NZ706916B2 - Solar air heating / cooling system - Google Patents

Abstract

The disclosure relates to a system for using solar energy to ventilate a space, particularly the interior of a building, although other structures may also be ventilated such as crop stores, desalination plants, glass houses and power generation plants. The system can operate in different modes so that solar energy is used to heat or cool the space, as required. Part of the system is a solar heat collector, which absorbs available solar energy. The solar heat collector includes two separate channels able to receive air from different sources and pass them in counter flow. The channels transfer heat between them using an efficient turbulence-inducing structure that enables the system to operate in the different modes to heat or cool a space. hat solar energy is used to heat or cool the space, as required. Part of the system is a solar heat collector, which absorbs available solar energy. The solar heat collector includes two separate channels able to receive air from different sources and pass them in counter flow. The channels transfer heat between them using an efficient turbulence-inducing structure that enables the system to operate in the different modes to heat or cool a space.

Description

SOLAR AIR HEATING / COOLING SYSTEM Field of Invention The invention relates to a solar air heating / cooling / ventilation system and/or a solar heat collector / heat exchanger for use in such a system.

Background to the Invention The use of solar energy as a source of energy for human needs is g. However the limited sun-facing surfaces in condensed living areas leads to a need for sed efficiency and l economy of systems that use solar energy, for example those used for heated or cooled ventilation, water or photovoltaic (PV) or wind energy generation.

Solar air heating and cooling systems have been used for ventilating buildings but also in commercial settings, for example, for drying produce. The SolarWall system from Canada draws air through an unglazed cing perforated aluminium wall into cial, industrial or apartment ngs. This type of solar air heater comes under the category of transpired solar air collector, with wide applications such as drying crops, manufacturing and assembly plants where there are high ventilation requirements, stratified ceiling heat, and often negative pressure in buildings. A hybrid version has included the use of photovoltaic capacity in front of solar air heaters which was found to enhance the performance of PVs by reducing over-heating.

Some systems are used in more ntial settings like the glazed insulated flat plate singlepass panels of Grammer Solar (also based in Canada) and come in various rectangular sizes that can be interlocked to form a larger area and a longer channel of air. These systems can bring in either fresh air and/or recirculate warm stale air.

Other examples of solar heating/cooling systems e do-it-yourself systems that use, for example, drink cans arranged end to end lined up in rows or g pipes within glazed insulated frames mounted on walls, roofs and in some cases windows.

Another example is the uninsulated glazed type like SolarVenti (from New Zealand) that supplies air to a panel through many hundreds of small holes on the backside of the panel with al PV capacity to run a fan.

European patent publication no. 2310760 describes a solar air heater combined with a heat recovery system having counter flow air along channel separations running dicular to the front wall. The system uses fresh air, reclaimed air from the building or the stored heat from air passing under the building. Inefficiencies in this system occur where air flow is cted and where air is in direct contact with parts of the system that are difficult to clean. ial benefits result when solar energy uses can be combined, especially when one can e the performance of the other. For example, heat storage in the form of Phase-Change als (PCMs) can result in a more even distribution of heated or cooled air in a solar air heating / ventilation system. This helps to supply solar heated air later in the day when more is typically needed. It can also help to prevent any PV panels present in the system from overheating.

Bearing all this in mind, it is desirable for any solar air heating / ventilation system that channels air to be adaptive for use in combination with other solar energy uses.

For example, an experimental study conducted on double pass solar air heater with thermal energy e in the form of PCMs and published in the Journal of King Said University and Engineering Sciences found that PCMs gave a clear boost of heat energy in the time after 4pm for three hours.

PCT publication no. 85/00212 describes a flat plate, unidirectional solar air heater designed to store PCMs. However this system does not e flexibility enabling it to be used in a number of modes such as for heating in the winter and cooling in the summer.

Canadian patent no. 1082544 describes the use of a honeycomb structure as an effective means to trap heat n a solar collector plate and a transparent wall to improve thermal efficiency. Tests were d out as to the effectiveness of bonding the honeycomb-like ure to the underneath of the transparent wall in order to direct radiation to the absorbing element and to prevent air flow being directed towards the front transparent wall. In this patent, the air flow passes h an absorbent collector element comprising of a porous opaque material with, in most cases, air being in contact with the honey-comb structure. The internal components of the collector are liable to being soiled from air flow, which affects transparency and therefore efficiency, and the design makes the collector difficult to clean.

Solar energy is harnessed on a grand scale in the form of solar chimney power plants. Large greenhouse roofed collectors, located at the base of a chimney, sometimes hundreds of meters high, generate electricity by means of an updraft or convection (chimney effect). This airflow drives wind turbines inside or at the base of the chimney. For example, a tower in Jinshawan in Inner Mongolia, China with collection area intended to cover over 200 es, absorbs heat from the hot sand under glass covers. Using the greenhouse effect, hot air flows up the chimney and generates power by turning the turbine inside the chimney. PCT publication no. WO 2008/022372 describes a similar device for generating icity from solar power using the solar chimney effect. US patent publication no. 2011/021133 describes air flow via a trombe wall to a turbine using solar chimney effect as a means of heating, cooling and ating.

The commonality in all types of solar air heaters is that they capture solar insolation via an absorbing medium and then heat air. They have wide use potential for drying crops, glass houses, nation plants, commercial, industrial, ntial settings, etc. The challenge is to increase efficiency, both for the short term and long term duration. Solar air heaters may measure well in efficiency in the short term, but clog up from continuous air flow rendering them inefficient in the not so long term. For example, the area above the absorber may be warmer than the area below the absorber (Experimental Study on double pass solar air heaters with thermal energy storage, l of King Said University Engineering Sciences). Therefore, air passing between the transparent front wall and the absorber plate would maximise the uptake of heat in the short term, but may quickly diminish the transmission of heat and thus efficiency through soiling of the ide of the glazing.

Collector efficiency of solar air heaters depends also on the rate of fan flow. A reduction of air flow leads to sing air temperature rise at the outlet but this is at the expense of solar air heating system efficiency. The desirable air flow depends on such factors as the outside air temperature differential, efficiency of solar air heaters to extract heat from the absorber, impeded air flow within the solar air heater, other means to preheat/precool the air on entry such as by heat ry, etc. Most solar air s fall within the range of 40 to 70% efficiency. ments have been carried out by Omojaro and Aldabbagh on the efficiency of single versus double pass arrangements using the same air source. It was found that efficiency increases with air mass flow rate. Efficiency also increases when it is a double pass system.

