RU2159550C1 - Mobile meat packing house for intensive production of semifinished food products and dry ready "fast cook" foods from raw material of animal origin - Google Patents

Abstract

FIELD: food-processing industry. SUBSTANCE: meat packing house has working modules with processing stations and departments. Modules are disposed in transport containers mounted on car saddle-type semi-trailer or trailers-vans. Modules are equipped with lifting and lowering platforms, which are connected one with the other through transition bridges, when meat packing house is in working state. Bridges are fixed with gates for defining bearing construction for one processing passage. Space between modules is isolated from outside with soft film carcass secured on bearing construction of processing passage and on module walls. Excessive air pressure is maintained in module and passage spaces. Type of working modules in meat packing house structure and modules relative arrangement in working state depend on kind of raw material, range of semifinished and ready dry "fast cook" food products. Such construction allows mobility of meat packing house to be improved, different processing cycles to be used in case of intensive and deep reprocessing of raw material in enterprises of series production of raw material or in case large reserves of raw material are available. EFFECT: wider operational capabilities and increased efficiency. 4 cl, 7 dwg, 1 ex

Description

 The invention relates to the field of intensive production of ready-made dry products of "instant cooking" from raw materials of animal origin and can be used in meat, poultry and fish processing industries of the food industry.

 Known meat slaughterhouses with processing workshops of the company "GEWIKA" (Germany), the company "Tiomo Halonen" (Finland) and the company "Techoexport" (Czechoslovakia), which are made from easily assembled structures equipped with a complete set of technological equipment. These slaughterhouses can be mounted in a short period of time. (Catalog. Part I. Machines and equipment for workshops and enterprises of small capacity for the processing of agricultural raw materials. Editors: L. I. Kosova, V. I. Sidorova, Z. F. Fedorova. Inforagrotech, 1995, M.).

 The disadvantages of the known solutions is the lack of plant mobility, which limits their transportability; the need for a constant supply of raw materials of animal origin by vehicles or in any other way; one-pointedness in choosing the type of raw material; low production technological capacity; incomplete processing of incoming raw materials; small nomenclature and range of products.

 Known mobile slaughterhouse company "G. Van Wijnsberghe and Cie" (Belgium), designed for slaughter and production of sausages, smoked meats and meat products (Catalog. Part I. Machines and equipment for workshops and small enterprises for processing agricultural raw materials. Editors: L.I. Kosova, V.I. Sidorova, Z.F. Fedorova. Inforagrotech, 1995, M.). This item includes three modules: slaughter, cooling, and processing. The modules are made in containers and mounted on the base of the chassis of two-axle trailers and on the semi-trailer.

 The disadvantages of this solution include the low productivity of the item for the production of finished products; the use of technological equipment made without the application of modern operating principles, which does not allow organizing intensive processing of raw materials; focused on processing only one type of raw material - only cattle is used; full dependence on external sources of energy and water supply; poorly resolved issues of waste management.

 The closest in technical essence and the achieved result is a technological complex for slaughter and deep processing of farm animals, mainly reindeer (description of the patent of the Russian Federation N 2098972, class A 22 B 7/00, published. 12.20.97). The complex contains a refrigerator and a slaughter-cutting compartment mating with it and is made in the form of a combination of container-type modular structures located in the technological sequence. All modules are made of prefabricated spatial elements.

 The disadvantages of this solution include the low mobility of the technological complex; lack of ability to change the process; high technical requirements for the manufacture and installation of modules and the complex as a whole; limited range of products; low production capacity.

 The objective of the present invention is the organization of intensive methods of processing raw materials of animal origin in places of mass production and / or in places where there are large stocks of this raw material and the organization of intensive methods for the production of semi-finished food products and ready-made dry product "instant cooking" of a given range; moreover, the food product can be obtained from meat of large, medium and small livestock, poultry, fish and seafood.

 The technical result of the invention is the high mobility of moving the processing plant over long distances to places of mass production of raw materials of animal origin and / or the presence of large stocks thereof; the possibility of assembling a processing plant with a different technological cycle; the possibility of intensive deep technological processing of raw materials of animal origin of different types and the release of high-quality ready-made dry food product "quick cooking" of a wide range.

 The specified technical result is achieved through the use of technological equipment for processing raw materials and food production, made using new technical solutions; and also through the organization and implementation of a mobile mobile high-performance meat processing plant.

 The meat processing plant includes functional technological production sites and workshops, workshops for the provision and support of technological processes, a power unit, storage warehouses, water and fuel tanks, recycling collection tanks, and living quarters. All of them are made in the form of separate functional modules-sections and modules-workshops located in containers that are mounted on automobile semi-trailers or truck semi-trailers. Modules can be quickly delivered to regions where mass production of raw materials of animal origin of various types is carried out and / or there are large reserves of this raw material. Transportation can be carried out by rail, river and / or sea transport, as well as means of transport aviation. To the places of direct processing of raw materials, functional modules-sections and modules-workshops of the plant can be delivered by road.

