SG187929A1 - Method for manufacturing gelatinous food product - Google Patents
Method for manufacturing gelatinous food product Download PDFInfo
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- SG187929A1 SG187929A1 SG2013012992A SG2013012992A SG187929A1 SG 187929 A1 SG187929 A1 SG 187929A1 SG 2013012992 A SG2013012992 A SG 2013012992A SG 2013012992 A SG2013012992 A SG 2013012992A SG 187929 A1 SG187929 A1 SG 187929A1
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- Prior art keywords
- mix
- temperature
- constant
- food product
- water activity
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- 238000000034 method Methods 0.000 title claims abstract description 64
- 235000013305 food Nutrition 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
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- 230000000694 effects Effects 0.000 claims abstract description 50
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- 244000005700 microbiome Species 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims description 94
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- 238000002360 preparation method Methods 0.000 claims description 13
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- 241001037822 Bacillus bacterium Species 0.000 claims description 2
- 230000008014 freezing Effects 0.000 abstract 1
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- 108010010803 Gelatin Proteins 0.000 description 3
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 3
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- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 3
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- 102000002322 Egg Proteins Human genes 0.000 description 2
- 108010000912 Egg Proteins Proteins 0.000 description 2
- 239000005715 Fructose Substances 0.000 description 2
- 229930091371 Fructose Natural products 0.000 description 2
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 2
- 244000046052 Phaseolus vulgaris Species 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 2
- 229930006000 Sucrose Natural products 0.000 description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 2
- 235000009470 Theobroma cacao Nutrition 0.000 description 2
- 239000005862 Whey Substances 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000003385 bacteriostatic effect Effects 0.000 description 2
- 235000015155 buttermilk Nutrition 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
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- 239000000600 sorbitol Substances 0.000 description 2
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- 235000021119 whey protein Nutrition 0.000 description 2
- DBTMGCOVALSLOR-UHFFFAOYSA-N 32-alpha-galactosyl-3-alpha-galactosyl-galactose Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(OC2C(C(CO)OC(O)C2O)O)OC(CO)C1O DBTMGCOVALSLOR-UHFFFAOYSA-N 0.000 description 1
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 description 1
- PVXPPJIGRGXGCY-DJHAAKORSA-N 6-O-alpha-D-glucopyranosyl-alpha-D-fructofuranose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1OC[C@@H]1[C@@H](O)[C@H](O)[C@](O)(CO)O1 PVXPPJIGRGXGCY-DJHAAKORSA-N 0.000 description 1
- 241000208140 Acer Species 0.000 description 1
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- 244000144725 Amygdalus communis Species 0.000 description 1
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- 241000195940 Bryophyta Species 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- RXVWSYJTUUKTEA-UHFFFAOYSA-N D-maltotriose Natural products OC1C(O)C(OC(C(O)CO)C(O)C(O)C=O)OC(CO)C1OC1C(O)C(O)C(O)C(CO)O1 RXVWSYJTUUKTEA-UHFFFAOYSA-N 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 229920002148 Gellan gum Polymers 0.000 description 1
- 241000193385 Geobacillus stearothermophilus Species 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 229920002752 Konjac Polymers 0.000 description 1
- 102000014171 Milk Proteins Human genes 0.000 description 1
- 108010011756 Milk Proteins Proteins 0.000 description 1
- 241000607142 Salmonella Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000004298 Tamarindus indica Nutrition 0.000 description 1
- 240000004584 Tamarindus indica Species 0.000 description 1
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 description 1
- 235000020224 almond Nutrition 0.000 description 1
- 235000011956 bavarian cream Nutrition 0.000 description 1
- 235000013527 bean curd Nutrition 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 235000020186 condensed milk Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 235000014103 egg white Nutrition 0.000 description 1
- 210000000969 egg white Anatomy 0.000 description 1
- 210000002969 egg yolk Anatomy 0.000 description 1
- 235000013345 egg yolk Nutrition 0.000 description 1
- 235000020187 evaporated milk Nutrition 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 235000010492 gellan gum Nutrition 0.000 description 1
- 239000000216 gellan gum Substances 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 229920000591 gum Polymers 0.000 description 1
- 235000012907 honey Nutrition 0.000 description 1