The maximum efficiency difference between the single and double pass air heater was 59.62% and 63.74%, respectively for air mass flow rate of .038kg/s. These factors can be considered when designing ed solar air heating technology.

Canadian patent no. 2393273 describes one solar air heating system which endeavours to maximise efficiency by using cut ts of a pipe bent inwards to form a fin to create turbulence in the channel inside the pipe. However, this system results in the flow inside the pipe being interrupted and pressurised as a result. The interruption to the flow restricts the volume of air passing through the pipe and therefore the amount of air that can be heated.

These fins may also be very difficult to clean.

Economic ency can be achieved by a roof-integrated solar air heating system. An economic analysis was carried out by Sreekumar and found that a roof-integrated system to be efficient and economically viable and this was backed by an experiment to dry pineapples. It is therefore desirable for a solar air heating system to be designed in a manner that enables it to be able to be roof-integrated or ated into any part of a ng.

A study was d out by Hammou and x on a hybrid thermal energy storage system using phase change materials for managing simultaneously the storage of heat from solar and electric energy. The s were a 32% reduction in electrical consumption for space heating.

This is significant when one considers that the stored heat was released during peak periods when 90% of electricity is consumed.

Object of the Invention It is an object of the invention to provide an improved solar air heating / cooling / ventilation system.

Alternatively, it is an object to provide an improved solar heat collector or heat exchanger. atively, it is an object of the invention to address one or more of the entioned problems associated with the prior art.

Alternatively, it is an object of the invention to at least provide the public with a useful choice.

Summary of the Invention Preferred aspects of the invention are set forth in the ed . Particular embodiments are described below in non-limiting terms.

According to a first embodiment of the invention, there is provided a solar heat collector for use in a ventilation system, the collector comprising: a ity of upper air channels arranged ntly; a top panel positioned above the upper air channels to define a solar energy absorption space between the top panel and the upper air channels, the upper air channels being in thermal communication with the solar energy absorption space; and means for exchanging heat energy with the ity of upper air channels positioned eath the upper air channels and in thermal communication therewith; n the upper and lower air channels are configured to receive air from different sources and are fluidly unconnected.

Preferably, the means for exchanging heat energy comprises at least one lower air channel.

Preferably, the upper and lower air channels are configured to channel air in ng directions.

Preferably, the solar heat collector comprises a sealed housing in which the upper air channels and lower air channels are contained, an upper surface of the housing sing the top panel.

More preferably, the top panel, one or more side walls of the housing and an upper surface of the upper air channels define the solar energy absorption space.

Preferably, the solar energy absorption space is ically sealed. More preferably, the housing comprises one or more seals between the top panel of the housing and one of the side walls of the housing, wherein the seal(s) are configured to allow the top panel of the housing to open.

The solar energy absorption space preferably ns a heat absorption medium, for example air.

Preferably, the housing comprises insulation means configured to trap heat in the housing.

Preferably, the upper air channels se means for creating turbulence of air flow inside the channels. More preferably the means for creating turbulence comprises a helical fin extending along each channel in a longitudinal direction. More preferably, the l fins are mounted inside the channels in a removable manner. Alternatively, or additionally, the means for creating turbulence may comprise one or more protrusions on the inside surface of the channels.

Preferably, the means for exchanging heat energy comprises means for storing solar heat energy. More preferably, the means for storing solar heat energy comprises a phase change material. More preferably, the means for storing solar heat energy are positioned in thermal communication with the one or more lower air channels.

Preferably, the solar heat collector comprises one or more pipes, each pipe defining one of the upper air channels. More preferably, the one or more pipes comprise connection means for ting adjacent pipes together. The tion means may comprise an interlock ism.

According to a second embodiment of the invention, there is provided a solar heat collector for use in a ventilation system, the collector comprising: a plurality of air channels; a top panel positioned above the air channels to define a solar energy absorption space, the air channels being in thermal communication with the solar energy absorption space; and means for creating turbulence of air flow inside the air channels without substantially impeding the flow of air along the air ls.

Preferably, the means for creating turbulence comprises a helical fin extending along each l in a longitudinal direction. More ably, the helical fins are mounted inside the channels in a removable manner.

Alternatively, or additionally, the means for creating turbulence may comprise one or more protrusions on the inside surface of the ls.

Preferably, the plurality of air channels comprises a plurality of upper air channels arranged in an adjacent arrangement, the solar energy tion space being between the top panel and the upper air channels.

Preferably, the collector ses means for exchanging heat energy with the plurality of upper air channels oned underneath the upper air channels and in thermal communication therewith.

More preferably, the means for ging heat energy comprises at least one lower air channel, wherein the upper and lower air channels are configured to receive air from different sources and are fluidly unconnected.

Preferably, the upper and lower air ls are configured to channel air in opposing directions.

Preferably, the solar heat collector comprises a sealed housing in which the upper air channels and lower air channels are contained, an upper surface of the housing comprising the top panel.

More ably, the top panel, one or more side walls of the housing and an upper surface of the upper air channels define the solar energy absorption space.

Preferably, the solar energy absorption space is hermetically sealed. More preferably, the housing comprises one or more seals between the top panel of the housing and one of the side walls of the g, wherein the seal(s) are configured to allow the top panel of the housing to open.

The solar energy absorption space preferably ns a heat absorption medium, for example air. ably, the housing comprises insulation means configured to trap heat in the housing.

Preferably, the means for ging heat energy comprises means for storing solar heat energy. More preferably, the means for storing solar heat energy comprises a phase change material. More preferably, the means for storing solar heat energy are oned in thermal communication with the one or more lower air channels.

Preferably, the solar heat collector comprises one or more pipes, each pipe defining one of the upper air channels. More preferably, the one or more pipes comprise connection means for connecting adjacent pipes together. The connection means may comprise an interlock mechanism.

