SI9620118A - Method for hydrothermal hardening and drying of csh bonded moulded bodies and device for carrying out the method - Google Patents

Method for hydrothermal hardening and drying of csh bonded moulded bodies and device for carrying out the method Download PDF

Info

Publication number
SI9620118A
SI9620118A SI9620118A SI9620118A SI9620118A SI 9620118 A SI9620118 A SI 9620118A SI 9620118 A SI9620118 A SI 9620118A SI 9620118 A SI9620118 A SI 9620118A SI 9620118 A SI9620118 A SI 9620118A
Authority
SI
Slovenia
Prior art keywords
steam
autoclave
rail
drying
molded bodies
Prior art date
Application number
SI9620118A
Other languages
Slovenian (sl)
Inventor
Martin Haas
Dobrivoje Peric
Bernd Stibi
Original Assignee
Ytong Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ytong Aktiengesellschaft filed Critical Ytong Aktiengesellschaft
Publication of SI9620118A publication Critical patent/SI9620118A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/04Pressure vessels, e.g. autoclaves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/02Selection of the hardening environment
    • C04B40/024Steam hardening, e.g. in an autoclave

Abstract

The invention relates to a method and a device for hardening and drying of calcium silicate hydrate-bonded moulded bodies in the form of an autoclave (1). At least one longitudinally extending live steam rail (10) and longitudinally-extending, laterally-spaced support members (3a, 3b, 3b) for the bearing elements receiving moulded body blocks (2a, 2b, 2c) to be hardened and to be dried are arranged inside the autoclave at the bottom. Heat sources (8a, 8d) are optionally provided in the region of the side autoclave walls, the size of the lateral distance of the bearing elements and the moulded body blocks (2a, 2b, 2c) is selected so that for steam circulation a flow duct (2d) is provided between the moulded body blocks (2a, 2b, 2c), and at least one upper steam rail (7a, 7b) is arranged for steam circulation above the flow duct (2d).

Description

YTONG AKTIENGESELLSCHAFTYTONG AKTIENGESELLSCHAFT

Hornstrasse 3Hornstrasse 3

D-80797 MunchenD-80797 Munich

Nemci jaGermany

POSTOPEK ZA HIDROTERMALNO STRJEVANJE IN SUSENJE OBLIKOVANIH TELES, VEZANIH S CSH, KOT TUDI NAPRAVA ZA IZVAJANJE POSTOPKAPROCEDURE FOR HYDER THERMAL TREATMENT AND DRYING OF SHAPED BODIES ASSOCIATED WITH CSH, ALSO A DEVICE FOR PERFORMING THE PROCEDURE

Izum zadeva postopek v skladu z nadrejenim pojmom zahtevka 19 kot tudi napravo v skladu z nadrejenim pojmom zahtevka 1.The invention concerns a process according to the parent term of claim 19 as well as a device according to the parent term of claim 1.

Gradbeni materiali s kalcijevim silikatom hidratom (CSH), kot na primer produkti iz poroznega betona in iz apnenega pešCenca, se strjujejo praviloma v avtoklavu pri 10 do 16 bar nadtlaka, ustrezno 184 do 204 °C v parni atmosferi. Za izoblikovanje zaželenih CSH faz, v bistvu tobermorita, morajo za določeno Časovno obdobje (reda velikosti 5 ur) obstajati pogoji okolja: ca. 190 °C v prisotnosti vode.Calcium silicate hydrate (CSH) building materials, such as products made of porous concrete and lime sand, generally solidify in an autoclave at 10 to 16 bar overpressure, corresponding to 184 to 204 ° C in a vapor atmosphere. For the formation of desirable CSH phases, essentially tobermorite, environmental conditions must exist for a certain period of time (of the order of 5 hours): ca. 190 ° C in the presence of water.

Praviloma se po napolnitvi tlačne posode (avtoklava) s surovci le-ta dvigne” regulirano z dovajanjem vodne pare preko parne tirnice (v nem. orig.: Dampfschiene), na tlak ca. 12 bar nadtlaka. Pred to dvižno fazo se vrši še faza splakovanja oz. evakuiranja. Neposredno po tej dvižni fazi se sedaj ta tlak konstantno vzdržuje v določenem Časovnem obdobju (npr. 5 ur) pod pogoji nasičene pare. Po tej zadrževalni fazi se tlak spet regulirano reducira na izhodiščne pogoje.As a rule, after filling the pressure vessel (autoclave) with the workpieces, it is raised "regulated by the supply of water vapor via a steam rail (in German: Dampfschiene), to a pressure of ca. 12 bar overpressure. Prior to this lifting phase, the flushing phase is also carried out. evacuations. Immediately after this lift phase, this pressure is now constantly maintained over a period of time (eg 5 hours) under saturated steam conditions. After this holding phase, the pressure is again regulated to the starting conditions.

Segrevanje materiala na zaželeno temperaturo (npr. 190 °C) poteka pri tem v dvižni fazi s kondenzacijo vodne pare na površini materiala. Zadrževalna faza služi tvorjenju faz (tobermorit) in s tem strjevanju materiala.The heating of the material to the desired temperature (eg 190 ° C) is carried out in the lifting phase by condensation of water vapor on the surface of the material. The retention phase serves to form phases (tobermorite) and thereby solidify the material.

Po autoklaviranju zapustijo CSH gradbeni elementi autoklav sAfter autoclaving, the CSH elements leave the autoclave s

-2vsebnostjo vlage reda velikosti 30 do 40 % (z ozirom na suho maso). Ta visoka vsebnost vlage temelji, npr. v prvi vrsti na visokem deležu vode pri litju surovcev gradbenega materiala. Ta vpliva neugodno na transportno težo in težo pri predelavi ter na gradbenofizikalne lastnosti (npr. toplotna izolacija) materiala med prvimi leti (do naravne izsušitve) na s tem izdelanih zgradbah.-2 moisture content of the order of 30 to 40% (with respect to dry weight). This high moisture content is based e.g. primarily on high water content when casting raw materials of building materials. This adversely affects the transport and processing weight and the building-physical properties (eg thermal insulation) of the material during the first years (until natural desiccation) of the buildings thus constructed.

Postopek v skladu z vrsto po zahtevku 1 je poznan iz US-PS 2 534 303. Ta postopek dovoljuje istočasno oziroma zaporedno strjevanje in sušenje CSH materialov. Z vgradnjo dodatnega vira toplote (npr. s paro ali z ogrevalnim oljem ogrevane površine toplotnih izmenjeva! ni kov) v avtoklavu se k CSH materialu dovaja dodatna toplotna energija, kar povzroča izparevanje, npr. zaradi litja v materialu prisotne vode in s tem sušenje materiala. Poznani postopek se lahko izvaja v dveh variantah.The method according to the type of claim 1 is known from US-PS 2 534 303. This process permits simultaneous or sequential curing and drying of CSH materials. By installing an additional source of heat (eg by steam or heating oil of the heated surface of the heat exchangers) in the autoclave, additional thermal energy is added to the CSH material, which causes evaporation, e.g. by casting water into the material and thereby drying the material. The known process can be performed in two variants.

Pri prvi varianti se suši po zadrževalni fazi in pred fazo izpusta. Po zaključku zadrževalne faze in s tem po zaključku strjevanja se v avtoklavu vključi dodatni vir toplote. To povzroči dvig temperature v notranjosti avtoklava in s tem pregrevanje pare v avtoklavu. Zaradi pregrevanja pare (in tudi zaradi temperaturnega sevanja) izpareva iz CSH materiala voda in material se suši začenši od površine proti notranjosti materiala. Izparevanje vode materiala vodi do dviga tlaka v avtoklavu, ki ga lahko preprečujemo z reguliranim izpihovanjem vodne pare iz avtoklava. Ker se smejo avtoklavi iz varnostnih razlogov poganjati praviloma pri določenem tlaku le do določenih zgornjih mejnih temperatur, lahko znižamo po izbiri tudi tlak v notranjosti avtoklava (od, npr. 12 bar nadtlaka na, npr. 10 bar nadtlaka).In the first variant, it is dried after the holding phase and before the discharge phase. Upon completion of the holding phase and thus after curing, an additional heat source is included in the autoclave. This causes the temperature inside the autoclave to rise, thereby overheating the steam in the autoclave. Due to the overheating of the steam (and also due to the temperature radiation), the water evaporates from the CSH material and the material dries starting from the surface towards the inside of the material. Evaporation of the water of the material leads to an increase in the pressure in the autoclave, which can be prevented by the controlled discharge of water vapor from the autoclave. Since, for safety reasons, autoclaves may only be operated at a certain pressure up to certain upper limit temperatures, the pressure inside the autoclave (from, for example, 12 bar overpressure to, eg, 10 bar overpressure) can be optionally reduced.

Ker se material suši šele po zaključku strjevalne oz.As the material dries only after the curing or drying process is completed.

zadrževalne faze, ne obstoja nevarnost uničenja materiala zaradi prezgodnjega izparevanja vode iz površine materiala.retention phase, there is no risk of material destruction due to premature evaporation of water from the surface of the material.

