RU2015140275A - Гибридный многослойный композиционный материал с керамической матрицей - Google Patents
Гибридный многослойный композиционный материал с керамической матрицей Download PDFInfo
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- RU2015140275A RU2015140275A RU2015140275A RU2015140275A RU2015140275A RU 2015140275 A RU2015140275 A RU 2015140275A RU 2015140275 A RU2015140275 A RU 2015140275A RU 2015140275 A RU2015140275 A RU 2015140275A RU 2015140275 A RU2015140275 A RU 2015140275A
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- 239000000919 ceramic Substances 0.000 title claims 12
- 239000011159 matrix material Substances 0.000 title claims 12
- 239000002131 composite material Substances 0.000 title claims 2
- 239000011185 multilayer composite material Substances 0.000 claims 11
- 238000005253 cladding Methods 0.000 claims 10
- GBCAVSYHPPARHX-UHFFFAOYSA-M n'-cyclohexyl-n-[2-(4-methylmorpholin-4-ium-4-yl)ethyl]methanediimine;4-methylbenzenesulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C=C1.C1CCCCC1N=C=NCC[N+]1(C)CCOCC1 GBCAVSYHPPARHX-UHFFFAOYSA-M 0.000 claims 8
- 239000000203 mixture Substances 0.000 claims 3
- 239000000126 substance Substances 0.000 claims 3
- 239000011230 binding agent Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000005245 sintering Methods 0.000 claims 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/74—Ceramic products containing macroscopic reinforcing agents containing shaped metallic materials
- C04B35/76—Fibres, filaments, whiskers, platelets, or the like
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- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
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- B32B1/08—Tubular products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
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- C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
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- B32B2250/00—Layers arrangement
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Claims (28)
1. Гибридный многослойный композиционный материал (CMC) (10) с керамической матрицей, содержащий:
первый облицовочный лист (14), содержащий нити (22) в керамической матрице (24);
второй облицовочный лист (16), содержащий нити (22) в керамической матрице (24); и
сердцевину (12), расположенную между первым облицовочным листом и вторым облицовочным листом и скрепленную с ними посредством связующего,
причем гибридный многослойный композиционный материал CMC выполнен для воздействия на него температурным градиентом, в котором первый облицовочный лист подвержен воздействию среды с более высокой температурой, чем второй облицовочный лист,
первый облицовочный лист и второй облицовочный лист имеют по меньшей мере близко подобранные коэффициенты термического расширения, и
первый облицовочный лист имеет более высокий предел прочности при сжатии, чем второй облицовочный лист.
2. Гибридный многослойный композиционный материал CMC (10) по п. 1, в котором второй облицовочный лист (16) имеет более высокий предел прочности при растяжении, чем первый облицовочный лист (14).
3. Гибридный многослойный композиционный материал CMC (10) по п. 2, в котором
первый облицовочный лист (14) имеет предел прочности при сжатии примерно в полтора раза выше, чем предел прочности при растяжении первого облицовочного листа, и
второй облицовочный лист (16) имеет предел прочности при растяжении примерно в полтора раза выше, чем предел прочности при сжатии второго облицовочного листа.
4. Гибридный многослойный композиционный материал CMC (10) по п. 1, в котором
нити (22) первого облицовочного листа (14) и нити (22) второго облицовочного листа (16) имеют одинаковый химический состав,
причем керамическая матрица (24) первого облицовочного листа и керамическая матрица второго облицовочного листа имеют одинаковый химический состав, и
объемное содержание нитей в первом облицовочном листе равно объемному содержанию нитей во втором облицовочном листе.
5. Гибридный многослойный композиционный материал CMC (10) по п. 1, имеющий цилиндрическую форму.
6. Гибридный многослойный композиционный материал CMC (10) по п. 1, в котором диаметр нитей (22) в первом облицовочном листе (14) больше, чем диаметр нитей во втором облицовочном листе (16).
7. Гибридный многослойный композиционный материал CMC (10) по п. 1, в котором первый облицовочный лист (14) является более ортотропным, чем второй облицовочный лист (16).
8. Гибридный многослойный композиционный материал CMC (10) по п. 1, в котором предел прочности на границе между нитями (22) и керамической матрицей (24) первого облицовочного листа (14) выше, чем предел прочности на границе между нитями (22) и керамической матрицей (24) второго облицовочного листа (16).
9. Гибридный многослойный композиционный материал CMC (10) по любому из пп. 1-8, являющийся частью компонента системы (34) выпуска отработавших газов летательного аппарата,
причем первый облицовочный лист (14) облицовывает траекторию (42) движения потока отработавшего газа системы выпуска отработавших газов летательного аппарата.
10. Способ производства гибридного многослойного композиционного материала (CMC) (10) с керамической матрицей, включающий:
укладку (54) на инструментальное приспособление первого облицовочного листа (14), содержащего предварительно пропитанные спои нитей (22) в керамической матрице (24);
укладку (56) сердцевины (12) на первый облицовочный лист;
укладку (58) второго облицовочного листа (16) на сердцевину для создания стопы уложенных слоев, при этом второй облицовочный лист (16) содержит предварительно пропитанные слои нитей (22) в керамической матрице (24),
а первый облицовочный лист и второй облицовочный лист отличаются по меньшей мере одним из следующего: диаметр нитей, химический состав нитей, степень ортотропии и прочность на границе между нитями и керамической матрицей;
отверждение (60) стопы уложенных слоев при первой температуре и
спекание (62) стопы уложенных слоев при второй температуре для создания гибридного многослойного композиционного материала CMC.
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Application Number | Priority Date | Filing Date | Title |
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US14/593,682 | 2015-01-09 | ||
US14/593,682 US9850173B2 (en) | 2015-01-09 | 2015-01-09 | Hybrid sandwich ceramic matrix composite |
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US5376598A (en) | 1987-10-08 | 1994-12-27 | The Boeing Company | Fiber reinforced ceramic matrix laminate |
US5223064A (en) * | 1989-10-26 | 1993-06-29 | Corning Incorporated | Method of making laminated hybrid ceramic matrix composites |
US5153152A (en) * | 1991-10-04 | 1992-10-06 | Corning Incorporated | Multicomponent ceramic matrix composites |
US6025048A (en) * | 1995-06-29 | 2000-02-15 | The Regents Of The University Of California | Hybrid ceramic matrix composite laminates |
US6251815B1 (en) * | 2000-01-18 | 2001-06-26 | The United States Of America As Represented By The Secretary Of The Air Force | Thermal gradient resistant ceramic composite |
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US7708851B2 (en) * | 2005-10-25 | 2010-05-04 | General Electric Company | Process of producing a ceramic matrix composite article and article formed thereby |
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US20090004425A1 (en) | 2007-06-28 | 2009-01-01 | The Boeing Company | Ceramic Matrix Composite Structure having Fluted Core and Method for Making the Same |
US8715439B2 (en) | 2008-03-07 | 2014-05-06 | The Boeing Company | Method for making hybrid metal-ceramic matrix composite structures and structures made thereby |
US8202588B2 (en) | 2008-04-08 | 2012-06-19 | Siemens Energy, Inc. | Hybrid ceramic structure with internal cooling arrangements |
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KR20160086428A (ko) | 2016-07-19 |
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