RU2685318C2 - Способ формования балки транспортного средства - Google Patents
Способ формования балки транспортного средства Download PDFInfo
- Publication number
- RU2685318C2 RU2685318C2 RU2016145425A RU2016145425A RU2685318C2 RU 2685318 C2 RU2685318 C2 RU 2685318C2 RU 2016145425 A RU2016145425 A RU 2016145425A RU 2016145425 A RU2016145425 A RU 2016145425A RU 2685318 C2 RU2685318 C2 RU 2685318C2
- Authority
- RU
- Russia
- Prior art keywords
- parts
- bending
- hydroforming
- rack
- beams
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 76
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 62
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 62
- 238000005452 bending Methods 0.000 claims abstract description 58
- 238000000137 annealing Methods 0.000 claims abstract description 45
- 230000006698 induction Effects 0.000 claims abstract description 43
- 239000000126 substance Substances 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims description 33
- 238000011068 loading method Methods 0.000 claims description 24
- 230000007704 transition Effects 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 16
- 230000032683 aging Effects 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 9
- 238000009966 trimming Methods 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 7
- 239000000956 alloy Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000001125 extrusion Methods 0.000 abstract description 11
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 239000004411 aluminium Substances 0.000 abstract 4
- 238000005272 metallurgy Methods 0.000 abstract 1
- 238000003856 thermoforming Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 31
- 230000008569 process Effects 0.000 description 30
- 210000002105 tongue Anatomy 0.000 description 18
- 230000007246 mechanism Effects 0.000 description 13
- 238000005299 abrasion Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 7
- -1 polytetrafluoroethylene Polymers 0.000 description 6
- 238000002203 pretreatment Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 229930040373 Paraformaldehyde Natural products 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000000844 transformation Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 244000089486 Phragmites australis subsp australis Species 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000031070 response to heat Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/16—Auxiliary equipment, e.g. machines for filling tubes with sand
- B21D9/18—Auxiliary equipment, e.g. machines for filling tubes with sand for heating or cooling of bends
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Extrusion Of Metal (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/266,065 US20150315666A1 (en) | 2014-04-30 | 2014-04-30 | Induction annealing as a method for expanded hydroformed tube formability |
US14/266,065 | 2014-04-30 | ||
US14/266,903 | 2014-05-01 | ||
US14/266,903 US9709333B2 (en) | 2014-05-01 | 2014-05-01 | Multipurpose rack for processing parts through multiple manufacturing processes |
US14/279,808 | 2014-05-16 | ||
US14/279,808 US9925577B2 (en) | 2014-05-16 | 2014-05-16 | Rotary-draw bending mandrel with galling-resistive inserts |
US14/300,378 US9545657B2 (en) | 2014-06-10 | 2014-06-10 | Method of hydroforming an extruded aluminum tube with a flat nose corner radius |
US14/300,378 | 2014-06-10 | ||
PCT/US2014/042449 WO2015167588A1 (fr) | 2014-04-30 | 2014-06-16 | Procédé de chaîne de valeur pour former des rails de véhicule à partir de tubes en aluminium extrudés |
Publications (3)
Publication Number | Publication Date |
---|---|
RU2016145425A3 RU2016145425A3 (fr) | 2018-05-30 |
RU2016145425A RU2016145425A (ru) | 2018-05-30 |
RU2685318C2 true RU2685318C2 (ru) | 2019-04-17 |
Family
ID=54359116
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
