SU764636A1

SU764636A1 - Apparatus for producing smoke and feeding it into smoking chambers

Info

Publication number: SU764636A1
Application number: SU782667794A
Authority: SU
Inventors: Наби Джумабаев; Виктор Филипович Ситников; Мамади Таджи; Эскендер Исмаилович Джетере
Original assignee: Янгиюльский экспериментальный колбасный завод
Priority date: 1978-09-27
Filing date: 1978-09-27
Publication date: 1980-09-23

Description

Изобретение относится к мясной промышленности, а именно к устройствам /для копчения мяса. .The invention relates to the meat industry, and in particular to devices / for smoking meat. .

Известно устройство для получения и подачи дыма в коптильные камеры, включающее камеру сгорания с ворошителем и фильтр '·A device for receiving and supplying smoke to smoke chambers, including a combustion chamber with a agitator and a filter '·

Однако работа такого устройства зависит от исходного продукта для получения дыма. В районы, отдаленные от лесоперерабатывающих предприятий, транспортировать опилки значительно дороже, чем древесину.However, the operation of such a device depends on the original product to produce smoke. In areas remote from the timber processing enterprises, it is much more expensive to transport sawdust than wood.

Цель изобретения - снижение себестоимости , вырабатываемой продукции. ,The purpose of the invention is to reduce the cost of manufactured products. ,

Это достигается’тетя, что предлаГаемое устройство снабжено связанным с камерой сгорания механизмом получения опилок из древесных поленьев, состоящим из корпуса с приемным и выгрузочным . окнами, внутри которого установлен с возможностью вращения вал с расположенными на нем дисками, попарно соединенными между собой осями со свободно насаженными билами, половина внутренней стенки корпуса от приемного до выгрузочного окна выполнена с рифлями, при· этом расстояние между вершинами рифлей и концами бил составляет 1/3 расстояния между вершинами соседних рифлей.This is achieved by the aunt that the proposed device is equipped with a combustion chamber-related mechanism for producing sawdust from wood logs, consisting of a housing with a receiving and unloading. windows, inside of which the shaft is mounted with the possibility of rotation with disks located on it, paired with each other by axes with freely mounted bits, half of the inner wall of the housing from the receiving to the discharge window is made with riffles, while the distance between the riffle tops and the ends of the bills is 1 / 3 distance between the peaks of adjacent riffles.

На фиг. ‘1 схематически изображено устройство для получения и подачи дыма в коптильные камеры; на фиг. 2 - крепло ние бил к валу; на фиг. 3 - взаимное расположение бил и рифлей корпуса.In FIG. ‘1 schematically shows a device for receiving and supplying smoke to smoke chambers; in FIG. 2 - fastening beat to the shaft; in FIG. 3 - mutual arrangement of beat and flutes of the body.

Устройство для получения и подачи . дыма в коптильные камеры включает камеру 1 сгорания с запальниками 2 и ворошителем 3. К верхней части камеры 1 примыкает загрузочный лоток 4, снабженный в месте сочленения с камерой 1 задвижкой 5. и центральном отделении дымопровода 6 установлен фильтр 7 грубой очистки. Дымопровод ‘ 6 имеет вентиляторы 8 и 9 и заслонки Юл 11. Распределительный дымопровод 12 патрубками 13 соединяется с коптильнымиDevice for receiving and filing. smoke in the smoke chamber includes a combustion chamber 1 with igniters 2 and agitator 3. A loading tray 4 is attached to the upper part of chamber 1, equipped with a shutter 5. in the place of articulation with chamber 1 and a coarse filter 7 is installed. The chimney ‘6 has fans 8 and 9 and flaps Yul 11. Distribution chimney 12 pipes 13 connects to the smoke

764636 4 камерами 14. К коптильным камерам 14 подведены паропровод 15, заканчивающийся змеевиком 16, и .трубопровод 17 для отвода конденсата. Для регулировки подачи дыма в коптильные камеры 14 в патрубках 13 установлены поворотные заслонки 18, а сами коптильные камеры снабжены датчиками 19 температуры и датчиками 20 плотности дыма, показания которых фиксируются измерительными приборами щита управления (на чертеже не изображены).764636 by 4 chambers 14. A steam line 15, ending with a coil 16, and a pipe 17 for condensate drainage are connected to the smoking chambers 14. To control the smoke supply to the smoke chambers 14, the rotary dampers 18 are installed in the nozzles 13, and the smoke chambers themselves are equipped with temperature sensors 19 and smoke density sensors 20, the readings of which are recorded by measuring devices of the control panel (not shown in the drawing).

