NZ708397B2 - Solar air heating / cooling system - Google Patents

Abstract

Dampers 819 and 820 are arranged to be either respectively open and closed, or alternatively closed and open. This allows for controlling temperature of air to room 804 using a solar collector with air channels.

Description

SOLAR AIR HEATING / COOLING SYSTEM Field of Invention The invention relates to a solar air heating / cooling / ventilation system and/or a solar heat collector / heat exchanger for use in such a system.

Background to the Invention The use of solar energy as a source of energy for human needs is growing. However the limited sun-facing surfaces in condensed living areas leads to a need for increased efficiency and spatial y of s that use solar energy, for e those used for heated or cooled ventilation, water or photovoltaic (PV) or wind energy generation.

Solar air g and cooling systems have been used for ventilating buildings but also in cial settings, for example, for drying produce. The all system from Canada draws air through an unglazed sun-facing perforated ium wall into commercial, rial or ent buildings. This type of solar air heater comes under the category of transpired solar air collector, with wide applications such as drying crops, manufacturing and assembly plants where there are high ventilation requirements, stratified ceiling heat, and often negative pressure in buildings. A hybrid version has included the use of photovoltaic capacity in front of solar air heaters which was found to enhance the performance of PVs by reducing over-heating.

Some systems are used in more residential settings like the glazed ted flat plate singlepass panels of Grammer Solar (also based in Canada) and come in various rectangular sizes that can be interlocked to form a larger area and a longer channel of air. These systems can bring in either fresh air and/or recirculate warm stale air.

Other examples of solar heating/cooling systems include do-it-yourself systems that use, for example, drink cans arranged end to end lined up in rows or snaking pipes within glazed insulated frames mounted on walls, roofs and in some cases windows.

Another example is the uninsulated glazed type like SolarVenti (from New Zealand) that supplies air to a panel through many hundreds of small holes on the backside of the panel with internal PV capacity to run a fan.

European patent publication no. 2310760 describes a solar air heater combined with a heat recovery system having counter flow air along channel separations g perpendicular to the front wall. The system uses fresh air, reclaimed air from the ng or the stored heat from air passing under the building. Inefficiencies in this system occur where air flow is restricted and where air is in direct contact with parts of the system that are difficult to clean.

Financial benefits result when solar energy uses can be combined, especially when one can enhance the performance of the other. For example, heat storage in the form of Phase-Change Materials (PCMs) can result in a more even distribution of heated or cooled air in a solar air heating / ventilation system. This helps to supply solar heated air later in the day when more is typically needed. It can also help to prevent any PV panels present in the system from overheating.

Bearing all this in mind, it is desirable for any solar air heating / ation system that channels air to be adaptive for use in combination with other solar energy uses.

For example, an experimental study conducted on double pass solar air heater with thermal energy e in the form of PCMs and published in the Journal of King Said University and Engineering Sciences found that PCMs gave a clear boost of heat energy in the time after 4pm for three hours.

PCT publication no. 85/00212 describes a flat plate, unidirectional solar air heater designed to store PCMs. However this system does not e flexibility enabling it to be used in a number of modes such as for heating in the winter and cooling in the summer.

Canadian patent no. 1082544 describes the use of a honeycomb structure as an effective means to trap heat between a solar collector plate and a transparent wall to improve thermal efficiency. Tests were carried out as to the effectiveness of bonding the honeycomb-like structure to the underneath of the transparent wall in order to direct radiation to the absorbing element and to prevent air flow being directed towards the front transparent wall. In this patent, the air flow passes through an absorbent collector element comprising of a porous opaque material with, in most cases, air being in contact with the comb structure. The internal components of the collector are liable to being soiled from air flow, which affects transparency and ore ency, and the design makes the collector difficult to clean.

Solar energy is harnessed on a grand scale in the form of solar chimney power plants. Large ouse roofed collectors, located at the base of a chimney, sometimes hundreds of meters high, generate icity by means of an updraft or convection ey effect). This airflow drives wind turbines inside or at the base of the chimney. For example, a tower in Jinshawan in Inner Mongolia, China with tion area ed to cover over 200 hectares, absorbs heat from the hot sand under glass covers. Using the ouse effect, hot air flows up the chimney and generates power by turning the turbine inside the chimney. PCT publication no. WO 2008/022372 describes a similar device for generating electricity from solar power using the solar chimney effect. US patent publication no. 2011/021133 describes air flow via a trombe wall to a turbine using solar chimney effect as a means of heating, cooling and ventilating.

The commonality in all types of solar air heaters is that they capture solar insolation via an absorbing medium and then heat air. They have wide use potential for drying crops, glass houses, desalination plants, commercial, industrial, residential settings, etc. The challenge is to increase efficiency, both for the short term and long term duration. Solar air heaters may measure well in efficiency in the short term, but clog up from continuous air flow rendering them inefficient in the not so long term. For example, the area above the absorber may be warmer than the area below the absorber (Experimental Study on double pass solar air s with thermal energy storage, Journal of King Said University Engineering Sciences). Therefore, air passing n the arent front wall and the absorber plate would maximise the uptake of heat in the short term, but may quickly diminish the transmission of heat and thus ency through soiling of the underside of the glazing.

Collector efficiency of solar air heaters depends also on the rate of fan flow. A reduction of air flow leads to maximising air temperature rise at the outlet but this is at the expense of solar air heating system efficiency. The desirable air flow depends on such factors as the outside air ature differential, efficiency of solar air heaters to extract heat from the absorber, d air flow within the solar air heater, other means to preheat/precool the air on entry such as by heat recovery, etc. Most solar air heaters fall within the range of 40 to 70% efficiency.

Experiments have been carried out by Omojaro and Aldabbagh on the efficiency of single versus double pass ements using the same air source. It was found that efficiency increases with air mass flow rate. Efficiency also increases when it is a double pass system.

The maximum ency difference between the single and double pass air heater was 59.62% and 63.74%, respectively for air mass flow rate of .038kg/s. These factors can be considered when designing improved solar air heating technology.

Canadian patent no. 2393273 describes one solar air heating system which endeavours to maximise efficiency by using cut ts of a pipe bent inwards to form a fin to create turbulence in the channel inside the pipe. However, this system results in the flow inside the pipe being interrupted and pressurised as a . The interruption to the flow restricts the volume of air g through the pipe and therefore the amount of air that can be heated.