-3Za strjevanje materiala pa sta potrebna dodatni Cas in energija.-3 However, curing the material requires additional time and energy.

Ta poznani postopek je identično opisan tudi v publikacijah DE 33 26 492 Al in EP 0 133 239 Bi.This known process is also described identically in publications DE 33 26 492 Al and EP 0 133 239 Bi.

Pri drugi varianti se suši med dvižno in zadrževalno fazo. Se pred dosegom zadrževalne faze se že vključi vir toplote v notranjosti autoklava. Brž ko je prišlo na površini materiala do zadostnega strjevanja, lahko poteka zaradi izparevanja vode na površini istočasno strjevanje in sušenje od zunaj navznoter. Ta postopek je možen zato, ker je v CSH-zelencu praviloma prisotno bistveno vec vode, kot je potrebno za tvorjenje faz in s tem za strjevanje. Ta postopek je na primerljiv način opisan tudi v DE 33 26 492 Al, EP 0 133 239 BI in v DE 40 35 061 Al. Tako dovod sveže pare do določenega tlaka (npr. 6 bar) in takoj nato ogrevanje do zaželenega končnega tlaka (npr. 12 bar), npr. s toplotnim sevanjem, kot tudi proizvodnja pare v notranjosti avtoklava z izključnim dovodom toplote v prisotnosti zraka, so opisani v teh publikacijah. Vrsta proizvajanja pare v notranjosti avtoklava (toplotni izmenjeva!nik, indukcijske grelne površine, mikrovalovi) je pri tem nepomembna.In the second embodiment, it dries during the lifting and holding phases. The heat source inside the autoclave is already activated before reaching the containment phase. As soon as sufficient solidification has occurred on the surface of the material, due to the evaporation of water on the surface, it can simultaneously cure and dry from the outside inwards. This process is possible because, as a rule, much more water is present in the CSH greens than is necessary for the formation of phases and thus for solidification. This process is also described in a comparable manner in DE 33 26 492 Al, EP 0 133 239 BI and in DE 40 35 061 Al. Thus, the supply of fresh steam to a certain pressure (eg 6 bar) and immediately afterwards heating to the desired final pressure (eg 12 bar), e.g. with heat radiation as well as steam production inside an autoclave with exclusive heat supply in the presence of air are described in these publications. The type of steam production inside the autoclave (heat exchanger, induction heating surfaces, microwaves) is irrelevant.

Po teh poznanih postopkih se lahko prihrani energija. Vzpostavitev tlaka v notranjosti avtoklava poteka z izparevanjem vode iz zelenca. V veliki meri se lahko odpovemo zunanjemu dovajanju pare.Following these known procedures can save energy. Pressure buildup inside the autoclave is done by evaporating water from the greens. We can largely relinquish external steam supply.

S tem, da je proces sušenja že uveden med dvižno in zadrževalno fazo, se prihrani tudi Cas.By already introducing the drying process during the lifting and holding phases, Cas is also saved.

Zaradi prezgodnjega izparevanja vode iz površine materiala pa obstoji nevarnost nezadostne tvorbe faz na površini.Due to premature evaporation of water from the surface of the material, there is a risk of insufficient phase formation on the surface.

Material na površini se ne strdi dovolj in se s tem uniči.The material on the surface does not harden sufficiently and thus be destroyed.

Cilj sušenja CSH gradbenih materialov je enakomerna stopnja sušenja vseh gradbenih elementov. Pri sedanjih tehničnih postopkih je to vsekakor otežkoCeno zaradi tega, ker se v avtoklav ne vloži samo en blok ampak veC, praviloma trije bloki istočasno drug poleg drugega ali drug nad drugim. Da bi dosegli visoko stopnjo polnjenja in s tem visoko gospodarnost pri avtoklaviranju, se razmaki med bloki namerno ohranjujejo zelo majhni. Pri stransko na stenah avtoklava nameščenih površinah toplotnih izmenjeval nikov torej ne uspe transportirati toplotne energije v srednji blok. Ogrevajo se samo zunanje stene obeh zunanjih blokov. Oba zunanja bloka se sušita, srednji blok ostane vlažen.The aim of drying CSH construction materials is to ensure a uniform drying rate for all building elements. In the present technical procedures, this is certainly difficult because of the fact that not only one block but more than one block is inserted into the autoclave, as a rule, three blocks simultaneously side by side or side by side. In order to achieve a high filling rate and thus high efficiency in autoclaving, the spacing of blocks is deliberately kept very small. Therefore, when the surfaces of the heat exchanger are mounted on the walls of the autoclave, the heat exchanger fails to transport the heat to the middle block. Only the outer walls of the two outer blocks are heated. Both outer blocks dry, the middle block remains moist.

Sušenje v sredini avtoklava je zato tehnično možno le takrat, Ce uspemo dodatno vnešeno toplotno energijo spraviti Cim bolj enakomerno na površino blokov, To lahko poteka, na primer s vsiljenim pretokom (konvekcijo) pregrete pare v notranjosti avtoklava. To ima istočasno za posledico izboljšan prehod toplote med sušilnim medijem in površino materiala.Drying in the middle of the autoclave is therefore technically possible only if the additional heat input can be brought as evenly as possible to the surface of the blocks. This can be done, for example, by the forced flow (convection) of superheated steam inside the autoclave. This at the same time results in an improved heat transfer between the drying medium and the material surface.

Dodatno mora biti odvajana voda, izparjena na površini materiala, da se prepreči nasičenje sušilnega medija (npr. pregreta para) in s tem prekinitev postopka sušenja na tem mestu. Tudi ta problem se da rešiti s konvekcijo pregrete pare v avtoklavu.In addition, the water evaporated on the surface of the material must be drained to prevent saturation of the drying medium (eg superheated steam) and thereby interrupt the drying process at that location. This problem can also be solved by the convection of superheated steam in the autoclave.

V publikacijah EP 0 583 755 BI in EP 0 624 651 BI so opisani postopki, ki naj bi omogočili vsiljen pretok pregrete pare v avtoklavu.Publications EP 0 583 755 BI and EP 0 624 651 BI describe procedures designed to allow the forced flow of superheated steam in an autoclave.

V skladu z EP 0 538 755 BI naj bi se z vgradnjo konvekcijskih kaminov, ki so nameščeni okoli stranskih površin toplotnih izmenjevalnikov, dosegel povišan delež naravne konvekcije v notranjosti avtoklavov.According to EP 0 538 755 BI, the installation of convection fireplaces located around the side surfaces of heat exchangers is intended to achieve an increased proportion of natural convection inside the autoclave.

V skladu z EP 0 624 561 BI se doseže gibanje pare v notran5 josti avtoklava s pulziranjem tlaka s pregreto paro. Pulziranje tlaka pomeni, da se v rednih Časovnih presledkih para izpihava preko regulirnega ventila za izpust, kar pomeni zniževanje tlaka v avtoklavu in takoj nato v avtoklav spet vpihava (pregreta) sveža para preko tirnice za svežo paro (dvig tlaka). Proizvodnja pregrete pare lahko tudi poteka v notranjosti avtoklava s toplotnimi izmenjeva!ni ki.In accordance with EP 0 624 561 BI, the movement of steam within the autoclave is achieved by pressure pulse pressure with superheated steam. Pressure pulsation means that at regular intervals the steam is blown out via the discharge control valve, which means that the pressure in the autoclave is reduced and then fresh steam is blown (overheated) into the autoclave again via the fresh steam rail (pressure rise). The production of superheated steam can also take place inside the autoclave with heat exchangers!

Neugodno je pri obeh postopkih, da se pretakajoča para ne giblje oz. se le z zelo majhnim deležem giblje med bloki. Po analogiji s Hagen-Poisseulle-vim zakonom so deleži volumskih tokov proporcionalni Četrti potenci premera pretočnih kanalov. To pomeni, da se pri sedaj danih pretocno-tehnicnih pogojih v notranjosti avtoklava giblje daleč najvecji delež parnega toka med steno avtoklava in obema zunanjima blokoma.It is inconvenient for both processes that the flow of steam does not move or move. with only a very small proportion it moves between blocks. By analogy with Hagen-Poisseulle's law, the volume flux proportions are proportional to the Fourth Potency of the diameter of the flow channels. This means that under the current flow-technical conditions, the largest proportion of steam flow between the autoclave wall and the two outer blocks moves by far within the autoclave.

Naloga izuma je, da ustvari postopek in napravo, s katerima uspe optimiranje učinka strjevanja in sušenja.It is an object of the invention to provide a process and apparatus for optimizing the cure and drying effect.

Naprava v smislu izuma in postopek v smislu izuma sta prednostno primerna za strjevanje poroznega betona. Naprava in postopek pa sta primerna tudi za strjevanje in sušenje poljubnih oblikovanih teles (v nem. orig.: Formkorper), vezanih s kalcijevim silikatom hidratom.The device of the invention and the process of the invention are preferably suitable for the hardening of porous concrete. The apparatus and process are also suitable for solidifying and drying arbitrary molded bodies (Formkorper) bound with calcium silicate hydrate.

