WO2004083466A1 - Metal-coated strip - Google Patents

Metal-coated strip Download PDF

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Publication number
WO2004083466A1
WO2004083466A1 PCT/AU2004/000346 AU2004000346W WO2004083466A1 WO 2004083466 A1 WO2004083466 A1 WO 2004083466A1 AU 2004000346 W AU2004000346 W AU 2004000346W WO 2004083466 A1 WO2004083466 A1 WO 2004083466A1
Authority
WO
WIPO (PCT)
Prior art keywords
strip
metal
steel strip
outlet end
end section
Prior art date
Application number
PCT/AU2004/000346
Other languages
French (fr)
Inventor
Wayne Renshaw
Sean Wong
Original Assignee
Bluescope Steel Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bluescope Steel Limited filed Critical Bluescope Steel Limited
Priority to NZ542872A priority Critical patent/NZ542872A/en
Priority to AU2004221794A priority patent/AU2004221794A1/en
Publication of WO2004083466A1 publication Critical patent/WO2004083466A1/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54—Furnaces for treating strips or wire
    • C21D9/56—Continuous furnaces for strip or wire
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003—Apparatus
    • C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
    • C23C2/004—Snouts
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06—Zinc or cadmium or alloys based thereon
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/12—Aluminium or alloys based thereon
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26—After-treatment
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00—Process control or regulation for heat treatments

Definitions

  • the present invention relates to metal-coated, steel strip.
  • the present invention relates particularly but not exclusively to metal-coated, recovery annealed, and thereby high tensile strength, steel strip that is suitable for use as a paint line feed.
  • recovery-annealed is understood herein to mean steel strip that has been heat treated so that the ic estruc ure undergoes recovery with minimal, if any, re ⁇ rystallisation, with such recrystallisation being confined to localised areas such as at the edges of the strip.
  • the present invention relates particularly but not exclusively to recovery annealed, and thereby high tensile strength, steel strip that has a corrosion- resistant metal coating and. can be painted and thereafter cold formed (e.g. by roll fforming) into an end-use product, such, as roofing products.
  • the present invention relates particularly but not exclusively to recovery annealed, and thereby high tensile strength, steel strip that has a corrosion- resistant metal coating on the strip and a paint coating on the metal coating.
  • the present invention relates particularly but not exclusively to a corrosion-resistant metal coating in the form of a aluminium/zinc alloy.
  • the present invention relates particularly but not exclusively to metal-coated, recovery annealed, and thereby high tensile strength, steel strip that is produced by a hot-dip coating method.
  • steel strip In the conventional hot-dip metal coating method, steel strip generally passes through one or more heat treatment furnaces and thereafter into and through a bath of molten coating metal, such as an aluminium/zinc alloy, held in a coating pot.
  • the furnaces may be arranged so that the strip travels horizontally through the furnaces.
  • the furnaces may also be arranged so that the strip travels vertically through the furnaces and passes around a series of upper and lower guide rollers.
  • the coating metal is usually maintained molten in the coating pot by the use of heating inductors.
  • the strip usually exits the heat treatment furnaces via an outlet end section in the form of an elongated furnace exit chute or snout that dips into the bath. Within the bath the strip passes around one or more sink rolls and is taken upwardly out of the bath.
  • the strip After leaving the coating bath the strip passes through a coating thickness station, such as a gas knife or gas wiping station at which its coated surfaces are subjected to jets of wiping gas to control the thickness of the coating.
  • a coating thickness station such as a gas knife or gas wiping station at which its coated surfaces are subjected to jets of wiping gas to control the thickness of the coating.
  • the coated strip then passes through a cooling section and is subjected to forced cooling.
  • the cooled strip thereafter passes successively through a skin pass rolling section (also known as a temper rolling section) and a tension levelling section.
  • the skin pass rolled and levelled strip is coiled at a coiling station.
  • the main purpose of conventional skin pass rolling strip is to condition the strip surface (with minimal thickness reduction) to smooth the surface.
  • a smooth strip surface is important in order to produce a high quality painted surface on metal-coated strip.
  • the main purpose of conventional tension levelling strip is to deform the strip so that it is sufficiently flat for subsequent processing, for example in a paint coating line operating at high speed (i.e. at least lOOm/min) .