These fins may also be very difficult to clean.

Economic efficiency can be achieved by a roof-integrated solar air heating system. An economic is was carried out by Sreekumar and found that a roof-integrated system to be efficient and economically viable and this was backed by an ment to dry pineapples. It is therefore desirable for a solar air heating system to be designed in a manner that enables it to be able to be roof-integrated or integrated into any part of a building.

A study was carried out by Hammou and Lacroix on a hybrid l energy storage system using phase change materials for managing simultaneously the storage of heat from solar and electric . The results were a 32% reduction in electrical consumption for space heating.

This is significant when one considers that the stored heat was released during peak periods when 90% of electricity is consumed.

Object of the Invention It is an object of the invention to provide an improved solar air heating / cooling / ventilation system.

Alternatively, it is an object to provide an improved solar heat collector or heat exchanger.

Alternatively, it is an object of the ion to s one or more of the aforementioned problems associated with the prior art.

Alternatively, it is an object of the invention to at least provide the public with a useful choice.

Summary of the Invention Preferred s of the invention are set forth in the appended . Particular embodiments are described below in non-limiting terms.

According to a first embodiment of the invention, there is provided a solar heat collector for use in a ventilation system, the collector comprising: a plurality of upper air channels arranged adjacently; a top panel positioned above the upper air channels to define a solar energy absorption space between the top panel and the upper air channels, the upper air channels being in thermal communication with the solar energy absorption space; and means for exchanging heat energy with the plurality of upper air channels positioned underneath the upper air channels and in thermal ication therewith; wherein the upper and lower air channels are configured to receive air from different sources and are fluidly unconnected.

Preferably, the means for exchanging heat energy comprises at least one lower air channel.

Preferably, the upper and lower air channels are configured to channel air in opposing ions.

Preferably, the solar heat tor comprises a sealed housing in which the upper air channels and lower air channels are contained, an upper e of the housing comprising the top panel.

More preferably, the top panel, one or more side walls of the housing and an upper surface of the upper air channels define the solar energy absorption space. ably, the solar energy tion space is hermetically sealed. More preferably, the housing comprises one or more seals between the top panel of the housing and one of the side walls of the housing, wherein the seal(s) are configured to allow the top panel of the housing to open.

The solar energy absorption space preferably contains a heat absorption medium, for example air.

Preferably, the g comprises tion means configured to trap heat in the housing.

Preferably, the upper air channels comprise means for creating ence of air flow inside the channels. More preferably the means for creating turbulence comprises a helical fin extending along each channel in a longitudinal ion. More preferably, the helical fins are mounted inside the channels in a removable manner. Alternatively, or additionally, the means for ng turbulence may comprise one or more protrusions on the inside surface of the channels.

Preferably, the means for exchanging heat energy comprises means for storing solar heat energy. More preferably, the means for storing solar heat energy comprises a phase change material. More preferably, the means for storing solar heat energy are positioned in thermal communication with the one or more lower air channels.

Preferably, the solar heat collector comprises one or more pipes, each pipe defining one of the upper air channels. More preferably, the one or more pipes comprise connection means for connecting adjacent pipes together. The connection means may comprise an interlock mechanism.

According to a second embodiment of the invention, there is provided a solar heat collector for use in a ventilation system, the collector comprising: a plurality of air channels; a top panel positioned above the air channels to define a solar energy absorption space, the air channels being in thermal communication with the solar energy absorption space; and means for creating turbulence of air flow inside the air channels without substantially impeding the flow of air along the air channels. ably, the means for creating turbulence comprises a helical fin extending along each channel in a udinal direction. More preferably, the l fins are mounted inside the channels in a removable .

Alternatively, or additionally, the means for creating turbulence may comprise one or more protrusions on the inside surface of the channels.

Preferably, the plurality of air channels comprises a plurality of upper air channels arranged in an adjacent arrangement, the solar energy tion space being n the top panel and the upper air channels.

Preferably, the collector ses means for exchanging heat energy with the plurality of upper air channels positioned eath the upper air channels and in thermal communication therewith.

More preferably, the means for exchanging heat energy comprises at least one lower air l, n the upper and lower air ls are configured to receive air from different sources and are fluidly unconnected.

Preferably, the upper and lower air ls are configured to channel air in opposing directions.

Preferably, the solar heat collector comprises a sealed housing in which the upper air channels and lower air ls are contained, an upper e of the housing comprising the top panel.

More preferably, the top panel, one or more side walls of the housing and an upper surface of the upper air channels define the solar energy absorption space.

Preferably, the solar energy absorption space is hermetically sealed. More preferably, the housing comprises one or more seals between the top panel of the housing and one of the side walls of the housing, wherein the ) are configured to allow the top panel of the housing to open.

The solar energy absorption space preferably contains a heat absorption medium, for example air.

Preferably, the housing comprises insulation means configured to trap heat in the housing. ably, the means for exchanging heat energy comprises means for storing solar heat energy. More preferably, the means for storing solar heat energy comprises a phase change material. More preferably, the means for storing solar heat energy are positioned in thermal communication with the one or more lower air channels.

Preferably, the solar heat collector comprises one or more pipes, each pipe defining one of the upper air channels. More preferably, the one or more pipes comprise connection means for connecting adjacent pipes together. The connection means may comprise an interlock mechanism.

According to a third embodiment of the invention, there is provided a solar air heating/cooling system for a building, the system comprising: a solar energy collector comprising: one or more upper air ls positioned to receive incident solar ; and means for exchanging heat energy with the upper air ls positioned eath the upper air channels and in thermal communication therewith; a first air exhaust conduit fluidly connecting an upper end of the upper air channels to the outside air; a first interior air conduit fluidly ting the upper end of the upper air channels and the building interior; an air entry t fluidly ting a lower end of the upper air channels and the e air; means for driving air through the first interior air conduit towards the building interior; first flow control means configured to selectively block the first air exhaust conduit; and second flow control means ured to selectively block the first interior air conduit, wherein the first flow control means is closed when the second flow control means is open, and vice versa.

It will be understood that the labels used in relation to the different conduits are used for the purposes of differentiating the different conduits and are not ng to the position or function of the conduit. For example “interior conduit” refers to a conduit y connected to the building interior and the term does not require the conduit itself to be located in the interior.