According to a third embodiment of the invention, there is provided a solar air heating/cooling system for a building, the system comprising: a solar energy collector comprising: one or more upper air channels positioned to receive nt solar energy; and means for exchanging heat energy with the upper air channels positioned eath the upper air channels and in thermal communication therewith; a first air exhaust conduit fluidly connecting an upper end of the upper air channels to the outside air; a first interior air conduit fluidly ting the upper end of the upper air channels and the ng interior; an air entry t fluidly connecting a lower end of the upper air channels and the outside air; means for driving air through the first interior air conduit towards the building interior; first flow control means configured to selectively block the first air t conduit; and second flow control means configured to selectively block the first interior air conduit, wherein the first flow control means is closed when the second flow control means is open, and vice versa.

It will be understood that the labels used in relation to the different conduits are used for the purposes of differentiating the different conduits and are not limiting to the position or function of the conduit. For example ior conduit” refers to a conduit y connected to the building interior and the term does not require the conduit itself to be located in the interior.

It will be understood that the term “building” means any structure having a roof and walls and containing an interior space. In terms of the present invention, the term is intended to be reted broadly and may encompass not just structures that are commonly known as buildings but any other structure that can be ventilated. Non-limiting examples of structures that are included within the meaning of “building” as used herein are: glasshouse, greenhouse, crop store, barn, y, warehouse, plant, and the like.

Preferably, the means for ging heat energy comprises heat recovery means for recovering heat energy from the building.

More preferably, the heat recovery means ses one or more lower air channels, the upper and lower air channels being fluidly unconnected, and the system further comprises: a second interior air conduit fluidly connecting an upper end of the lower air channel and the building interior; a second air exhaust conduit fluidly connecting a lower end of the lower air channel and the outside air; and means for driving air through the second or air conduit away from the building interior.

Preferably, the system comprises: a third interior air conduit fluidly connecting the lower end of the upper air channels and the building interior; third flow control means configured to selectively block the air entry conduit; and fourth flow control means configured to selectively block the third interior air conduit, n the third flow control means is closed when the fourth flow control means is open, and vice versa.

Preferably, the first and third interior air conduits are fluidly connected to the building interior via separate gs. More preferably, the system comprises a connecting conduit fluidly connecting the first and third interior air conduits.

Preferably, the upper and lower air channels are arranged such that air flows in the upper channel in the opposite direction to the lower channel.

In preferred embodiments, the collector is oned in or on a roof of the building. More preferably, the first, second and third interior air conduits are positioned under the roof. However it will be appreciated that this is not limiting and a collector may be positioned in other locations, such as on a wall.

Preferably, the means for driving air comprises one or more fans.

Preferably, the flow control means ses one or more dampers.

More ably, the system comprises one or more controllers ured to l the flow control means to selectively block the respective air ts. More preferably, the one or more controllers are configured to control operation of the means for driving air.

Preferably, the system comprises one or more temperature sensors configured to operate the one or more controllers when one or more threshold temperatures in the ng interior is/are reached.

Preferably, the system comprises one or more pressure sensors configured to communicate with the one or more controllers such that the controllers operate the system based on one or more ed pressures in the conduits and/or in the building interior.

Preferably, the system further comprises one or more photovoltaic cells positioned in thermal communication with the collector. For e, the photovoltaic cells may be positioned on top of the solar energy tor.

Preferably, the means for exchanging heat energy comprises means for storing solar heat energy. More preferably, the means for storing solar heat energy comprises a phase change material. More preferably, the means for storing solar heat energy are positioned in thermal communication with the one or more lower air channels.

Preferably, the system comprises a wind energy generator oned in the first air exhaust conduit.

According to a fourth ment of the invention, there is provided a solar-powered ventilation system for ventilating a building comprising: a solar energy collector comprising an air channel having a lower end and an upper end, the solar energy collector ured to receive solar energy and heat air flowing through the air an air exhaust conduit fluidly connected to the upper end of the collector air channel; a first air entry t fluidly connecting the lower end of the tor air channel and the building interior; a second air entry conduit fluidly connecting the lower end of the collector air channel to the outside air; and flow control means configured to selectively block the fluid connection of the first and second air entry conduit to the collector air l.

Preferably, the lower end of the collector air channel is fluidly connected to the building interior via a plurality of gs. For example, the openings may be positioned in multiple rooms.

Preferably, the flow control means comprises a damper positioned in a conduit on between the first and second air entry conduits and the collector air channel.

More preferably, the ventilation system comprises switching means configured to control the flow control means to select fluid connection of one of the first and second air entry conduit to the collector air channel.

Preferably, the ventilation system comprises a temperature sensor configured to operate the switching means when one or more threshold temperatures in the building interior is/are reached. More preferably the switching means is configured to block the first air entry conduit when the temperature of the building interior falls below a threshold temperature.

Preferably, the system ses one or more pressure sensors configured to communicate with the switching means to control the flow control means based on one or more detected pressures in the ts and/or in the building interior.

Preferably, the solar-powered ventilation system further comprises one or more photovoltaic cells positioned in thermal communication with the collector air channel. For example, the photovoltaic cells may be positioned on top of the solar energy collector.

Preferably, the system ses a wind energy generator oned in the air exhaust t. r aspects of the invention, which should be considered in all its novel aspects, will become apparent to those d in the art upon reading of the following description which provides at least one example of a cal application of the invention.

Brief Description of the gs One or more embodiments of the invention will be described below by way of example only, and without intending to be limiting, with reference to the following drawings, in which: Figure 1 is a plan view illustration of a solar heat collector or heat exchanger according to one embodiment of the invention; Figure 2 is a bottom view illustration of the solar heat collector of Figure 1; Figure 3 is a transverse cross-sectional view illustration across the air channels of the solar heat collector of Figure 1; Figure 4 is a udinal cross-sectional view illustration in the direction of the air channels of the solar heat collector of Figure 1; Figure 5 is a magnified view illustration of the region of the solar heat collector of Figure 4 marked C; Figure 6 is a magnified view illustration of the region of the solar heat collector of Figure 4 marked D; Figure 7 is an isometric, cross-sectional view illustration of the solar heat collector of Figure 1; Figure 8 is a cross-sectional cutaway illustration of air flows in the collector of Figure 1; Figure 9 is a tic illustration of a solar air heating and cooling system for a building according to one embodiment of the invention; Figure 10 is an illustration of the system of Figure 9 operating in ‘winter solar heating’ mode; Figure 11 is an illustration of the system of Figure 9 operating in ‘winter reclaimed heat’ mode; Figure 12 is an illustration of the system of Figure 9 operating in ‘summer solar cooling’ mode; Figure 13 is an illustration of the system of Figure 9 operating in r heater cooling’ mode; and Figure 14 is an illustration of the system of Figure 9 operating in ‘summer non-solar cooling’ mode. ed ption of Preferred Embodiments of the Invention The invention generally relates to a system for using solar energy to ate a space, particularly the interior of a building, although other structures may also be ventilated such as crop stores, desalination , glass houses and power generation . The system can operate in different modes so that solar energy is used to heat or cool the space, as required.

