NZ542872A - Metal-coated strip - Google Patents
Metal-coated stripInfo
- Publication number
- NZ542872A NZ542872A NZ542872A NZ54287204A NZ542872A NZ 542872 A NZ542872 A NZ 542872A NZ 542872 A NZ542872 A NZ 542872A NZ 54287204 A NZ54287204 A NZ 54287204A NZ 542872 A NZ542872 A NZ 542872A
- Authority
- NZ
- New Zealand
- Prior art keywords
- strip
- metal
- steel strip
- outlet end
- end section
- Prior art date
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 80
- 239000002184 metal Substances 0.000 title claims abstract description 80
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 77
- 239000010959 steel Substances 0.000 claims abstract description 77
- 238000000576 coating method Methods 0.000 claims abstract description 59
- 239000011248 coating agent Substances 0.000 claims abstract description 57
- 238000000034 method Methods 0.000 claims abstract description 38
- 230000003750 conditioning effect Effects 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 31
- 238000011084 recovery Methods 0.000 claims abstract description 18
- 238000009833 condensation Methods 0.000 claims abstract description 8
- 230000005494 condensation Effects 0.000 claims abstract description 8
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 8
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 8
- 238000009499 grossing Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims description 35
- 239000004411 aluminium Substances 0.000 claims description 25
- 230000007547 defect Effects 0.000 claims description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 24
- 239000003973 paint Substances 0.000 claims description 19
- 229910000838 Al alloy Inorganic materials 0.000 claims description 18
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 18
- 239000011701 zinc Substances 0.000 claims description 15
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- 238000010422 painting Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000001143 conditioned effect Effects 0.000 claims description 2
- 210000004894 snout Anatomy 0.000 description 9
- 239000002245 particle Substances 0.000 description 8
- 238000001816 cooling Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000013000 roll bending Methods 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000001398 aluminium Chemical class 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
- C23C2/004—Snouts
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/12—Aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
A method of producing a metal-coated, recovery annealed, and thereby high tensile strength, steel strip is disclosed. The method includes the steps of heat treating the steel strip in a heat treatment furnace (5), thereafter hot-dip metal coating the strip in a bath (6) of molten coating metal and thereby forming a metal coating on the steel strip, and thereafter conditioning the surface of the metal-coated steel strip at a conditioning station (8) by smoothing the surface of the strip. The method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section and/or (ii) substantially constant to minimise destabilisation of metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section.
Description
542872
••
WO 2004/083466 PCT/AU2004/000346
1
METAL-COATED STRIP
The present invention relates to metal-coated/ steel strip.
The present invention relates particularly but not exclusively to metal-coated, recovery annealed, and thereby high tensile strength., steel strip that is suitable for use as a paint line feed.
The term ""recovery-annealed" is understood herein to mean steel strip that has been heat treated so that the micros true ture undergoes recovery with minimal, if any, recxrystallisation, with such recrystallisation being 15 confined to localised areas such as at the edges of the strip.
The present invention relates particularly but not exclusively to recovery annealed, and thereby high 20 tensile strength, steel strip that has a corrosion-
resistant metal coating and. can be painted and thereafter cold, formed (e.g. by roll forming) into an end-use product, such, as roofing products.
The present invention relates particularly but not exclusively to recovery annealed, and thereby high tensile strength, steel strap that has a corrosion-resistant metal coating on the strip and a paint coating on the metal coating.
The present invention relates particularly but not exclusively to a corrosion-resistant metal coating in the form of a aluminium/zinc alloy.
The present invention relates particularly but not exclusively to metal-coated, recovery annealed, and thereby high tensile strength, steel strip that is produced
PCT/All2004/000346
••
by a hot-dip coating method.