It will be understood that the term “building” means any structure having a roof and walls and containing an interior space. In terms of the present invention, the term is ed to be interpreted broadly and may encompass not just structures that are commonly known as ngs but any other structure that can be ventilated. Non-limiting examples of structures that are included within the meaning of “building” as used herein are: glasshouse, ouse, crop store, barn, y, warehouse, plant, and the like.

Preferably, the means for exchanging heat energy comprises heat recovery means for recovering heat energy from the building.

More preferably, the heat recovery means comprises one or more lower air channels, the upper and lower air channels being fluidly unconnected, and the system further comprises: a second interior air conduit fluidly connecting an upper end of the lower air channel and the building interior; a second air exhaust conduit fluidly connecting a lower end of the lower air channel and the outside air; and means for driving air through the second interior air t away from the building interior. ably, the system comprises: a third interior air conduit fluidly connecting the lower end of the upper air channels and the building interior; third flow control means configured to selectively block the air entry conduit; and fourth flow control means configured to selectively block the third interior air conduit, wherein the third flow control means is closed when the fourth flow control means is open, and vice versa.

Preferably, the first and third interior air conduits are y connected to the building interior via separate openings. More preferably, the system comprises a connecting t fluidly connecting the first and third interior air conduits.

Preferably, the upper and lower air ls are ed such that air flows in the upper channel in the opposite direction to the lower channel.

In preferred embodiments, the tor is positioned in or on a roof of the building. More preferably, the first, second and third interior air conduits are positioned under the roof. However it will be appreciated that this is not limiting and a collector may be positioned in other locations, such as on a wall.

Preferably, the means for driving air comprises one or more fans.

Preferably, the flow control means comprises one or more dampers.

More preferably, the system comprises one or more controllers configured to control the flow control means to selectively block the respective air conduits. More preferably, the one or more controllers are configured to control operation of the means for driving air.

Preferably, the system comprises one or more ature sensors configured to operate the one or more controllers when one or more threshold temperatures in the building interior is/are reached.

Preferably, the system comprises one or more pressure s configured to communicate with the one or more controllers such that the controllers operate the system based on one or more ed pressures in the conduits and/or in the building interior.

Preferably, the system further comprises one or more photovoltaic cells positioned in thermal communication with the collector. For example, the photovoltaic cells may be positioned on top of the solar energy collector.

Preferably, the means for exchanging heat energy comprises means for storing solar heat energy. More preferably, the means for storing solar heat energy comprises a phase change material. More preferably, the means for storing solar heat energy are positioned in thermal communication with the one or more lower air ls.

Preferably, the system comprises a wind energy generator positioned in the first air t conduit.

According to a fourth embodiment of the invention, there is provided a solar-powered ventilation system for ventilating a building comprising: a solar energy collector sing an air channel having a lower end and an upper end, the solar energy collector configured to receive solar energy and heat air flowing through the air an air exhaust conduit fluidly ted to the upper end of the collector air channel; a first air entry conduit fluidly connecting the lower end of the collector air channel and the building or; a second air entry conduit fluidly connecting the lower end of the collector air channel to the outside air; and flow control means configured to selectively block the fluid connection of the first and second air entry conduit to the collector air channel.

Preferably, the lower end of the collector air channel is fluidly connected to the building or via a plurality of openings. For example, the gs may be positioned in le rooms.

Preferably, the flow l means comprises a damper positioned in a conduit junction between the first and second air entry conduits and the collector air channel.

More preferably, the ventilation system comprises switching means configured to control the flow control means to select fluid connection of one of the first and second air entry conduit to the tor air channel. ably, the ventilation system comprises a ature sensor configured to operate the switching means when one or more threshold temperatures in the building interior is/are reached. More preferably the switching means is configured to block the first air entry conduit when the temperature of the building interior falls below a threshold temperature.

Preferably, the system comprises one or more re sensors configured to communicate with the switching means to l the flow control means based on one or more detected pressures in the conduits and/or in the building interior.

Preferably, the solar-powered ventilation system further comprises one or more photovoltaic cells oned in thermal communication with the collector air channel. For example, the photovoltaic cells may be positioned on top of the solar energy collector.

Preferably, the system comprises a wind energy tor positioned in the air exhaust conduit.

Further aspects of the invention, which should be considered in all its novel aspects, will become apparent to those skilled in the art upon reading of the following description which es at least one example of a practical application of the invention.

Brief Description of the Drawings One or more embodiments of the invention will be described below by way of example only, and without intending to be limiting, with reference to the following drawings, in which: Figure 1 is a plan view illustration of a solar heat collector or heat exchanger according to one embodiment of the invention; Figure 2 is a bottom view illustration of the solar heat collector of Figure 1; Figure 3 is a transverse cross-sectional view illustration across the air channels of the solar heat collector of Figure 1; Figure 4 is a longitudinal sectional view illustration in the direction of the air channels of the solar heat collector of Figure 1; Figure 5 is a magnified view illustration of the region of the solar heat collector of Figure 4 marked C; Figure 6 is a magnified view illustration of the region of the solar heat collector of Figure 4 marked D; Figure 7 is an isometric, cross-sectional view illustration of the solar heat collector of Figure 1; Figure 8 is a cross-sectional cutaway illustration of air flows in the collector of Figure 1; Figure 9 is a schematic illustration of a solar air heating and cooling system for a building according to one embodiment of the invention; Figure 10 is an illustration of the system of Figure 9 operating in ‘winter solar heating’ mode; Figure 11 is an illustration of the system of Figure 9 operating in ‘winter reclaimed heat’ mode; Figure 12 is an illustration of the system of Figure 9 operating in r solar cooling’ mode; Figure 13 is an illustration of the system of Figure 9 operating in ‘summer heater cooling’ mode; and Figure 14 is an ration of the system of Figure 9 operating in ‘summer non-solar cooling’ mode. ed Description of Preferred Embodiments of the Invention The invention lly relates to a system for using solar energy to ventilate a space, ularly the interior of a building, although other structures may also be ventilated such as crop , desalination plants, glass houses and power generation plants. The system can operate in different modes so that solar energy is used to heat or cool the space, as ed.

Part of the system is a solar heat collector, which absorbs available solar energy.