Postopek v smislu izuma temelji v bistvu na postopkih sušenja, kot so opisani v US-patentu 2 524 303 in EP 0 624 561. Količine pregrete pare, potrebne za pulziranje tlaka, pa se sedaj ne dovajajo veC z vpihavanjem in izpihavanjem, ampak z dovajanjem energije preko toplotnih izmenjeva!ni kov v krožnem obratovanju. Naprava v smislu izuma dovoljuje, da se poti pretoka v avtoklavu izboljšajo tako, da se tudi konvekcija lahko vrši v vmesnih prostorih med kolači poroznega betona.The process of the invention is essentially based on drying processes as described in US Patent No. 2 524 303 and EP 0 624 561. However, the amounts of superheated steam required to pulse the pressure are no longer supplied by blowing and blowing, but by feeding them energy via heat exchangers in circular operation. The device according to the invention allows the flow paths in the autoclave to be improved so that convection can also be carried out in the intermediate spaces between the cakes of porous concrete.

Na osnovi risbe (fig.) bo izum v naslednjem kot primer pobliže pojasnjen, pri Čemer edina slika predstavlja shematično Čelni pogled odprtega avtoklava. V avtoklavu 1 se nahajajo trije kolači ali bloki 2a, 2b, 2c poroznega betona, ki so nameščeni drug poleg drugega na stranskem razmaku (vmesni prostori 2d) in stojijo na treh podlagah za strjevanje ali vozičkih 3a, 3b, 3c, ki ležijo na primerno usklajenih elementih za nameščanje, na primer tirnicah (ni prikazano), ki so razporejene na dnu avtoklava na stranskem razmaku in se raztezajo v vzdolžni smeri. Podlage za strjevanje oz. vozički so nosilni elementi za oblikovana telesa, ki se morajo strditi. Dovod sveže pare (npr. 12 bar nadtlaka, 191 °C), kot je potrebno za strjevanje poroznega betona, poteka kot doslej z na dnu razporejeno, v vzdolžni smeri raztezajočo se spodnjo parno tirnico 10. Parna tirnica je cev z izpustnimi odprtinami za paro. Ravno tako lahko vsebuje avtoklav registre toplotnih izmenjevalni kov 8a, 8d za proizvajanje pregrete pare in torej za sušenje poroznega betona, ki so razporejeni stransko na stenah avtoklava.On the basis of the drawing (fig.), The invention will be explained in the following as an example, with the sole image being a schematic front view of an open autoclave. Autoclave 1 contains three cakes or blocks 2a, 2b, 2c of porous concrete, placed side by side at a lateral space (2d spaces) and supported by three curing bases or trolleys 3a, 3b, 3c, which are supported coordinated mounting elements, such as rails (not shown), arranged at the bottom of the autoclave at a lateral distance and extending in a longitudinal direction. Substrates for curing or. carts are the supporting elements for molded bodies that need to harden. The fresh steam inlet (eg 12 bar overpressure, 191 ° C), as required for the hardening of porous concrete, proceeds as before with the bottom steam rail extending in the longitudinal direction 10. The steam rail is a pipe with steam outlets for steam . It may also contain autoclave registers of heat exchangers 8a, 8d for the production of superheated steam and therefore for the drying of porous concrete arranged laterally on the walls of the autoclave.

V smislu izuma sta nad kolaCi poroznega betona 2a, 2b, 2c in pri tem v skladu z namenom razporejeni v bližini vmesnih prostorov 2d med kolači poroznega betona dve nadaljnji zgornji parni tirnici 7a, 7b in prednostno ena ali veC dodatnih parnih tirnic 9 pod srednjim vozičkom za strjevanje 3b oziroma prav tako v bližini vmesnih prostorov 2d med kolaCi poroznega betona.According to the invention, above the porous concrete castors 2a, 2b, 2c, therewith, in accordance with the purpose, are arranged in the vicinity of the intermediate spaces 2d between the porous concrete cakes, two further upper steam rails 7a, 7b and preferably one or more additional steam rails 9 below the middle trolley for curing 3b or also in the vicinity of intermediate spaces 2d between the castors of porous concrete.

Obe zgornji parni tirnici 7a, 7b sta povezani z izhodom obtočne naprave 4, nameščene izven avtoklava, spodnja parna tirnica 9 pa je povezana z vhodom obtoCne naprave 4 (v nem. orig.: Umwa1zer). Obtočna naprava 4 je lahko izvedena ali z ventilatorjem ali s šobo s parnim curkom.Both upper steam rails 7a, 7b are connected to the output of the circulation device 4, located outside the autoclave, and the lower steam rail 9 is connected to the input of the circulation device 4 (in German: Umwa1zer). The circulation device 4 can be designed either with a fan or with a steam jet nozzle.

Tirnica sveže pare 10 je po eni izvedbi izuma prirejena za odsesovanje od zgoraj vbrizgane pare. Preko tropotnega ventila, nameščenega izven avtoklava (in v risbi nevrisane- / ga), se lahko ta tirnica 10 uporablja enkrat kot tirnica za svežo paro in enkrat kot odsesovalna tirnica.According to one embodiment of the invention, the fresh steam rail 10 is adapted for extraction from the steam injected above. Through a three-way valve located outside the autoclave (and not drawn in the drawing), this rail 10 can be used once as a fresh steam rail and once as a suction rail.

Zgornji parni tirnici 7a, 7b, v danem primeru tudi parna tirnica 9, so prednostno dodatno kombinirane z registri toplotnih izmenj eval nikov 8a, 8b, ki so nameščeni na ali v bližini tirnic. Cevi toplotnih izmenj eval nikov registrov 8a, 8b pa se lahko nahajajo tudi v notranjosti parnih vodov. Parne tirnice 7a, 7b, 9 delujejo pri tem kot naprava za pregrevanje pare v notranjščini avtoklava.The upper steam rails 7a, 7b, optionally also the steam rails 9, are preferably additionally combined with the heat exchanger registers 8a, 8b mounted on or adjacent to the rails. The tubes of the heat exchanger registers 8a and 8b may also be located inside the steam lines. The steam rails 7a, 7b, 9 act as a device for overheating the steam inside the autoclave.

V dovodih k parnim tirnicam 7a, 7b, 9, 10 se lahko nahajajo vbrizgovalne šobe in dovodi za dovajanje sveže vode. S tem je možno zelo natančno regulirati temperaturo pare. Ohlajevanje pare z vodo je, na primer smotrno takrat, če naj bi temperatura na površini kolačev poroznega betona bolj zgodaj zapustila atmosfero nasičene pare.Injectors to steam rails 7a, 7b, 9, 10 may contain injection nozzles and inlets for supplying fresh water. This allows the steam temperature to be precisely controlled. Cooling steam with water, for example, is reasonable if the temperature on the surface of the cakes of porous concrete is expected to leave the atmosphere of saturated steam earlier.

Vbrizgavanje sveže vode za ohlajevanje pare se da tehnično realizirati, če v parnih vodih prevladujejo zadostne hitrosti pretoka. Vbrizgavanje sveže vode v negibajoč se parni režim (npr. direktno v avtoklav) prvič ni tehnično možno ali le z velikim vloženim trudom in drugič nima za posledico zaželene ohladitve pare. V smislu izuma uspe to z novim načinom cirkuliranja pare in krožnim obratovanjem.The injection of fresh water to cool the steam can be technically realized if sufficient flow rates prevail in the steam lines. Injecting fresh water into a non-moving steam regime (eg directly into an autoclave) is not technically possible for the first time or with great effort, and secondly does not result in the desired cooling of steam. According to the invention, this is achieved through a new method of steam circulation and circular operation.

Razporeditev parnih tirnic 7a, 7b in razporeditev ter premer nepredstavljenih izvrtin (za izstop pare) so v parnih tirnicah izbrani tako, da se večji del z obtočno napravo 4 vbrizgane pare splakuje v vmesne prostore 2d med kolači poroznega betona. Le majhen del količine pare naj teče v prostoru med zunanjimi površinami kolačev in vzdolž stene avtoklava.The arrangement of the steam rails 7a, 7b and the arrangement and diameter of the non-represented holes (for steam outlet) are selected in the steam rails by flushing the bulk with the circulating device 4 of the injected steam into the intermediate spaces 2d between the piles of porous concrete. Only a small portion of the amount of steam should flow in the space between the outer surfaces of the muffins and along the wall of the autoclave.

Po nadaljnji posebni izvedbi izuma je srednji kolač poroznega betona 2b v primerjavi z obema zunanjima kolačema nameščen zvišano. Višina tega zvišanja je prednostnoAccording to a further specific embodiment of the invention, the middle cake of porous concrete 2b is raised higher than the two outer cakes. The height of this increase is preferred

-8približno enako velika, kot širina vmesnih prostorov med kolači, npr. ca. 10 do 20 cm. S tem se med kolači ustvarijo zelo ugodni pretočni kanali z enakomernim premerom.-8 Approximately the same width as the spaces between the cakes, e.g. ca. 10 to 20 cm. This creates very favorable flow channels of uniform diameter between the cakes.