- FYGDTMLNYKFZSV-UHFFFAOYSA-N mannotriose Natural products OC1C(O)C(O)C(CO)OC1OC1C(CO)OC(OC2C(OC(O)C(O)C2O)CO)C(O)C1O FYGDTMLNYKFZSV-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 1
- 235000021239 milk protein Nutrition 0.000 description 1
- 235000011929 mousse Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 244000000000 soil microbiome Species 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- FYGDTMLNYKFZSV-BYLHFPJWSA-N β-1,4-galactotrioside Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@H](CO)O[C@@H](O[C@@H]2[C@@H](O[C@@H](O)[C@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O FYGDTMLNYKFZSV-BYLHFPJWSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
- A23L29/35—Degradation products of starch, e.g. hydrolysates, dextrins; Enzymatically modified starches
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L9/00—Puddings; Cream substitutes; Preparation or treatment thereof
- A23L9/10—Puddings; Dry powder puddings
- A23L9/12—Ready-to-eat liquid or semi-liquid desserts, e.g. puddings, not to be mixed with liquids, e.g. water, milk
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Grain Derivatives (AREA)
- Jellies, Jams, And Syrups (AREA)
- Confectionery (AREA)
Abstract
20 Method for manufacturing gelatinous food product[Abstract]The present invention addresses the problem of providing5 a method for manufacturing a gelatinous food product, said method being capable of inhibiting the proliferation of microorganisms in said gelatinous food product during a constant-temperature process. The present invention pertains to a method for manufacturing a gelatinous food product, said10 method being characterized by the adjustment of the water activity of a mix during a constant-temperature process performed at a temperature lower than a sterilization temperature and higher than a freezing temperature.
Description
Method for manufacturing gelatinous food product [Technical Field]
[00011] 1. The present invention relates to a method for manufacturing gelatinous food products, which enables effective sterilization. [Background Art]
[0002]
When a gelatinous food product such as custard pudding is manufactured, raw materials such as dairy products, raw material water and a gelling agent, etc. are mixed, homogenized by heating, to prepare a mix. Then the mix is sterilized, filled into a container and cooled, so that the mix is gelatinized by the reaction of the gelling agent and thickener.
[0003]
Sterilization of the mix is generally performed by heat treatment at high temperature, and bacteria such as Salmonella and E. coli which are problematic in terms of food sanitation can be killed by such heat treatment. However, unwanted microorganisms that may affect quality of products (e.g., highly heat-resistant spore-forming bacteria) are likely to remain, and therefore complete sterilization has been difficult.
[0004]
In rxrecent years, custard pudding is sometimes manufactured using a raw material containing a large amount of bacteria that may not be completely sterilized by =a sterilization process of general heat treatment, and in such manufacturing process of custard pudding, a method to suppress proliferation of highly heat-resistant bacteria has been investigated. For example, a method for manufacturing vegetable pudding wherein soil bacteria are heat-sterilized using a direct heating type sterilizer equipped with a vacuum chamber (Patent literature 1), a method for manufacturing cocoa pudding wherein the bactericidal property or bacteriostatic property of spore-forming bacteria in the cocoa powder is enhanced by employing a specific emulsifier (Patent literature 2), a method for manufacturing chocolate pudding wherein the bactericidal property or bacteriostatic property of spore-forming bacteria in the chocolate is enhanced by employinga specific emulsifier (Patent literature 3} have been studied. However, any of these methods requires a special device or addition of an emulsifier that affectg the flavor of final products, so that the methods are not good enough for manufacturing gelatinous food products. [Citation List]
Patent Literature
[0005]
Patent literature 1: JP A 2004-166607
Patent literature 2: JP A 2010-075158
Patent literature 3: JP A 2010-075159 [Summary of Invention]
Problems to Be Solved by Invention
[0006]
The inventors of the present invention have confronted the following problem in manufacturing gelatinous food products: even though a general manufacturing process uses raw materials containing only a few unwanted microorganisms, the quality of products is not homogeneous due to proliferation of spore-forming bacteria, etc.; for example, in commercial scale (large scale) manufacturing of gelatinous food products, during a step of filling a heat-sterilized mix (preparation liguid) into containers, since an operation of £illing the mix from a large-volume tank into containers is carried out continuously, the mix should be maintained at a high temperature for a long period of time at which gelatinization and thickening do not occur; but during such period, spore-forming bacteria can proliferate, resulting in the deterioration of the quality of the products.