Part of the system is a solar heat collector, which absorbs available solar energy.

Solar heat collector Figures 1-7 illustrate a solar heat collector or heat ger 100 according to one embodiment of the invention. Figures 1 and 2 are plan and bottom views respectively. Figure 3 is a transverse cross-sectional view across the air channels and Figure 4 is a udinal crosssectional view in the direction of the air channels. Figures 5 and 6 are magnified views of the regions of Figure 4 marked C and D respectively. Figure 7 is an isometric, cross-sectional view.

Like references are used to refer to like parts throughout Figures 1-7.

Solar heat collector 100 comprises an outer housing 101 within which the other components are housed. Outer housing 101 comprises a series of interconnected sidewalls 102, a base 103 and a top panel 104. The sidewalls are preferably designed to minimise heat transmission through the walls. For example, sidewalls 102 are formed from ions of material that define an air gap 106 and a region 105 in which insulation may be held. The insulation region may be at least 20mm thick to reduce heat transmission. In some ments, the outer part of the housing 101 is formed from aluminium, with inner parts formed of a thermally ting material to minimise heat loss from the inside of the collector to the ium frame.

Top panel 104 is transparent to permit solar radiation to pass through it and heat the space below. Solar energy gains may be enabled by a choice of glass such as low iron, ultra-clear prismatic glass. Since any dirt on panel 104 could affect its transparency, and therefore the amount of solar energy able to be absorbed by the collector, the panel 104 is able to be opened so it can be periodically cleaned if ever required. Seals 107 are provided between the sidewalls 102 and the top panel 104 to ensure the inside of the housing 101 is ically sealed. The seals may be made of a thermally insulating material such as EPDM rubber. The housing 101 may be able to be opened in other ways in other embodiments of the invention, for example by opening one of the ends of the housing so that easy access to the inside of the channels is possible. In embodiments of the invention in which the tor is integrated into the building structure, the housing may be able to be opened from the interior of the building for ease of access. For example, a collector integrated into a roof may be able to be accessed and serviced from inside the roof cavity.

Inside g 101 are a plurality of pipes 110 ng channels through which air can flow.

The pipes 110 are arranged adjacent to one another and, in the embodiment shown, are parallel and lie in a plane. Pipes in other embodiments may be arranged ently, for example to define a curve or in a fan-lie arrangement, as may be required to suit the installation position on a building. In between pipes 110 and top panel 104 is a space 111. Air in space 111 absorbs solar energy passing through the panel 104 and is heated.

The pipes are made from a thermally tive material, such as aluminium (which has a high transmissive capacity), so that the air g through pipes 110 is in thermal communication with the air in space 111 and heat energy is able to be transferred between them. For example, the heat of air in space 111 that has been heated by the sun can be conducted through the pipe material to heat the air in the pipes. Channel wall thickness also plays a part in efficiency of heat transfer to/from the medium within the channel. Wall thickness may be kept to a minimum, ideally less than 1.6 mm, within the necessary mises governed by manufacturing processes, type of materials and structural strength.

The pipes 110 may be connected together by a suitable connection ism, for e by interlocking members on the sides of the pipes. In one embodiment of the invention, adjacent pipes are configured to join together by sliding a male member on the side of one pipe longitudinally into a female member in the side of the adjacent pipe. Alternatively, the pipes may be hooked together or bonded with adhesive. This helps strengthen and align the array of pipes.

In one embodiment, a low-cost version of the pipe array can be formed by fastening or bonding two sheets of corrugated iron er, with the channels formed by opposing valleys.

The upper surface of the pipe array is corrugated by virtue of the curved upper shape of the pipes 110. This gives the pipes a large upper surface area, increasing the amount of solar energy absorbed directly by the pipes, ore increasing the amount of heating of the air g through the pipes. The curved upper surface of the pipes 110 enables the solar collector to be aligned to maximise the amount of time that solar energy is perpendicularly incident on the pipes. Solar energy absorption may also be sed if the pipes 110 are a dark colour and have a matt, roughened finish.

Underneath pipes 110 is positioned a means for exchanging heat energy with the upper air channels 110. In one embodiment, the heat exchange means comprises means for recovering heat from a building on which the collector 100 is installed. In the embodiment of Figures 1-7 the housing defines another air space 115. Air space 115 is also in thermal communication with the air in the channels inside pipes 110 by virtue of the thermal conductivity of the pipes 110. Heat can ore be transferred between the air space 115 and the channels. In other embodiments of the invention, space 115 may comprise a second series of channels, each in thermal ication with one or more of the channels in pipes 110.

Diagonal members 114 receive and t the pipes 110 in position above the base of the housing to define the air space 115.

The base of housing 101 comprises a number of openings or ducts 112, 113, 116 and 117 with two openings proximate one end of the collector and two openings ate the other end.

One opening at each end, in the embodiment shown openings 112 and 113, is fluidly connected to pipes 110 and allow air to exit or enter the housing (depending on the direction of flow) and pass through the pipes 110. One opening at each end, in the embodiment shown openings 116 and 117, is fluidly connected to space 115 eath the pipes 110 and allow air to exit or enter the housing (depending on the direction of flow) and pass through space 115 generally in the longitudinal direction of the collector 100 (i.e. el to the direction of the pipes 110). The positioning of openings 116 and 117 ally across from each other also creates a component of air flow in the perpendicular direction, which may additionally assist heat transfer between the upper and lower regions of the collector. Figure 8 illustrates the direction of air flow in a cross-sectional cut away illustration of the tor 100.

