RU91260U1 - AUTOMATIC MACHINE FOR THE PRODUCTION OF CUTLET AND TEFTELEY - Google Patents

Abstract

1. Machine for the production of meatballs and meatballs, made from a housing on which are placed: a minced meat loading hopper with a protective cover, a finished product puller, a gear motor, a rotating drum, a conveyor and spatula blades, the function of the latter being forcing the product into a drum shape ; the drum contains a hole that is equipped with a piston that exactly repeats its shape, and the drum is made so that in the upper position the piston lowers to the center of the drum, forming a cavity filled with the product, and in the lower position the piston extrudes the molded product, and the machine is made with the possibility of feeding the molded product onto the conveyor by cutting it with the ejector string, characterized in that the transmission of rotation from the gear motor to the spatula blades is made using a conical gear pole en. ! 2. Machine for the production of meatballs and meatballs according to claim 1, characterized in that the hopper cover is made of plexiglass and is equipped with a locking device. ! 3. Machine for the production of meatballs and meatballs according to claim 1 or 2, characterized in that all materials of the machine in contact with food are made of food-grade stainless steel or polyamide.

Description

Application area

The machine for the production of meatballs and meatballs is intended for the formation of meatballs and meatballs from minced meat. The machine can be used to work with fish and minced meat. The machine is designed for use in the food industry and catering.

State of the art

The prior art machine for the production of cutlets Planus A [1]. A pre-prepared stuffing is placed in the loading hopper of the cutlet machine. With the help of the blades located inside the hopper, the forcemeat is pumped into the forming drum, which forms cutlets of a certain shape.

The prior art known patty machine TF-385 [2].

This machine is widely used in fast food enterprises, in canteens and other places of mass crowds. The machine can form a cutlet from any meat, as well as vegetables or mixed minced meat.

This machine is automatic and includes the functions of filling the forming head, forming cutlets, jigging and removal of finished products. It can also be used to produce meatballs in the form of a heart, fish, chop, meatballs in the form of small kebabs and many other types of meatballs. This machine is used in fast food enterprises, in canteens and other crowded places. The machine can form a cutlet from any meat, as well as vegetables or mixed minced meat.

However, the machine cannot work on minced fish and vegetables. It has low accuracy in adjusting the mass of manufactured semi-finished products, and also cannot produce curly flat semi-finished products.

The prior art AKK-2M-40 BOILER is known [3]. Designed for dosing and forming minced meat patties. It consists of cast-iron cast-iron housing and cover, a stainless steel loading cylinder, a six-bladed stainless steel screw, a round cast-iron table with five molding holes, a mechanism for adjusting the piston stroke in the table, a conveyor disk, an electric motor, a worm gear and gear cylindrical gears. A scraper is installed to remove residual meat from the conveyor disk. The minced meat loaded into the cylinder is pumped with a six-blade screw into the molding holes of the table, after which the formed patties (round) are pushed by pistons to its surface, where they are picked up by the conveyor disk and thrown to the side. Molded cutlets are stacked on trays sprinkled with crackers.

However, the machine cannot work on minced fish and vegetables. It has low accuracy in adjusting the mass of manufactured semi-finished products, and also cannot produce curly flat semi-finished products.

The prior art is known Automatic cutlet Formatic R1200 company "Dayton" (UK) [4]. The solution is selected for the prototype.

Universal molding machine Formatic (UK), allows you to mold a wide range of products for the production of: cookies, fish sticks, meatballs, hamburgers, potato and flour croquettes and other semi-finished products. Formatic contains: product hopper with protective cover; hopper with a product intended for molding; finished product wire puller; spatula blades forcing the product into the shape of a drum; a mold embedded in the drum, filled with the product in the upper position; automatic paper feeder (option for cooking cutlets or hamburgers); rotating drum; setting the paper feed moment (optional); wire to the control pedal. The hole in the drum is equipped with a piston exactly repeating its shape, in the upper position the piston lowers to the center of the drum, forming a cavity filled with the product, in the lower position the piston extrudes the molded product, which, by gravity, falls onto the conveyor or is cut off by a string and also falls onto the conveyor. This molding mechanism allows you to completely get rid of the problem of waste. To change the shape of the prepared products, just change the drum.

The machine has an unstable quality product form when using various types of minced meat and forms. The rotation of the blades from the gear motor is transmitted with a certain force. With dense minced meat and complex shapes, the resistance force will be large and the feed into the drum of the product will go with less force. As a result: the filling of the shape of the drum with the product will not always be complete (depending on the speed of rotation of the drum). With less dense forms of minced meat and simple forms, filling the mold with the product will be normal. Thus, it is impossible to predict the quality of output and the accuracy of its shape as a whole.