  • the applicant has found that producing metal- coated steel strip, particularly recovery annealed, and thereby high tensile strength, steel strip with minimal residual stress, ie residual stress of no more than 100 MPa, makes it possible to consistently and reliably roll form the strip.
  • This invention is an important invention from the viewpoint of being able to provide end users of strip, ie the roll-formers, with consistent quality strip.
  • This invention is the subject of Australian complete application 43836/01 in the name of the applicant.
  • residual stress is understood to mean the residual stress through the thickness of the strip. Accordingly, references to “residual stress” herein should be understood as references to through-thickness residual stress.
  • the applicant has also found that recovery annealed, and thereby high tensile strength, strip coated with an aluminium/zinc alloy that is produced under these relatively light rolling conditions is more susceptible to a particular type of surface defect than high tensile strength aluminium/zinc alloy-coated strip produced in conventional skin pass rolling and tension levelling conditions.
  • the present invention is concerned with minimising this surface defect.
  • Figures 1, 2a and 2b are photomicrographs of both types. Both types of the defect are caused by Zn and ZnO dust particles that are deposited on steel strip prior to applying a metal coating to the strip.
  • the type of the defect shown in Figure 1 is a dent/depression/half buckle that has a comet-shape, with the head of the comet pointing in the forward direction of travel of the strip.
  • the defect is 20-50mm wide and 50-150mm long. This defect is caused typically by Zn dust which deposits onto the strip prior to the strip passing through the molten metal coating bath.
  • the type of the defect shown in Figures 2a and 2b is an area of rough coating with very small pinholes that have the appearance of narrow streaks .
  • the defect is 10-90mm wide and 200-3000mm long and may be associated with a buckle. This defect is caused typically by an "avalanche" of ZnO dust which deposits onto the strip prior to the strip passing through the molten metal coating bath.
  • defect forms on strip that is subsequently processed by conventional skin pass rolling and tension levelling conditions.
  • defect or the appearance of the defect tends to be removed at least partially by subsequent conventional tension levelling of the skin-passed rolled strip.
  • defect is undesirable from the viewpoint of the aesthetic appeal of the strip.
  • Defective strip is generally scrapped - and this is costly and wasteful.
  • the defect has an impact on the line speed of paint lines. Specifically, the defect makes it necessary to operate paint lines at lower speeds than would normally be the case in order to ensure proper coverage of the strip with paint.
  • the Zn and ZnO dust particles tend to be the result of condensation of Zn vapour as Zn or ZnO particles onto cooler sections of the elongated furnace exit chute or snout of the heat treatment furnaces that is immediately upstream of the coating pot in the direction of movement of the strip and subsequent release of the condensed particles onto strip passing through the chute or snout at that time.
  • the Zn vapour originates from the coating pot.
  • the present invention is based on the realisation that the formation of the surface defect from deposition of Zn or ZnO particles on recovery annealed, and thereby high tensile strength, strip passing through the elongated furnace exit chute or snout can be minimised by controlling the temperature in the chute or snout to be sufficiently high to minimise condensation of Zn vapour onto the walls of the chute or snout and/or to be substantially constant to minimise destabilisation of Zn/ZnO deposits on the walls of the chute or snout that could result in the release of already-deposited material onto strip passing through the outlet end section.
  • minimal surface defects is understood herein to mean that there is no more than 1 defect of the types shown in Figures 1 and 2 per 500 lineal meters of metal-coated steel strip.
  • substantially constant is understood to mean a temperature variation of no more that 20°C. 5
  • a method of producing a metal- coated, recovery annealed, and thereby high tensile strength, steel strip which includes the steps of 3.0 successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, and a conditioning station, and:
  • a method of producing a painted, metal-coated, recovery annealed, and thereby high tensile strength, steel strip ⁇ which includes the steps of successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, a conditioning station, and a paint line and:
  • the temperature of the outlet end section of the heat treatment furnace may be kept sufficiently high by controlling the upstream operating conditions within the furnace .
  • the temperature of the outlet end section of the heat treatment furnace may be kept substantially constant by controlling the upstream operating conditions within the furnace .
  • the method includes controlling the heat treatment profile of the strip in one or more sections of the furnace that are upstream of the outlet end section to adjust the mechanical properties of the strip as required and without substantially changing the temperature in the outlet end section.