Tehnično se da zvišanje srednjega kolaCa realizirati tako, da so običajno uporabljani srednji trni vozička za strjevanje (ni vrisano), ki držijo srednjo podlago za strjevanje 3b, izoblikovani podaljšano. Prav tako si je mogoče predstavljati, da se srednja podlaga za strjevanje 3b dvigne preko primerne dvižne naprave, ki je nameščena na vozičku za strjevanje (ni vrisano), neposredno pred avtoklaviranjem.It is technically possible to realize the increase of the middle wheel in such a way that the commonly used middle pins of the hardening trolley (not shown), which hold the middle solidifying base 3b, are formed in a prolonged manner. It is also conceivable that the middle solidification base 3b is raised via a suitable lifting device mounted on the solidification trolley (not outlined) immediately before autoclaving.

Za izboljšanje transporta pare oziroma sušilnega medija in prehodov toplote v notranjost gradbenega elementa so v kolaču poroznega betona lahko oblikovane prehodne luknje. Glede na postopek izdelave se lahko te luknje v kolaču oblikujejo, na primer s tem, da se po fazi dviganja (v nem. orig.: Garphase) (pred žaganjem) z iglami naredijo v kolač.To improve the transport of steam or drying medium and the passage of heat into the interior of the building element, transitional holes may be formed in the cake of porous concrete. Depending on the manufacturing process, these holes in the cake may be formed, for example, by making needles into the cake after the lifting phase (before Garphase) (before sawing).

Ta ukrep ima za posledico enakomernejše sušenje gradbenega elementa med zunanjimi površinami in jedrom kolaCa poroznega betona. Istočasno se s tem površina materiala poveCa za suSi1 ni medij.This action results in a more even drying of the building element between the outer surfaces and the core of the porous concrete roll. At the same time, the surface of the material increases with the dry medium.

Vnašanje teh lukenj je posebno smotrno, Ce v notranjosti avtoklava prevladuje zadostna konvekcija in s tem zadostna tlaCna razlika med odprtinami lukenj. V nasprotnem primeru se nasiti suSilni medij v luknjah in zaželeni sušilni efekt v notranjosti gradbenih elementov se ne vzpostavi.The insertion of these holes is especially advantageous if there is sufficient convection inside the autoclave and thus a sufficient pressure difference between the holes of the holes. Otherwise, the drying medium in the holes is saturated and the desired drying effect inside the building elements is not established.

S tem, da se para, dovajana z obtoCno napravo 4, vodi v avtoklav s pomočjo parnih tirnic, se para pusti transportirati namensko na mesta, na katerih naj bi bila efektivna, npr. na stranske površine kolača.By allowing the steam supplied by the circulation device 4 to the autoclave by steam rails, the steam is allowed to be transported specifically to the places where it is supposed to be effective, e.g. to the sides of the cake.

Usmeritev pretoka in količina pare, ki izstopa na parnihFlow direction and amount of steam exiting the steam

-9tirnicah 7a, 7b, se lahko nastavi na enostaven način s primernimi razporeditvami in različnimi premeri izvrtin v tirnicah. S tem odpade komplicirana vgradnja vodilnih pločevin in vodilnih kaminov. Vseeno so parne tirnice lahko dodatno opremljene z vodilnimi pločevinami (ni vrisano).-9 rails 7a, 7b can be easily set up with suitable arrangements and different bore diameters. This eliminates the complicated installation of guide sheets and fireplaces. However, steam rails may be additionally fitted with guide plates (not inscribed).

Nastajajoča konvekcija povzroča enakomernejšo porazdelitev pare v avtoklavu tudi brez sušenja. Izoblikovanje temperaturnih gradientov med zgornjo in spodnjo stranjo avtoklava in nevarnost neenakomernega strjevanja poroznega betona se s tem zmanjšata.Emerging convection causes a more even distribution of steam in the autoclave even without drying. The formation of temperature gradients between the upper and lower sides of the autoclave and the risk of uneven curing of porous concrete are thus reduced.

Razporeditev toplotnih izmenj e val niko v , ki se na primer lahko ogrevajo z ogrevalnim oljem, direktno ob ali v neposredni bližini parnih tirnic 7a, 7b, povzroča pregrevanje pare v prostoru avtoklava. Zaradi tega ne nastanejo izgube v vodih izven avtoklava. Toplotna energija toplotnih izmenjevalnikov, ki se ne prenaša v parne tirnice 7a, 7b, povzroča pregrevanje pare v preostalem prostoru avtoklava in s tem ni izgubljena.The arrangement of heat exchangers, for example, which can be heated by heating oil directly at or near the steam rails 7a, 7b, causes the steam in the autoclave to overheat. As a result, no losses occur in the lines outside the autoclave. The heat energy of the heat exchangers, which is not transferred to the steam rails 7a, 7b, causes the steam to overheat in the remaining autoclave space and thus not be lost.

Neugodne geometrijske pogoje za pretakanje, ki so do zdaj sušenje poroznega betona v notranjosti avtoklava znatno oteževali, ker je bil vmesni prostor med podlagami za strjevanje 3a, 3b, 3c premajhen, preprečimo z zvišanjem srednjega kolaca.Unfavorable geometric flow conditions, which have hitherto made the drying of porous concrete in the autoclave substantially more difficult, because the intermediate space between the curing bases 3a, 3b, 3c was too small, were prevented by raising the middle stake.

Luknje v kolaču imajo za posledico povečano površino oblike kolaCa in s tem izboljšane prehode toplote in izboljšani transport materiala v notranjosti oblike. To ima za posledico enakomernejše sušenje kolaCa iz poroznega betona.The holes in the cake result in an increased surface area of the kolaCa and thus improved heat transitions and improved material transport inside the mold. This results in a more even drying of the porous concrete cake.

Po postopku v smislu izuma lahko v analogiji s postopkom, poznanim iz US-PS 2 524 303, poteka strjevanje in sušenjeAccording to the process of the invention, curing and drying can be carried out in analogy with the process known from US-PS 2 524 303

CSH gradbenih materialov na dva različna načina: Prvič po zaključku zadrževalne faze (po strjevanju materiala) inCSH construction materials in two different ways: For the first time after completion of the holding phase (after solidification of the material) and

10drugic med dvižno fazo in zadrževalno fazo (istočasno sušenje in strjevanje).10 alternatives between the lifting phase and the holding phase (simultaneous drying and curing).

Po vnosu materiala v avtoklav se - ustrezno dosedanjemu stanju tehnike - po eventualni poprejšnji fazi izpiranja in evakuiranja - tlak v avtoklavu z vpihanjem sveže pare kontinuirno zvišuje na vrednost ca. 12 bar nadtlaka.After the material has been introduced into the autoclave - according to the state of the art - after a possible preliminary rinse and evacuation phase - the pressure in the autoclave is continuously increased to the value of ca. 12 bar overpressure.

V sledeči zadrževalni fazi vzdržujemo to stanje tlaka in temperature v avtoklavu tako dolgo, da se strjevanje materiala v veliki meri ali popolnoma zaključi (ca. 2 do 5 ur.)In the next holding phase, this pressure and temperature in the autoclave is maintained until the solidification of the material is largely or completely complete (ca. 2 to 5 hours.)

Zdaj lahko z vklopom toplotnega vira v avtoklavu in zagonom obtoCne naprave zaCnemo postopek sušenja.We can now start the drying process by turning on the heat source in the autoclave and starting the bypass device.

Med postopkom segrevanja izpareva iz CSH materiala voda in tlak v avtoklavu se zvišuje. V skladu z US-PS 2 524 303 lahko ta tlak zdaj z uravnavanim izpihovanjem preko regulirnega ventila za izpust pare vzdržujemo na konstantnem nivoju (12 bar nadlaka) (povišanje temperature) ali zmanjšamo (konstantnost temperature v avtoklavu). Po zaključku sušilne faze z reguliranim izpihovanjem pare preko regulirnega ventila za izpust pare reduciramo tlak v notranjosti avtoklava na okoliške pogoje.During the heating process, the water evaporates from the CSH material and the pressure in the autoclave increases. In accordance with US-PS 2 524 303, this pressure can now be maintained at a constant level (12 bar overpressure) (temperature rise) (reduced temperature) or reduced (autoclave temperature constant) by means of controlled exhaust through the steam control valve. Upon completion of the drying phase with controlled steam blowing, the pressure inside the autoclave is reduced to ambient conditions via the steam control valve.

Alternativno pa lahko izpeljemo sušenje tudi v skladu s pulznim obratovanjem, opisanim v EP 0 624 562 81. Faza zniževanja tlaka poteka z izpihovanjem pare preko regulirnega ventila za izpust pare in zvišanje tlaka z izparevanjem vode iz mase poroznega betona. Izpihana para se lahko pri tem bodisi preliva v drug avtoklav ali pelje v zbiralnik pare in je na razpolago za nadaljnje avtoklaviranje. Z naraščajočo stopnjo sušenja kolača poroznega betona se podaljšuje tudi Cas, da izpari zadosti vode iz kolača za zvišanje tlaka. Širine pulzov postajajo zato z naraščajočim trajanjem sušenja vedno dajše.Alternatively, drying may also be carried out in accordance with the pulse operation described in EP 0 624 562 81. The pressure-lowering phase is effected by blowing the steam through a control valve for releasing steam and raising the pressure by evaporating water from the mass of porous concrete. The blown off steam can either be poured into another autoclave or driven into a steam collector and available for further autoclaving. With increasing drying rate of porous concrete cake, Cas is also extended to evaporate sufficient water from the cake to increase pressure. As a result, pulse widths become longer with increasing drying time.