Effect: the machine can work on meat, fish and vegetable stuffing; has a compact desktop design, a drum-type molding device and a tape outlet conveyor; allows you to quickly and accurately control the mass of manufactured semi-finished products, as well as produce curly flat semi-finished products; the machine allows you to have stable quality and accuracy of the shape of the product when using various types of minced meat and forms.

Utility Model Implementation

An automatic machine for the production of meatballs and meatballs made of a case on which are located: a hopper for loading minced meat with a protective cover, a puller of the finished product, a gear motor, a rotating drum, a conveyor and spatula blades, the function of the latter being forcing the product into a drum shape; the drum contains a hole that is provided with a piston exactly repeating its shape, and the drum is made in such a way that in the upper position the piston lowers to the center of the drum, forming a cavity filled with the product, and in the lower position the piston extrudes the molded product, and the machine is configured to feed the molded product to the conveyor by cutting it with the ejector string, characterized in that the transmission of rotation from the gear motor to the spatula blades is made using bevel gears en

The hopper cover is made of plexiglass and equipped with a locking device. All materials of the machine in contact with food are made of stainless steel or polyamide.

Brief Description of the Drawings

Figure 1 shows the constructive device of the machine (a - side view of the machine, b - front view), where 1 - Case, 2 - Hopper, 3 - Motor gearbox, 4 - Limit switch, 5 - Cover, 6 - Conical driven gear, 7 - Driving bevel gear, 8 - Driving cylindrical gear, 9 - Driving cylindrical gear, 10 - Control unit, 11 - Lower blade, 12 - Upper blade, 13 - Conveyor, 14 - Dropper, 15 - Screw supports, 16 - Drum, 17 - Casing, 18 - Chipper.

Utility Model Implementation

The machine for the production of meatballs and meatballs can be made of stainless steel, the frame of the machine made of structural steel. The machine for the production of meatballs and meatballs (see Figure 1) consists of a housing 1 with screw supports 15, on the housing are located: a hopper 2, stuffing is loaded into it and closed with a plexiglass cover 5, which has a lock with an end switch 4. Using transfer the bevel gears of the driving 7 and driven 6, the rotation is transmitted from the geared motor 3 to the lower 11 and upper 12 blades, which capture the minced meat and feed it into the removable drum 16. Different drums may be included in the package. For example, one drum forms cutlets, another drum forms meatballs.

The molding takes place with the forced movement of the piston of the drum 16 down. When this stuffing comes from the hopper 2 due to the run of the blades of the upper 12 and lower 11 on the chipper 18, the pressure thus generated directs the stuffing into the opening cavity in the drum.

The hole in the drum 16 is equipped with a piston that exactly repeats its shape, in the upper position the piston lowers to the center of the drum, forming a cavity filled with the product, in the lower position the piston extrudes the molded product, which is cut off by the string of the ejector 14 and gets onto the conveyor (conveyor) 13. Such the molding mechanism allows you to completely get rid of the problem of waste (they simply do not exist). The conveyor 13 is transmitted from the gear motor 3 to the conveyor 13 by means of gear cylindrical gears leading 8 and driven 9. The cutlet is removed from the conveyor 13 by the consumer.

Due to the fact that the transmission mechanism of rotation from the gear motor to the spatula blades is made using bevel gears, the transmission of the rotation mechanism from the gear motor to the blades and to the drum is identical. This improves the stability of the product in the drum, regardless of the degree of loading of the drum with minced meat or shape features.

The drum-type forming device allows you to quickly and accurately control the mass of manufactured semi-finished products, and also using curved pistons to produce curly flat semi-finished products.

Information sources:

1.http: //new.agropromstroy.ru/Linii/Kotlet/kotleta.htm

2. http://andreyvl.ru/fabric/kotleta1.htm

3. http://www.p-mp.ru/item_bu.php?id=326&catid=9

4.http: //www.arcturtd.ru/catalog/kuhnya/kotletnieavtomati/

Claims (3)

1. Machine for the production of meatballs and meatballs, made from a housing on which are placed: a minced meat loading hopper with a protective cover, a finished product puller, a gear motor, a rotating drum, a conveyor and spatula blades, the function of the latter being forcing the product into a drum shape ; the drum contains a hole that is equipped with a piston that exactly repeats its shape, and the drum is made so that in the upper position the piston lowers to the center of the drum, forming a cavity filled with the product, and in the lower position the piston extrudes the molded product, and the machine is made with the possibility of feeding the molded product onto the conveyor by cutting it with the ejector string, characterized in that the transmission of rotation from the gear motor to the spatula blades is made using a conical gear pole en. 2. Machine for the production of meatballs and meatballs according to claim 1, characterized in that the hopper cover is made of plexiglass and is equipped with a locking device. 3. Machine for the production of meatballs and meatballs according to claim 1 or 2, characterized in that all materials of the machine in contact with food are made of food-grade stainless steel or polyamide.