[0007]
Accordingly, the problem to be solved by the present invention is to solve the above new problem and to provide a method that enables suppression of the proliferation of unwanted microorganisms in a reasonable manner during a process of manufacturing gelatinous food products.
Means of Solving Problems
[0008]
The present inventors have devoted themselves to solve the above problem; the inventors have focused on the relationship between the water activity of a mix and the proliferation of unwanted microorganisms during constant-temperature step wherein the mix is maintained at a high temperature for a long period of time at which gelatinization and thickening do not occur inside a tank during manufacture of gelatinous food products, and found that the proliferation of unwanted microorganisms can be suppressed by controlling the water activity of the mix to a predetermined value during such constant-temperature step; and the inventors further promoted the research and accomplished the present invention.
[0009]
Namely, the present invention relates to the following method of manufacturing gelatinous food products.
[1] A method for manufacturing a gelatinous food product comprising: (1) a preparation step wherein a mix is prepared, (2) following said preparation step, a step of heat sterilization wherein the mix is heat sterilized, (3) following said heat sterilization step, a constant-temperature step wherein the mix is maintained at a temperature lower than the sterilization temperature and higher than the solidifying temperature, wherein the method comprises adjusting the water activity of the mix in said constant-temperature step.
[0010]
[2] The method according to [1], wherein the adjustment of the water activity is performed by preparing the mix in the preparation step.
[2] The method according to [1] or [2], wherein the water activity of the mix in the constant-temperature step is adjusted to 0.90-0.98.
[0011]
P41] The method according to any one of [1] to [3] comprising the heat sterilization step performed at a temperature of 95°C or higher, prior to the constant-temperature step.
[5] The method according to any one of [1] to [4], wherein the temperature of the constant-temperature step is 40-65°C.
[0012]
[6] The method according to any one of [1] to [5], wherein the mix comprises mizuame, and the adjustment of the water activity of the mix is performed by adjusting the content of the mizuame.
[7] The method according to [6], wherein the mix comprises the mizuame at 3-10 wt%.
[8] The method according to [6] or [7], wherein the weight ratio of the mizuame to the raw material water in the mix is 0.035:1-0.15:1.
[0013]
[9] The methed according to any one of [1] to [5], wherein the mix comprises sugar, and the adjustment of the water activity of the mix is performed by adjusting the content of the sugar.
[10] The method according to [9], wherein the mix comprises the sugar at 8-15 wt¥%. 5 [11] The method according to [9] or [10], wherein the weight ratio of the sugar to the raw material water in the mix is 0.1:1-0.25:1.
[0014]
[12] The method according to any one of [1] to [11], wherein the gelatinous food product is a kind of sweets with high water content.
[13] The method according to any one of [1] to [12], wherein the gelatinous food product comprises a raw material derived from egg and/or a raw material derived from milk.
[14] The method according to [13], wherein the gelatinous food product is custard pudding or milk pudding.
[0015]
[15] The method according to any one of [1] to [14], wherein the proliferation of a microorganism during the constant-temperature step is suppressed by adjusting the water activity of the mix.
[16] The method according to [15], wherein the microorganism is a Bacillus bacterium.