-11Pri sušenju med dvižno in zadrževalno fazo se po fazi izplakovanja in evakuiranja z uvajanjem sveže pare zviša tlak v avtoklavu do neke določene vrednosti (npr. 5 bar nadtlaka), ki pa je še občutno pod zahtevanim tlaCnim nivojem za običajno avtoklaviranje (npr. 12 bar nadtlaka). Nadaljnje povišanje tlaka na zaželeni tlak za strjevanje (12 bar nadtlaka) poteka po vkljuCenju toplotnega vira in obtoCne naprave z izparevanjem vode iz površine materiala. Značilno za ta korak postopka je, da se med to fazo poviševanja tlaka stalno nadzoruje temperatura na površini materiala s pomočjo primernega temperaturnega tipala. Takoj ko temperatura na površini materiala prekorači predpisano zgornjo mejno vrednost (temperaturo nasičene pare, ki ustreza vsakokrat prevladujočemu tlaku), poteka z izklopom toplotnega vira in vbrizganjem vode preko šob v parnih tirnicah 7a, 7b ohlajevanje segrete pare v avtoklavu in s tem ohlajevanje površine materiala.-11When drying between the lifting and holding phases, after flushing and evacuation, the pressure in the autoclave is raised to a certain value (eg 5 bar overpressure) after the flushing and evacuation phase, which is still significantly below the required pressure level for normal autoclaving (eg 12 overpressure bar). Further pressure rise to the desired solidification pressure (12 bar overpressure) occurs after the heat source and the circulation system have been turned on by evaporating water from the surface of the material. Typically, during this step of the process, the temperature at the surface of the material is constantly monitored by means of a suitable temperature sensor during this pressure boosting phase. As soon as the surface temperature of the material exceeds the prescribed upper limit (saturated vapor temperature corresponding to the prevailing pressure in each case), by switching off the heat source and injecting water through the nozzles in the steam rails 7a, 7b, cooling the heated steam in the autoclave and thereby cooling the material surface .

To nadzorovanje temperature in ohlajevanja materiala je smotrno, Ce naj bi se preprečilo, da bi pred potekom zahtevanega Časa strjevanja (ca. 2 do 5 ur) izparelo preveč vode iz površine materiala, s Čimer se za strjevanje zahtevana tvorba CSH faz ne bi veC mogla dogajati in bi se s tem material na površini uničil. Po zaključku te kombinirane dvižne in strjevalne faze se lahko začne faza izpusta, ali glede na zaželeno stopnjo sušenja, nadaljnje sušenje, npr. z zgoraj opisanim pulznim postopkom. Velikost spodnjega dvižnega tlaka je odvisna v prvi vrsti od vsebnosti vode na površini kolača poroznega betona in torej od uvedenega materiala zelencev in tudi od stopnje polnitve v avtoklavu, čim veC vode je na površini materiala na razpolago za izparevanje, toliko manjšo lahko izberemo to vrednost. To vrednost lahko določimo bodisi eksperimentalno ali z izračunom (pri poznavanju krivulje poteka sušenja materiala).This monitoring of the temperature and cooling of the material is reasonable in order to prevent the evaporation of too much water from the surface of the material before the required curing time (ca. 2 to 5 hours), thereby preventing the formation of CSH phases required for curing. happening and the material on the surface would be destroyed. Upon completion of this combined lifting and curing phase, the discharge phase may commence, or, depending on the desirable drying step, further drying, e.g. using the pulse method described above. The magnitude of the lower booster pressure depends primarily on the water content of the surface of the porous concrete cake and therefore on the introduced material of the greens and also on the degree of filling in the autoclave, the more water available on the surface of the material for evaporation, the smaller the value can be selected. This value can be determined either experimentally or by calculation (with knowledge of the drying curve of the material).

-12Glede na nivo in trajanje dovajanja toplotne energije v notranjosti avtoklava lahko torej nastavljamo zaželeno preostalo vlažnost materiala med strjevanjem in sušenjem. Nastavi jajoCa se preostala vlažnost (v odvisnosti od trajanja sušenja) je odvisna od materiala in jo lahko ugotovimo bodisi eksperimentalno ali z izračunom (pri poznavanju krivulje poteka sušenja). Z variacijo trajanja dovajanja energije lahko zdaj sušimo skrajno ekonomično (t.j., suh material pri enaki porabi energije kot pri dosedanjih avtoklaviranjih pod nasičeno paro), ali pa lahko reguliramo vsako poljubno stopnjo sušenja.-12Because of the level and duration of heat supply inside the autoclave, the desired residual humidity of the material can then be set during solidification and drying. Setting the egg The residual humidity (depending on the duration of drying) depends on the material and can be determined either experimentally or by calculation (knowing the curve of the drying process). By varying the duration of energy delivery, we can now dry extremely economically (i.e., dry material at the same energy consumption as the previous saturated steam autoclaves), or we can regulate any desired drying rate.

čim manjšo izberemo zaželeno preostalo vlažnost materiala, toliko vec vode mora izpareti iz materiala in toliko vec pare se proizvede v notranjosti avtoklava. Od določene stopnje sušenja je tako proizvedena množina pare večja kot je potrebno za dvigovanje naslednjega avtoklava na zaCetni tlak (npr. 6 bar). Ta prebitna pregreta in visoko prednapeta para (12 bar nadtlaka) se lahko uporabi, na primer za segrevanje toplotnih komor in toplotnih tunelov ali za proizvodnjo električnega toka (npr. za zunanjo obtočno napravo) s pomočjo parne turbine.the smaller the desired residual humidity of the material, the more water must evaporate from the material and the more steam is produced inside the autoclave. From a certain degree of drying, the amount of steam produced is greater than is necessary to raise the next autoclave to the initial pressure (eg 6 bar). This excess superheated and highly prestressed steam (12 bar overpressure) can be used, for example, to heat heat chambers and heat tunnels or to produce electricity (eg for an external circulation device) by means of a steam turbine.

V skladu z izumom se lahko torej, pri enaki porabi energije kot do sedaj, proizvede pri kombiniranem postopku strjevanja in sušenja bolj suh material. Zaželene preostale vlažnosti so nastavljive s trajanjem postopka sušenja. Postopek v smislu izuma je postopek, ki prizanaša materialu zaradi nadzorovanja temperature površine. Možno je uravnavanje kvalitete pare s pregrevanjem in hlajenjem in s tem reduciranje okvar zaradi strjevanja.According to the invention, therefore, at the same energy consumption as before, more dry material can be produced by the combined solidification and drying process. The desired residual humidity is adjustable with the duration of the drying process. The process of the invention is a process that contributes to a material for controlling surface temperature. It is possible to regulate the quality of the steam by overheating and cooling, thereby reducing the failure due to solidification.

V skladu z izumom je možna še nadaljnja varianta postopka sušenja. Pri tej varianti se suši samo med dvižno fazo. Postopek poteka, kot sledi: Po končanju faze izplakovanja in vakuumske faze se avtoklav bodisi s svežo paro ali s paro iz zbiralnika ali drugega avtoklava dvigne na predpisan tlak (npr. 2 do 5 bar). Takoj nato izpareva voda do dosega zaželenega zadrževalnega tlaka (npr. 12 do 16 bar) zaradi vklopa dodatnega toplotnega vira in cirkuliranja pare iz oblikovanih blokov. Da bi prihranili pri delih naprave, se lahko odpovemo po potrebi stranskim registrom toplotnih izmenjeva!ni kov 8c, 8d. Hitrost izparevanja in temperatura v avtoklavu se lahko pri tem nastavita z reguliranjem toplotnega vira in obtočne naprave ali z vbrizganjem sveže vode. Po dosegu zadrževalnega tlaka (12 do 16 bar) odklopimo toplotni vir in obtočno napravo ali ju v moči tako pridušimo, da se kompenzirajo samo tlak in toplotne izgube avtoklava. Nadaljnje suSenje naj med zadrževalno fazo pri tem ne poteka.According to the invention, a further variant of the drying process is possible. In this variant, it is only dried during the lifting phase. The process is as follows: After the flushing and vacuum phases are completed, the autoclave is raised to the prescribed pressure (eg 2 to 5 bar) with either fresh steam or steam from the reservoir or other autoclave. The water is then evaporated to reach the desired holding pressure (eg 12 to 16 bar) due to the activation of an additional heat source and the circulation of steam from the formed blocks. In order to save on the parts of the device, the side registers of the heat exchangers 8c, 8d may be canceled if necessary. The evaporation rate and temperature in the autoclave can then be set by regulating the heat source and the circulation device or by injecting fresh water. After reaching the holding pressure (12 to 16 bar), we disconnect the heat source and the circulation device or suppress them so that only the pressure and thermal losses of the autoclave are compensated. Further drying should not occur during the holding phase.