Solar heat collector Figures 1-7 illustrate a solar heat collector or heat exchanger 100 according to one embodiment of the invention. Figures 1 and 2 are plan and bottom views tively. Figure 3 is a transverse cross-sectional view across the air channels and Figure 4 is a longitudinal crosssectional view in the direction of the air ls. Figures 5 and 6 are magnified views of the regions of Figure 4 marked C and D respectively. Figure 7 is an isometric, cross-sectional view.

Like references are used to refer to like parts throughout Figures 1-7.

Solar heat collector 100 comprises an outer housing 101 within which the other components are housed. Outer housing 101 comprises a series of interconnected sidewalls 102, a base 103 and a top panel 104. The sidewalls are preferably designed to minimise heat transmission through the walls. For example, sidewalls 102 are formed from extrusions of material that define an air gap 106 and a region 105 in which insulation may be held. The insulation region may be at least 20mm thick to reduce heat transmission. In some embodiments, the outer part of the housing 101 is formed from aluminium, with inner parts formed of a thermally insulating material to minimise heat loss from the inside of the collector to the aluminium frame.

Top panel 104 is transparent to permit solar ion to pass through it and heat the space below. Solar energy gains may be enabled by a choice of glass such as low iron, ultra-clear prismatic glass. Since any dirt on panel 104 could affect its transparency, and therefore the amount of solar energy able to be absorbed by the collector, the panel 104 is able to be opened so it can be periodically d if ever required. Seals 107 are provided between the sidewalls 102 and the top panel 104 to ensure the inside of the housing 101 is hermetically sealed. The seals may be made of a lly insulating al such as EPDM rubber. The g 101 may be able to be opened in other ways in other ments of the ion, for example by opening one of the ends of the housing so that easy access to the inside of the channels is possible. In embodiments of the invention in which the collector is integrated into the building structure, the housing may be able to be opened from the interior of the building for ease of access. For example, a collector integrated into a roof may be able to be accessed and serviced from inside the roof .

Inside housing 101 are a plurality of pipes 110 defining channels through which air can flow.

The pipes 110 are arranged adjacent to one another and, in the embodiment shown, are parallel and lie in a plane. Pipes in other embodiments may be arranged ently, for example to define a curve or in a fan-lie arrangement, as may be required to suit the installation position on a building. In between pipes 110 and top panel 104 is a space 111. Air in space 111 s solar energy passing through the panel 104 and is .

The pipes are made from a thermally conductive material, such as aluminium (which has a high transmissive capacity), so that the air flowing through pipes 110 is in thermal communication with the air in space 111 and heat energy is able to be transferred between them. For example, the heat of air in space 111 that has been heated by the sun can be conducted through the pipe material to heat the air in the pipes. Channel wall thickness also plays a part in efficiency of heat transfer to/from the medium within the channel. Wall thickness may be kept to a minimum, ideally less than 1.6 mm, within the necessary compromises governed by manufacturing processes, type of als and structural strength.

The pipes 110 may be ted together by a suitable connection mechanism, for example by ocking members on the sides of the pipes. In one embodiment of the invention, adjacent pipes are configured to join together by sliding a male member on the side of one pipe longitudinally into a female member in the side of the adjacent pipe. Alternatively, the pipes may be hooked together or bonded with adhesive. This helps strengthen and align the array of pipes.

In one embodiment, a st version of the pipe array can be formed by fastening or bonding two sheets of corrugated iron together, with the channels formed by opposing valleys.

The upper surface of the pipe array is corrugated by virtue of the curved upper shape of the pipes 110. This gives the pipes a large upper surface area, increasing the amount of solar energy absorbed directly by the pipes, therefore increasing the amount of g of the air flowing through the pipes. The curved upper surface of the pipes 110 enables the solar collector to be aligned to se the amount of time that solar energy is perpendicularly incident on the pipes. Solar energy absorption may also be increased if the pipes 110 are a dark colour and have a matt, roughened finish.

Underneath pipes 110 is oned a means for ging heat energy with the upper air channels 110. In one embodiment, the heat exchange means ses means for ring heat from a building on which the collector 100 is installed. In the embodiment of Figures 1-7 the housing defines another air space 115. Air space 115 is also in thermal communication with the air in the channels inside pipes 110 by virtue of the thermal conductivity of the pipes 110. Heat can therefore be transferred between the air space 115 and the channels. In other embodiments of the invention, space 115 may se a second series of channels, each in thermal communication with one or more of the channels in pipes 110.

Diagonal members 114 receive and support the pipes 110 in position above the base of the housing to define the air space 115.

The base of housing 101 comprises a number of openings or ducts 112, 113, 116 and 117 with two openings proximate one end of the collector and two openings proximate the other end.

One opening at each end, in the embodiment shown openings 112 and 113, is fluidly connected to pipes 110 and allow air to exit or enter the housing (depending on the direction of flow) and pass through the pipes 110. One opening at each end, in the ment shown openings 116 and 117, is fluidly connected to space 115 underneath the pipes 110 and allow air to exit or enter the housing (depending on the ion of flow) and pass through space 115 generally in the longitudinal ion of the collector 100 (i.e. parallel to the direction of the pipes 110). The positioning of openings 116 and 117 diagonally across from each other also creates a component of air flow in the perpendicular ion, which may additionally assist heat transfer between the upper and lower regions of the collector. Figure 8 illustrates the ion of air flow in a cross-sectional cut away illustration of the collector 100.

The diagonal members 114 are used to separate the interior of the housing into fluidly separate sections so that the pipes 110 and space 115, while in thermal communication, are fluidly unconnected. The diagonal members 114 are positioned to pass between the openings at each end of the collector, i.e. one diagonal member passes between g 112 and opening 116, and another diagonal member passes between opening 113 and opening 117. For example, air entering opening 112 is blocked from entering space 115 by diagonal member 114 and instead flows upwards into the end g of the pipes 110 and through the channels therein. Air entering opening 116 is blocked from moving upwards into pipes 110 by diagonal member 114 and instead flows along space 115 and out of opening 117. Diagonal members 114 are preferably ucted from materials of low thermal conductivity to reduce unwanted heat loss to the exterior of the collector, for example cs, glass or latex.