[0016]
According to the present invention, in a method of manufacturing a gelatinous food product such as custard pudding, it is possible to suppress proliferation of unwanted microorganisms, in particular spore-forming bacteria that are resistant to high-temperature conditions, during the stage of manufacture without deteriorating the flavor of raw materials, by means of adjusting water activity. Namely, by controlling the water activity during the middle stage of manufacturing food products, which has not at all been investigated conventionally, it becomes possible to suppress proliferation of bacteria such as spore-forming bacteria, and therefore, there is no need to control the water activity in the stage of final products. In order to decrease the water activity in the stage of final products to a level that suppresses proliferation of bacteria, flavor and texture of the final products are likely to be sacrificed; however, according to the present invention, deterioration of flavor and quality can be prevented or suppressed by controlling bacterial proliferation during the middle stage of manufacturing food products while retaining the freedom of making the water activity of final products at a desired value from the viewpoint of flavor and texture. Moreover, in the present invention, no @gpecial equipment is necessary.
[06017]
In addition, when a fairly long time of constant-temperature step is required, for example when a mix is filled from a large-volume tank into containers or when preparation of containers requires a long period of time, then, maintaining an already-sterilized mix at a high temperature (for example, 75-95°C) may accelerate deterioration of flavor; in contrast, maintaining a mix at a low temperature (for example, 5-10°C) may induce gelatinization (solidification} or thickening because the mix comprises a gelling agent or a thickener, so that re-heating is necessary to £ill the mix into containers, which may also cause deterioration of the flavor.
According to the present invention, gelatinous food products such as custard pudding can be continucusly manufactured without causing such problems of sterilization and flavor deterioration. Furthermore, when an emulsifier is used (for example, Patent literatures 2 and 3), the emulsifier must be added at a concentration that suppresses proliferation of heat-resistant bacteria, resulting in an influence on the flavor of final products; however, according to the present invention, final products can be made to have a desired flavor without requiring such emulsifier. [Embodiments for Carrying out Invention]
[0018]
The method for manufacturing gelatinous food products of the present invention is characterized in that the water activity during a constant-temperature step is adjusted in conventional manufacturing steps of gelatinous food products.
Namely, a mix is prepared in accordance with a conventional method, then the mix is heat-sterilized, the temperature is decreased 1f necessary, then the mix is filled in a container and cooled to cause gelatinization or thickening, thereby manufacturing a gelatinous food product; during ithe period between the heat sterilization and filling into containers, a constant-temperature condition is maintained wherein the temperature ig decreased to a value lower than the sterilization temperature and higher than the solidifying temperature; during which the mix is stored in a surge tank, etc., and the water activity of the mix during the storage is adjusted in this step (constant-temperature step) of preparing for the operation of filling into containers.
Here, this operation of adjusting the water activity of the mix may be performed in any steps (stages) including preparation step, heat-sterilization step, and constant-temperature step.
The constant-temperature step may take a long time depending on the size (volume) of a tank actually used and timing (required time) for the preparation of containers into which the product is to be filled; the level of necessity to adjust the water activity increases when the time period of this step ls approximately 2-24 hours, and 3-18 hours, in particular 4-15 hours in relation to spore-forming bacteria.
[0019]
In the present invention, the term “gelatinous food product” refers to a food product gelatinized or solidified
Dbytheactionof agellingagent, and the examples include sweets with high water content such as custard pudding, mousse,
Bavarian cream, jelly, almond jelly, and sweet bean jelly, etc., as well as tofu and konnyaku. Here, sweets with high water content have been defined in the norm of sanitation of
Western-style sweets and Japanese-style sweetg that “those which comprises 40% or more of water content immediately after their completion (here, when bean jam, cream, jam, agar or similar materials are used, those which comprises 30% or more of water content immediately after their completion are included) ;” and the gelatinous food product claimed in the present invention includes these sweets.
[0020]
In the present invention, a “mix” refers to a mixture of raw materials. Raw materials actually used are not particularly limited as long as they are generally used in food products, and for example, dairy products, eggs, sugars and raw material water may be used as main raw materials.