Prednosti tega postopka so, da se obstoječe naprave avtoklavov lahko obdržijo. Temperatura v avtoklavu med dvižno fazo ne prekorači temperature nasičene pare zadrževalnega tlaka. Konstrukcija avtoklava za višje temperature tako ni potrebna. Več avtoklavov lahko poganjamo s samo eno napravo z ogrevalnim oljem in eno obtoCno napravo za paro, ker so te naprave potrebne samo med relativno kratkim Časovnim intervalom (v dvižni fazi) med postopkom avtoklaviranj a. Pri sušenju med zadrževalno fazo (varianta 1 ali 2) nastaja zaradi izparevanja vode iz oblikovanih teles dodatna para. To paro moramo med zadrževalno fazo izpihovati. Za to potrebne tehnične naprave (regulacijska armatura za izpust, parna tirnica za izpust) so potrebne tudi pri kombinaciji veC avtoklavov samo enkrat.The advantages of this process are that existing autoclave devices can be retained. The temperature in the autoclave during the lifting phase does not exceed the saturated vapor pressure of the holding pressure. The construction of an autoclave for higher temperatures is thus unnecessary. Multiple autoclaves can be driven with only one heating oil device and one steam circulating device, since these devices are only required during a relatively short time interval (in the lifting phase) during the autoclaving process a. During drying during the holding phase (variant 1 or 2), additional steam is generated by evaporation of water from the molded bodies. This steam must be blown out during the holding phase. The necessary technical devices (exhaust control valves, steam rails for discharge) are also required when combining more than one autoclave only once.

Parne tirnice 7a, 7b, 9 so lahko izoblikovane tudi tako, da imajo odprtine za izhod pare enake in/ali različne premere. Lahko so tudi opremljene z, npr. izmenljivimi šobami ali nastavki, ki so, npr. lahko različno dolgi ali tako usmerjeni ali ukrivljeni, da se dosežejo vnaprej določene smeri i ztekanja.The steam rails 7a, 7b, 9 may also be designed so that the steam outlet openings have the same and / or different diameters. They may also be equipped with e.g. interchangeable nozzles or nozzles which are e.g. they may be of varying lengths or so oriented or curved to achieve predetermined directions of flow.

-14V skladu z nadaljnjo izvedbo izuma so stranski registri toplotnih izmenj e val niko v 8c, 8d izoblikovani in razporejeni tako, da vmesni prostor med površino registrov toplotnih izmenjeva!nikov in zunanjo površino obeh zunanjih oblikovanih teles 2a, 2c ustreza približno razdalji med oblikovanimi telesi 2d. Pri tem sta lahko nad vmesnimi prostori med registri toplotnih izmenjeva!ni kov 8c, 8d in zunanjimi oblikovanimi telesi 2a, 2c nameščeni dve nadaljnji parni tirnici vrste 7 a, 7b.According to a further embodiment of the invention, the side heat exchanger registers in 8c, 8d are formed and arranged such that the intermediate space between the surface of the heat exchanger registers and the outer surface of the two outer molded bodies 2a, 2c corresponds to approximately the distance between the molded bodies 2d. In this case, two further steam rails of types 7a, 7b may be installed above the intermediate spaces between the heat exchanger registers 8c, 8d and the outer molded bodies 2a, 2c.

Claims (34)

