm) is 200 kg per cubic meter. The amount of concrete admixture is 1.92 liters per cubic meter. ------------ Revised August 30, 2017 1. The process for producing ready-mixed sulfate-resistant concrete is as follows: A. Prepare a concrete mixer with a clean interior and a moist (not completely dry) inner surface, and aggregate (stone and sand) that is saturated with water and has a saturated surface dry condition. B. Weigh the aggregate (maximum size 19.0 mm) at a quantity of 906 kg per cubic meter of concrete, the aggregate (maximum size 6.0 mm) at a quantity of 200 kg per cubic meter of concrete, and cement at a quantity of 335 kg per cubic meter of concrete, and put them into the concrete mixer. Next, the mixer is started at a speed of 18 revolutions per minute to thoroughly mix the aggregate, sand, and cement for 1 minute. Continuously weigh and mix fly ash at a rate of 86 kilograms per cubic meter in the mixer. Once the cement, sand, and aggregate are well mixed, add water in an amount equal to 2/3 of the total water used for mixing, or 85 kilograms per cubic meter of concrete. During the water addition process, the concrete mixer should be started to allow the added water to be thoroughly mixed with the sand and cement mixture for 30 seconds. Once the added water is well mixed with the sand, aggregate, and cement, begin adding the concrete admixture at a rate of 1.92 liters per cubic meter, mixing it with the remaining water mixture (40 kilograms per cubic meter). Simultaneously, the concrete mixer should be started to allow the added admixture to be thoroughly mixed with the concrete mixture for 30 seconds. This completes the process of producing sulfate-resistant ready-mixed concrete. 2. The manufacturing process of sulfate-resistant ready-mixed concrete according to claim 1, where the cement... Portland Type 1 concrete has a chemical composition by weight consisting of 4.35% aluminum oxide (Al2O3), 20.10% silicon dioxide (SiO2), 0.63% potassium oxide (K2O), 62.32% calcium oxide (CaO), 0.23% titanium dioxide (TiO2), and 3.24% iron oxide (Fe2O3), with a weight loss on combustion of 1.71%. Its physical properties include a mean size of 623.8 micrometers, a specific surface area of 472 square meters per kilogram, a specific gravity of 3.10, and a moisture content of 0.12%. 3. The manufacturing process of ready-mixed sulfate-resistant concrete under either claim 1 or 2, where the fly ash has a chemical composition by weight... It consists of 22.42% aluminum oxide (Al2O3), 40.93% silicon dioxide (SiO2), 2.39% potassium oxide (K2O), and 13.63% calcium oxide (CaO), with a combustion loss of 0.46%. Its physical properties include a specific surface area of 3,550 square meters per kilogram, a specific gravity of 2.47, and a moisture content of 0.07%. 4. Ready-mixed concrete resistant to seawater according to any one of claims 1-3, where the concrete mix proportions are as follows: cement content = 335 kg/m³, fly ash content = 86 kg/m³, water content = 125 kg/m³, sand content = 815 kg/m³, maximum aggregate (19.0 mm) content = 906 kg/m³, and maximum aggregate (6.0 mm) content = 200 kg/m³. The amount of concrete admixture is 1.92 liters per cubic meter. ---------------------------------------------------------------------------------------------------- Revised 05/01/2017 1. The process for producing ready-mixed sulfate-resistant concrete is as follows: a. Prepare a concrete mixer with a clean interior and a moist (not completely dry) inner surface, and aggregates (stone and sand) that are saturated with water and have a saturated surface dry condition. b. Weigh the largest stone (19.0 mm) at a quantity of 906 kg per cubic meter of concrete, the largest stone (6.0 mm) at a quantity of 200 kg per cubic meter of concrete, and cement at a quantity of 335 kg per cubic meter of concrete. Put them into the concrete mixer. Then, start the mixer at a speed of 18 revolutions per minute to mix the stone, sand, and cement thoroughly for 1 minute. Continue weighing and mixing fly ash at a quantity of 86 kg per cubic meter in the mixer. c. Once the cement, sand, and stone are well mixed... Therefore, add water in an amount equal to 2/3 of the total water used for mixing, or 85 kilograms per cubic meter of concrete. During the water addition process, operate the concrete mixer to ensure the added water is thoroughly mixed with the sand and cement mixture for 30 seconds. d. Once the added water is thoroughly mixed with the sand, aggregate, and cement, begin adding the concrete admixture at a rate of 1.92 liters per cubic meter, mixing it with the remaining water in the concrete mixture (40 kilograms per cubic meter). Continue operating the concrete mixer to ensure the admixture is thoroughly mixed with the concrete mixture for 30 seconds. This completes the process of producing sulfate-resistant ready-mixed concrete. 