In the present invention, “preparation step” refers to a step of preparing (blending) a mix by selecting and adjusting kinds of raw materials and amounts of formulation. [co21]
In the present invention, the water activity is preferably 0.98 or less, from the viewpoint of suppression of bacterial preliferation. In addition, from the viewpoint of maintaining the texture of gelatinous food products, it is desirable that the water activity is 0.90 or more, preferably 0.95 or more, more preferably 0.97 or more. Adjustment of water activity during a constant-temperature step may be carried out a appropriately; for example, the water activity of a mix may be adjusted in a preparation step of a mix, and for example, the water activity of a mix in a constant-temperature step can be adjusted by adjusting kinds of raw materials and amounts of formulation and an amount of water in the mix. {o022]
Furthermore, the water activity of a mix may be adjusted during a constant-temperature step. For example, the water activity of amix in a constant-temperature gtep can be adjusted after heat-sterilization by adjusting the amount of water in the mix by dilution or concentration with water, or by adding the same kinds or different kinds of raw materials that have been subjected to sterilization.
[0023] is Dairy products are not particularly limited as long as they are generally employed in food products, such as milk, whole concentrated milk, whole dry milk, non-fat milk, concentrated non-fat milk, non-fat dry milk, butter, cheese, cream, unsweetened condensed milk, sweetened condensed milk, butter oil, butter milk, butter milk powder, whey, whey powder, milk protein concentrate (MPC), whey protein concentrate (WPC), whey protein isolate (WPI), etc.; these may be used alone, or used in combination of two or more kinds. The amount of addition of a dairy product is determined with consideration given to water activity of a mix during constant-temperature step as well as desirable flavor, texture, physical properties and quality, etc. of an actually-manufactured gelatinous food product.
[0024]
As the eggs, egg yolk or egg white alone may be used, and whole egg may also be used. For example, raw materials processed inte liquid egg or powdered form may also be used.
The amount of addition of eggs igs determined with consideration given to water activity of a mix during constant-temperature step as well as desirable flavor, texture, physical properties and quality, etc. of an actually-manufactured gelatinous food product.
[0025]
Sugars are not particularly limited, as long as they are generally used for manufacturing food products, such as sugar (sucrose), honey, maple syrup, mizuame (starch syrup), liquid sugar, glucose, hydrated crystalline glucose, fructose, sorbitol, xylitol, palatinose, etc.; and they may be used alone, or used in combination of two or more kinds. From the viewpoint of decreasing water activity, the use of glucose and/or mizuame is preferred, and the use of mizuame is more preferred because it can provide an appropriate degree of sweetness in addition to the reduction of water activity.
[0026]
The amount of addition of sugar is determined with consideration given to desirable sweetness in an actually-manufactured gelatinous food product and an effect on the water activity of a mix. For example, when mizuame is used, its amount of addition relative to the total amount of the mix is 3-10 wt%, preferably 3-8 wt%, and more preferably 4-6 wt%. Here, co-use of mizuame with liquid sugar is desirable, and when liquid sugar is used, its amount of addition relative to the total amount of the mix is 9-18 wt%, preferably 10-15 wt%, and more preferably 11-13 wt%. Similar to mizuame, when sugar is used for example, its amount of addition relative to the total amount of the mix is 8-15 wt%, preferably 9-13 wt%, and more preferably 10-11 wt%.
[0027]
In addition, from the viewpoint of flavor and texture of actually-manufactured gelatinous food products, the concentration of raw material water in a mix relative to the total amount of the mix is 20-35 wt%; when the gelatinous food product is custard pudding comprising an egg-derived raw material, it is preferably 23-33 wt%, and more preferably 25-31 wt%; when the gelatinous food product is milk pudding or chocolate pudding that does not comprise an egg-derived raw material, it is preferably 20-30 wt%, and more preferably 21-25 wt%. The weight ratio of miuvazme to raw material water in the mix is 0.035:1-0.15:1, preferably 0.04:1-0.1:1, more preferably 0.05:1-0.8:1. Meanwhile, the weight ratio of sugar to raw material water in the mix is 0.1:1-0.25:1, preferably 0.1:1-0.2:1, more preferably 0.1:1-0.15:1.