1. Naprava za strjevanje in sušenje oblikovanih teles, vezanih s kalcijevim silikatom hidratom, v obliki avtoklava (1), v katerega notranjščini je razporejena na strani dna vsaj ena parna tirnica (10) za svežo paro, ki se razteza v vzdolžni smeri in v vzdolžni smeri se raztezajoči, na lateralni oddaljenosti drug od drugega razporejeni nosilni elementi (3a, 3b, 3c) za elemente za nameščanje, ki držijo bloke oblikovanih teles (2a, 2b, 2c), ki se morajo strditi in sušiti, po potrebi pa so v območju stranskih sten avtoklava predvideni toplotni viri (8a, 8d) označena s tem, daA device for solidifying and drying molded bodies bound with calcium silicate hydrate in the form of an autoclave (1), in which at least one steam rail (10) is arranged on the bottom side for fresh steam extending longitudinally and into longitudinal directions extending, at a lateral distance from each other, the supporting elements (3a, 3b, 3c) arranged for the mounting members holding the blocks of shaped bodies (2a, 2b, 2c), which must harden and dry and, if necessary, in the region of the side walls of the autoclave, the predicted heat sources (8a, 8d) characterized in that a) je lateralna oddaljenost elementov za nameščanje ter blokov oblikovanih teles (2a, 2b, 2c) izbrana tako velika, da je med bloki oblikovanih teles (2a, 2b, 2c) določen pretočni kanal (2d),a) the lateral distance of the mounting elements and the shaped body blocks (2a, 2b, 2c) is chosen so large that a flow channel (2d) is defined between the shaped body blocks (2a, 2b, 2c), b) obstaja naprava za cirkuliranje pare, s katero se pri cirkuliranju izplakuje para v bistvu skozi pretočni kanal (2d) ,b) there is a steam circulation device by which the steam is flushed out substantially through the circulation duct (2d), c) pri Čemer je razporejena nad pretočnim kanalom (2d) vsaj ena zgornja parna tirnica (7a, 7b) za cirkuliranje pare.c) At least one upper steam rail (7a, 7b) arranged above the flow channel (2d) for circulating steam. 2. Naprava v skladu z zahtevkom 1, označena s tem, da je razporejena vsaj ena nadaljnja parna tirnica (9) pod podlagami za strjevanje (3a, 3b, 3c) v območju pretočnega kanala (2d).Apparatus according to claim 1, characterized in that at least one further steam rail (9) is arranged below the solidification bases (3a, 3b, 3c) in the flow channel area (2d). 3. Naprava v skladu z zahtevkom 1 ali 2, označena s tem, da sta za tvorbo naprave za cirkuliranje pare v krožnem obratovanju povezani zgornja parna tirnica (7a, 7b) z izhodom obtočne naprave (Apparatus according to claim 1 or 2, characterized in that the upper steam rail (7a, 7b) is connected to the outlet of the circulating device (7a, 7b) for the formation of the circulating steam operating device. 4), nameščene zunaj avtoklava (1) in spodnja parna tirnica (9) z vhodom obtočne naprave (4).4) located outside the autoclave (1) and the lower steam rail (9) with the inlet of the circulation device (4). -164. Naprava v skladu z zahtevkom 3, označena s tea, da je obtočna naprava (4) izvedena s pomočjo ventilatorja.-164. Apparatus according to claim 3, characterized by tea, that the circulation device (4) is made by means of a fan. 5. Naprava v skladu z zahtevkom 3, označena s tea, da je obtočna naprava (4) izvedena s šobo s parnim curkom.Device according to claim 3, characterized by tea, that the circulation device (4) is made with a steam jet nozzle. 6. Naprava v skladu z enim ali vec zahtevki 1 do 5, označena s tea, da je tirnica za svežo paro (10) prirejena za odsesovanje pare, vbrizgane skozi zgornjo parno tirnico (7a, 7b).Device according to one or more of Claims 1 to 5, characterized in that the fresh steam rail (10) is adapted for extracting steam injected through the upper steam rail (7a, 7b). 7. Naprava v skladu z zahtevkom 6, označena s tea, da je tirnica za svežo paro (10) povezana preko izven avtoklava (1) nameščene naprave s tropotnim ventilom tako z napravo za dovod sveže pare kot tudi z napravo za odsesovanje.Apparatus according to claim 6, characterized by the fact that the fresh steam rail (10) is connected via a three-way valve outside the autoclave (1) to both the fresh steam supply and the suction device. 8. Naprava v skladu z enim ali veC zahtevki 1 do 7, označena s tea, da ima zgornja parna tirnica (7a, 7b) napravo za pregrevanje pare in je v ta namen kombinirana prednostno z registrom toplotnih izmenjevalnikov (8a, 8b), ki je, na primer nameščen znotraj ali v bližini parne tirnice (7a, 7b).Apparatus according to one or more of Claims 1 to 7, characterized in that the upper steam rail (7a, 7b) has a steam superheater and for this purpose is preferably combined with a register of heat exchangers (8a, 8b) which for example, it is mounted inside or near the steam rail (7a, 7b). 9. Naprava v skladu z zahtevkom 8, označena s tea, da ima tudi parna tirnica (9) napravo za pregrevanje pare, na primer ob, znotraj ali v bližini parne tirnice (9).Apparatus according to claim 8, characterized by tea, that the steam rail (9) also has a steam overheating device, for example at, inside or near the steam rail (9). 10. Naprava v skladu z enim ali veC zahtevki 1 do 9, označena s tea, da so v dovodih za paro proti parnim tirnicam (7a in/ali 7b in/ali 9 in/ali 10) razporejeni dovodi in odprtine za vbrizgavanje za vnašanje sveže vode v parni tok.Device according to one or more of Claims 1 to 9, characterized by the fact that inlets for steam intake rails (7a and / or 7b and / or 9 and / or 10) are arranged inlets and injection openings fresh water into the steam stream. 11. Naprava v skladu z enim ali veC zahtevki 1 do 10, označena s tea, da je razporeditev parne tirnice (7a, 7b) same in razporeditev in premer odprtin za izstop pare v parni tirnici in prednostno tudi njihova prostorska pozicijaApparatus according to one or more of Claims 1 to 10, characterized in that the arrangement of the steam rail (7a, 7b) is itself and the arrangement and diameter of the steam outlet openings in the steam rail and preferably also their spatial position -17v obliki, npr. šob ali nastavkov izbrana tako, da se večji del vbrizgane pare splakuje v pretočni kanal (2d), pri čemer samo manjši del količine pare teče vzdolz skozi prostor med zunanjimi površinami blokov oblikovanih teles (3a, 3c) in steno avtoklava.-17 in the form of, e.g. nozzles or fittings chosen so that most of the injected steam is flushed into the flow channel (2d), with only a small portion of the amount of steam flowing along the space between the outer surfaces of the molded body blocks (3a, 3c) and the autoclave wall. 12. Naprava v skladu z enim ali več zahtevki 1 do 11, označena s tea, da je podlaga za strjevanje (3a ali 3b ali 3c) razporejena v primerjavi z drugo podlago za strjevanje (3a ali 3b ali 3c) zvišano.Apparatus according to one or more of Claims 1 to 11, characterized in that the curing base (3a or 3b or 3c) is arranged relative to the other curing base (3a or 3b or 3c). 13. Naprava v skladu z zahtevkom 12, označena s tea, da višina zvišanja približno ustreza širini pretočnega kanala (2d).Apparatus according to claim 12, characterized by the fact that the elevation height approximately corresponds to the width of the flow channel (2d). 14. Naprava v skladu z enim ali več zahtevki 1 do 13, označena s teta, da so parne tirnice (7a, 7b, 9, 10) opremljene z vodilnimi pločevinami.Apparatus according to one or more of Claims 1 to 13, characterized in that the steam rails (7a, 7b, 9, 10) are provided with guide plates. 15. Naprava v skladu z enim ali več zahtevki 8 do 14, označena s tea, da so registri toplotnih izmenjevalni kov (8a, 8b) izoblikovani tako, da se lahko segrevajo z ogrevalnim oljem.Apparatus according to one or more of Claims 8 to 14, characterized in that the heat exchanger registers (8a, 8b) are designed in such a way that they can be heated with heating oil. 16. Naprava v skladu z enim ali več zahtevki 1 do 15, označena s tea, da širina pretočnih kanalov znaša 5 do 20, zlasti 10 do 20 cm.Apparatus according to one or more of Claims 1 to 15, characterized in that the width of the flow channels is 5 to 20, in particular 10 to 20 cm. 17. Naprava v skladu z enim ali več zahtevki 1 do 16, označena s tea, da so stranski registri toplotnih izmenjevalnikov (8c, 8d) izoblikovani in razporejeni tako, da vmesni prostor med površino registrov toplotnih izmenjevalnikov in zunanjo površino obeh zunanjih oblikovanih teles (2a, 2c) ustreza pribli2no razdalji med oblikovanimi telesi (2d).Device according to one or more of Claims 1 to 16, characterized in that the lateral heat exchanger registers (8c, 8d) are formed and arranged so that the space between the surface of the heat exchanger registers and the outer surface of the two external molded bodies ( 2a, 2c) corresponds to approximately the distance between the molded bodies (2d). 18. Naprava v skladu z enim ali več zahtevki 1 do 17,18. The device according to one or more of claims 1 to 17, -18označena s ten, da sta nad vmesnimi prostori med registri toplotnih izmenjevalni kov (8c, 8d) in zunanjimi oblikovanimi telesi (2a, 2c) nameščeni dve nadaljnji parni tirnici vrste (7a, 7b).-18 marked by the fact that two further steam rails of type (7a, 7b) are positioned above the intermediate spaces between the registers of the heat exchangers (8c, 8d) and the outer molded bodies (2a, 2c). 19. Postopek za strjevanje in sušenje oblikovanih teles, vezanih s kalcijevim silikatom hidratom v avtoklavu v atmosferi vodne pare, ki ima dvižno fazo, zadrževalno fazo in fazo izpusta, pri čemer se pri tem oblikovana telesa sušijo, posebno z uporabo naprave v skladu z enim ali veC zahtevki od 1 do 16, označen s ten, da so oblikovana telesa, ki se morajo strditi razporejena na lateralni oddaljenosti drugo od drugega, na ta način tvorec vmesne prostore (2d) in, da se skozi vmesne prostore splakuje para za strjevanje in sušenje ali samo za sušenje.19. A process for solidifying and drying molded bodies bound with calcium silicate hydrate in an autoclave in an atmosphere of water vapor having a lifting phase, a holding phase and a discharge phase, whereby the molded bodies are dried, especially using a device according to one or more claims 1 to 16, characterized in that the molded bodies to be cured are arranged at a lateral distance from each other, thus forming an intermediate space (2d) and that a solidification vapor is flushed through the intermediate spaces and drying but only for drying. 20. Postopek v skladu z zahtevkom 19, označen s ten, da se večja količina pare splakuje v vmesne prostore (2d) in manjša količina pare skozi prostor med bloki oblikovanih teles in steno avtoklava.20. The method according to claim 19, characterized in that a greater amount of steam is flushed into the intermediate spaces (2d) and a smaller amount of steam through the space between the blocks of molded bodies and the autoclave wall. 21. Postopek v skladu z zahtevkom 19 in/ali 20, označen s ten, da se uporabljajo vmesni prostori med 5 in 20, posebno med 10 in 20 cm.21. A method according to claim 19 and / or 20, characterized by a complexion, to use intermediate spaces between 5 and 20, especially between 10 and 20 cm. 22. Postopek v skladu z enim ali veC zahtevki 19 do 21, označen s ten, da je en blok oblikovanih teles razporejen po višini zvišano.22. A method according to one or more of claims 19 to 21, characterized in that one block of molded bodies is raised in height. 23. Postopek v skladu z enim ali vec zahtevki 19 do 22, označen s ten, da se pod bloki oblikovanih teles uporablja parna tirnica za odvajanje pare.A method according to one or more of Claims 19 to 22, characterized in that a steam rail is used to emit steam under the blocks of molded bodies. 24. Postopek v skladu z enim ali vec zahtevki 19 do 23, označen s ten, da se uporablja cirkuliranje pare v krožnem obratovanju.24. A method according to one or more of claims 19 to 23, characterized by the complexion that circulating steam is used. 25. Postopek v skladu z enim ali več zahtevki 19 do 24, označen s te®, da se med cirkuliranjem pare uporablja po izbiri, npr. izmenoma pregreta para in hlajena para.A method according to one or more of claims 19 to 24, characterized in that it® is optionally used during steam circulation, e.g. alternately superheated steam and cooled steam. 26. Postopek v skladu z zahtevkom 25, označen s te®, da se hlajena para proizvede z vbrizganjem vode v dovod pare.26. The process according to claim 25, characterized by the te® that the cooled steam is produced by injecting water into the steam inlet. 27. Postopek v skladu z enim ali več zahtevki 19 do 26, označen s te®, da se za proizvodnjo pregrete pare uporabljajo registri toplotnih izmenjevalni kov, ki so prirejeni parnim tirnicam, uporabljenim za cirkuliranje pare.27. A process according to one or more of claims 19 to 26, characterized by the use of the heat exchanger registers adapted for steam circulation used for steam circulation for the production of superheated steam. 28. Postopek v skladu z zahtevkom 27, označen s te®, da se registri toplotnih izmenjevalnikov regulirajo z ogrevalnim oljem.28. The process according to claim 27, characterized by the te® that the registers of the heat exchangers are controlled by heating oil. 29. Postopek v skladu z enim ali več zahtevki 19 do 28, označen s te®, da se sušenje izvaja v pulznem obratovanju, pri čemer se za zniževanje tlaka para izpiha in za zvišanje tlaka para izdela z izparevanjem vode iz mase oblikovanih teles.29. A method according to one or more of claims 19 to 28, characterized in that te® is carried out in pulse operation, whereby for the purpose of reducing the vapor pressure, the vapor is blown out and the vapor pressure is produced by evaporating water from the mass of molded bodies. 30. Postopek v skladu z enim ali več zahtevki 19 do 29, označen s te®, da se temperatura na površini materiala meri s pomočjo primernega temperaturnega tipala in da se pregrevanje oz. hlajenje pare regulira ustrezno izmerjeni vrednosti .30. The method according to one or more of claims 19 to 29, characterized in that the temperature on the surface of the material is measured by a suitable temperature sensor and that overheating and / or overheating are carried out. steam cooling regulates the measured value accordingly. 31. Postopek v skladu z enim ali več zahtevki 1 do 16, označen s te®, da se sušenje izvaja izključno med dvi2no fazo in se med zadrževalno fazo izvaja samo strjevanje.31. The method according to one or more of claims 1 to 16, characterized in that te® is that the drying is carried out exclusively during the two phase and that only the solidification is carried out during the holding phase. 32. Postopek v skladu z zahtevkom 31, označen s te®, da se obtočna naprava za paro (4) z registri toplotnih izmenjevalnikov (8a, 8b) uporablja samo med dvižno fazo.A method according to claim 31, characterized by the te® that the steam circulating device (4) with heat exchanger registers (8a, 8b) is used only during the lifting phase. -2033. Postopek v skladu z zahtevkom 31 ali 32, označen s tem, da se uporablja para, nastajajoča med sušenjem v dvižni fazi, za ustvarjanje tlaka v avtoklavu.-2033. The process according to claim 31 or 32, characterized in that steam generated during the drying phase is used to generate pressure in the autoclave. 34. Postopek v skladu z enim ali več zahtevki 31 do 33, označen s tea, da se sušenje izvaja, dokler se ne doseže zadrževalna faza.A process according to one or more of claims 31 to 33, characterized by a tea, in order to carry out the drying until the holding phase is reached. 35. Postopek v skladu z enim ali več zahtevki 31 do 34, ki ima karakteristične značilnosti enega ali več zahtevkov 19 do 30.A method according to one or more of claims 31 to 34, which has the characteristic features of one or more of claims 19 to 30.
SI9620118A 1995-11-09 1996-11-08 Method for hydrothermal hardening and drying of csh bonded moulded bodies and device for carrying out the method SI9620118A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19541866A DE19541866C2 (en) 1995-11-09 1995-11-09 Process for the hydrothermal hardening and drying of CSH-bound moldings and device for carrying out the process
PCT/EP1996/004904 WO1997017131A1 (en) 1995-11-09 1996-11-08 Method for hydrothermal hardening and drying of csh-bonded moulded bodies and device for carrying out the method

