SK40997A3 - Method for the continuous production of precipitated calcium carbonate - Google Patents

Method for the continuous production of precipitated calcium carbonate Download PDF

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Publication number
SK40997A3
SK40997A3 SK409-97A SK40997A SK40997A3 SK 40997 A3 SK40997 A3 SK 40997A3 SK 40997 A SK40997 A SK 40997A SK 40997 A3 SK40997 A3 SK 40997A3
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Slovakia
Prior art keywords
calcium carbonate
gas
precipitated calcium
continuous production
cell
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SK409-97A
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Slovak (sk)
Inventor
Siegfried Thurner
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Unitechnik Thurner Anlagenbaug
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Application filed by Unitechnik Thurner Anlagenbaug filed Critical Unitechnik Thurner Anlagenbaug
Publication of SK40997A3 publication Critical patent/SK40997A3/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates
    • C01F11/181Preparation of calcium carbonate by carbonation of aqueous solutions and characterised by control of the carbonation conditions
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Treating Waste Gases (AREA)

Abstract

A process for continuous pptd. calcium carbonate prodn. comprises carrying out carbonation in series-connected cells, the supply of gas and slurry and their dispersion being effected by providing each cell with a gas and slurry feeder (2) with an integrated stirrer (RW).

Description

Spôsob kontinuálnej výroby zrážaného uhličitanu vápenatéhoProcess for the continuous production of precipitated calcium carbonate

Oblasť technikyTechnical field

Vynález sa týka kontinuálnej výroby bieleho pigmentu (uhličitanu vápenatého) použitím hydroxidu vápenatého a plynného dioxidu uhličitého podľa rovniceThe invention relates to the continuous production of white pigment (calcium carbonate) using calcium hydroxide and carbon dioxide gas according to the equation

Ca(OH) + CO, <-> CaCO, + HOCa (OH) + CO, <-> CaCO, + HO

2 3 22 3 2

Doterajší stav techniky . Doterajší stav techniky sa obmedzuje na mletie prírodného uhličitanu vápenatého (mramoru, kriedy), poprípade na vynálezy pre výrobu zrážaného uhličitanu vápenatého sériovými procesmi.BACKGROUND OF THE INVENTION. The prior art is limited to grinding natural calcium carbonate (marble, chalk) or inventions for the production of precipitated calcium carbonate by series processes.

Ďalší spôsob vyrába stupňovito zrážaný uhličitan vápenatý tý, že sa nízko koncentrovaná, biela suspenzia hydroxidu vápenatého vstrekuje do plynného prúdu C02, ktorý je vnútri za sebou zaradených rozstrekovacích veží.Another method produces step-precipitated calcium carbonate by injecting a low-concentrated, white calcium hydroxide slurry into a CO 2 gas stream, which is inside a downstream spray tower.

Podstata vynálezuSUMMARY OF THE INVENTION

Technická úloha, ktorá sa rieši vynálezom pre kontinuálnu výrobu, je charakterizovaná spôsobom postupnej karbonizácie v sériovo zapojených celách, až do dosiahnutia uhličitanu vápenatého, pričom sa prívod plynu a slurry (suspenzie), ako aj ich dispergovanie (obr. 1) uskutočňuje tak, že každá cela má zariadenie 2 pre prívod plynu a zariadenie 1 pre prívod slurry s integrovaným miešadlom 4.The technical task to be solved by the invention for continuous production is characterized by a process of gradual carbonization in serially connected cells until the calcium carbonate is reached, whereby the gas supply and slurry as well as their dispersion (Fig. 1) are carried out such that each cell has a gas supply device 2 and a slurry supply device 1 with an integrated stirrer 4.

Pre široké priemyslové použitie zrážaného uhličitanu vápenatého (PCC) je okrem stálosti veľmi významné aj dosiahnutie požadovanej veľkosti zŕn a ich distribúcia, rovnako tak, ako výroba určitých foriem kryštálov.For the broad industrial use of precipitated calcium carbonate (PCC), besides stability, achieving the desired grain size and distribution as well as the production of certain crystal forms is very important.

Spôsob dovoľuje formy kryštálov, ktoré sú prevažne žiadané užívateľmi kalcit - romboedrický a skalenoedrický aragonit acikulárnyThe method allows for crystal forms that are predominantly desired by users of calcite - rhombohedral and scalenohedral aragonite acicular

Kalcit vyžaduje, ako je známe z literatúry, reakčné teploty pod 30 °C, pričom skalenoedrický kalcit vzniká pri teplotách 25 až 28 °C a romboedrický kalcit vzniká len pri veľmi nízkych teplotách. Aragonit potrebuje vyššie teploty, s výhodou 30 až 36 °C.Calcite requires, as is known in the literature, reaction temperatures below 30 ° C, with scalenohedral calcite occurring at temperatures of 25 to 28 ° C and rhombohedral calcite only occurring at very low temperatures. Aragonite needs higher temperatures, preferably 30 to 36 ° C.