2. The manufacturing process of sulfate-resistant ready-mixed concrete according to claim 1, where cement... Portland Type 1 concrete has a chemical composition by weight consisting of 4.35% aluminum oxide (Al2O3), 20.10% silicon dioxide (SiO2), 0.63% potassium oxide (K2O), 62.32% calcium oxide (CaO), 0.23% titanium dioxide (TiO2), and 3.24% iron oxide (Fe2O3), with a weight loss on combustion of 1.71%. Its physical properties include a mean size of 623.8 micrometers, a specific surface area of 472 square meters per kilogram, a specific gravity of 3.10, and a moisture content of 0.12%. 3. The manufacturing process of ready-mixed sulfate-resistant concrete under either claim 1 or 2, where the chemical composition by weight is determined. It consists of 22.42% aluminum oxide (Al2O3), 40.93% silicon dioxide (SiO2), 2.39% potassium oxide (K2O), and 13.63% calcium oxide (CaO), with a combustion loss of 0.46%. Its physical properties include a specific surface area of 3,550 m²/kg, a specific gravity of 2.47, and a moisture content of 0.07%. 4. The manufacturing process of ready-mixed concrete resistant to seawater according to claim 1, 2, or 3, where the concrete mix proportions are as follows: cement content = 335 kg/m³; floating volume = 86 kg/m³; concrete mix water content = 125 kg/m³; sand content = 815 kg/m³; maximum aggregate (19.0 mm) content = 906 kg/m³; maximum aggregate (6.0 mm) content = 200 kg/m³. The amount of concrete admixture is 1.92 liters per cubic meter. 1. The process for producing ready-mixed concrete resistant to seawater involves the following steps: a. Prepare a concrete mixer with a clean interior and a moist (not completely dry) inner surface. The aggregate (stone and sand) should be saturated and have a saturated surface dry condition. b. Weigh 906 kg/cubic meter of aggregate (maximum size 19.0 mm) and 200 kg/cubic meter of aggregate (maximum size 6.0 mm), and 553 kg/cubic meter of cement. Place these into the concrete mixer and operate it at 18 revolutions per minute for 1 minute. Continuously weigh and mix 86 kg/cubic meter of fly ash in the mixer. c. Once the cement, sand, and aggregate are thoroughly mixed, add water in an amount equal to two-thirds of the total mixing volume, or 85 kg/cubic meter. Continue operating the concrete mixer while adding the water. To ensure the added water is well mixed with the sand and cement mixture, let it sit for 30 seconds. Once the added water is well mixed with the sand, aggregate, and cement, begin adding the concrete admixture at a rate of 1.92 liters per cubic meter, mixing it with the remaining concrete mix (40 kilograms per cubic meter). Simultaneously, turn on the concrete mixer to allow the admixture to thoroughly mix with the concrete mixture for 30 seconds. This completes the process of producing sulfate-resistant ready-mixed concrete. 2. The manufacturing process of ready-mixed concrete resistant to seawater, as per claim 1, which uses Portland cement type 1 with a chemical composition by weight consisting of 4.35% aluminum oxide (Al2O3), 20.10% silicon dioxide (SiO2), 0.63% potassium oxide (K2O), 62.23% calcium oxide (CaO), 0.23% titanium dioxide (TiO2), and 3.24% iron oxide (Fe2O3), with a weight loss on combustion of 1.71%, while having physical properties including a mean size of 623.8 micrometers, a specific surface area of 472 m²/kg, a specific gravity of 3.10, and a moisture content of 0.12%. 3. A process for manufacturing sulfate-resistant ready-mixed concrete according to either claim 1 or 2, where the fly ash, by weight, contains 22.42% aluminum oxide (Al2O3), 40.93% silicon dioxide (SiO2), 2.39% potassium oxide (K2O), and 13.63% calcium oxide (CaO), with a weight loss on combustion of 0.46%, while possessing physical properties including a specific surface area of 3,550 square meters per kilogram, a specific gravity of 2.47, and a moisture content of 0.07%. 4. A ready-mixed concrete process resistant to seawater, as per any one of claims 1, 2, or 3, where the concrete mix proportions are as follows: cement content = 335 kg/m³; fly ash content = 86 kg/m³; concrete mix water content = 125 kg/m³; sand content = 815 kg/m³; maximum aggregate (19.0 mm) content = 906 kg/m³; maximum aggregate (6.0 mm) content = 200 kg/m³; concrete admixture content = 1.92 liters/m³.