Publications (1)

Publication Number Publication Date
SI9620118A true SI9620118A (en) 1998-12-31

Family

ID=7777074

Family Applications (1)

Application Number Title Priority Date Filing Date
SI9620118A SI9620118A (en) 1995-11-09 1996-11-08 Method for hydrothermal hardening and drying of csh bonded moulded bodies and device for carrying out the method

Country Status (18)

Country Link
EP (1) EP0873181B1 (en)
JP (1) JP2000501020A (en)
CN (1) CN1201402A (en)
AT (1) ATE182086T1 (en)
AU (1) AU7622196A (en)
BA (1) BA98310A (en)
BG (1) BG63037B1 (en)
CZ (1) CZ128498A3 (en)
DE (2) DE19541866C2 (en)
GR (1) GR3031449T3 (en)
HU (1) HUP9900732A3 (en)
IL (1) IL123862A (en)
PL (1) PL326492A1 (en)
RO (1) RO120044B1 (en)
SI (1) SI9620118A (en)
SK (1) SK56898A3 (en)
TR (1) TR199800791T2 (en)
WO (1) WO1997017131A1 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19847780C1 (en) * 1998-10-16 2000-01-05 Hoka Gmbh Method of thermal hardening of limestone and porous cement
DE10348848B4 (en) * 2003-10-21 2008-10-30 Xella Baustoffe Gmbh Process for the preparation of calcium silicate hydrate bonded building materials
EP1681150A1 (en) * 2005-01-18 2006-07-19 Margaritelli Italia S.p.A. Controlled curing process of concrete parts in cells and relevant curing cell
DE102010004747C5 (en) * 2010-01-14 2014-11-13 Deutsches Zentrum für Luft- und Raumfahrt e.V. Process and plant for the hydrothermal hardening of moldings
DE102010017764A1 (en) * 2010-07-06 2012-01-12 HoKa Gesellschaft für Entwicklung und Vertrieb elektronischer Schaltungen mbH Method and device for hardening lime sandstones, aerated concrete blocks or the like
JP5976393B2 (en) * 2012-05-17 2016-08-23 旭化成ホームズ株式会社 ALC panel drying method
CN203048902U (en) * 2013-01-11 2013-07-10 蔡京鹏 Pelletized lignite particle and pulverized coal drying device
EP3221103B1 (en) * 2014-11-21 2022-05-11 GCP Applied Technologies Inc. Wet press concrete slab manufacturing
BR112020011138A2 (en) * 2017-12-04 2020-11-17 Solidia Technologies, Inc. composite materials, their uses and production methods
CN108215138B (en) * 2018-02-26 2023-12-19 福州诺贝尔福基机电有限公司 Nylon oil pipe forming device and forming process thereof

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2534303A (en) * 1947-01-16 1950-12-19 Owens Illinois Glass Co Method of making integrated calcium silicate bodies
CH291452A (en) * 1949-07-21 1953-06-30 Siporex Int Ab Process for the treatment of bodies stacked on top of one another in a closed steam chamber with gaps with steam.
US3327032A (en) * 1963-07-15 1967-06-20 Johns Manville Method for steam curing of articles comprising fiber, hydraulic cement, and silica
DE1571557B1 (en) * 1966-11-30 1969-12-11 Hebel Gasbetonwerk Gmbh Process and autoclave for hardening aerated concrete bodies using pressurized steam
DE1929335A1 (en) * 1969-06-10 1970-12-17 Pels Leusden Dipl Ing Rudolf Equalisation of drying damp ceramic castings - such as bricks in single - layer - reverse flow
DE3010337C2 (en) * 1980-03-18 1982-05-19 Hebel Gasbetonwerk Gmbh, 8080 Emmering Process for the operation of several autoclaves, especially for the hardening of aerated concrete
CA1168031A (en) * 1980-05-14 1984-05-29 Billy J. Wauhop, Jr. Production of concrete articles utilizing heat- reclaiming system
DE3326492C2 (en) * 1983-07-22 1986-10-30 Sicowa Verfahrenstechnik für Baustoffe GmbH & Co KG, 5100 Aachen Process for hardening moldings made from binder-containing, porous lightweight building materials
DE4035061A1 (en) * 1990-11-05 1992-05-07 Vaw Flussspat Chemie Gmbh METHOD AND DEVICE FOR THE PRODUCTION OF STEAM-HARDENED COMPONENTS
DE4135119A1 (en) * 1991-10-24 1993-05-19 Hebel Ag METHOD FOR AUTOCLAVING POROESEM, PIECE OF GOODS, IN PARTICULAR SHAPED BODY MADE OF PORO-CONCRETE.
DE4316307A1 (en) * 1993-05-14 1994-11-17 Ytong Ag Process for the production of steam-hardened components

Also Published As

Publication number Publication date
BG63037B1 (en) 2001-02-28
DE19541866A1 (en) 1997-05-15
TR199800791T2 (en) 1998-07-21
DE59602460D1 (en) 1999-08-19
AU7622196A (en) 1997-05-29
JP2000501020A (en) 2000-02-02
EP0873181A1 (en) 1998-10-28
RO120044B1 (en) 2005-08-30
ATE182086T1 (en) 1999-07-15
BA98310A (en) 1999-08-02
HUP9900732A2 (en) 1999-07-28
IL123862A0 (en) 1998-10-30
DE19541866C2 (en) 2001-02-22
HUP9900732A3 (en) 1999-11-29
SK56898A3 (en) 1999-02-11
WO1997017131A1 (en) 1997-05-15
PL326492A1 (en) 1998-09-28
BG102422A (en) 1998-11-30
CZ128498A3 (en) 1999-03-17
GR3031449T3 (en) 2000-01-31
IL123862A (en) 2000-12-06
CN1201402A (en) 1998-12-09
EP0873181B1 (en) 1999-07-14

Similar Documents

Publication Publication Date Title
SI9620118A (en) Method for hydrothermal hardening and drying of csh bonded moulded bodies and device for carrying out the method
US4343095A (en) Pressure dryer for steam seasoning lumber
EP0910868A1 (en) Method and apparatus for contactless treatment of a semiconductor substrate in wafer form
WO2012142351A1 (en) Dryer
CN112588216B (en) System and method for controlling stable cooling after catalyst regeneration drying or roasting
US4244904A (en) Method and apparatus for curing masonry units
SI9300320A (en) Method and apparatus for drying and/or burning the bricks
JP2006226541A (en) Heating/cooling device
EP3406020A1 (en) Tool and method for impregnating and curing coil insulators of electrical components
CN215087006U (en) Stable cooling system of control after catalyst regeneration is dry or calcination
JPS55140236A (en) Device for heat treating semiconductor
CN210980572U (en) Three-section type foundry sand drying device
KR102025114B1 (en) Manufacuring method of detergent with ionized calcium and detergent with ionized calcium using the same
CN207922840U (en) A kind of small network band pre-burning stove
PL227974B1 (en) Method and system of the elements of a device for accelerated concrete setting in steel moulds
US4337033A (en) Apparatus for curing masonry units
KR100533633B1 (en) A tunnel type continuous sintering furnace having atmosphere gas circulation system
JPH0349782Y2 (en)
SU903118A1 (en) Magazine-type unit
CN220441801U (en) Fu tea flower room
JPH0631322Y2 (en) Heat storage device
US1911089A (en) Kiln
JPH0425295Y2 (en)
KR19990043749A (en) Air and steam injection device in sintered bed
GB1601534A (en) Method of curing concrete articles