In the conventional hot-dip metal coating method, steel strip generally passes through one or more heat 5 treatment furnaces and thereafter into and through a bath of molten coating metal, such as an aluminium/zinc alloy, held in a coating pot. The furnaces may be arranged so that the strip travels horizontally through the furnaces. The furnaces may also be arranged so that the strip travels 10 vertically through the furnaces and passes around a series of upper and lower guide rollers. The coating metal is usually maintained molten in the coating pot by the use of heating inductors. The strip usually exits the heat treatment furnaces via an outlet end section in the form of 15 an elongated furnace exit chute or snout that dips into the bath. Within the bath the strip passes around one or more sink rolls and is taken upwardly out of the bath. After leaving the coating bath the strip passes through a coating thickness station, such as a gas knife or gas wiping 20 station at which its coated surfaces are subjected to jets of wiping gas to control the thickness of the coating. The coated strip then passes through a cooling section and is subjected to forced cooling. The cooled strip thereafter passes successively through a skin pass rolling section 25 (also known as a temper rolling section) and a tension levelling section. The skin pass rolled and levelled strip is coiled at a coiling station.
The main purpose of conventional skin pass 3 0 rolling strip is to condition the strip surface (with minimal thickness reduction) to smooth the surface. A smooth strip surface is important in order to produce a high quality painted surface on metal-coated strip.
The main purpose of conventional tension levelling strip is to deform the strip so that it is sufficiently flat for subsequent processing, for example in
a paint coating line operating at high speed (i.e. at least 100m/min) .
The applicant has found that producing metal-5 coated steel strip, particularly recovery annealed, and thereby high tensile strength, steel strip with minimal residual stress, ie residual stress of no more than 100 MPa, makes it possible to consistently and reliably roll form the strip. This invention is an important invention 10 from the viewpoint of being able to provide end users of strip, ie the roll-formers, with consistent quality strip. This invention is the subject of Australian complete application 43836/01 in the name of the applicant.
In the context of the present invention,
"residual stress" is understood to mean the residual stress through the thickness of the strip. Accordingly,
references to "residual stress" herein should be understood as references to through-thickness residual stress.
The applicant has also found that in order to produce strip with minimal residual stress it is necessary to skin pass roll and tension level under different conditions than were used previously, with the overall •• 25 result that the strip is rolled relatively lightly.
The applicant has also found that recovery annealed, and thereby high tensile strength, strip coated with an aluminium/zinc alloy that is produced under these 30 relatively light rolling conditions is more susceptible to a particular type of surface defect than high tensile strength aluminium/zinc alloy-coated strip produced in conventional skin pass rolling and tension levelling conditions. The present invention is concerned with 35 minimising this surface defect.
There are 2 main types of the surface defect.
Figures 1, 2a and 2b are photomicrographs of both types. Both types of the defect are caused by Zn and ZnO dust particles that are deposited on steel strip prior to applying a metal coating to the strip.
The type of the defect shown in Figure 1 is a dent/depression/half buckle that has a comet-shape, with the head of the comet pointing in the forward direction of travel of the strip. Typically, the defect is 20-50mm wide 10 and 50-150mm long. This defect is caused typically by Zn dust which deposits onto the strip prior to the strip passing through the molten metal coating bath.
The type of the defect shown in Figures 2a and 2b 15 is an area of rough coating with very small pinholes that have the appearance of narrow streaks. Typically the defect is 10-90mm wide and 200-3000znm long and may be associated with a buckle. This defect is caused typically by an "avalanche" of ZnO dust which deposits onto the strip 20 prior to the strip passing through the molten metal coating bath.
It is noted that the defect forms on strip that is subsequently processed by conventional skin pass rolling 25 and tension levelling conditions. However, the defect or the appearance of the defect tends to be removed at least partially by subsequent conventional tension levelling of the skin-passed rolled strip.
The defect is undesirable from the viewpoint of the aesthetic appeal of the strip. Defective strip is generally scrapped - and this is costly and wasteful.
In addition, the defect has an impact on the line 35 speed of paint lines. Specifically, the defect makes it necessary to operate paint lines at lower speeds than would normally be the case in order to ensure proper coverage of
WO 2004/083466 PCT/AU2004/000346
the strip with paint,
The applicant has also found that the Zn and ZnO dust particles tend to be the result of condensation of Zn 5 vapour as Zn or ZnO particles onto cooler sections of the elongated furnace exit chute or snout of the heat treatment furnaces that is immediately upstream of the coating pot in the direction of movement of the strip and subsequent release of the condensed particles onto strip passing 10 through the chute or snout at that time. The Zn vapour originates from the coating pot.