[0028]
As other raw materials, any components that can be used in food products may be comprised; for example, flavors, seasoning agents, emulsifiers, thickeners, stabilizers, and coloring agents may be used. Application of the present invention is effective for gelatinous food products using raw materials in which heat-resistant bacteria are mixed.
Meanwhile, the use of the present invention is suitable for custard pudding and milk pudding in which the ratio of eggs and dairy products in a mix 1s high.
[0029]
In the present invention, “heat sterilization temperature” means a temperature that ig sufficient to kill general bacteria other than heat-resistant bacteria, and the temperature differs depending on sterilization method. From the viewpoint of maintenance of flavor and effect of sterilization, continuous sterilization method is often used, in which a sterilization temperature of 120°C or more to 150°C or less is preferable, 125°C or more to 145°C or less is more preferable, and 130°C or more to 140°C or less is still more preferable. Here, as duration of sterilization 1 second or more to 5 seconds or less is preferable, 1 second or more to
4 seconds or less is more preferable, and 1 second or more to 3 seconds or less is still more preferable. Here, batch-type sterilization method way be used, in which a gterilization temperature of 90°C or more to less than 100°C is preferable, 93°C or more to 97°C or less is more preferable, and approximately 95°C is still more preferable. Here, as duration of sterilization, 1 minute or more to 10 minutes or less is preferable, 2 minutes or more to 7 minutes or less ig preferable, and approximately 5 minutes is still more preferable.
In the present invention, sterilization processing method is not particularly limited, and examples include low-temperature long-time sterilization method (LTLT method: 61.7°C-65°C, 30 minutes or more), high-temperature short-time sterilization method (HTST wmethod: 72°C-75°C, 15 seconds ox more), wultrahigh-temperature sterilization method (UHT method: 120°C-150°C, 1 second or more to 5 seconds or less); from the viewpoint of maintenance of flavor and sterilization effect, UFT method is preferred.
[0030]
In the present invention, “unwanted microorganisms” refer to microorganisms that are unintentionally mixed from raw materials, such as filamentous fungi, veasts and bacteria, and in particular microorganisms present in the mix during constant-temperature step. Of such microorganisms, those which are particularly problematic include bacteria that are not possibly killed by sterilization process, including spore-forming bacteria, and more specifically, Bacillus bacteria, etc,
In the present invention, “solidifying temperature” means a temperature at which a mix is gelled (sclidified) or thickened by the action of a gelling agent or thickener, which differs depending on the kind of gelling agent and thickener as well as mixture ratio; typically it is approximately 0°C to
25°C.
[0031]
In the present invention, gelling agents and thickeners are not particularly limited, as long as they dissolve in a mix and are gelled or solidified by cooling; examples include agar, gelatin, gellan gum, xanthan gum, locust bean gum, guar gum, pectin, tamarind gum, Carob bean gum, carrageenan, carboxymethyl cellulose (CMC), etc.
Here, when the gelatinous food product is custard pudding comprising an egg-derived raw material, because a smooth texture is generally preferred, it is preferable to co-use carrageenan and locust bean gum; when the gelatinous food product is milk pudding or chocolate pudding not-comprising an egg-derived raw material, because a light and sharp texture is generally preferred, it is preferable to c¢o-use agar and gelatin.
The kind of a gelling agent and its amount of addition are determined with consideration given to desirable texture of an actually-manufactured gelatinous food product as well as characteristics of each gelling agent; for example, relative to the total weight of a gelatinous food product, it is 0.2-1 wt%, preferably 0.3-0.9 wt%, and more preferably 0.4-0.8 wt%.