 Each of the set of technological sections within the plant has a clear functional technological purpose and is a separate autonomous operational and technological processing section or workshop in the structure of the plant.

 When the plant is deployed in working condition, the set of modular sections and workshops made in containers or in vans is located in accordance with a given structure in a certain technological sequence, with each section and workshop having its own location in the layout of the plant.

 Inside containers or vans, in addition to the necessary technological operational equipment, fixed monorail transport suspended railways are organized. Hinged lifting and lowering platforms of module containers or vans or attached prefabricated structures in working condition are interconnected by transitional bridges and fixed by gates, forming a single technological corridor, tilting lifting and lowering platforms are attached to the supporting structure of the technological corridor, which is attached to the modules by one side containers or van modules, and on the other hand, on the supporting structure, adjustable support struts are made. Inside each module in which the operations of the technological process are carried out, internal flexible, disposable, sanitary enclosures are installed, which are attached to all internal surfaces of the module using "Velcro" type connections. This shell has lapels at the ends, which allows you to attach it to the external input parts of the module. These measures increase the standards of sanitary and epidemiological protection.

 The technological corridor and the spaces between the container modules or the van modules are separated from the external environment by a soft film frame, which is attached to the walls of the container modules or van modules; the space inside the technological corridor and the internal spaces of the modules form a single volume in which the excess pressure of the air or gas-air mixture is organized and maintained in relation to the air pressure of the external environment.

 In the technological corridor suspended monorail transport tracks are made, connected to the transport suspended paths of the modules, the monorail inside the technological corridor is made with a bias towards the subsequent technological sections and workshops. Suspension tracks are used to move carcasses and trolley-containers with products during the technological process inside the production site or workshop, as well as for transporting trolley-containers from one section to another in accordance with the technological production cycle.

 The technological workshops of the main production, where raw materials of animal origin are deboned and bone crushed, are equipped with hydraulic monitoring equipment, in which the working tool is a liquid jet.

 Cooking and drying of products are carried out on microwave equipment, and / or on equipment with infrared, and / or electric, and / or gas heating methods; and it can also be done in combination with traditional heating methods.

 As part of the plant, one of the auxiliary workshops is equipped with equipment for disinfection and washing of the external sides and parts of the module-container or module-van. For this purpose, the workshop is made of a dome-inflatable type on a frame, into which the road train is completely driven and processed.

 Technological processes in all functional technological production areas and workshops are performed simultaneously, in parallel and continuously.

 The processing plant can operate from external sources of energy and water supply with waste disposal into external organized waste receptors; in a fully autonomous energy regime and water supply with waste disposal in their own collection tanks; as well as in mixed mode for energy supply, water supply and waste disposal.

 The products of the processing plant are ready-made dry foods of "instant cooking" and semi-finished products from raw materials of animal origin of various kinds in the form of cutlets; roast beef; meatballs; sausages; dumplings; fish, chicken and meat sticks, etc., as well as semi-finished products. As a finished product, it is possible to produce bone meal of various grades and purposes, canned or sterilized animal skins, etc.

In FIG. 1 shows a container module mounted on a semi-trailer;
in FIG. 2 - module van made on the semitrailer;
in FIG. 3 shows the formation of the plant from container modules installed on the sites of automobile chassis;
in FIG. 4 - the formation of the plant from the module vans made on the semi-trailers;
in FIG. 5 shows a structural-functional layout of the modules of technological sections and workshops of a mobile mobile meat processing plant;
in FIG. 6 is a plan view of a flexible film shell of a plant’s technological corridor, the structural and functional diagram of which is shown in FIG. 5;
in FIG. 7 is a structural-functional diagram of the location of the modules of technological sections and workshops of a mobile mobile meat processing plant for long-term storage.

 How are formed, what are the links between technological sections and workshops, what is the layout and location of the modules of mobile high-performance processing meat processing plants for the production of semi-finished food products and ready-made dry product "quick cooking" from meat of large, medium and small cattle are considered in the examples.

 Example 1

Mobile mobile meat processing plant
Designed for slaughter and processing 160 heads of cattle or 450 pigs per shift. The plant is designed to work in one, two or three shifts in an independent autonomous mode.