The applicant has also found that there is increased release of Zn or ZnO particles when there are 15 changes in production line operating conditions,
particularly temperature, in the chute or snout and changes due to processing different grades of steel, which destabilise and thereby result in release of particles from existing built-up layers of Zn/ZnO deposits on the walls of 2 0 the chute.
The present invention is based on the realisation that the formation of the surface defect from deposition of Zn or ZnO particles on recovery annealed, and thereby high 25 tensile strength, strip passing through the elongated furnace exit chute or snout can be minimised by controlling the temperature in the chute or snout to be sufficiently high to minimise condensation of Zn vapour onto the walls of the chute or snout and/or to be substantially constant 3 0 to minimise destabilisation of Zn/ZnO deposits on the walls of the chute or snout that could result in the release of already-deposited material onto strip passing through the outlet end section.
In this context, "minimal surface defects" is understood herein to mean that there is no more than 1 defect of the types shown in Figures 1 and 2 per 500 lineal
meters of metal-coated steel strip.
In addition, in this context, "substantially constant" is understood to mean a temperature variation of no more that 20°C.
With the above in mind, according to the present invention there is provided a method of producing a metal-coated, recovery annealed, and thereby high tensile strength, steel strip which includes the steps of
HO successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, and a conditioning station, and:
(a) heat treating the steel strip in the heat
3.5 treatment furnace;
(b) hot-dip metal coating the strip in the bath of molten coating metal and thereby forming a metal coating on the steel strip; and
(c) conditioning the surface of the metal-coated steel strip at the conditioning station by smoothing the surface of the strip, and
2 5 which method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section and/or (ii) substantially constant to minimise
3 0 destabilisation of the metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section.
According to the present invention there is also provided a method of producing a painted, metal-coated, recovery annealed, and thereby high tensile strength, steel
7
strip which includes the steps of successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, a conditioning station, and a paint heat treating steel strip in the heat treatment furnace;
hot-dip metal coating the strip in the bath of molten coating metal and thereby forming a metal coating on the steel strip;
conditioning the surface of the metal-coated steel strip at the conditioning station by smoothing the surface of the strip; and forming a paint coating on the conditioned strip in the paint line, and which method is characterised by controlling the tempera.ture of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section and/or (ii) substantially constant to minimise destabxlisation of metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section.
The temperature of the outlet end section of the 3 0 heat tr-eatment furnace may be kept sufficiently high by controlling the upstream operating conditions within the furnace .
The temperature of the outlet end section of the 35 heat treatment furnace may be kept substantially constant by controlling the upstream operating conditions within the furnace .
line and:
(a)
(b)
(c)
(d)
8
Specifically# in a situation in which there is a need to change the heat treatment profile of strip in order to produce strip that has different mechanical properties 5 to immediately preceding strip, the method includes controlling the heat treatment profile of the strip in one or more sectioixs of the furnace that are upstream of the outlet end section to adjust the mechanical properties of the strip as required and without substantially changing 10 the temperature in the outlet end section.
The temperature of the outlet end section of the heat treatment furnace may be kept sufficiently high by appropriate selection of insulation material for the outlet 15 end section to minimise heat loss within the outlet end section.
The temperature of the outlet end section of the heat treatment furnace may be kept substantially constant 20 by appropriate selection of insulation material for the outlet end section to minimise heat loss within the outlet end section.
Prefexrably the metal of the metal coating is a 25 aluminium/zinc alloy and the metal/metal oxide deposits are Zn/ZnO deposits•
Prefexrably the aluminium/zinc alloy contains at least 30% by weight aluminium.
Prefexrably the method includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 450°C.
Prefexrably the method comprises controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 480°C.
9
Preferably the method includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be witlxin a temperature range of 40°C, 5 more preferably 20°C.
The furnace may be any suitable furnace, such as a horizontal furnace or a vertical furnace.
Preferably the furnace has an elongated furnace exit chute or snout that extends into the bath.