Загрузочный лоток 4 одним концом примыкает к выгрузочному окну 21 механизма для получения опилок из древесных поленьев, имеющего корпус 22, внутри которого расположен приводной вал 23. На валу 23 жестко закреплены диски 24, попарно соединенные осями 25, на которых свободно насажены билы 26. Корпус, 22 механизма имеет приемное окно 27 для загрузки древесных поленьев. Внутренняя часть стенки корпуса 22, в месте, где концы бил 26 при вращении вала 23 движутся от приемного окна; 27, имеет рифли 28. Билы 26 на осях 25 должны быть установлены так, чтобы между концами вращающихся с валом 23 бил 26 и выступами рифлей 28 был зазор,. равный 1/3 расстояния между соседними вершинами рифлей 28.The loading tray 4 at one end adjoins the unloading window 21 of the mechanism for receiving sawdust from wood logs having a housing 22, inside which a drive shaft 23 is located. On the shaft 23 are disks 24 fixedly connected by axles 25, on which beats 26 are freely mounted. Housing , 22 of the mechanism has a receiving window 27 for loading wood logs. The inner part of the wall of the housing 22, in the place where the ends beat 26 during rotation of the shaft 23 move from the receiving window; 27, has flutes 28. Beats 26 on the axles 25 should be installed so that there is a gap between the ends of the wheels rotating with shaft 23 and the protrusions of the flutes 28. equal to 1/3 of the distance between adjacent peaks of the flutes 28.

Устройсто для получения и подачи дыма в коптильные камеры работает следующим'образом.A device for receiving and supplying smoke to smoke chambers works as follows.

Первоначально! для получения опилок с пульта управления (на чертеже не изображен) включается электропривод механизма для получения опилок из древесных поленьев. ’Затем в приемное окно 27 закладываются древесные поленья. Билы 26_# вращаясь вместе с валом 23 и ударяясь о полено, отсекают опилки,, которые по лотку 4 подаются в камеру 1 сгорания. Для получения опилок, размеры фракций которых близки к получаемым При. распиловке древесины, длина бил 26 и расположение их на валу 23 должны обеспечил? между их концами при вращении и вершинами рифлей 28 зазор, величина которого составляет 1/3 от расстояния между вершинами ; . рифлей 28. При загрузке в камеру 1 сгорания необходимого количества опилок задвижка 5 перекрывает доступ им, при этом автоматически выключается механизм для получения Опилок и включается запальник 2. Через определенное время, необходимое для разжигания опилок, запальник 2 выключается и включается вентилятор 9. Затем на пульте управления устанавливается автоматический режим работы.Originally! To receive sawdust from the control panel (not shown in the drawing), the electric drive of the mechanism for receiving sawdust from wood logs is turned on. 'Then, wood logs are laid in the intake window 27. Beats 26 _# rotating together with the shaft 23 and hitting a log, cut off the sawdust, which along the tray 4 are fed into the combustion chamber 1. To obtain sawdust, the sizes of the fractions of which are close to those obtained with. sawing wood, length beat 26 and their location on the shaft 23 must have provided? between their ends during rotation and the peaks of the flutes 28, a gap of 1/3 of the distance between the peaks; . riffles 28. When loading the necessary amount of sawdust into the combustion chamber 1, the valve 5 blocks access to them, while the mechanism for receiving sawdust is automatically turned off and the igniter 2 is turned on. After a certain time necessary for igniting the sawdust, the ignitor 2 is turned off and fan 9 is turned on. Then, the control panel is set to automatic operation.

При этом режиме вентилятор работает по циклу работа-остановка-работа-оста. новка и т.д. Время элементов цикла подбирается в каждом конкретном случае и при необходимости меняется с пульта управления.In this mode, the fan operates on a work-stop-work-stop cycle. new, etc. The time of the cycle elements is selected in each case and, if necessary, is changed from the control panel.

Полученный дым поступает в центральный трубопровод 6, где он очищается фильтром 7 и вентилятором 9 на₁₅ гнетается через патрубки 13 в коптительныё камеры 14.The resulting smoke enters the central pipe 6, where it is cleaned by the filter 7 and the fan 9 by _{15 is} forced through the nozzles 13 into the smoking chambers 14.

Для поддержания заданной температуры при копчении мясных изделий к нижней части коптильных камер 14 с помощью 2о паропроводов 15 в змеевики 16 подается подогретый пар. Сконденсировавшийся пар по трубопроводу 17 отводится из коптильных камер 14.To maintain the set temperature when smoking meat products, heated steam is supplied to the bottom of the smoking chambers 14 using 2 ° steam lines 15 in the coil 16. Condensed steam through the pipe 17 is discharged from the smoking chambers 14.