The diagonal s 114 are used to separate the interior of the housing into fluidly separate sections so that the pipes 110 and space 115, while in thermal communication, are fluidly unconnected. The diagonal members 114 are positioned to pass between the openings at each end of the collector, i.e. one diagonal member passes between opening 112 and opening 116, and another diagonal member passes between g 113 and opening 117. For example, air entering g 112 is d from entering space 115 by diagonal member 114 and instead flows upwards into the end opening of the pipes 110 and through the channels therein. Air entering g 116 is blocked from moving upwards into pipes 110 by diagonal member 114 and instead flows along space 115 and out of opening 117. Diagonal members 114 are preferably constructed from als of low thermal conductivity to reduce unwanted heat loss to the exterior of the collector, for example plastics, glass or latex.

Openings 116 and 117 may be positioned diagonally across from one another to promote the flow of air across the full width of the collector, thus increasing the amount of thermal transfer between pipes 110 and space 115. In some embodiments, a baffle is placed across space 115 to encourage disbursement of air across the width of the collector.

In some embodiments, the lower surface of the space 115, i.e. the upper surface of base 103 interfacing with space 115, may be corrugated. The corrugations may be perpendicularly aligned with the corrugations on the bottom of pipes 110. A study by Gao et al (Gao W, Lin W, Liu T, Xia C. Analytical and experimental s on the thermal performance of crosscorrugated and flat-plate solar air heater. Applied Energy 2007: 84: 425-41) has shown superior thermal performance with this set up. r the corrugations on the lower surface of space 115 may also be aligned with the corrugations on the bottom of the pipes 110. In such an embodiment the air flow would cross both corrugations and heat would be transferred effectively. This arrangement may also make cleaning of the interior of the tor easier.

This and other studies have indicated that a corrugated top to a solar heater increases thermal performance by up to 11%. In some embodiments, the upper surface of top plate 104 may therefore be corrugated, either from transparent material or ise.

While the length of the collector and the fluid flow channels n may differ in different embodiments of the invention, some embodiments take age of the findings of some recent studies that have found higher efficiencies can be gained in solar air heaters having channel lengths of 1.5-2.5m, or less than 3m.

Base 103 of collector 100 may comprise an insulating region 118. Mounting means 119 on the bottom of base 103 enable the collector 100 to be installed in a desired location, for example on the roof of a ng. Alternatively, the collector may be able to be mounted vertically on a wall.

Turbulence structure Pipes 110 have a shape or configuration to increase turbulence of air flow inside them, or they comprise structures having this effect. In the embodiment of the invention shown in Figures 1-7, two mechanisms increase turbulence as will now be described. In other embodiments, only one such mechanism may be used and, in still other embodiments, other means for creating ence may be present.

Inside pipes 110 are oned helical fins 120 extending along the longitudinal direction of the channels. Turbulent flow is induced by the fins projecting from the internal channel walls to create a unidirectional flow that s or releases heat as it spirals around the inside of the walls of the ls. The corkscrew-type blade may not be as long as the channel; shorter fins would still provoke rotation in the air. The ar symmetry of the channel and fins create turbulent mixing of the air in a manner that promotes equal transfer of heat m above and below the pipes 110.

Fins 120 may be separate components able to be inserted and removed from pipes 110. This allows them to be easily cleaned as required. In some embodiments, one end of the collector housing may be able to be opened so that the helical fins can be easily withdrawn for cleaning purposes, and the ls can be easily d as well. Separate components may also enable ease of manufacture as the pipes and spiral fins can be made separately.

On the inner surface of pipes 110 are small protrusions 121 running longitudinally along the length of the pipes 110. These further promote air turbulence in the pipes. Other structures such as teeth-like protrusions, or any other way to roughen the surface of the inside of the channels may also be used. Along with helical fins 120 these protrusions increase fluid turbulence in the pipes.

Increased turbulence is known to increase the amount of heat transfer into or out of a fluid medium. Turbulence-promoting structures inside pipes 110 therefore increase heat transfer between pipes 110 and space 111, and between pipes 110 and space 115. Increased heat transfer increases the efficiency of the system, whether it is used for g or cooling ventilation, reclaiming or trapping heat. Heat loss out of the collector to the outside, such as h re-radiation from the front panel, is also reduced by rapid transfer of heat within the collector.

It may be preferable for the means for increasing turbulence of air flow in the air flow ls of a collector according to the present invention to do so in a manner that substantially does not impede the flow of air through the channels. By lly impeding the flow of air, the rate of air flow through the pipes 110 is sed, increasing the volume of air capable of being heated or cooled in a given period of time.

Fluid mechanics theory may be applied to determine the size and number of channels to increase heat transfer. For example, a calculation of Reynold’s number may be used to determine preferred diameter and number of channels for ent turbulent heat er. In one such calculation, 11 channels, each of er 65mm with a flow rate of 700m³/h gives a Reynold’s number of 22,083. A Reynold’s number of 4000 is deemed to be the lower limit of turbulent flow, so pipes containing flow with a Reynold’s number above this figure may be desirable. ntegrated collector In one embodiment of the invention, the collector is integrated into a building structure. For example, d of the collector being mounted on a roof, the collector is integrated into the roof itself. For example, on a house with corrugated iron or steel roofing, the top panel of the collector may be formed from a transparent panel of corrugated material integrated into the roof.

This may be aesthetically more appealing and minimise the spatial impact of the solar collector.

In another embodiment, a tor could be integrated into a building by using a section of corrugated roofing to define the upper portion of air flow channels in the collector, with another section of roofing fixed below to form the lower portion of the air flow channels. A surfacemounted transparent top panel may be used to define a sealed air space above the channels to define a heat absorption space, as in usly described embodiments, to increase heat absorption and ency. In order to weather-tight the channel array in such an embodiment, the arent top panel may be tucked into a raised ridge structure at the top end and ted and sealed around the edges with corrugated eave fillers and other fillers on the sides. Alternatively a transparent structure may be mounted up and over the roof ridge.

In another embodiment, the collector may be able to be positioned under a roof window that is vented at the top. Such use of existing building features may help to reduce the costs of installation as well as saving space.

Solar air heating and cooling system Figure 9 is a schematic illustration of a solar air heating and cooling system 800 for a building 801 according to one embodiment of the invention. Building 801 has an interior 804 and a roof 803 defining a roof space 805.