The term "high tensile strength" is understood herein to mean that the tensile strength is at least 450 15 MPs.
More preferably the tensile strength of the steel str-ip is at least 500 MPa.
Preferably step (c) of conditioning the steel str-ip produces residual stress of no more than 100 MPa in the strip.
Preferably, step (c) of conditioning steel strip 25 produces residual stress of no more than 90 MPa through the thickness of the strip.
Preferably step (c) of conditioning the steel str-ip smoothes the surface of the steel strip so that it is 30 suitable for painting in a paint line.
Preferably step (c) of conditioning the steel strip smoothes the surface of the steel strip so that it is sufficiently smooth for painting in a paint line operating 35 at least at 80% of its rated maximum production line speed.
Preferably step (c) of conditioning steel strip
maintains the strip sufficiently flat for painting in a paint line.
The term "sufficiently flat0 is tinderstood herein 5 in the context of complying- with appropriate national standards, such as Class A and Class B flatness specified in Standard AS/NZ 1365.
Preferably step (c) of conditioning the steel
strip includes rolling the strip.
The rolling conditions may be selected as required to condition the surface of the strip and to produce residual stress of no more than 100 MPa.
Preferably the rolling conditions are selected to produce residual stress of no more than 60 MPa.
More preferably fclhe rolling conditions are
selected to produce residual stress of no more than 50 MPa.
More preferably tlie rolling conditions are selected to produce residual stress of no more than 30 MPa.
Appropriate rolling control parameters include,
by way of example, any one or more of:
(i) strip extension;
(ii) roll force;
(iii)roll bending; and
(iv) entry and exit tension.
Preferably the metal-coated steel strip has a thickness of no more than Ixnm.
11
More preferably the metal-coated steel strip has a thickness of no more than 0. 6ntm.
According to the present invention there is also provided a metal-coated, recovery annealecl, and therefore high tensile strength, steel strip having a residual stress of no more than 100 MPa and no more than 1 surface defect of the types shown, in Figures 1 and 2 per 500 lineal meters 10 of steel strip.
Preferably the steel strip is coated with an aluminium/zinc alloy.
Preferably the aluminium/zinc alloy contains at least 30% by weigh, t aluminium.
Preferably the tensile strength of the steel strip is at least 450 MPa.
More preferably the tensile strength of the steel strip is at least 500 MPa.
According to the present invention there is also 25 provided a painted, metal-coated, recovery annealed, and therefore high tensile strength, steel strrip having a residual stress o£ no more than 100 MPa and no more than 1 surface defect of the type shown in Figures 1 and 2 per 500 lineal meters of strip.
Preferably the steel strip is coated with an aluminium/zinc alloy.
Preferably the aluminium/zinc alloy contains at 35 least 30% by weight; aluminium.
Preferably the tensile strength of the steel
12
strip is at least 450 MPa.
More preferably the tensile strength of the steel strip is at least 500 MPa.
The present invention is described further by way of example with reference to the accompanying drawings of which:
Figures 1 and 2 are photomicrographs of the 2
main types of the surface defect that the present invention is concerned with; and
Figure 3 is a schematic drawing of one embodiment 15 of a continuous production line for producing coated metal strip in accordance with the method of the present invention .
With reference to Figure 3, in vase, coils of cold 20 rolled steel strip are uncoiled at an uncoiling station 1 and successive uncoiled lengths of strip ere welded end to end by a -welder 2 and form a continuous length of strip.
The strip is then passed successively through an 25 accumulator .3, a strip cleaning section 4 and a furnace assembly 5. The furnace assembly 5 includes a preheater, a preheat reducing furnace, and a reducing furnace.
The strip is heat treated in the furnace assembly 30 5 by careful control of process variables including: (i) the temperature profile in the furnaces, (ii) the reducing gas concentration in the furnaces, (iii) the gas flow rate through the furnaces, and (iv) strip residence time in the furnaces (ie line speed) .
The process variables in the furnace assembly 5 are controlled so that there is recovery annealing of the
13
steel to produce high tensile strength strip, removal of oxide coatings from the surface of the strip, and removal of residual oils and iron fines from the surface of the strip.