Openings 116 and 117 may be positioned diagonally across from one another to e the flow of air across the full width of the tor, thus increasing the amount of thermal transfer between pipes 110 and space 115. In some embodiments, a baffle is placed across space 115 to encourage sement of air across the width of the collector.

In some embodiments, the lower surface of the space 115, i.e. the upper surface of base 103 interfacing with space 115, may be corrugated. The corrugations may be perpendicularly aligned with the corrugations on the bottom of pipes 110. A study by Gao et al (Gao W, Lin W, Liu T, Xia C. Analytical and experimental s on the thermal performance of crosscorrugated and flat-plate solar air heater. Applied Energy 2007: 84: 425-41) has shown superior thermal performance with this set up. However the corrugations on the lower surface of space 115 may also be aligned with the corrugations on the bottom of the pipes 110. In such an embodiment the air flow would cross both corrugations and heat would be transferred effectively. This arrangement may also make cleaning of the interior of the tor easier.

This and other studies have indicated that a ated top to a solar heater increases thermal mance by up to 11%. In some embodiments, the upper surface of top plate 104 may therefore be ated, either from transparent material or otherwise.

While the length of the collector and the fluid flow channels therein may differ in ent embodiments of the ion, some embodiments take advantage of the findings of some recent studies that have found higher efficiencies can be gained in solar air heaters having channel lengths of 1.5-2.5m, or less than 3m.

Base 103 of collector 100 may se an insulating region 118. Mounting means 119 on the bottom of base 103 enable the collector 100 to be installed in a desired location, for example on the roof of a building. Alternatively, the collector may be able to be d vertically on a wall. ence structure Pipes 110 have a shape or configuration to increase turbulence of air flow inside them, or they comprise structures having this effect. In the embodiment of the invention shown in Figures 1-7, two mechanisms increase turbulence as will now be described. In other embodiments, only one such mechanism may be used and, in still other embodiments, other means for creating turbulence may be present.

Inside pipes 110 are positioned l fins 120 extending along the longitudinal direction of the channels. Turbulent flow is induced by the fins projecting from the internal channel walls to create a unidirectional flow that absorbs or releases heat as it spirals around the inside of the walls of the channels. The rew-type blade may not be as long as the channel; shorter fins would still provoke rotation in the air. The circular symmetry of the channel and fins create turbulent mixing of the air in a manner that promotes equal transfer of heat to/from above and below the pipes 110.

Fins 120 may be separate components able to be inserted and removed from pipes 110. This allows them to be easily cleaned as required. In some embodiments, one end of the collector g may be able to be opened so that the helical fins can be easily withdrawn for cleaning purposes, and the channels can be easily cleaned as well. Separate components may also enable ease of manufacture as the pipes and spiral fins can be made separately.

On the inner surface of pipes 110 are small protrusions 121 running longitudinally along the length of the pipes 110. These further promote air turbulence in the pipes. Other ures such as teeth-like protrusions, or any other way to n the surface of the inside of the channels may also be used. Along with helical fins 120 these protrusions increase fluid turbulence in the pipes.

Increased turbulence is known to increase the amount of heat transfer into or out of a fluid medium. Turbulence-promoting structures inside pipes 110 therefore increase heat transfer between pipes 110 and space 111, and between pipes 110 and space 115. Increased heat er increases the efficiency of the system, whether it is used for heating or cooling ventilation, reclaiming or ng heat. Heat loss out of the collector to the outside, such as through re-radiation from the front panel, is also reduced by rapid transfer of heat within the collector.

It may be preferable for the means for sing turbulence of air flow in the air flow channels of a collector according to the present invention to do so in a manner that substantially does not impede the flow of air through the ls. By minimally impeding the flow of air, the rate of air flow through the pipes 110 is maximised, increasing the volume of air capable of being heated or cooled in a given period of time.

Fluid mechanics theory may be d to determine the size and number of channels to increase heat transfer. For e, a ation of Reynold’s number may be used to determine preferred diameter and number of channels for ent turbulent heat transfer. In one such calculation, 11 channels, each of diameter 65mm with a flow rate of 700m³/h gives a Reynold’s number of 22,083. A Reynold’s number of 4000 is deemed to be the lower limit of turbulent flow, so pipes containing flow with a Reynold’s number above this figure may be desirable.

Roof-integrated collector In one embodiment of the invention, the tor is ated into a building structure. For example, instead of the collector being mounted on a roof, the collector is integrated into the roof itself. For example, on a house with corrugated iron or steel roofing, the top panel of the tor may be formed from a transparent panel of corrugated material integrated into the roof.

This may be aesthetically more appealing and se the spatial impact of the solar collector.

In another embodiment, a collector could be integrated into a building by using a section of corrugated roofing to define the upper portion of air flow channels in the collector, with another section of roofing fixed below to form the lower portion of the air flow channels. A surfacemounted transparent top panel may be used to define a sealed air space above the channels to define a heat tion space, as in previously described embodiments, to increase heat absorption and efficiency. In order to r-tight the channel array in such an embodiment, the transparent top panel may be tucked into a raised ridge structure at the top end and supported and sealed around the edges with corrugated eave fillers and other fillers on the sides. Alternatively a transparent structure may be d up and over the roof ridge.

In another embodiment, the tor may be able to be positioned under a roof window that is vented at the top. Such use of existing building features may help to reduce the costs of installation as well as saving space.

Solar air heating and g system Figure 9 is a schematic illustration of a solar air heating and cooling system 800 for a building 801 according to one embodiment of the invention. Building 801 has an interior 804 and a roof 803 defining a roof space 805.

System 800 comprises a collector 802 mounted on top of roof 803 in an angled position generally facing the position of the sun such that one end of the collector is higher than the other. The collector 802 comprises one or more upper air channels 806 and one or more lower air channels 807 fluidly unconnected from one r. The upper and lower air channels are preferably parallel to each other and oriented such that one end of the channels is higher than the other end. Upper air channels 807 receive solar energy, which heats the air therein. Lower air channels 807 are positioned below upper air channels 806 and are consequently shielded from solar radiation by the upper air channels. The collector 802 is configured such that lower air channels 807 are in thermal ication with the upper air channels 806, i.e. heat energy can er between the air g through the two channels or sets of channels.

The upper and lower ends of both the upper and lower channels connect to openings through which air may flow to enter or exit the channels.