Urýchlenie štartovacích dôb sa dosiahne tým, že sa prvá cela naplní 2/3 uhličitanu s požadovaným tvarom kryštálov a spolu so začiatkom prietoku hydroxidu sa ihneď zavádza dymový plyn.Acceleration of the starting times is achieved by filling the first cell with 2/3 of the carbonate having the desired crystal shape and immediately introducing the flue gas together with the start of the hydroxide flow.

Karbonizácia sa podarí pri koncentrácii C02 v dymovom plyne 10 %. Výkon bloku ciel je úmerný koncentrácii C02. Veľkosť zrna je ovplyvnená suspenziou hydroxidu, veľkosťou prietoku a prebytkom dymového plynu.Carbonation is achieved at a CO 2 concentration in the flue gas of 10%. The duty block performance is proportional to the CO 2 concentration. The grain size is affected by the hydroxide suspension, the flow rate and the excess flue gas.

Príklad realizácie vynálezuAn example of an embodiment of the invention

Tu nárokovaný vynález, znázornený na obr. 1, je zložený vždy podľa požadovaného výkonu - z jedného až niekoľkých blokov so štvorcovými celami s minimálnym obsahom každej cely 340 litrov.The invention claimed herein, shown in FIG. 1, it is composed of one to several blocks with square cells with a minimum content of 340 liters per cell, depending on the required power.

Každá cela J má špeciálne miešadlo 4 na dispergovanie suspenzie hydroxidu s dymovým plynom.Each cell J has a special stirrer 4 for dispersing the hydroxide slurry with the flue gas.

Pre tento cieľ je otvorená, kombinovaná rúrka 2 pre prívod plynu a suspenzie pripojená prírubou cez hriadeľ miešadla 4 centrický na motore.For this purpose, a combined gas supply and slurry tube 2 is connected by a flange via a stirrer shaft 4 centric on the engine.

Miešadlo 4 vyrába určitý podtlak, ktorý dovoľuje jednak zavádzanie plynu pod minimálnym tlakom a jednak zosilňuje cirkuláciu vnútri cely.The stirrer 4 produces a certain negative pressure which permits both the introduction of gas at a minimum pressure and, on the other hand, enhances circulation within the cell.

Táto kombinácia poskytuje disperziu, ktorá umožňuje reakciu medzi hydroxidom a plynom pri čo najmenšom výkone miešadla 4 (1,5 kW). Hydroxid sa dostáva od jednej cely J cez sklenenú rúrku 1 bez tlaku do rúrky 2 kombinovanej pre prívod plynu a suspenzie najbližšej cely 2· Karbonizácia je riadená množstvom dymového plynu, poprípade veľkosťou prietoku, rovnako tak, ako nastavenou koncentráciou hydroxidu.This combination provides a dispersion that allows the reaction between the hydroxide and the gas at the lowest power of the stirrer 4 (1.5 kW). Hydroxide enters from one cell J through the glass tube 1 without pressure into a tube 2 combined for the gas supply and the suspension of the nearest cell 2. Carbonation is controlled by the amount of flue gas or flow rate as well as the adjusted hydroxide concentration.

Claims (5)

1. Spôsob kontinuálnej výroby zrážaného uhličitanu vápenatého, vyznačujúci sa tým, že sa karbonizácia uskutočňuje v sériovo zapojených celách, pričom sa prívod plynu a suspenzie, rovnako tak, ako ich dispergovanie (obr. 1), uskutočňuje tak, že každá cela je vybavená zariadením 1 pre prívod plynu a zariadením 2 pre prívod suspenzie s integrovaným miešadlom (RW).Method for the continuous production of precipitated calcium carbonate, characterized in that the carbonization is carried out in serially connected cells, the gas and suspension being supplied as well as dispersing them (Fig. 1) so that each cell is equipped with a device 1 for gas inlet and slurry inlet device 2 with integrated stirrer (RW). 2. Spôsob podľa nároku 1, vyznačujúci sa tým, že sa používajú cely, ktorých pôdorys je štvorcový a výška je minimálne 1.000 mm.Method according to claim 1, characterized in that cells whose plan is square and the height is at least 1,000 mm are used. 3. Spôsob podľa nárokov 1 a2, vyznačujúci sa tým, že je usporiadanie ciel je blokové, pričom počet ciel a blokov je daný kapacitou zariadenia.Method according to claims 1 and 2, characterized in that the arrangement of duties is block, the number of targets and blocks being given by the capacity of the device. 4. Spôsob podľa nárokov 1 až 3, vyznačujúci sa tým, že sa skalenoedrický kalcit vyrába pri teplotách pod 28 °C, romboedrický kalcit pri teplotách pod 15 °C, acikulárny aragonit pri teplotách nad 30 °C.Method according to claims 1 to 3, characterized in that scalenohedral calcite is produced at temperatures below 28 ° C, rhombohedral calcite at temperatures below 15 ° C, and acular aragonite at temperatures above 30 ° C. 5. Spôsob podľa nárokov l až 4, vyznačujúci sa tým, že sa vo vysokom percente môžu vyrábať veľkosti zŕn menšie ako 2 zum.5. The method of claims l to 4, characterized in that it is in a high percentage can be produced a grain size of less than 2 microns.
SK409-97A 1996-04-03 1997-03-26 Method for the continuous production of precipitated calcium carbonate SK40997A3 (en)