The heat treated strip is then passed via an outlet spout downwardly into and through a bath of molten coating metal, typically a aluminium/zinc alloy, held in a coating pot 6 and is coated with metal.. The coating metal 10 is maintained molten in the coating pot by use of heating inductors (not shown) . Within the bath the strip passes around a sink roll and is taken upwardly out of the bath.
After leaving the coating bath 6 the strip passes 15 vertically through a gas wiping station (not shown) at which its coated surfaces are subjected to jets of wiping gas to control the thickness of the coating.
The coated strip is then passed through a cooling 20 section 7 and subjected to forced cooling.
The cooled, coated strip is then passed through a rolling section 8 that conditions the surface of the coated strip by smoothing the surface of the strip under rolling 25 conditions that produce minimal residual stress, ie no more than 100 MPa., in the strip.
The coated strip is thereafter coiled at a coiling station 10.
The above-described method is characterised by controlling the temperature in the outlet spout of the furnace assembly to be sufficiently high to minimise condensation, of metal vapour, typically Zn vapour, from the 35 coating pot 6 on cooler sections of the outlet spout and to maintain the temperature in the outlet spout substantially constant, ie within 20°C. Consequently, there is minimal
14
deposition of metal/metal oxide particles on s trip passing through the outlet spout prior to entering the molten metal bath in the coating pot 6. In situations in wh-ich the coating metal is a aluminium/zinc alloy, the temperature of 5 the walls of the outlet spout should be at least 480°C. There are a number of options for achieving required temperature control. These options include appropriate selection of insulation to minimise heat loss and to maintain a uniform temperature in the outlet spout and 10 adjusting heat: treatment profiles upstream of -the outlet spout at strip changeover.
The rolling section 8 may be of any suitable configuration .
By way of example, the rolling section 8 may be a conventional skin pass rolling assembly, such as a four high mill, of an existing metal coating line wlaich is controlled to operate under rolling conditions that produce 20 required surface conditioning and flatness of -the strip, and minimal residual stress.
By way of further example, the rolling section 8 may be a conventional skin pass rolling assembly and 25 downstream leveller assembly of an existing metal coating line which are controlled to operate under rolling conditions that produce required surface conditioning and flatness, and minimal residual stress.
By way of particular example, the rol-ling section
8 may be a conventional skin pass rolling assembly and cross-bow and anti-camber stages of a conventional downstream leveller assembly of an existing metal coating line which are controlled to operate under rolling 35 conditions that produce required surface conditioning and flatness, and minimal residual stress.
The rolling conditions may be defined b"y any suitable rolling parameters having regard to the end-use application of the strip ancL the intermediate processing that may be required to produce the end-use product. In 5 this context, the end-use application and require<3.
intermediate strip processing (such as painting t3ie strip) may make it necessary for th.e rolling conditions -to take into account other properties, such as strip flataiess.
Where strip flatness is a particular issue, as typically would be the case -where the strip is to be painted, it may be appropriate to carry out a two step rolling operation with the second step being principally concerned with producing flat strip while maintaining less 15 than 100 MPa residual stress .
Typically, the rolling conditions in the rolling section 8 may be defined by reference to the parameters of strip extension, roll force, roll bending and strip tension 20 (in situations where the rolling section 8 includes entry/exit bridles).
The above-described rolling conditions are typical rolling conditions to produce surface conditioning
and flatness required for me-fcal-coated steel strip in the form of aluminium/zinc coated steel strip that is suitable for use as a feedstock for a paint coating line operating at least at 50m/min, more preferably at least lOOm/min, and more preferably at least 150m/min.
The applicant has £ound in a trial that the above-described method consistently produced high tensile steel strip having no more than 1 defect of the type shown in Figures 1 and 2 per of 50O lineal meters of strip.
Previously, prior to the present invention, the applicant was experiencing, on average, 1 such surface defecst per 100 lineal meters of strip.
16
Many modifications may be made to the preferred embodiment described above "without departing from the spirit and scope of the present invention.