Technical specifications
Productivity at slaughter and cutting of cattle, t / shift - 40
Productivity in the manufacture of dry product, semi-finished products, finished products, t / shift - 2.5
Production of chilled meat, t / shift - 4.0
The number of mobile containers (depending on the technological cycle) in the plant - 22-30
The plant is a combination of a number of functional technological sections and workshops of FIG. 5, the structure of which is determined by a given technological process. All technological areas and workshops work simultaneously and continuously. Each workshop may include several technological sections, forming a certain technological line of the production process with the release of a given finished product.

 Mobile mobile meat processing plant is made in the form of separate functional modules, which are located in technological production sites and workshops, as well as technical support services, temporary warehouses and living quarters.

 The modules are organized in containers that are mounted on truck semitrailers or vans and on the chassis of two-axle trailers. Technological operational modules and target modules are equipped with the necessary equipment and provided with the necessary types of energy, heat and water, etc.

 Inside the container modules or vans, fixed suspended monorails are organized. The folding lifting and lowering platforms of containers or vans in the working condition of the plant are interconnected by transitional bridges and fixed by bolts, forming a single technological corridor in which suspended communication monorail transport routes connected to the suspension tracks of containers are also made. Overhead tracks are used for transporting and moving carcasses and technological products. The technological corridor and the spaces between containers or vans are sealed from the external environment with a soft elastic film sheath, inside of which some excess pressure of the air or air-gas mixture is maintained. The scan of the elastic shell of the technological corridor I is shown in FIG. 6.

 The layout plan of the modules of the functional technological sections and integrated workshops, as well as auxiliary services, when the plant is deployed in a working state is presented in FIG. 5, where the following notation is given.

 Primary processing shop; it includes sections: 1 - slaughter of cattle; 2 - bleeding and stabilization of edible blood; 3 - departments of put joints, heads, brain extraction, sanitary and epidemiological surveillance.

 Workshop for processing hides and guts; it includes sections: 4 - whitewashing and skinning (leg stretching); 5 - sawing the sternum, pubic fusion and internation; 9 - salting skins; 10 - intestinal processing.

 Offal processing shop; it includes section 6 — offal processing.

 Bone meal production workshop; in its structure, section 8 was organized — bone processing, fat melting and bone meal shipment.

 The workshop for the production of basic products; it includes sections: 7 - deboning; 11 - hydraulic pump; 12 - cooking; 13 - making additives and making minced meat; 14 - drying; 15 - finished products.

 In addition, the plant has the following sections and divisions: 16 - a refrigerator and a freezing cabinet for endocrine raw materials; 17 - tank with liquid waste; 18 - dry waste storage; 19 - a tank with fuel; 20 - water tank; 21 - power unit; 22 - technological corridor I; 23 - technological corridor II.

 Primary processing shop. Animals are fed to a collection point, and then to the slaughter department. After stunning and slaughtering on a hinged platform, the carcass is bled and lowered to the place for skinning. Separation of put joints, heads and brain extraction is performed. After the slaughter, veterinary and sanitary control is carried out.

 Workshop for processing hides and guts. After whitewashing, the skin is tied with chains to the floor of the module, and the carcass is lifted by a lift onto a suspended monorail. After skinning, they are delivered to the processing area by floor trolleys, where they are preserved by dry salting, and then stored on plastic pallets for transportation to the module-warehouse. After control, the intestines enter the processing section, where they are washed and processed on special equipment, and the offal goes to the section of the offal processing workshop. Sections of the sternum, pubic fusion and internment are performed in areas of this workshop. Carcasses are transported to the deboning section of the main production workshop.

 The offal processing workshop is carried out in the form of several technological sections where the offal is processed, cooked and crushed. Part of the finished product is fed to the mixing section in the workshop for the production of the main product, and the other, after the necessary heat treatment and packaging in containers, goes to the warehouse.

 The bone meal production workshop consists of several technological areas where grinding, cooking and grinding of bones are performed. To perform these operations, the corresponding technological sections of the workshop are equipped with all necessary equipment. Part of the finished product in the form of bone meal is fed to the mixing section of the raw materials in the workshop for the production of the main product as an additive, and the other, after packaging in containers, goes to the warehouse.

 The main product workshop includes a number of technological areas that are located in containers as separate modules.

 Boning site. In this module, a full deboning of meat carcasses is carried out using jet jet equipment for special purposes. Complete separation of the meat substance from the bone stock is performed in 3-5 minutes.

 Cooking and drying sections are located in one or more modules. The meat substance comes from the carcass deboning module, the excess water medium is removed and cooking is carried out using powerful microwave ovens, as well as using heat exchangers in which gas, hot steam, heated air or oil can be used as heat carriers. In this case, almost all chemical and biological substances are stored in meat.

 Sites for grinding cooked meat, introducing additives, mixing and molding the finished product can also be organized in one or several modules.

