RU2016144023A - Способ изготовления изделия из мультиперфорированного композиционного материала - Google Patents
Способ изготовления изделия из мультиперфорированного композиционного материала Download PDFInfo
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- RU2016144023A RU2016144023A RU2016144023A RU2016144023A RU2016144023A RU 2016144023 A RU2016144023 A RU 2016144023A RU 2016144023 A RU2016144023 A RU 2016144023A RU 2016144023 A RU2016144023 A RU 2016144023A RU 2016144023 A RU2016144023 A RU 2016144023A
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- Prior art keywords
- stencil
- preform
- abrasive particles
- multiperforated
- sandblasting
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- 239000002131 composite material Substances 0.000 title claims 3
- 238000004519 manufacturing process Methods 0.000 title claims 3
- 239000002245 particle Substances 0.000 claims 8
- 238000000034 method Methods 0.000 claims 6
- 238000005488 sandblasting Methods 0.000 claims 4
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims 4
- 239000000919 ceramic Substances 0.000 claims 2
- 238000010438 heat treatment Methods 0.000 claims 2
- 230000008595 infiltration Effects 0.000 claims 2
- 238000001764 infiltration Methods 0.000 claims 2
- 239000011159 matrix material Substances 0.000 claims 2
- 239000000126 substance Substances 0.000 claims 2
- 239000012808 vapor phase Substances 0.000 claims 2
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 239000010431 corundum Substances 0.000 claims 1
- 239000002243 precursor Substances 0.000 claims 1
- 238000000197 pyrolysis Methods 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- 238000005245 sintering Methods 0.000 claims 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
- C04B35/571—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained from Si-containing polymer precursors or organosilicon monomers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
- C04B35/62857—Coating fibres with non-oxide ceramics
- C04B35/62873—Carbon
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62884—Coating the powders or the macroscopic reinforcing agents by gas phase techniques
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- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0003—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof containing continuous channels, e.g. of the "dead-end" type or obtained by pushing bars in the green ceramic product
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/91—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/08—Oxygen-containing compounds
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3826—Silicon carbides
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
- C04B2235/483—Si-containing organic compounds, e.g. silicone resins, (poly)silanes, (poly)siloxanes or (poly)silazanes
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
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- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Reinforced Plastic Materials (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
- Inorganic Fibers (AREA)
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Claims (14)
1. Способ изготовления мультиперфорированного изделия из композиционного материала (10), включающий в себя следующие стадии:
- наложение трафарета для пескоструйной обработки(250) на заготовку (110), имеющую волокнистую текстуру (100), пропитанную смолой, являющейся предшественником полимеризованной керамики, при этом трафарет содержит множество отверстий (251), соответствующих перфорационным отверстиям, которые должны быть выполнены в заготовке (110),
- бомбардировка абразивными частицами с высокой скоростью поверхности трафарета (250) таким образом, чтобы перфорировать обрабатываемую заготовку (110) в отверстиях указанного трафарета,
- пиролиз мультиперфорированной заготовки с образованием керамической матрицы в мультиперфорированной волокнистой текстуре.
2. Способ по п.1, в котором после стадии термообработки проводят стадию уплотнения мультиперфорированной заготовки (110), осуществляемую химической инфильтрацией из паровой фазы карбида кремния.
3. Способ по п.1, в котором абразивные частицы представляют собой зерна карбида кремния, находящиеся в угловой форме с острыми гранями.
4. Способ по п. 1, в котором абразивные частицы бомбардируют поверхность трафарета для пескоструйной обработки под углом, находящимся в интервале от 45° до 60°.
5. Способ изготовления мультиперфорированного изделия из композиционного материала (10), включающий в себя следующие стадии:
- наложение трафарета для пескоструйной обработки (250) на заготовку (110), имеющую волокнистую текстуру (100), содержащую частицы тугоплавкого оксида, при этом трафарет содержит множество отверстий (251), соответствующих перфорационным отверстиям, которые должны быть выполнены в заготовке (110),
- бомбардировка абразивными частицами с высокой скоростью поверхности трафарета (250) таким образом, чтобы перфорировать обрабатываемую заготовку (110) в отверстиях трафарета,
- спекание частиц тугоплавкого оксида таким образом, чтобы образовать матрицу из тугоплавкого окида в мультиперфорированной заготовке.
6. Способ по п. 5, в котором после стадии термообработки проводят стадию уплотнения мультиперфорированной заготовки (110), осуществляемую химической инфильтрацией из паровой фазы карбида кремния.
7. Способ по п.5, в котором абразивные частицы представляют собой зерна белого корунда или карбида кремния, имеющие угловую форму с острыми гранями.