System 800 ses a collector 802 mounted on top of roof 803 in an angled position generally facing the position of the sun such that one end of the collector is higher than the other. The collector 802 comprises one or more upper air ls 806 and one or more lower air channels 807 fluidly unconnected from one another. The upper and lower air channels are preferably parallel to each other and oriented such that one end of the channels is higher than the other end. Upper air ls 807 receive solar energy, which heats the air therein. Lower air channels 807 are positioned below upper air channels 806 and are consequently shielded from solar radiation by the upper air channels. The collector 802 is configured such that lower air channels 807 are in thermal communication with the upper air channels 806, i.e. heat energy can transfer between the air passing through the two ls or sets of channels.

The upper and lower ends of both the upper and lower channels connect to openings through which air may flow to enter or exit the channels.

Collector 802 may be a collector of the type described above with nce to s 1-7. In another embodiment of the invention, the collector may be integrated or embedded into the roof.

The openings in the ends of the upper and lower channels are connected to a series of conduits that create the system 800 shown in Figure 9. The conduit connections of exemplary system 800 will now be described, although it will be clear to the skilled addressee that other configurations of conduit connections may be used in other embodiments of the invention that maintain the fluid connections between conduits, even if the on of the connections differ between embodiments.

Connected to the upper opening of upper air channels 806 is an air t conduit 810 and an interior air conduit 811. In the embodiment shown in Figure 9, exhaust conduit 810 and or air conduit 811 are both fluidly connected to an intermediate t 812 via a conduit junction, although in other embodiments no ediate conduit may be present. t conduit 810 opens to the outside air or atmosphere, for example through cowl 813 that may be used to decrease the backflow down the t conduit 810. The other end of interior conduit 811 is fluidly connected to the building interior via an opening 814. A fan 815, or any other means for driving fluid, is positioned to drive air along the conduit 811 in the direction of the building interior. Flow control means in the form of dampers 819 and 820 are operable to selectively block the air exhaust conduit 810 and interior air conduit 811 respectively. The ion of the dampers will be explained further below. Other devices able to block or control the flow of fluid through a conduit may alternatively be used.

Connected to the lower g of upper air channels 806 is an air entry conduit 816 and, preferably, another interior air conduit 817. Air entry conduit 816 and interior air conduit 817 may be both fluidly connected to an intermediate conduit 818 via a conduit on, as shown in Figure 9.Entry conduit 816 is fluidly connected to the outside air, for example via an opening 821 in the soffit of the ng 801. Interior conduit 817 may be y connected to the building interior 804 via opening 822. Openings 822 and 814 may be located in different parts of the building 801, for example different rooms. In an alternative embodiment, openings 822 and 814 may be the same opening. Flow control means, again preferably in the form of s 823 and 824, are operable to selectively block the flow of air along the interior air conduit 817 and the entry conduit 816, respectively.

The upper end of the lower air channel(s) 807 of collector 802 is fluidly connected to the building interior 804 via opening 825 and interior air conduit 826. A fan 827 or other air driving means is able to drive air along conduit 826 in the direction of the collector 802. The lower end of the lower air l(s) 807 is fluidly connected to an air exhaust conduit 828, which is connected to the outside air. In the embodiment shown in Figure 9, exhaust conduit 828 comprises an opening in the ide of the collector 802.

An air conduit 829 may y t interior air conduit 811 and interior air conduit 817.

Operation of solar air heating and g system The operation of the solar air heating and cooling system 800 of Figure 9 will now be described according to one embodiment of the invention. Several modes of operation will be described. It will be understood that solar air heating and cooling s of other embodiments of the ion may be able to operate in any one or more of the described modes, and the invention is not necessarily limited to a system that can operate in all of the modes.

Figure 10 is an illustration of the system operating in ‘winter solar heating’ mode. The modes of the system will be named in this manner for convenience only. The names are not ng to the invention or the manner in which it is used. In ‘winter solar heating’ mode, fan 815 is on while fan 827 is off. Dampers 820 and 824 are open (i.e. they allow air to pass) while dampers 819 and 823 are closed. Fan 815 acts to draw outside air through entry conduit 816 and through the upper channels 806 of the collector 802. Solar radiation incident on the collector 802 causes the air to be heated while passing h the tor. The fan then drives air into the building interior 804 through conduits 811 and 829 and their respective openings.

In this mode, the system 800 acts as a positive pressure heating / ventilation (PPV) system, driving solar heated air into the building interior. This has advantages of many existing PPV s in which warm, stale air in the roof space is driven into the building interior because these suffer from the risk of smoke from fires in the roof space being driven into the interior. In the present system, only fresh, exterior air is driven to the interior.

Figure 11 is an illustration of the system operating in r reclaimed heat’ mode. In this mode, both fans 815 and 827 are on. Dampers 820 and 824 are open while s 819 and 823 are closed. Fan 815 draws fresh air from the exterior through the collector 802 where it is heated by the sun (where solar energy is available) and driven inside, in the same manner as the r solar heating’ mode shown in Figure 10. Additionally, preheated air from the building interior 804 is drawn into or conduit 826 by fan 827. This air is driven through the lower channel 807 of the collector where its heat is transferred to the fresh air passing through the upper channels 806 of the collector.

In this mode, system 800 acts as a balanced pressure ventilation system. The heat in the preheated air passing through the collector adds to the g of the fresh air in the upper channels of the collector, thus reducing heat energy losses from the building interior 804.

Operating in this mode, the system is able to conserve heat in the building while still providing fresh air ventilation even if the sun is not shining.

Figure 12 is an illustration of the system 800 operating in ‘summer solar cooling’ mode. In this mode, both fans 815 and 827 are off. Dampers 819 and 823 are open, while dampers 820 and 824 are closed. The sun heats the air in the upper channels 806 of the collector 802. This causes the air to warm and rise, drawing air upwards through the system. Air in the building interior 804 is drawn up h the conduits 811 and 817, through the upper channel 806 of the collector and to the outside air through exhaust conduit 810 and cowl 813. This mode takes advantage of passive solar g in the manner of a solar chimney to draw warm air out of the building interior, creating a negative pressure. This causes fresh, cool air to be drawn into the building (for example through windows and doors), causing the building to be cooled and ated.