Количество поданного в камеры 14 дыма регулируется поворотными заслонками 18. Регистрация температуры и плотности дыма проводится на пульте управления, куда сигнал поступает от датчиков 19 температуры и датчиков 20 плотности дыма, устновленных в коптиль- . ной камере 14.The amount of smoke supplied to the chambers 14 is controlled by rotary shutters 18. The temperature and smoke density are recorded on the control panel, where the signal is received from temperature sensors 19 and smoke density sensors 20 installed in the smokehouse. camera 14.

Внедрение в производство предлагаемого устройства для получения и подачи ₃₅ дыма в коптильные камеры позволит за счет сокращения ( транспортных расходов по перевозке исходного сырья сэкономить более 9 руб. на каждой тонне колбасных изделий.The introduction of the proposed device for the production and supply of ₃₅ smoke into the smoking chambers will make it possible to save more than 9 rubles for each ton of sausages due to transportation costs for the transportation of raw materials.

Claims

chambers 14. A steam pipe 15 leading to a coil 16 and a pipe 17 for draining condensate are connected to the smoke chambers 14. To regulate the supply of smoke to the smoking chambers 14, the nozzles 13 are equipped with butterfly valves 18, and the smoking chambers themselves are equipped with temperature sensors 19 and smoke density sensors 20, the readings of which are recorded by control panel meters (not shown). A loading chute 4, one equestrian, adjoins the unloading window 21 of the mechanism for producing sawdust from wood logs, which has a housing 22, inside which a drive shaft 23 is located. On the shaft 23, disks 24 are rigidly fixed with axes 25 connected in pairs, on which billes 26. The mechanism 22 has a receiving window 27 for loading wood logs. The inner part of the stesh of the housing 22, in the place where the ends of the punch 26 when the rotary shaft 23 moves from the receiving window; 27, has p flea 28. Beels 26 on axes x 25 must be installed so that between the ends of the rotating shaft 23 beat 26 and the flute 28 flute, there is a gap equal to 1/3 of the distance between adjacent peaks of the rifle 28.. The process for obtaining and supplying smoke to smoke chambers works as follows. Initially, to obtain an error control puy (the drawing is not faeced), an electric drive is switched on to obtain an error from the BedHbix logs. Then in the receiving window 27, logs of wood ae BpiamtaflCb are laid with the shaft 23 and hit the log, cut off the sawdust. which are on tray 4 in the combustion chamber. To obtain sawdust, the size of the fractions of which is close to that obtained with. sawing wood, the length of the beat 26 and their location on the shaft 23 must be sintered between the iax ends at j aateHBH and the peaks of the flute 28 a gap of 1/3 of the distance between the peaks: p flage 28. When loaded into the combustion chamber 1 The required quantity of O1SHOOK Advica 5 blocks access to them, thus automatically closing the Oplock lock and turning on the Zapalshak

2. The burner 2 is turned off and the fan 9 is turned on. It is then necessary to ignite the sawdust. Then the automatic operation mode is set on the control panel. In this mode, the fan operates in a work-stop-work-stop cycle, etc. The time of the cycle elements is selected in each specific case and, if necessary, varied from the control panel. The resulting smoke enters the central pipeline 6, where it is cleaned by filter 7 and fan 9 is injected through pipes 13 into the smoking chambers 14. To maintain a predetermined temperature for smoked meat products, heated steam is fed to the bottom of the smoking chambers 14 by means of steam pipes 15. par. Condensed steam through conduit 17 is removed from smoke chambers 14. The amount of smoke supplied to chambers 14 is controlled by butterfly valves 18. The temperature and density of smoke are recorded on the control panel, where the signal comes from temperature sensors 19 and smoke density sensors 2O. 14. The introduction into production of the proposed device for receiving and supplying smoke to the smoking chambers will save more than 9 rubles due to the reduction in transportation expenses for the transportation of raw materials. on each ton of sausages. Apparatus of the Invention A device for receiving and supplying smoke in a cettle chamber comprising a combustion chamber with a agitator and a filter, characterized in that, in order to reduce the cost of production, it is equipped with a mechanism associated with the combustion chamber, producing sawdust from logs consisting From the housing with the receiving and bogging windows, inside of which the shaft is mounted with the possibility of vrasheni, with disks located on it, connected in pairs with each other axles with freely mounted beams, half of the internal th walls of the housing from the receiving to the unloading window

5764636.6

made with fluted, with the distance -Information sources,

cues between the heights of the riels and the ends sprinkled during the examination at the examination

beat the .1 / 3 distance between1. USSR author's certificate

the tops of the adjacent flute. № 506370, cl. A 23 B 4/04, 1974.

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