RU2011127992A - ELECTRICAL CONTACT CONNECTION AND METHOD FOR CREATING AN ELECTRICAL CONTACT CONNECTION - Google Patents

ELECTRICAL CONTACT CONNECTION AND METHOD FOR CREATING AN ELECTRICAL CONTACT CONNECTION Download PDF

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Publication number
RU2011127992A
RU2011127992A RU2011127992/07A RU2011127992A RU2011127992A RU 2011127992 A RU2011127992 A RU 2011127992A RU 2011127992/07 A RU2011127992/07 A RU 2011127992/07A RU 2011127992 A RU2011127992 A RU 2011127992A RU 2011127992 A RU2011127992 A RU 2011127992A
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RU
Russia
Prior art keywords
aluminum conductor
transition element
electrical contact
contact connection
contact
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Application number
RU2011127992/07A
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Russian (ru)
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RU2490763C2 (en
Inventor
Франк БОЙШЕР
Original Assignee
Леони Борднетц-Зюстеме Гмбх
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Application filed by Леони Борднетц-Зюстеме Гмбх filed Critical Леони Борднетц-Зюстеме Гмбх
Publication of RU2011127992A publication Critical patent/RU2011127992A/en
Application granted granted Critical
Publication of RU2490763C2 publication Critical patent/RU2490763C2/en

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R35/00—Flexible or turnable line connectors, i.e. the rotation angle being limited
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding

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  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Processing Of Terminals (AREA)

Abstract

1. Электрическое контактное соединение (2) между зачищенным от изоляции алюминиевым проводником (4) и подключенным к нему контактным элементом (8), причем алюминиевый проводник (2) сплошным образом соединен с переходным элементом (6) и переходный элемент (6) механически соединен с контактным элементом (8), так что алюминиевый проводник (4) посредством переходного элемента (6) электрически контактирует с контактным элементом (8), причем переходный элемент (6) является пленкой.2. Электрическое контактное соединение (2) по п.1, причем контактный элемент (8) является обжимным элементом.3. Электрическое контактное соединение (2) по п.1 или 2, причем переходный элемент выполнен из меди.4. Электрическое контактное соединение (2) по п.1 или 2, причем переходный элемент (6) содержит антикоррозийное покрытие, которое, в особенности, содержит хром, никель и/или цинк.5. Электрическое контактное соединение (2) по п.1 или 2, причем сплошное соединение между алюминиевым проводником (4) и переходным элементом (6) представляет собой сварное соединение.6. Электрическое контактное соединение (2) по п.1 или 2, причем алюминиевый проводник (4) представляет собой многожильный проводник с несколькими многожильными проводами (10), и алюминиевый проводник (4) имеет отличающуюся от круговой формы уплощенную форму поперечного сечения такую, что отдельные многожильные провода (10) с примыканием друг к другу прилегают к переходному элементу (6).7. Электрическое контактное соединение (2) по п.6, причем многожильные провода (10) образуют U-образный контур.8. Электрическое контактное соединение (2) по п.1 или 2, на которое для уплотнения нанесен лак.9. Способ изготовления электрическог1. An electrical contact connection (2) between the stripped aluminum conductor (4) and the contact element (8) connected to it, wherein the aluminum conductor (2) is continuously connected to the transition element (6) and the transition element (6) is mechanically connected with the contact element (8), so that the aluminum conductor (4) by means of the transition element (6) is electrically in contact with the contact element (8), and the transition element (6) is a film. An electrical contact connection (2) according to claim 1, wherein the contact element (8) is a crimp element. The electrical contact connection (2) according to claim 1 or 2, wherein the transition element is made of copper. 4. An electrical contact connection (2) according to claim 1 or 2, wherein the transition element (6) contains a corrosion-resistant coating, which, in particular, contains chromium, nickel and / or zinc. 5. An electrical contact joint (2) according to claim 1 or 2, wherein the continuous joint between the aluminum conductor (4) and the transition element (6) is a welded joint. An electrical contact connection (2) according to claim 1 or 2, wherein the aluminum conductor (4) is a stranded conductor with several stranded wires (10), and the aluminum conductor (4) has a flattened cross-sectional shape different from a circular shape such that stranded wires (10) adjacent to each other are adjacent to the transition element (6). 7. Electrical contact connection (2) according to claim 6, wherein the stranded wires (10) form a U-shaped circuit. Electrical contact connection (2) according to claim 1 or 2, on which varnish is applied for sealing. A method of manufacturing an electric

Claims (14)