RU2016145425A RU2685318C2 (ru) | 2014-04-30 | 2014-06-16 | Способ формования балки транспортного средства |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN106794503B (fr) |
DE (1) | DE112014006624B4 (fr) |
GB (1) | GB2540306B (fr) |
RU (1) | RU2685318C2 (fr) |
WO (1) | WO2015167588A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10570489B2 (en) * | 2017-02-15 | 2020-02-25 | Ford Global Technologies, Llc | Heat treatment and tube forming process for high strength aluminum tube body structure reinforcements |
CN109823405A (zh) * | 2019-01-31 | 2019-05-31 | 重庆长安汽车股份有限公司 | 一种车身顶边梁的制造方法、车身顶边梁及汽车 |
CN114653806B (zh) * | 2022-03-01 | 2023-12-22 | 哈尔滨工业大学(威海) | 一种用于高强钢变径管状件的预成型方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020046505A1 (en) * | 2000-07-25 | 2002-04-25 | Seksaria Dinesh C. | Ultra-lightweight thin sliding door for a vehicle |
RU2373014C1 (ru) * | 2005-10-13 | 2009-11-20 | Саф-Холланд Гмбх | Осевой компонент и способ его изготовления |
EA201170542A1 (ru) * | 2008-10-08 | 2011-10-31 | Сапа Хит Трансфер Аб | Способ формования алюминиевых торцевых резервуаров теплообменников |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4766664A (en) * | 1987-02-17 | 1988-08-30 | Alumax Extrusions, Inc. | Process for formation of high strength aluminum ladder structures |
US5070717A (en) * | 1991-01-22 | 1991-12-10 | General Motors Corporation | Method of forming a tubular member with flange |
US5557961A (en) * | 1995-11-13 | 1996-09-24 | General Motors Corporation | Hydroformed structural member with varied wall thickness |
US6241310B1 (en) * | 2000-05-17 | 2001-06-05 | Asc Incorporated | Vehicle structure with integral node |
US6471285B1 (en) * | 2000-09-29 | 2002-10-29 | L&L Products, Inc. | Hydroform structural reinforcement system |
DE10312028B4 (de) * | 2003-03-18 | 2005-07-28 | Tower Automotive Hydroforming Gmbh & Co. Kg | Verfahren zur Herstellung von Bauteilen |
KR100552614B1 (ko) * | 2003-07-22 | 2006-02-15 | 주식회사 성우하이텍 | 차체 멤버 제조 방법 |
KR100604634B1 (ko) * | 2004-08-09 | 2006-07-28 | 주식회사 성우하이텍 | 차체 멤버 제조 방법 |
CN1824411A (zh) * | 2005-08-08 | 2006-08-30 | 孙旭光 | 内加热金属管材高—中温超高水压一次成形技术、方法与设备 |
JP5038819B2 (ja) * | 2007-08-22 | 2012-10-03 | 有限会社東和工業 | フレアー付き管体の曲げ加工方法 |
US20110241385A1 (en) * | 2010-03-30 | 2011-10-06 | Ford Global Technologies Llc | Vehicle Frame with Direction-Specific Deformation |
-
2014
- 2014-06-16 RU RU2016145425A patent/RU2685318C2/ru not_active IP Right Cessation
- 2014-06-16 WO PCT/US2014/042449 patent/WO2015167588A1/fr active Application Filing
- 2014-06-16 DE DE112014006624.9T patent/DE112014006624B4/de active Active
- 2014-06-16 GB GB1618102.6A patent/GB2540306B/en not_active Expired - Fee Related
- 2014-06-16 CN CN201480078630.9A patent/CN106794503B/zh active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020046505A1 (en) * | 2000-07-25 | 2002-04-25 | Seksaria Dinesh C. | Ultra-lightweight thin sliding door for a vehicle |
RU2373014C1 (ru) * | 2005-10-13 | 2009-11-20 | Саф-Холланд Гмбх | Осевой компонент и способ его изготовления |
EA201170542A1 (ru) * | 2008-10-08 | 2011-10-31 | Сапа Хит Трансфер Аб | Способ формования алюминиевых торцевых резервуаров теплообменников |
Also Published As
Publication number | Publication date |
---|---|
RU2016145425A3 (fr) | 2018-05-30 |
RU2016145425A (ru) | 2018-05-30 |
WO2015167588A1 (fr) | 2015-11-05 |
DE112014006624T5 (de) | 2017-02-09 |
CN106794503A (zh) | 2017-05-31 |
GB2540306A (en) | 2017-01-11 |
GB201618102D0 (en) | 2016-12-07 |
DE112014006624B4 (de) | 2022-02-10 |
GB2540306B (en) | 2020-07-15 |
CN106794503B (zh) | 2019-07-19 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
FA92 | Acknowledgement of application withdrawn (lack of supplementary materials submitted) |
Effective date: 20190110 |
|
FZ9A | Application not withdrawn (correction of the notice of withdrawal) |
Effective date: 20190322 |
|
MM4A | The patent is invalid due to non-payment of fees |
Effective date: 20200617 |