8. Способ по п. 5, в котором абразивные частицы бомбардируют поверхность трафарета для пескоструйной обработки под углом, находящимся в интервале от 45° до 60°.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1453250 | 2014-04-11 | ||
FR1453250A FR3019817B1 (fr) | 2014-04-11 | 2014-04-11 | Procede de fabrication d'une piece en materiau composite multiperforee |
PCT/FR2015/050859 WO2015155445A1 (fr) | 2014-04-11 | 2015-04-02 | Procédé de fabrication d'une pièce en matériau composite multiperforée |
Publications (3)
Publication Number | Publication Date |
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RU2016144023A true RU2016144023A (ru) | 2018-05-11 |
RU2016144023A3 RU2016144023A3 (ru) | 2018-10-08 |
RU2686887C2 RU2686887C2 (ru) | 2019-05-06 |
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RU2016144023A RU2686887C2 (ru) | 2014-04-11 | 2015-04-02 | Способ изготовления изделия из мультиперфорированного композиционного материала |
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Country | Link |
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US (1) | US10301225B2 (ru) |
EP (1) | EP3129200B1 (ru) |
JP (1) | JP6449908B2 (ru) |
CN (1) | CN106170466B (ru) |
BR (1) | BR112016023569B1 (ru) |
CA (1) | CA2944974C (ru) |
FR (1) | FR3019817B1 (ru) |
RU (1) | RU2686887C2 (ru) |
WO (1) | WO2015155445A1 (ru) |
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FR3063725B1 (fr) * | 2017-03-07 | 2019-04-12 | Safran Ceramics | Procede de realisation d'une preforme fibreuse consolidee |
FR3069210B1 (fr) * | 2017-07-24 | 2020-12-11 | Faurecia Automotive Ind | Piece d'insonorisation de vehicule automobile et procede de fabrication associe |
FR3086286B1 (fr) * | 2018-09-20 | 2021-07-02 | Commissariat Energie Atomique | Procede de fabrication d'une piece densifiee consolidee en ceramique ou en carbone. |
CN114455969B (zh) * | 2021-12-30 | 2023-08-11 | 西安超码科技有限公司 | 一种含有氧化铝涂层的高密度C/C-SiC复合材料坩埚 |
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RU2016775C1 (ru) * | 1992-02-19 | 1994-07-30 | Виктор Васильевич Хаблученко | Устройство для нанесения узора на узкие длинные изделия |
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JP2003053720A (ja) * | 2001-08-10 | 2003-02-26 | Fuji Mach Mfg Co Ltd | 未焼成セラミック体処理方法 |
FR2852004B1 (fr) * | 2003-03-04 | 2005-05-27 | Snecma Propulsion Solide | Realisation d'une preforme par renforcement d'une structure fibreuse et/ou par liaison entre elles de structures fibreuses et application a la realisation de pieces en materiau composite |
FR2852003B1 (fr) * | 2003-03-04 | 2005-05-27 | Snecma Propulsion Solide | Procede de realisation d'une piece multiperforee en materiau composite a matrice ceramique |
JP4367623B2 (ja) * | 2004-01-14 | 2009-11-18 | 住友電気工業株式会社 | 多孔質延伸ポリテトラフルオロエチレンシート製または多孔質延伸ポリテトラフルオロエチレンフィルム製の電気回路部品の製造方法、及び電気回路部品 |
US7507466B2 (en) * | 2006-02-22 | 2009-03-24 | General Electric Company | Manufacture of CMC articles having small complex features |
JP5200730B2 (ja) * | 2008-07-25 | 2013-06-05 | イビデン株式会社 | セラミック複合部材 |
FR2936517B1 (fr) * | 2008-09-29 | 2011-07-29 | Snecma Propulsion Solide | Procede de fabrication de pieces en materiau composite thermostructural |
FR2939129B1 (fr) * | 2008-11-28 | 2014-08-22 | Snecma Propulsion Solide | Aube de turbomachine en materiau composite et procede pour sa fabrication. |
JP5510661B2 (ja) * | 2010-09-06 | 2014-06-04 | 三菱マテリアル株式会社 | 表面被覆炭窒化チタン基サーメット製切削インサートの製造方法 |
JP2012196751A (ja) * | 2011-03-23 | 2012-10-18 | Mitsubishi Paper Mills Ltd | 繊維強化プラスチックの穴あけ加工方法及び繊維強化プラスチック加工品 |
JP5800601B2 (ja) * | 2011-06-27 | 2015-10-28 | キヤノン株式会社 | 表面処理方法及び電子写真感光体の製造方法 |
FR2989390B1 (fr) * | 2012-04-17 | 2015-07-17 | Snecma Propulsion Solide | Procede de fabrication d'une piece en materiau composite avec amelioration de la densification intra-fils |
CN103936426B (zh) * | 2014-04-02 | 2015-04-08 | 张强 | 陶瓷相多组元复合材料预制件的制备方法 |
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2014
- 2014-04-11 FR FR1453250A patent/FR3019817B1/fr active Active
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- 2015-04-02 WO PCT/FR2015/050859 patent/WO2015155445A1/fr active Application Filing
- 2015-04-02 US US15/303,302 patent/US10301225B2/en active Active
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- 2015-04-02 CN CN201580019168.XA patent/CN106170466B/zh active Active
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RU2016144023A3 (ru) | 2018-10-08 |
JP6449908B2 (ja) | 2019-01-09 |
EP3129200A1 (fr) | 2017-02-15 |
FR3019817B1 (fr) | 2016-05-06 |
CN106170466B (zh) | 2019-10-11 |
WO2015155445A1 (fr) | 2015-10-15 |
BR112016023569A2 (pt) | 2017-08-15 |
CA2944974A1 (fr) | 2015-10-15 |
CA2944974C (fr) | 2022-05-03 |
US20170036964A1 (en) | 2017-02-09 |
CN106170466A (zh) | 2016-11-30 |
BR112016023569B1 (pt) | 2022-02-22 |
RU2686887C2 (ru) | 2019-05-06 |
US10301225B2 (en) | 2019-05-28 |
JP2017518944A (ja) | 2017-07-13 |
FR3019817A1 (fr) | 2015-10-16 |
EP3129200B1 (fr) | 2018-02-28 |
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