 Cooked meat at the grinding site is converted into crushed meat with a finely dispersed structure, into which structure-forming and moisture-conducting components and binders and preservatives are introduced. This allows you to get a meat product with a porous hygroscopic structure throughout the volume of its mass. As a result of molding on the molding section, food semi-finished products and finished products in the form of cutlets, roast beefs, meatballs, etc. can be obtained from the product.

 The product, semi-finished products and finished products in the heat treatment area are subjected to drying, which is carried out in one or more operations at various stages of the technological process.

 The product, semi-finished products and finished products are Packed in containers of various types and sent to the finished goods warehouse. To increase the shelf life, inert gases can be introduced into the packaging of finished products.

 Example 2

Mobile mobile meat processing plant for long-term storage
Designed for processing frozen meat raw materials coming from refrigerators, at the plants of a meat factory with a capacity of 6.9 t / h. The plant is designed to work in one, two or three shifts in an independent autonomous mode.

Productivity in the manufacture of dry product, semi-finished products, finished products, t / shift - 2.5
The number of mobile containers in the plant is 14.

 A mobile mobile meat processing plant for long-term storage is organized in the form of a complex of thermally insulated containers or vans made on automobile semi-trailers and on two-axle trailers. Structurally and functionally, a mobile mobile meat processing plant for long-term storage is performed similarly to the mobile mobile meat processing plant considered earlier (example 1). Due to the fact that meat is supplied to the plant as some kind of semi-finished meat product, there is no need for a preparatory workshop, an offal production workshop and a skins and guts processing workshop, therefore, the following workshops should be part of the combine.

 1. The workshop of the main products.

 2. Bone meal production workshop.

 The products of these workshops undergo the necessary heat treatment operations described above, then they are packed in containers and transported to the finished goods warehouse.

 The layout plan of the modules of the functional technological sections and integrated workshops, as well as auxiliary services, when the plant is deployed in a working state is presented in FIG. 7, where the following notation is given.

 Raw meat is thawed to the site of the sanitary and epidemiological control 24, then it is transported to the workshop for the production of basic products.

 The main product workshop includes the following technological areas: 25 - deboning; 26 - cooking products; 28 - crushing of raw materials and the introduction of additives, mixing and molding; 27 - final drying of the finished product.

 A workshop for the production of bone meal 29, it includes sections for grinding bones, cooking bones and the production of bone meal of various grinding and grades.

 On the packaging site 30 produce packaging of finished dry meat products and separately bone meal, after which they are stored in temporary storage warehouses 37.

 At site 31, a warehouse of additives and spices is organized.

 In addition, the plant includes the following sections and divisions: 32 - water tank; 33 - tank with fuel; 34 - hydraulic pump for hydraulic monitoring equipment and flushing plants; 35 - power unit; 36 - tank with liquid waste.

 Sites and workshops 24, 25, 29 and 36 are connected by technological corridor 38.

Sources of information
1. Catalog. Part I. Machines and equipment for workshops and enterprises of small capacity for the processing of agricultural raw materials. Editors: L.I. Kosova, V.I. Sidorova, Z.F. Fedorova. Inforagrotech, 1995, M.

 2. RF patent N 2098972, class. A 22 B 7/00, 1997

Claims (4)

 1. A mobile mobile meat processing plant for the intensive production of semi-finished food products and ready-made dry products of animal origin, containing functional modules in which technological production sites and workshops, process support and support workshops, a power unit, storage warehouses, tanks with water and fuel, recycling tanks-collectors, living quarters, moreover, they are located in transport containers that are mounted on automotive semi-trailers or trailer trailers, characterized in that the functional modules are made with lifting and lowering platforms, in the working condition of the plant interconnected by transitional bridges, fixed by bolts to form a supporting structure of a single technological corridor, the space of which and the spaces between the modules are separated from the environment with a soft film frame mounted on the supporting structure of the technological corridor and the walls of the modules to form a single volume within the corridor and process modules internal space in which is organized and supported by air pressure or gas mixture with respect to ambient air pressure.  2. The plant according to claim 1, characterized in that the technological corridor is transportable and a monorail suspended rail connected to the module suspended monorail is organized in it, all monorail slopes are made with a slope towards the subsequent technological sections and workshops for moving carcasses and trucks -containers with products.  3. The plant according to any one of paragraphs.1 and 2, characterized in that the technological sections of the boning of raw materials of animal origin and bone crushing are equipped with hydraulic monitoring equipment.  4. The plant according to any one of claims 1 to 3, characterized in that in the technological sections, the operations of cooking and drying the products are performed on microwave equipment, and / or on equipment with infrared, and / or electric, and / or gas thermal heating methods , and can also be performed in combination with traditional heating methods.

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