Collector 802 may be a collector of the type described above with reference to Figures 1-7. In another embodiment of the invention, the collector may be integrated or embedded into the roof.

The openings in the ends of the upper and lower ls are connected to a series of ts that create the system 800 shown in Figure 9. The conduit connections of exemplary system 800 will now be described, although it will be clear to the skilled addressee that other configurations of conduit connections may be used in other embodiments of the invention that maintain the fluid connections between conduits, even if the on of the connections differ between embodiments.

Connected to the upper opening of upper air channels 806 is an air exhaust t 810 and an interior air conduit 811. In the embodiment shown in Figure 9, exhaust conduit 810 and or air conduit 811 are both fluidly connected to an intermediate conduit 812 via a conduit junction, although in other embodiments no intermediate conduit may be present. Exhaust conduit 810 opens to the outside air or atmosphere, for example through cowl 813 that may be used to decrease the ow down the exhaust conduit 810. The other end of interior conduit 811 is fluidly connected to the building interior via an opening 814. A fan 815, or any other means for driving fluid, is positioned to drive air along the conduit 811 in the direction of the building interior. Flow control means in the form of dampers 819 and 820 are operable to selectively block the air exhaust conduit 810 and interior air conduit 811 respectively. The operation of the dampers will be explained further below. Other s able to block or control the flow of fluid h a conduit may alternatively be used.

Connected to the lower opening of upper air channels 806 is an air entry conduit 816 and, ably, another interior air conduit 817. Air entry conduit 816 and interior air conduit 817 may be both fluidly connected to an intermediate conduit 818 via a conduit junction, as shown in Figure 9.Entry conduit 816 is y connected to the outside air, for example via an opening 821 in the soffit of the ng 801. Interior conduit 817 may be fluidly connected to the building interior 804 via opening 822. Openings 822 and 814 may be located in different parts of the building 801, for example ent rooms. In an alternative embodiment, openings 822 and 814 may be the same opening. Flow control means, again preferably in the form of dampers 823 and 824, are le to selectively block the flow of air along the interior air conduit 817 and the entry conduit 816, respectively.

The upper end of the lower air channel(s) 807 of collector 802 is fluidly connected to the building interior 804 via opening 825 and interior air conduit 826. A fan 827 or other air driving means is able to drive air along conduit 826 in the direction of the tor 802. The lower end of the lower air channel(s) 807 is fluidly connected to an air exhaust conduit 828, which is connected to the outside air. In the embodiment shown in Figure 9, exhaust conduit 828 comprises an opening in the underside of the tor 802.

An air conduit 829 may fluidly connect interior air conduit 811 and interior air conduit 817.

Operation of solar air heating and cooling system The operation of the solar air heating and g system 800 of Figure 9 will now be described according to one embodiment of the invention. l modes of operation will be described. It will be understood that solar air heating and cooling systems of other embodiments of the invention may be able to e in any one or more of the described modes, and the invention is not arily limited to a system that can operate in all of the modes.

Figure 10 is an illustration of the system operating in ‘winter solar heating’ mode. The modes of the system will be named in this manner for ience only. The names are not limiting to the invention or the manner in which it is used. In ‘winter solar heating’ mode, fan 815 is on while fan 827 is off. Dampers 820 and 824 are open (i.e. they allow air to pass) while dampers 819 and 823 are closed. Fan 815 acts to draw outside air through entry conduit 816 and through the upper channels 806 of the collector 802. Solar ion incident on the collector 802 causes the air to be heated while passing through the collector. The fan then drives air into the ng interior 804 through conduits 811 and 829 and their respective openings.

In this mode, the system 800 acts as a ve pressure heating / ventilation (PPV) system, driving solar heated air into the building interior. This has advantages of many existing PPV systems in which warm, stale air in the roof space is driven into the building interior because these suffer from the risk of smoke from fires in the roof space being driven into the interior. In the present system, only fresh, exterior air is driven to the interior.

Figure 11 is an illustration of the system operating in ‘winter reclaimed heat’ mode. In this mode, both fans 815 and 827 are on. Dampers 820 and 824 are open while dampers 819 and 823 are closed. Fan 815 draws fresh air from the exterior through the collector 802 where it is heated by the sun (where solar energy is available) and driven inside, in the same manner as the ‘winter solar heating’ mode shown in Figure 10. Additionally, ted air from the building interior 804 is drawn into interior conduit 826 by fan 827. This air is driven through the lower channel 807 of the collector where its heat is transferred to the fresh air passing h the upper channels 806 of the collector.

In this mode, system 800 acts as a ed pressure ation . The heat in the preheated air passing through the collector adds to the g of the fresh air in the upper channels of the collector, thus reducing heat energy losses from the ng interior 804.

Operating in this mode, the system is able to conserve heat in the ng while still providing fresh air ventilation even if the sun is not shining.

Figure 12 is an illustration of the system 800 operating in ‘summer solar cooling’ mode. In this mode, both fans 815 and 827 are off. Dampers 819 and 823 are open, while dampers 820 and 824 are closed. The sun heats the air in the upper channels 806 of the collector 802. This causes the air to warm and rise, drawing air upwards through the system. Air in the building interior 804 is drawn up through the conduits 811 and 817, through the upper channel 806 of the tor and to the outside air through exhaust conduit 810 and cowl 813. This mode takes advantage of passive solar g in the manner of a solar chimney to draw warm air out of the building interior, creating a negative pressure. This causes fresh, cool air to be drawn into the building (for example through windows and doors), causing the building to be cooled and ventilated.

The present invention does not depend, however, on trickle venting from within the building.

Modern ngs are increasingly well insulated and do not allow outside air to penetrate when it is closed up. When this is the case, damper 824 can open, allowing the solar air heater to cool down with outside fresh air. Air would either escape out of the system, for example, via a cowl 813, a vent built into a duct at the top of a roof window or under some type of roof ridge cover.

The option to draw air from another source may not only be helpful to cool down the solar collector when it is starved of air from within the dwelling but also allows other means of cooling in the building to continue (e.g. heat pump).