The t invention does not depend, however, on trickle g from within the building.

Modern buildings are increasingly well insulated and do not allow outside air to ate when it is closed up. When this is the case, damper 824 can open, allowing the solar air heater to cool down with outside fresh air. Air would either escape out of the system, for example, via a cowl 813, a vent built into a duct at the top of a roof window or under some type of roof ridge cover.

The option to draw air from another source may not only be helpful to cool down the solar collector when it is starved of air from within the dwelling but also allows other means of cooling in the building to continue (e.g. heat pump).

Figure 13 is an illustration of the system 800 operating in ‘summer heater cooling’ mode. In this mode, both fans 815 and 827 are off. Dampers 819 and 824 are open, while dampers 820 and 823 are closed. The sun heats the air in the upper channels 806 of the collector 802. This causes the air to warm and rise, drawing air upwards h the system. Fresh outside air is drawn up through entry conduit 816, through the upper channel 806 of the collector and to the outside air through exhaust conduit 810 and cowl 813. This mode again takes advantage of passive solar heating in the manner of a solar chimney, but this time draws cool fresh air through the collector. This mode may be useful to cool the solar air heater, particularly if the house is unoccupied and the system is not operating in full. g of the solar air heater may be desired if other components, for example photovoltaic cells, are used in conjunction with the solar air heating system and those components need to be prevented from overheating.

Figure 14 is an illustration of the system 800 operating in ‘summer non-solar cooling’ mode. In this mode, both fans 815 and 827 are on. Dampers 820 and 824 are open, while dampers 819 and 823 are closed. Fan 815 draws fresh air in from the outside through conduit 816 and the upper channels 806 in collector 802, and into the building interior 804 through ts 811 and 829. Meanwhile, fan 827 draws precooled stale air in the building interior 804 into conduit 826 and through the lower channels 807 of the collector 802. The heat of the outside air is transferred in collector 802 (which also acts as a heat exchanger) to the precooled air in the lower channels, thus cooling the outside air that is pushed into the building interior. The effect of the system in this mode is to cool the ng interior by cooling incoming fresh air using the heat ence with the exiting precooled air.

System 800 may switch between one or more of the above-described modes by any suitable means. In a red embodiment, the system is operable to switch automatically between modes based on the sensed conditions in order to achieve the g or cooling effect desired.

The manner in which this may be achieved using temperature sensors, a controller programmable by a user to set one or more desired building or temperatures, and fan and damper controllers will be evident to the d addressee upon reading the above description.

In one embodiment of the ion, the system operates as follows, and comprises temperature sensors positioned inside and outside the ng and in one or more of the conduits, and a controller receiving temperature readings from the temperature s, a desired temperature setting and is mmed to l the system accordingly. Fan 827 is always off, except when the inside temperature is cooler than the outside temperature and cooling is required, or when the inside temperature is warmer than the solar heated temperature. Fan 815 is always on except when the outside temperature exceeds a pre-defined level. When this happens, fan 815 is off and damper 819 is opened to allow air to escape through exhaust conduit 810.

The system may also include one or more pressure sensors d in the ts and/or in the building interior and/or outside the building. The pressure sensors may be in communication with the system controller so that the controller can cause the system to switch between modes based on sensed pressures in or proximate the system, for example if the pressures reach or exceed pressure thresholds. The pressure thresholds may be relative to other pressures within the system rather than absolute thresholds.

In some ments, the controller may comprise a clock or timer that can operate the system to switch between modes based on time of day. In some embodiments, the system may comprise means for ing the amount of sunlight incident on the solar collector, such that the system can switch between modes accordingly.

The dampers may operate using any appropriate mechanism. In one embodiment, damper 823 is connected to a pressure sensor so that it opens when air is sucked in to the building or 804 through doors and windows (or other cavities) and up to the heat source at the collector 802. Damper 823 may close when there is no upwards air pressure on it (for example if the windows and doors of the house are closed). When damper 823 is open, damper 824 is closed and vice versa. Dampers 823 and 824 may be connected to a motorised double diverting branch.

When fan 815 is on, damper 819 closes and damper 823 may also close. The system may therefore be configured to operate the dampers based on the status of the fan.

In order to achieve a balance of flow into and out of a ng, dampers may be operable to partly open or close. The system may also be able to take into account loss of air from the building through extractor fans in the kitchen and bathroom, and the like. Suitable air flow sensors may be positioned in the conduits to detect the rate of air flow and communicate with the controller, which is able to l operation of the system accordingly. In addition, the rate at which the fans drive air h their respective conduits may also be lled by the controller to achieve a balance of air flow into and out of the building.

The system may se filters to remove dust and other particulates from the air passing through the system. In one embodiment, one filter is positioned in entry conduit 816 to filter the incoming air, and another filter is positioned in interior conduit 826 to filter incoming stale air from the building interior. Filters may also be t to filter the passive upwards flow of air to the collector 802 in the summer modes. Preferably, the filters will not substantially ct the flow of air but functions to keep the tor 802 clean. For example the filters may be positioned in the ceiling ducts 814 and 822.

One embodiment of a system according to the invention is shown schematically in Figures 9-14.

It will be appreciated that variations on this layout and configuration may be used in other embodiments. For example, additional entry, exhaust and interior conduits may be used, as may additional fans, dampers and collectors. Alternatively, some conduits, fans or dampers of the embodiment bed in Figure 9-14 may not be t in some s.

It will be appreciated that the design of solar collector / heat exchanger 802, such as in the embodiments described with reference to Figures 1-7, increases the effectiveness and efficiency of the solar air heating and cooling system of Figures 9-14.

Alternative embodiments of the invention In one alternative embodiment of the invention a honeycomb structure such as described in Canadian patent no. 1082544 may be used to trap heat between the upper channels of the collector and the top panel. However, while the use of the omb structure to mitigate against the problem of re-radiation and natural convection may be useful in some installations, the extra fouling of the top panel and other components of the collector may not be desirable in others.

In one embodiment of the invention, a solar air cooling system is ured with components sufficient for it to e only in the ‘summer solar cooling’ or ‘solar chimney’ mode described above. This may be useful in the tropics to use passive ventilation and natural heat convection to cool a ng. A one way damper may be used that is sensitive to the upwards pressure of tion air currents, the presence of which causes it to open. When the system is closed up, another damper would open allowing the collector to cool with outside fresh air.

