GB2540306A - Value stream process for forming vehicle rails from extruded aluminum tubes - Google Patents
Value stream process for forming vehicle rails from extruded aluminum tubes Download PDFInfo
- Publication number
- GB2540306A GB2540306A GB1618102.6A GB201618102A GB2540306A GB 2540306 A GB2540306 A GB 2540306A GB 201618102 A GB201618102 A GB 201618102A GB 2540306 A GB2540306 A GB 2540306A
- Authority
- GB
- United Kingdom
- Prior art keywords
- aluminum tube
- extruded aluminum
- stream process
- hydroforming
- preforming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title abstract 8
- 229910052782 aluminium Inorganic materials 0.000 title abstract 8
- 238000000034 method Methods 0.000 title abstract 5
- 230000032683 aging Effects 0.000 abstract 2
- 238000005452 bending Methods 0.000 abstract 2
- 238000000137 annealing Methods 0.000 abstract 1
- 230000006698 induction Effects 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/16—Auxiliary equipment, e.g. machines for filling tubes with sand
- B21D9/18—Auxiliary equipment, e.g. machines for filling tubes with sand for heating or cooling of bends
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Extrusion Of Metal (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
A value stream process or method for forming vehicle rails from extruded aluminum tubes includes the steps of extruding an aluminum tube and hydroforming the extruded aluminum tube into a vehicle rail. More specifically, the method includes extruding the aluminum tube, bending the aluminum tube, preforming the aluminum tube, hydroforming the aluminum tube into a vehicle rail, trimming the vehicle rail to length and then artificially aging the rail followed by batch chemical pretreatment. In an alternative embodiment the artificial aging and batch chemical pretreatment processes are performed in reverse order. In either of the embodiments, localized induction annealing to recover formability may be performed between bending and preforming, between preforming and hydroforming or both.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/266,065 US20150315666A1 (en) | 2014-04-30 | 2014-04-30 | Induction annealing as a method for expanded hydroformed tube formability |
US14/266,903 US9709333B2 (en) | 2014-05-01 | 2014-05-01 | Multipurpose rack for processing parts through multiple manufacturing processes |
US14/279,808 US9925577B2 (en) | 2014-05-16 | 2014-05-16 | Rotary-draw bending mandrel with galling-resistive inserts |
US14/300,378 US9545657B2 (en) | 2014-06-10 | 2014-06-10 | Method of hydroforming an extruded aluminum tube with a flat nose corner radius |
PCT/US2014/042449 WO2015167588A1 (en) | 2014-04-30 | 2014-06-16 | Value stream process for forming vehicle rails from extruded aluminum tubes |
Publications (3)
Publication Number | Publication Date |
---|---|
GB201618102D0 GB201618102D0 (en) | 2016-12-07 |
GB2540306A true GB2540306A (en) | 2017-01-11 |
GB2540306B GB2540306B (en) | 2020-07-15 |
Family
ID=54359116
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB1618102.6A Expired - Fee Related GB2540306B (en) | 2014-04-30 | 2014-06-16 | Value stream process for forming vehicle rails from extruded aluminum tubes |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN106794503B (en) |
DE (1) | DE112014006624B4 (en) |
GB (1) | GB2540306B (en) |
RU (1) | RU2685318C2 (en) |
WO (1) | WO2015167588A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10570489B2 (en) * | 2017-02-15 | 2020-02-25 | Ford Global Technologies, Llc | Heat treatment and tube forming process for high strength aluminum tube body structure reinforcements |
CN109823405A (en) * | 2019-01-31 | 2019-05-31 | 重庆长安汽车股份有限公司 | A kind of manufacturing method of vehicle body top side rail, vehicle body top side rail and automobile |
CN114653806B (en) * | 2022-03-01 | 2023-12-22 | 哈尔滨工业大学(威海) | Preforming method for high-strength steel reducing tubular part |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020046505A1 (en) * | 2000-07-25 | 2002-04-25 | Seksaria Dinesh C. | Ultra-lightweight thin sliding door for a vehicle |
US20020125739A1 (en) * | 2000-09-29 | 2002-09-12 | L&L Products, Inc. | Hydroform structural reinforcement system |
US20110241385A1 (en) * | 2010-03-30 | 2011-10-06 | Ford Global Technologies Llc | Vehicle Frame with Direction-Specific Deformation |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4766664A (en) * | 1987-02-17 | 1988-08-30 | Alumax Extrusions, Inc. | Process for formation of high strength aluminum ladder structures |
US5070717A (en) * | 1991-01-22 | 1991-12-10 | General Motors Corporation | Method of forming a tubular member with flange |
US5557961A (en) * | 1995-11-13 | 1996-09-24 | General Motors Corporation | Hydroformed structural member with varied wall thickness |
US6241310B1 (en) * | 2000-05-17 | 2001-06-05 | Asc Incorporated | Vehicle structure with integral node |
DE10312028B4 (en) * | 2003-03-18 | 2005-07-28 | Tower Automotive Hydroforming Gmbh & Co. Kg | Process for the production of components |
KR100552614B1 (en) * | 2003-07-22 | 2006-02-15 | 주식회사 성우하이텍 | Method for manufacturing member assembly of body |
KR100604634B1 (en) * | 2004-08-09 | 2006-07-28 | 주식회사 성우하이텍 | Method for manufacturing member assembly of body |
CN1824411A (en) * | 2005-08-08 | 2006-08-30 | 孙旭光 | Internal heating metal pipe material high-medium temperature ultra high water pressure once shaping technology, method and equipment |
DE102005049050B4 (en) * | 2005-10-13 | 2010-12-23 | Saf-Holland Gmbh | Method for producing an axle component |
JP5038819B2 (en) * | 2007-08-22 | 2012-10-03 | 有限会社東和工業 | Bending method for flared tube |
SE533223C2 (en) * | 2008-10-08 | 2010-07-27 | Sapa Heat Transfer Ab | Method for forming header tank made of aluminum |
-
2014
- 2014-06-16 DE DE112014006624.9T patent/DE112014006624B4/en active Active
- 2014-06-16 CN CN201480078630.9A patent/CN106794503B/en active Active
- 2014-06-16 RU RU2016145425A patent/RU2685318C2/en not_active IP Right Cessation
- 2014-06-16 WO PCT/US2014/042449 patent/WO2015167588A1/en active Application Filing
- 2014-06-16 GB GB1618102.6A patent/GB2540306B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020046505A1 (en) * | 2000-07-25 | 2002-04-25 | Seksaria Dinesh C. | Ultra-lightweight thin sliding door for a vehicle |
US20020125739A1 (en) * | 2000-09-29 | 2002-09-12 | L&L Products, Inc. | Hydroform structural reinforcement system |
US20110241385A1 (en) * | 2010-03-30 | 2011-10-06 | Ford Global Technologies Llc | Vehicle Frame with Direction-Specific Deformation |
Also Published As
Publication number | Publication date |
---|---|
DE112014006624T5 (en) | 2017-02-09 |
RU2685318C2 (en) | 2019-04-17 |
GB2540306B (en) | 2020-07-15 |
CN106794503A (en) | 2017-05-31 |
RU2016145425A (en) | 2018-05-30 |
CN106794503B (en) | 2019-07-19 |
RU2016145425A3 (en) | 2018-05-30 |
GB201618102D0 (en) | 2016-12-07 |
WO2015167588A1 (en) | 2015-11-05 |
DE112014006624B4 (en) | 2022-02-10 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 20230616 |