Figure 13 is an illustration of the system 800 operating in ‘summer heater cooling’ mode. In this mode, both fans 815 and 827 are off. Dampers 819 and 824 are open, while dampers 820 and 823 are closed. The sun heats the air in the upper channels 806 of the collector 802. This causes the air to warm and rise, drawing air upwards through the system. Fresh outside air is drawn up through entry conduit 816, through the upper channel 806 of the collector and to the outside air through exhaust conduit 810 and cowl 813. This mode again takes advantage of passive solar heating in the manner of a solar chimney, but this time draws cool fresh air through the tor. This mode may be useful to cool the solar air heater, particularly if the house is unoccupied and the system is not operating in full. Cooling of the solar air heater may be desired if other components, for example photovoltaic cells, are used in conjunction with the solar air heating system and those components need to be ted from ating.

Figure 14 is an illustration of the system 800 operating in ‘summer non-solar cooling’ mode. In this mode, both fans 815 and 827 are on. Dampers 820 and 824 are open, while dampers 819 and 823 are closed. Fan 815 draws fresh air in from the outside through conduit 816 and the upper channels 806 in tor 802, and into the building interior 804 through conduits 811 and 829. ile, fan 827 draws precooled stale air in the building interior 804 into conduit 826 and through the lower channels 807 of the collector 802. The heat of the outside air is transferred in collector 802 (which also acts as a heat exchanger) to the led air in the lower ls, thus g the outside air that is pushed into the building interior. The effect of the system in this mode is to cool the building interior by cooling incoming fresh air using the heat difference with the exiting precooled air.

System 800 may switch between one or more of the above-described modes by any suitable means. In a preferred embodiment, the system is operable to switch automatically between modes based on the sensed conditions in order to e the heating or cooling effect desired.

The manner in which this may be achieved using temperature s, a controller programmable by a user to set one or more desired building interior temperatures, and fan and damper controllers will be evident to the skilled addressee upon reading the above description.

In one embodiment of the ion, the system operates as follows, and comprises temperature sensors positioned inside and outside the building and in one or more of the ts, and a controller receiving temperature readings from the temperature sensors, a desired temperature setting and is programmed to control the system accordingly. Fan 827 is always off, except when the inside temperature is cooler than the outside temperature and g is required, or when the inside temperature is warmer than the solar heated temperature. Fan 815 is always on except when the outside temperature exceeds a pre-defined level. When this happens, fan 815 is off and damper 819 is opened to allow air to escape through exhaust conduit 810.

The system may also include one or more pressure sensors located in the conduits and/or in the building interior and/or outside the building. The pressure sensors may be in communication with the system controller so that the controller can cause the system to switch between modes based on sensed pressures in or proximate the system, for example if the pressures reach or exceed pressure thresholds. The pressure thresholds may be relative to other pressures within the system rather than absolute thresholds.

In some embodiments, the controller may comprise a clock or timer that can operate the system to switch between modes based on time of day. In some embodiments, the system may comprise means for detecting the amount of sunlight incident on the solar collector, such that the system can switch n modes accordingly.

The dampers may operate using any appropriate ism. In one ment, damper 823 is connected to a pressure sensor so that it opens when air is sucked in to the building or 804 through doors and windows (or other cavities) and up to the heat source at the collector 802. Damper 823 may close when there is no upwards air pressure on it (for example if the windows and doors of the house are closed). When damper 823 is open, damper 824 is closed and vice versa. s 823 and 824 may be connected to a motorised double diverting branch.

When fan 815 is on, damper 819 closes and damper 823 may also close. The system may ore be configured to operate the dampers based on the status of the fan.

In order to achieve a e of flow into and out of a building, dampers may be operable to partly open or close. The system may also be able to take into account loss of air from the building through extractor fans in the kitchen and bathroom, and the like. Suitable air flow s may be positioned in the conduits to detect the rate of air flow and communicate with the controller, which is able to control operation of the system accordingly. In addition, the rate at which the fans drive air through their tive conduits may also be controlled by the controller to achieve a balance of air flow into and out of the building.

The system may comprise filters to remove dust and other particulates from the air g through the system. In one embodiment, one filter is positioned in entry conduit 816 to filter the incoming air, and another filter is positioned in interior conduit 826 to filter incoming stale air from the building interior. Filters may also be present to filter the passive upwards flow of air to the collector 802 in the summer modes. Preferably, the filters will not substantially restrict the flow of air but functions to keep the collector 802 clean. For e the filters may be positioned in the ceiling ducts 814 and 822.

One embodiment of a system according to the invention is shown schematically in Figures 9-14.

It will be appreciated that variations on this layout and configuration may be used in other embodiments. For example, additional entry, exhaust and interior conduits may be used, as may additional fans, dampers and collectors. Alternatively, some conduits, fans or dampers of the embodiment described in Figure 9-14 may not be present in some s.

It will be appreciated that the design of solar collector / heat exchanger 802, such as in the embodiments bed with reference to Figures 1-7, increases the effectiveness and efficiency of the solar air g and cooling system of s 9-14.

Alternative embodiments of the invention In one alternative embodiment of the invention a honeycomb structure such as bed in Canadian patent no. 4 may be used to trap heat between the upper channels of the collector and the top panel. However, while the use of the honeycomb structure to mitigate against the m of re-radiation and natural convection may be useful in some installations, the extra fouling of the top panel and other components of the collector may not be ble in In one embodiment of the invention, a solar air cooling system is configured with components sufficient for it to e only in the ‘summer solar cooling’ or ‘solar chimney’ mode described above. This may be useful in the tropics to use passive ventilation and natural heat convection to cool a building. A one way damper may be used that is sensitive to the upwards pressure of convection air currents, the presence of which causes it to open. When the system is closed up, r damper would open allowing the collector to cool with outside fresh air.

In some embodiments of the invention, the means for exchanging heat energy with the upper channels comprises means for storing solar heat energy. In a preferred embodiment, the means for storing heat energy is positioned in thermal communication with the lower air channels of the collector. In one ment, a layer of phase change materials (PCMs) are positioned in the collector below the lower air channels. PCMs may store heat energy, enabling it to be released at a later time when needed.

In one study it was found that PCMs give a clear boost of heat energy in the time after 4pm for three hours. PCT publication no. WO 85/00212 describes a flat plate, unidirectional solar air heater designed to store PCMs. The PCMs in the t ion store and release heat not only from the sun’s energy, but are also boosted by reclaimed air. There will be times when PCMs require to be cooled down in order to fy and release heat, for example, in the late afternoon/evening for a boost of heat energy. In this case a timer would turn off fan 827 for reclaimed heat and the PCMs would be allowed to fully solidify thereby releasing their heat energy. The PCM storage ty within the present invention is also very useful for the solar chimney function. When the solar air heater cools down in the evening it would then release heat energy which will extend the upward suction in the building and thereby the cooling time of the solar chimney function. This would allow the building to fully cool down in the evenings.