Furthermore, whilst the preferred embodiment of the method includes rolling metal-coated steel strip, the present invention is not so limited and extends to any suitable method of conditioning the surface of strip by 10 sinoothing the surface without producing residual stress in excess of 100 MPa.
17
Claims (25)
1. A method of producing a metal-coated, recovery 5 annealed, and thereby high tensile strength, steel starip which includes the steeps of successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, and a conditioning station, and: (a) heat treating the steel strip in the heat 10 treatment furnace; (b) hot-ddLp metal coating the strip in the bath of molten coating metal and thereby foxrming a metal coating on the steel strip; anci 15 (c) conditioning the surface of the metal-csoated steel strip at the conditioning station by smoothing the surface of the strip, anci 20 which method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section, and/or (ii) substantially constant to minimise 25 destabilisation of metal/metal oxide deposits on the walls of the outlet end section that could release deposited, material onto strip passing through the outlet end section.
2. The method defined in claim 1 includes keeping 30 the temperature of the outlet end section of the heat treatment furnace sufficiently high by controlling the upstream operating conditions within the furnace.
3. The method defined in claim 1 or claim 2 incZLudes 35 keeping the temperature of the outlet end section of t!he heat treatment furnace substantially constant by controlling the upstream operating conditions within t2ie WO 2004/083466 PCT/AU2004/000346 18 furnace.
4. The method defined in any one of the preceding claims wherein, in a situation in which there is a need to 5 change the heat treatment profile of strrip in order to produce strip that has different mechanical properties to immediately preceding strip, the method includes controlling the heat treatment profile of the strip in one or more sections of the furnace that are upstream of the 10 outlet end section to adjust the mechanical properties of the strip as required and without substantially changing the temperature in the outlet end section.
5. The method defined in any one of the preceding 15 claims wherein the metal of the metal coating is a aluminium/zinc alloy and the metal/metal oxide deposits axre Zn/ZnO deposits.
6. The method defined in claim 5 wherein the 20 aluminium/zinc alloy contains at least 3 0% by weight aluminium.
7. The method defined in claim 5 includes controlling the wall temperature of the outlet end section 25 of the heat treatment furnace to be at 3_east 450°C.
8. The method defined claim 7 includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 480°C. 30
9. The method defined in any one of the preceding claims includes controlling the wall temperature of the outlet end section of the heat treatment: furnace to be with in a temperature range of 20°C. 35
10. The method defined in any one of the preceding claims wherein the tensile strength of the steel strip is WO 2004/083466 PCT/AU2004/000346 19 at least 500 MPa.
11. The method defined in airy one of the preceding claims wherein step (c) of conditioning the steel strip 5 produces residual stress of no moire than 100 MPa in the strip.
12. The method defined in any one of the preceding claims wherein step (c) of conditioning steel strip 10 produces residual stress of no more than 90 MPa through the thickness of the strip.
13. The method defined in any one of the preceding claims wherein step (c) of conditioning the steel strip 15 smoothes the surface of the steel strip so that it is suitable for painting in a paint line.
14. The method defined in any one of the preceding claims wherein step (c) of conditioning the steel strip 20 smoothes the surface of the steel strip so that it is sufficiently smooth for painting ixi a paint line operating at least at 80% of its rated maximum production line speed.
15. The method defined in any one of the preceding 25 claims wherein step (c) of conditioning steel strip maintains the strip sufficiently fZLat for painting in a paint line.
16. The method defined in any one of the preceding 30 claims wherein step (c) of conditioning the steel strip includes rolling the strip.
17. A metal-coated, recovery annealed, and therefore high tensile strength, steel strip having a residual stress 35 of no more than 100 MPa and no more than 1 surface defect of the types shown in Figures 1 and 2 per 500 lineal meters of steel strip. WO 2004/083466 PCT/AXJ2004/000346 20
18. The strip defined in claim 17 wherein the metal coating includes an aluminium/zinc alloy. 5
19. The strip defined in claim 18 wherein the aluminium/zinc alloy contains at least 30% by weight aluminium.
20. The strip defined in any one of claims 17 to 19 10 wherein the tensile strength of the steel strip is at least 450 MPa.