1. Электрическое контактное соединение (2) между зачищенным от изоляции алюминиевым проводником (4) и подключенным к нему контактным элементом (8), причем алюминиевый проводник (2) сплошным образом соединен с переходным элементом (6) и переходный элемент (6) механически соединен с контактным элементом (8), так что алюминиевый проводник (4) посредством переходного элемента (6) электрически контактирует с контактным элементом (8), причем переходный элемент (6) является пленкой.1. An electrical contact connection (2) between the stripped aluminum conductor (4) and the contact element (8) connected to it, wherein the aluminum conductor (2) is continuously connected to the transition element (6) and the transition element (6) is mechanically connected with the contact element (8), so that the aluminum conductor (4) by means of the transition element (6) is electrically in contact with the contact element (8), and the transition element (6) is a film. 2. Электрическое контактное соединение (2) по п.1, причем контактный элемент (8) является обжимным элементом.2. The electrical contact connection (2) according to claim 1, wherein the contact element (8) is a crimp element. 3. Электрическое контактное соединение (2) по п.1 или 2, причем переходный элемент выполнен из меди.3. The electrical contact connection (2) according to claim 1 or 2, wherein the transition element is made of copper. 4. Электрическое контактное соединение (2) по п.1 или 2, причем переходный элемент (6) содержит антикоррозийное покрытие, которое, в особенности, содержит хром, никель и/или цинк.4. The electrical contact connection (2) according to claim 1 or 2, wherein the transition element (6) contains a corrosion-resistant coating, which, in particular, contains chromium, nickel and / or zinc. 5. Электрическое контактное соединение (2) по п.1 или 2, причем сплошное соединение между алюминиевым проводником (4) и переходным элементом (6) представляет собой сварное соединение.5. An electrical contact joint (2) according to claim 1 or 2, wherein the continuous joint between the aluminum conductor (4) and the transition element (6) is a welded joint. 6. Электрическое контактное соединение (2) по п.1 или 2, причем алюминиевый проводник (4) представляет собой многожильный проводник с несколькими многожильными проводами (10), и алюминиевый проводник (4) имеет отличающуюся от круговой формы уплощенную форму поперечного сечения такую, что отдельные многожильные провода (10) с примыканием друг к другу прилегают к переходному элементу (6).6. The electrical contact connection (2) according to claim 1 or 2, wherein the aluminum conductor (4) is a stranded conductor with several stranded wires (10), and the aluminum conductor (4) has a flattened cross-sectional shape different from a circular shape, such that individual stranded wires (10) adjacent to each other are adjacent to the transition element (6). 7. Электрическое контактное соединение (2) по п.6, причем многожильные провода (10) образуют U-образный контур.7. The electrical contact connection (2) according to claim 6, wherein the stranded wires (10) form a U-shaped contour. 8. Электрическое контактное соединение (2) по п.1 или 2, на которое для уплотнения нанесен лак.8. The electrical contact connection (2) according to claim 1 or 2, on which varnish is applied for sealing. 9. Способ изготовления электрического контактного соединения (2) между зачищенным от изоляции алюминиевым проводником (4) и подключенным к нему контактным элементом (8), при котором9. A method of manufacturing an electrical contact connection (2) between an aluminum conductor (4) stripped from insulation and a contact element (8) connected to it, in which алюминиевый проводник (4) сплошным образом соединяется с выполненным как пленка переходным элементом (6), особенно с медной пленкой, иthe aluminum conductor (4) is connected in a continuous manner with the transition element (6) made as a film, especially with a copper film, and переходный элемент (6) механически соединяется с контактным элементом (8), так что алюминиевый проводник (4) посредством переходного элемента (6) электрически контактирует с контактным элементом (8).the transition element (6) is mechanically connected to the contact element (8), so that the aluminum conductor (4) by means of the transition element (6) is electrically in contact with the contact element (8). 10. Способ по п.9, в котором алюминиевый проводник (4) сваривается с переходным элементом (6).10. The method according to claim 9, in which the aluminum conductor (4) is welded to the transition element (6). 11. Способ по п.9 или 10, в котором для изготовления механического соединения между переходным элементом (6) и контактным элементом (8), в особенности для изготовления соединения обжимом, контактный элемент (8) спрессовывается с алюминиевым проводником (4) с включением переходного элемента (6).11. The method according to claim 9 or 10, in which for the manufacture of a mechanical connection between the transition element (6) and the contact element (8), in particular for the manufacture of crimped connections, the contact element (8) is pressed with an aluminum conductor (4) with the inclusion transition element (6). 12. Способ по п.9 или 10, в котором алюминиевый проводник (4) содержит несколько многожильных проводов (10) и алюминиевый проводник (4) уплощается, так что отдельные многожильные провода (10) соединяются с переходным элементом (6) с прилеганием друг к другу.12. The method according to claim 9 or 10, in which the aluminum conductor (4) contains several stranded wires (10) and the aluminum conductor (4) is flattened so that the individual stranded wires (10) are connected to the transition element (6) with each other to friend. 13. Способ по п.12, в котором многожильные провода (10) при выполнении сплошного соединения между алюминиевым проводником (4) и переходным элементом (6) приводятся в U-образный контур.13. The method according to item 12, in which the stranded wires (10) when performing a continuous connection between the aluminum conductor (4) and the transition element (6) are driven into a U-shaped circuit. 14. Способ по п.9 или 10, в котором для уплотнения на контактное соединение (2) наносится лак. 14. The method according to claim 9 or 10, in which for sealing on the contact compound (2) is varnished.
RU2011127992/07A 2008-12-09 2009-12-04 Electrical contact joint and method for electrical contract joint manufacturing RU2490763C2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102008061186.7 2008-12-09
DE200810061186 DE102008061186B4 (en) 2008-12-09 2008-12-09 Electronic contact connection and method for producing an electrical contact connection
PCT/EP2009/008645 WO2010066376A1 (en) 2008-12-09 2009-12-04 Electrical contact connection and method for producing an electrical contact connection

Publications (2)

Publication Number Publication Date
RU2011127992A true RU2011127992A (en) 2013-01-20
RU2490763C2 RU2490763C2 (en) 2013-08-20

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EP (1) EP2371036B1 (en)
CN (1) CN102246353B (en)
DE (1) DE102008061186B4 (en)
RU (1) RU2490763C2 (en)
WO (1) WO2010066376A1 (en)

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Publication number Publication date
CN102246353B (en) 2013-12-25
EP2371036A1 (en) 2011-10-05
RU2490763C2 (en) 2013-08-20
DE102008061186A1 (en) 2010-06-10
WO2010066376A1 (en) 2010-06-17
DE102008061186B4 (en) 2010-07-29
EP2371036B1 (en) 2015-10-21
CN102246353A (en) 2011-11-16

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Effective date: 20191205