In some cases there may be a vertical restriction on the height of a surface-mounted solar air collector. In such cases, there may not be room for both a lower air channel and a PCM layer.

Instead, the lower layer would either be used for heat recovery (and therefore house lower air channels) or to store heat via PCMs. Other reasons other than height ctions may also drive the different configuration of the collector . In the latter case the two entry and exit openings may be closed off and insulated, or the openings may not be present. Various sequential arrangements of these are possible. In a 25/30mmm height, 950mm x 1800mm channel, for example, it would be possible to store approximately 12mm x 450mm x300mm CSM panels of PCM with a maximum stored energy capacity of approximately 1200 Wh. This would e beneficial heat during late afternoon / g in the winter when the PCMS begin to solidify, or cooling in the evening in summer in the case of the ‘solar chimney’ operation.

In other embodiments of the invention, the system may be combined with other systems capable of utilising solar energy. For example, arrays or modules of photovoltaic (PV) cells may be installed as part of, or in ation with, a solar heating/cooling system according to the invention. For example, on the top panel of the collector may be mounted an array of PV cells.

New transparent PV cells may ularly advantageously be used. In building-integrated versions of the invention, the collector may be positioned directly underneath the PV cells.

Adding PV capacity may offset running costs and the ouse footprint of the system (e.g. powering the fans). Combining a solar air heater with PV cells in this way also reduces the physical footprint of solar energy devices on a building.

If a ient current of air flow is exhausted via the solar air heating / cooling system to the exhaust conduits, there is the potential to use the energy of this air current to generate electricity using a wind energy generator. The preferred channel matrix under a transparent wall can of course be up-scaled to form a large area (sloped or vertical) that has applications for commercial buildings, for example, as ventilation in addition to harnessing wind energy in the “chimney effect” to generate electricity.

Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, “comprising”, and the like, are to be construed in an ive sense as d to an exclusive or exhaustive sense, that is to say, in the sense of “including, but not limited to”.

The entire disclosures of all applications, patents and publications cited above and below, if any, are herein incorporated by reference.

Reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any form of suggestion that that prior art forms part of the common general knowledge in the field of endeavour in any country in the world.

The invention may also be said broadly to t in the parts, ts and features referred to or ted in the specification of the application, individually or collectively, in any or all combinations of two or more of said parts, elements or features.

Where in the foregoing description reference has been made to integers or ents having known equivalents thereof, those integers are herein incorporated as if individually set forth.

It should be noted that various changes and modifications to the presently preferred ments bed herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the invention and without diminishing its attendant advantages. It is therefore ed that such changes and modifications be included within the present invention.

Claims (17)

Claims

1. A solar air heating/cooling system for a building, the system comprising: a solar energy collector and heat exchanger tus comprising: a housing; one or more collector air channels positioned to receive incident solar energy; one or more heat exchange air channels positioned in thermal contact with the one or more collector air channels, wherein the one or more collector air channels and the one or more heat exchange air channels are housed in the housing; a first air exhaust t fluidly connecting an upper end of the collector air channels to the outside air; a first or air conduit y connecting the upper end of the collector air channels and the building interior; a first air entry conduit fluidly connecting a lower end of the collector air channels and the outside air; a second air entry t fluidly connecting the lower end of the collector air channels and the building interior; means for driving air through the first interior air conduit towards the building interior; one or more flow control devices configured to selectively block each of the first air exhaust conduit, the first interior air conduit, the first air entry conduit and the second air entry conduit; at least one exterior conduit y connecting a first end of the heat exchange air channels with the outside air; at least one second interior air conduit fluidly ting a second end of the heat exchange air channels with the building interior; and means for driving air through the second interior air conduit, n, when the first air exhaust conduit is blocked, the first interior air conduit is unblocked, and vice versa, and wherein, when the first air entry conduit is blocked, the second air entry conduit is unblocked, and vice versa.

2. A system as claimed in claim 1, wherein the first or air conduit and the second air entry conduit are fluidly connected to the building interior via separate openings.

3. A system as claimed in claim 2, wherein the system comprises a ting conduit fluidly connecting the first interior air conduit and the second air entry conduit.

4. A system as claimed in any one of claims 1-3, wherein the collector and heat exchange air channels are arranged such that air flows in the tor channel in the opposite direction to the heat exchange air channel.

5. A system as claimed in any one of claims 1-4, n the collector is positioned in or on a roof of the building.

6. A system as claimed in claim 5, wherein the first and second interior air conduit and the second air entry conduit are positioned at least in part under the roof.

7. A system as d in any one of claims 1-6, n the means for driving air comprises one or more fans.

8. A system as claimed in any one of claims 1-7, wherein the flow control devices comprises one or more dampers.

9. A system as claimed in any one of claims 1-8, wherein the system comprises one or more controllers configured to l the flow control devices to selectively block the respective air conduits.

10. A system as claimed in claim 9, n the one or more controllers are configured to control operation of the means for driving air.

11. A system as claimed in any one of claims 1-10, wherein the system comprises one or more temperature sensors configured to operate the one or more controllers when one or more threshold temperatures in the building interior is/are reached.

12. A system as d in any one of claims 1-11, wherein the system comprises one or more pressure sensors configured to communicate with the one or more controllers such that the controllers operate the system based on one or more detected res in the ts and/or in the building interior.

13. A system as claimed in any one of claims 1-12, wherein the system further comprises one or more photovoltaic cells positioned in thermal communication with the collector.

14. A system as claimed in any one of claims 1-13, wherein the solar energy collector and heat exchanger apparatus comprises means for storing solar heat energy.

15. A system as d in claim 14, n the means for storing solar heat energy comprises a phase change material.

16. A system as claimed in any one of claims 14-15, wherein the means for storing solar heat energy are positioned in thermal communication with the one or more heat exchange air channels.

17. A system as claimed in any one of claims 1-16, wherein the system comprises a wind energy generator positioned in the first air exhaust conduit.