[0032]
In the present invention, “constant-temperature step” means a step of holding a mix at a constant temperature, or at a variable temperature within an acceptable range fox manufacture. Such a temperature is lower than a sterilization temperature and higher than a solidifying temperature. The temperature of a constant-temperature step depends on the sterilization temperature actually applied and the solidifying temperature at which gelling occurs; from the viewpoint of prevention of thickening of a mix (increase in viscosity) and prevention of deterioration of flavor, etc., it is 40-65°C,
preferably 45-60°C, and more preferably 50-55°C. In addition, duration of a constant-temperature step 1s a time period required for the entire amount of the mix in a tank to be filled into containers, and it can be varied depending on the size of the tank and the time required for preparation of containers; it is typically 1 to 6 hours. When the duration of a constant-temperature step is 2 hours or longer, 3 hours or longer, and in particular, 4 hours or longer, then there is a possibility that the quality of products significantly deteriorates due to proliferation of spore-forming bacteria, etc.
[0033]
Hereinafter, the present invention is further described based on examples; however, such examples are for illustrative purposes, and they do not intend to limit the present invention. [Examples]
[0034]
In accordance with the composition (weight ratio) listed in Table 1, a mix was prepared by mixing nonfat dry milk (Meiji
Dairies Corporation), cream (Meiji Dairies Corporation), mizuame (composition: 8 wt% glucose, 48 wi% maltose, 16 wt% maltotriose, and 28 wt% other carbohydrates) (Meiji Food
Materia Co., Ltd.) and raw material water.
[0035] [Table 1]
Table 1: Composition of mix lem emt ere ee [Se
Example 1 Example 2 Example 3 1 2 dry milk
Raw 73.3 68.0 64.0 46.6
Eri a water
The water activities of the mixes obtained here were measured using a water-activity meter EZ-100ST (Freund
Corporation); results are shown in Table 2.
As an index bacterium, a thermophilic aerobic bacterium which is a flat-sour spoilage bacterium that forms highly heat-resistant spores, i.e., Bacillus stearothermophilus, was inoculated to the mix, then the mix was subjected to sterilization process at 95°C for 5 minutes. After the sterilized mix was cultured at 60°C for 8 hours, the number of thermophilic bacteria was counted; results are shown in Table 2.
[0037] [Table 2]
Table 2: Relationship between water activity and bacterial proliferation property of mix.
ISEEUT SET emer Tee | er
Example 1 Example 2 Example 3 1 2 activity mE. CC prelifera tion
[0038]
From the above results, it was found that, by adjusting the water activity of the mix to 0.98 or less, proliferation of highly heat-resistant spore-forming bacteria can be suppressed in the long period of constant-temperature step.
[0039]
We attempted to find the amount of addition of each kind of sugars (the amount of addition necessary to suppress proliferation of thermophilic bacteria) to achieve the water activity of the mix of 0.98 or less, using 7% nonfat dry milk, 6.5% cream and an appropriate amount of water for the total of 100%. In the case of agueous solution of sugar (sucrose) (1 wt%), its sweetness was defined to be *17, and the sweetness of each case was evaluated with a score relative to this sugar; results are shown in Table 3.
Furthermore, as a control, the water activity and sweetness of the mix using a general amount of sugar (6.2%) were also evaluated.
[0040] [Table 3]
Table 3: Relationship between kind of sugar and water activity.
Amount of Selid Water Sweetness Bacterial addition | content | activity proliferation [wt%] [wt%] [Aw]
Hydrated 13.0 11.8 0.976 8.3 crystalline glucose [Fructose | 16.0 | 14.0 | 0.72 | 168 | =
Sorbitol | 22.8 [ 13.7 | 0.972 | 82 [ ~~ -
Sugar | avo | 317.0 | o.eve | 17.0
Maltose 26.7 20.0 0.980 mizuame
Sugar | e.2 [| 1 0.9% | 62 [ +
[0041] io The amount of addition differed depending on the kind of sugars, and the sugar that exhibited an effect with the minimum amount of addition was glucose. In addition, the sugar that exhibited the most preferable degree of sweetness when the amount necessary to suppress the proliferation of thermophilic bacteria was added was maltose mizuame.
[0042]
Table 4 shows examples of composition of custard pudding.