21. A method of producing a painted, metal-coated, recovery annealed, and thereby high tensile strength, steel 15 strip which includes the steps of successively passing the steel strip through a heat treatment furnace, a bath o£ molten coating metal, a conditioning station, and a paint line and: 20 (a) heat treating steel strip in the heat treatment furnace; (b) hot-dip metal coating the strip in the loath of molten coating metal and thereby forming 25 a metal coating on the steel strip; (c) conditioning the surface of the metal-coated steel strip at the conditioning station by smoothing the surface of the strip; and 30 (d) forming a paint coating on the conditioned strip in the paint line, and which method is characterised by controlling the 35 temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section WO 2004/083466 PCT/AU2004/000346 21 and/or (ii) substantially constant to minimise destabilisation of metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section. 5
22. A painted, metal-coated, recovery annealed, and therefore high tensile strength, steel strip having a residual stress of no more than 100 MPa and no more than 1 surface defect of the type shown in Figures 1 and 2 per 500 10 lineal meters of strip.
23. The painted strip defined in claim 22 wherein the metal coating includes an aluminium/zinc alloy. 15
24. The painted strip defined in claim 23 wherein the aluminium/zinc alloy contains at least 30% by weight aluminium.
25. The painted steel strip defined in any one of 2 0 claims 22 to 24 wherein the tensile strength of the steel strip is at least 450 MPa. END QF CLAIMS
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003901298A AU2003901298A0 (en) | 2003-03-19 | 2003-03-19 | Metal-coated strip |
PCT/AU2004/000346 WO2004083466A1 (en) | 2003-03-19 | 2004-03-19 | Metal-coated strip |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ542872A true NZ542872A (en) | 2007-03-30 |
Family
ID=31500341
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NZ542872A NZ542872A (en) | 2003-03-19 | 2004-03-19 | Metal-coated strip |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN100390306C (en) |
AU (1) | AU2003901298A0 (en) |
MY (1) | MY145574A (en) |
NZ (1) | NZ542872A (en) |
WO (1) | WO2004083466A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2003901424A0 (en) | 2003-03-20 | 2003-04-10 | Bhp Steel Limited | A method of controlling surface defects in metal-coated strip |
CN107338406A (en) * | 2017-05-16 | 2017-11-10 | 江苏鑫蕴模塑科技有限公司 | A kind of aluminum plating process |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4557953A (en) * | 1984-07-30 | 1985-12-10 | Armco Inc. | Process for controlling snout zinc vapor in a hot dip zinc based coating on a ferrous base metal strip |
JPH06299310A (en) * | 1993-03-22 | 1994-10-25 | Praxair St Technol Inc | Method of preventing adherence of alloy to zinc plating roll |
JPH093552A (en) * | 1995-06-23 | 1997-01-07 | Nippon Steel Corp | Continuous hot dip galvanizing equipment for effectively producing hot dip galvanized steel sheet |
US6093452A (en) * | 1997-02-25 | 2000-07-25 | Nkk Corporation | Continuous hot-dip coating method and apparatus therefor |
JP3569439B2 (en) * | 1998-04-01 | 2004-09-22 | 新日本製鐵株式会社 | Continuous hot-dip plating method and apparatus |
AUPR133100A0 (en) * | 2000-11-08 | 2000-11-30 | Bhp Innovation Pty Ltd | Cold-formable metal-coated strip |
-
2003
- 2003-03-19 AU AU2003901298A patent/AU2003901298A0/en not_active Abandoned
-
2004
- 2004-03-19 WO PCT/AU2004/000346 patent/WO2004083466A1/en active Application Filing
- 2004-03-19 NZ NZ542872A patent/NZ542872A/en unknown
- 2004-03-19 MY MYPI20040988A patent/MY145574A/en unknown
- 2004-03-19 CN CNB2004800138730A patent/CN100390306C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
WO2004083466A1 (en) | 2004-09-30 |
CN100390306C (en) | 2008-05-28 |
AU2003901298A0 (en) | 2003-04-03 |
CN1826418A (en) | 2006-08-30 |
MY145574A (en) | 2012-02-29 |
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