In some embodiments of the invention, the means for exchanging heat energy with the upper channels ses means for storing solar heat energy. In a preferred embodiment, the means for storing heat energy is positioned in thermal communication with the lower air channels of the collector. In one embodiment, a layer of phase change materials (PCMs) are positioned in the collector below the lower air channels. PCMs may store heat energy, enabling it to be released at a later time when needed.

In one study it was found that PCMs give a clear boost of heat energy in the time after 4pm for three hours. PCT publication no. WO 85/00212 describes a flat plate, unidirectional solar air heater designed to store PCMs. The PCMs in the present ion store and release heat not only from the sun’s energy, but are also boosted by reclaimed air. There will be times when PCMs require to be cooled down in order to solidify and release heat, for example, in the late afternoon/evening for a boost of heat energy. In this case a timer would turn off fan 827 for reclaimed heat and the PCMs would be allowed to fully fy thereby releasing their heat energy. The PCM storage capacity within the present ion is also very useful for the solar chimney function. When the solar air heater cools down in the evening it would then release heat energy which will extend the upward suction in the building and thereby the cooling time of the solar chimney function. This would allow the building to fully cool down in the evenings.

In some cases there may be a vertical restriction on the height of a surface-mounted solar air tor. In such cases, there may not be room for both a lower air channel and a PCM layer.

Instead, the lower layer would either be used for heat recovery (and therefore house lower air channels) or to store heat via PCMs. Other reasons other than height restrictions may also drive the different configuration of the tor layers. In the latter case the two entry and exit openings may be closed off and insulated, or the openings may not be present. Various sequential arrangements of these are possible. In a 25/30mmm height, 950mm x 1800mm l, for example, it would be possible to store approximately 12mm x 450mm x300mm CSM panels of PCM with a maximum stored energy capacity of approximately 1200 Wh. This would provide beneficial heat during late afternoon / evening in the winter when the PCMS begin to solidify, or cooling in the evening in summer in the case of the ‘solar chimney’ operation.

In other embodiments of the invention, the system may be combined with other systems capable of utilising solar energy. For example, arrays or modules of photovoltaic (PV) cells may be installed as part of, or in combination with, a solar heating/cooling system ing to the invention. For example, on the top panel of the collector may be d an array of PV cells.

New transparent PV cells may particularly advantageously be used. In building-integrated versions of the ion, the tor may be positioned directly underneath the PV cells.

Adding PV capacity may offset running costs and the greenhouse int of the system (e.g. powering the fans). Combining a solar air heater with PV cells in this way also reduces the physical int of solar energy devices on a building.

If a sufficient current of air flow is exhausted via the solar air heating / cooling system to the exhaust ts, there is the potential to use the energy of this air current to generate electricity using a wind energy generator. The preferred channel matrix under a transparent wall can of course be up-scaled to form a large area (sloped or vertical) that has applications for commercial ngs, for example, as ventilation in addition to harnessing wind energy in the “chimney effect” to generate electricity.

Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, “comprising”, and the like, are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense, that is to say, in the sense of “including, but not limited to”.

The entire disclosures of all applications, patents and publications cited above and below, if any, are herein incorporated by reference.

Reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any form of suggestion that that prior art forms part of the common general dge in the field of endeavour in any country in the world.

The invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or tively, in any or all combinations of two or more of said parts, elements or features.

Where in the foregoing description reference has been made to integers or components having known equivalents thereof, those rs are herein incorporated as if individually set forth.

It should be noted that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the invention and without shing its ant advantages. It is therefore intended that such changes and modifications be ed within the present invention.

Claims (15)

Claims

1. A solar heat collector for use in a ation system, the tor comprising: a plurality of upper air channels ed adjacently; a top panel positioned above the upper air channels to define a solar energy absorption space between the top panel and the upper air channels, the upper air channels being in thermal communication with the solar energy absorption space; and at least one lower air channel configured to exchange heat energy with the plurality of upper air channels, the at least one lower air channel positioned underneath the upper air channels and in thermal communication therewith; wherein the upper and lower air channels are configured to receive air from different sources and are fluidly unconnected.

2. A solar heat collector as claimed in claim 1, wherein the upper and lower air channels are configured to l air in opposing directions.

3. A solar heat collector as claimed in claim 1 or 2, wherein the solar heat tor ses a sealed housing in which the upper air ls and lower air channels are contained, an upper surface of the housing comprising the top panel.

4. A solar heat collector as claimed in claim 3, wherein the solar energy absorption space is sealed by the top panel, one or more side walls of the housing and an upper surface of the upper air channels.

5. A solar heat collector as claimed in claim 4, wherein the housing comprises one or more seals between the top panel of the housing and one of the side walls of the housing, wherein the seal(s) are ured to allow the top panel of the housing to open.

6. A solar heat tor as claimed in any one of claims 3-5, wherein the housing comprises insulation means configured to trap heat in the housing.

7. A solar heat collector as claimed in any one of the preceding claims, wherein the upper air channels comprise means for creating turbulence of air flow inside the channels.

8. A solar heat collector as claimed in claim 7, wherein the means for creating turbulence comprises a helical fin extending along each channel in a udinal direction.

9. A solar heat collector as claimed in claim 8, wherein the helical fins are mounted inside the channels in a removable manner.

10. A solar heat collector as claimed in any one of claims 7-9, wherein the means for creating turbulence comprises one or more protrusions on the inside surface of the channels.

11. A solar heat collector as claimed in any one of the preceding claims, wherein the means for exchanging heat energy comprises means for storing solar heat energy.

12. A solar heat collector as claimed in claim 11, wherein the means for storing solar heat energy comprises a phase change material.

13. A solar heat collector as claimed in claim 11 or 12, wherein the means for storing solar heat energy are positioned in thermal communication with the one or more lower air channels.

14. A solar heat collector as claimed in any one of the preceding , n the solar heat collector comprises one or more pipes, each pipe ng one of the upper air channels.

15. A solar heat collector as claimed in claim 14, wherein the one or more pipes comprise connection means for ting adjacent pipes together.