When the gelatinous food product is custard pudding comprising an egg-derived raw material, because a smooth texture is generally preferred, carrageenan and locust bean gum are co-used as a gelling agent; when the gelatinous food product is milk pudding or chocolate pudding not-comprising an egg-derived raw material, because a light and sharp texture is generally preferred, agar and gelatin are co-used. Other raw materials include fat sources, protein sources and sugar sources, ete. in addition to flavors.
[0043] [Table 4]
Table 4: Examples of composition of custard pudding.
Example Example Example | Example 3 4 5 6
Nonfat dry milk [wt%] 5.3 8.7 6.3 (Meiji Dairies Corporation)
Cream [wt%] 1.0 3.5 {Meiji Dairies Corporaticn)
Butter [wt%] 1.3 (Meiji Dairies Corporation)
Mizuame [wt%] 4.0 (Meiji Food Materia Co., Ltd.)
Sugar [wt%] 1.8 1.3 5.9 10.0 (Meiji Food Materia Co., Ltd.)
Liguid sugar F42 [wt%] 11.4 (Meiji Food Materia Co., Ltd.)
Vegetable oil [wts]
Gelling agent [wtsl os Jom Joa Jos
Other raw materials [wts] [4.3 2.2 3.2 3.6 (flavors, etc.) [Industrial Applicability]
[0044]
According to the present invention, it is possible to manufacture gelatinous food products having desired texture without deterioration of flavor of raw materials, while suppressing the proliferation of microorganisms that are not killed by general sterilization process.
Claims (16)
1. A method for manufacturing a gelatinous food product comprising: (1) a preparation step wherein a mix is prepared, (2) following said preparation step, a step of heat sterilization wherein the mix is heat sterilized, (3) following said heat sterilization step, a constant-temperature step wherein the mix is maintained at a temperature lower than the sterilization temperature and higher than the solidifying temperature, wherein the method comprises adjusting the water activity of the mix in said constant-temperature step.
2. The method according to Claim 1, wherein the adjustment of the water activity is performed by preparing the mix in the preparation step.
3. The method according to Claim 1 or 2, wherein the water activity of the mix in the constant-temperature step is adjusted to 0.90-0.98.
4. The method according to any one of Claimg 1 to 3, comprising the heat sterilization step performed at a temperature of 95°C or higher, prior to the constant-temperature step.
5. The method according to any one of Claims 1 to 4, wherein the temperature of the constant-temperature step is 40-65°C.
6. The method according to any one of Claims 1 to 5, wherein the mix comprises mizuame, and the adjustment of the water activity of the mix ig performed by adjusting the content of the mizuame.
7. The method according to Claim 6, wherein the mix comprises the mizuame at 3-10 wt%.
8. The method according to Claim 6 or 7, wherein the weight ratio of the mizuame to the raw material water in the mix is
0.035:1-0.15:1.
9. The method according to any one of Claims 1 to 5, wherein the mix comprises sugar, and the adjustment of the water activity of the mix is performed by adjusting the content of the sugar.
10. The method according to Claim 9, wherein the mix comprises the sugar at 8-15 wt¥%.
11. The method according to Claim 9 or 10, wherein the weight ratio of the sugar to the raw material water in the mix is
0.1:1-0.25:1.
12. The method according to any one of Claims I to 11, wherein the gelatinous food product is a kind of sweets with high water content.
13. The method according to any one of Claims 1 to 12, wherein the gelatinous food product comprises a raw material derived from egg and/or a raw material derived from milk.
14. The method according to Claim 13, wherein the gelatinous food product is custard pudding or milk pudding.
15. The methed according to any one of Claims 1 to 14, wherein the proliferation of a microorganism during the constant-temperature step is suppressed by adjusting the water activity of the mix.
16. The method according to Claim 15, wherein the microorganism is a Bacillus bacterium.
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JP6725215B2 (en) * | 2015-06-17 | 2020-07-15 | 雪印メグミルク株式会社 | Method for producing gel food and gel food |
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