Applications Claiming Priority (1)

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AT0059896A AT403043B (en) 1996-04-03 1996-04-03 METHOD FOR THE CONTINUOUS PRODUCTION OF FALLED CALCIUM CARBONATE

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EP (1) EP0799797B1 (en)
AT (1) AT403043B (en)
CZ (1) CZ88797A3 (en)
DE (1) DE59601499D1 (en)
ES (1) ES2131895T3 (en)
GR (1) GR3030549T3 (en)
HR (1) HRP970181B1 (en)
HU (1) HUP9700696A1 (en)
SK (1) SK40997A3 (en)

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GB9802999D0 (en) * 1998-02-13 1998-04-08 Ecc Int Ltd Production of products containing precipitated calcium carbonate
US6451268B1 (en) 1999-04-16 2002-09-17 Minerals Technologies Inc. Method and apparatus for continuous gas liquid reactions
DE19943093A1 (en) * 1999-09-09 2001-03-15 Solvay Soda Deutschland Gmbh Process for the continuous production of precipitated calcium carbonate
US6355138B1 (en) 2000-02-24 2002-03-12 Voith Sulzer Paper Technology North America, Inc. Method of chemically loading fibers in a fiber suspension
US6533895B1 (en) 2000-02-24 2003-03-18 Voith Sulzer Paper Technology North America, Inc. Apparatus and method for chemically loading fibers in a fiber suspension
DE10120635A1 (en) * 2001-04-27 2002-10-31 Voith Paper Patent Gmbh Method and device for loading fibers with calcium carbonate
BRPI0601717A (en) * 2006-05-04 2007-12-18 Du Pont Brasil process for the manufacture of calcium carbonate
WO2009039466A1 (en) 2007-09-20 2009-03-26 Vanderbilt University Free solution measurement of molecular interactions by backscattering interferometry
WO2011156713A1 (en) 2010-06-11 2011-12-15 Vanderbilt University Multiplexed interferometric detection system and method
US9562853B2 (en) 2011-02-22 2017-02-07 Vanderbilt University Nonaqueous backscattering interferometric methods
PL2599750T3 (en) 2011-11-29 2015-03-31 Hf Biotec Berlin Gmbh Method and assembly for semi-continuous manufacture of crystalline calcium carbonate
US9273949B2 (en) 2012-05-11 2016-03-01 Vanderbilt University Backscattering interferometric methods
EP3247988A4 (en) 2015-01-23 2018-12-19 Vanderbilt University A robust interferometer and methods of using same
EP3408649B1 (en) 2016-01-29 2023-06-14 Vanderbilt University Free-solution response function interferometry

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US3150926A (en) * 1961-05-15 1964-09-29 Champion Papers Inc Fluidized production of calcium carbonate
JPS5339998A (en) * 1976-09-25 1978-04-12 Shiraishi Kogyo Kaisha Ltd Process for contnuously preparing precipitated calcium carbonate
JPS5343694A (en) * 1976-10-01 1978-04-19 Shiraishi Kogyo Kaisha Ltd Process for producing cubic calcium carbonate having 0*111*0micron size
US4244933A (en) * 1978-04-05 1981-01-13 Shiraishi Kogyo Kaisha, Ltd. Calcium carbonate particles and processes for preparing same
US4888160A (en) * 1985-12-20 1989-12-19 J.M. Huber Corporation Process for producing calcium carbonate and products thereof
US4824654A (en) * 1988-03-17 1989-04-25 Yabashi Industries Co., Ltd. Process of producing needle-shaped calcium carbonate particles
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GB2248229B (en) * 1990-09-27 1994-10-26 Ecc Int Ltd Precipitated calcium carbonate

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HUP9700696A1 (en) 2000-05-28
EP0799797B1 (en) 1999-03-24
ES2131895T3 (en) 1999-08-01
DE59601499D1 (en) 1999-04-29
HU9700696D0 (en) 1997-05-28
EP0799797A1 (en) 1997-10-08
HRP970181A2 (en) 1998-04-30
GR3030549T3 (en) 1999-10-29
AT403043B (en) 1997-10-27
HRP970181B1 (en) 2000-04-30
ATA59896A (en) 1997-03-15
CZ88797A3 (en) 1997-10-15

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