RU2703566C1 - Method for production of tobacco for hookah based on natural food components - Google Patents

Abstract

FIELD: smoking accessories.

SUBSTANCE: invention relates to technology of producing tobacco for hookah. Hookah tobacco production method involves mixing in ratio of 1×1 full-strand high-nicotine Arabic tobacco raw material of Doha variety with fermented aromatic tobacco raw material of eastern Samsun type, with pre-removed medium veins, mixing of tobaccos and milling mixture, applying mixture of glycerine and honey, stirring to achieve hookah mixture homogeneity, pasteurisation for 60 min at t=65 °C periodical stirring, storing for 24 hours with stirring every 6 hours.

EFFECT: technical result is production of tobacco for medium-strength hookah and improved quality based on natural food components.

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Description

The invention relates to the tobacco industry, and in particular to a technology for the manufacture of tobacco blends intended for smoking using a hookah.

In recent years, the consumption of non-traditional tobacco products, such as hookah “Tobacco for hookah,” having a wide palette of taste and aroma, has been growing in the Russian Federation. According to the Federal Law of December 22, 2008 No. 268-ФЗ “Technical Regulations for Tobacco Products” (from the Technical Regulations of the Customs Union “Technical Regulations for Tobacco Products” TP TS 035/2014, dated November 12, 2014, N 107), tobacco for hookah - A type of smoking tobacco product intended for smoking using a hookah and consisting of a mixture of chopped or torn raw materials with or without ingredients.

Tobacco for hookah (a hookah mixture) is most often produced on the basis of Virginia and Burley tobacco, which do not have a distinct taste profile. The taste and aroma of the hookah mixture depends on the flavor additives with which it is processed. The technology for the manufacture of tobacco for hookah involves the following types of operations: moisturizing, grinding in a certain way, dressing, making flavor components and baking. (II Tatarchenko “Tobacco, tobacco products: technology and quality control” A textbook for students of higher educational institutions. - Krasnodar. Publishing House “Enlightenment - South, 2018, pp. 344-345).

A known method of preparing a smoking mixture for hookah (Pat. RU 2446719, A24B 3/12, publ. 10.04.11), including pre-sorting and selection of tobacco leaves that are not damaged by diseases and pests, removing the middle vein, grinding tobacco leaves to a size of not less than 1 cm ^2, hydrothermal treatment at a temperature of 85-90 ° C every hour for 8 hours to prevent irritation of the throat when the product is consumed, separation of shredded tobacco from the humid water and drying, mixing with the partition gluing, drying of cured tobacco in an open container at a temperature of 28-30 ° C to a moisture content of 20%, aging the crushed tobacco in a closed container, holding at a temperature of 45-50 ° C for 7 days, applying a pre-prepared sauce solution to the prepared crushed tobacco, mixing, introducing pre-prepared solution of flavoring and food coloring, thoroughly mixing all components of hookah tobacco, keeping the mixture homogeneous in a closed container at room temperature for 7 days with stirring target product every 6 hours and packaging.

The disadvantage of this method is the decrease in the quality of the final product during repeated hydrothermal treatment due to leaching of substances that positively affect the taste (carbohydrates, nicotine).

A known method of manufacturing a smoking composition for hookah (US Pat. 2402965, op. 10.11.2010, bull. No. 31), providing for the preparation of a saccharide-containing solution, invert syrup, the formation of a mixture of tobacco material, moisturizing and conditioning the mixture, cutting, adding invert syrup to it and a softener, fermentation before the appearance of nicotine in a saccharide-containing solution, adding flavoring, coloring, preservative and softener, moisturizing, conditioning and packaging.

The disadvantage of this method is the use of flavoring additives, dyes, preservatives that reduce the dignity of the naturalness of the food product.

The technical result of the invention is to obtain tobacco for hookah of improved quality, medium strength and high aromaticity based on natural food components.

The technical result is achieved by the fact that the method of manufacturing tobacco for hookah includes mixing in equal proportions high-nicotine, full-flavor Arabian tobacco raw materials of Doha variety with oriental-fermented aromatic tobacco of the eastern Samsun type with previously removed medium veins, conditioning, grinding the mixture, dressing, applying glycerin and liquid honey , exposure for 60 min at 60-65 ° C with occasional stirring of the mixture, dying, for 24 hours with stirring every 6 hours.

The causal relationship of the essential features of the invention and the technical result is as follows:

The use in a mixture of equal proportions of high nicotine (nicotine 4-5%) Arabian tobacco raw materials Doha, which has full taste and strength, and aromatic tobacco raw materials of the eastern type Samsun (nicotine less than 1-2%), which has a high content of carbohydrates, a milder taste and bright, pleasant aroma, allows you to get a product that produces an aerosol of medium strength and improved quality, more rich rich taste, strong pronounced aroma, with no harshness, roughness and irritation of the throat.

The introduction of Doha's Arab tobacco raw materials determines the nicotine content in the mixture and determines the physiological and taste strength of the aerosol produced by the consumption of the product.

The introduction of Oriental-type Samsun tobacco into the mixture will give a bright, saturated aroma and dense highly dispersed aerosol produced when the product is consumed.

Making heated sauce (glycerin and liquid honey) makes it possible to obtain dense saturated smoke, which is one of the main indicators of a quality product.

Using honey and keeping the mixture at 60-65 ° С with periodic stirring for 60 minutes allows pasteurization of the product, the pathogenic microflora is destroyed and the target product is almost sterile, the storage time is extended without compromising consumer properties.

Baking for 24 hours with periodic mixing helps to obtain a homogeneous mixture, even distribution of taste and aroma within the mixture and allows us to produce a high-quality product that meets the requirements of the modern consumer.

The method is implemented as follows. Pre-sorted and selected tobacco leaves of Doha and aromatic tobaccos of the oriental type Samsun, not damaged by diseases and pests. The main (middle) vein is removed from both varieties of tobacco raw materials. The defatted tobacco leaves are mixed in a predetermined proportion (1 × 1), conditioned to a moisture content of 15-17%, necessary for cutting. The moisture content of the leaves is determined organoleptically, when crushed, the sheet should not crumble, but straighten. Cut a mixture of leaves and sauce. The sauce is pre-made from glycerin and liquid honey. When using candied honey, it is heated. The sauce is mixed with cut tobacco to achieve uniformity of the mixture, then pasteurize it for 60 minutes at a temperature of 60-65 ° C with periodic stirring and carry out baking for 24 hours, while mixing the target product every 6 hours.

Claims (1)

A method of manufacturing tobacco for hookah, including mixing in a proportion of 1 × 1 full-flavor high-nicotine Arabian tobacco raw material of Doha variety with oriental fermented aromatic tobacco raw materials of the Samsun type, with the main veins previously removed, conditioning to a moisture content of 15-17% and grinding the mixture, glycerol and liquid sauce honey, stirring to achieve uniformity of the mixture, pasteurization for 60 min at t = 60-65 ° C, with periodic stirring, baking for 24 hours with stirring every 6 hours owls