  • the temperature of the outlet end section of the heat treatment furnace may be kept sufficiently high by appropriate selection of insulation material for the outlet end section to minimise heat loss within the outlet end section.
  • the temperature of the outlet end section of the heat treatment urnace may be kept substantially constant by appropriate selection of insulation material for the outlet end section to minimise heat loss within the outlet end section.
  • the metal of the metal coating is a aluminium/zinc alloy and the metal/metal oxide deposits are Zn/ZnO deposits .
  • the aluminium/zinc alloy contains at least 30% by weight aluminium.
  • the method includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 450°C.
  • the method comprises controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 480°C.
  • the method includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be within a temperature range of 40°C, more preferably 20°C.
  • the furnace may be any suitable furnace, such as a horizontal furnace or a vertical furnace.
  • the furnace has an elongated furnace exit chute or snout that extends into the bath.
  • high tensile strength is understood herein to mean that the tensile strength is at least 450 MPa.
  • the tensile strength of the steel strip is at least 500 MPa.
  • step (c) of conditioning the steel strip produces residual stress of no more than 100 MPa in the strip.
  • step ( c) of conditioning steel strip produces residual stress of no more than 90 MPa through the thickness of the strip.
  • step (c) of conditioning the steel strip smoothes the surface of the steel strip so that it is suitable for painting in a paint line.
  • step (c) of conditioning the steel strip smoothes the surface of the steel strip so that it is su ficiently smooth for painting in a paint line operating at least at 80% of its rated maximum production line speed.
  • step ( ⁇ ) of conditioning steel strip maintains the strip sufficiently flat for painting in a paint line.
  • step (c) of conditioning the steel strip includes rolling the strip.
  • the rolling conditions may be selected as required to condition the surface of the strip and to produce residual stress of no more than 100 MPa.
  • the rolling conditions are selected to produce residual stress of no more than 60 MPa.
  • the rolling conditions are selected to produce residual stress of no more than 50 MPa.
  • More preferably tlie rolling conditions are selected to produce residual stress of no more than 30 MPa.
  • Appropriate rolling control parameters include, by way of example, any one or more of:
  • the metal-coated steel strip has a thickness of no more than lxnm. More preferably the metal-coated steel strip has a thickness of no more than 0.6mm.
  • a metal-coated, recovery annealed, and therefore high tensile strength, steel strip having a residual stress of no more than 1O0 MPa and no more than 1 surface defect of the types shown in Figures 1 and 2 per 500 lineal meters of steel strip.
  • the steel strip is coated with an aluminium/zinc alloy.
  • the aluminium/zinc alloy contains at least 30% by weight aluminium.
  • the tensile strength of the steel strip is at least 450 MPa.
  • the tensile strength of the steel strip is at least 500 MPa.
  • the steel strip is coated with an aluminium/zinc alloy.
  • the aluminium/zinc aLloy contains at least 30% by weight aluminium.
  • the tensile strength of the steel strip is at least 450 MPa.
  • the tensile strength of the steel strip is at least 500 MPa.
  • Figures 1 and 2 are photomicrogaraphs of the 2 main types of the surface defect that the present invention is concerned with.
  • Figure 3 is a schematic drawing of one embodiment of a continuous production line for producing coated metal strip in accordance with the method of the present invention .
  • coils of cold rolled steel strip are uncoiled at an uncoiling station 1 and successive uncoiled lengths of strip are welded end to end by a -welder 2 and form a continuous length of strip.
  • the strip is then passed successively through an accumulator .3, a strip cleaning section 4 and a furnace assembly 5.
  • the furnace assembly 5 includes a preheater, a preheat reducing furnace, and a reducing furnace.
  • the strip is heat treated in the furnace assembly 5 by careful control of process variables including: (i) the temperature profile in the furnaces, (ii) the reducing gas concentration in the furnaces, (iii) the gas flow rate through the furnaces, and (iv) strip resicLence time in the furnaces (ie line speed) .
  • the process variables in the furnace assembly 5 are controlled so that there is recovery annealing of the steel to produce high tensile strength, strip, removal of oxide coatings from the surface of the strip, and removal of residual oils and iron fines from the surface of the strip.
  • the heat treated strip is then passed via an outlet spout downwardly into and through a bath of molten coating metal, typically a aluminium/zinc alloy, held in a coating pot 6 and is coated with meta .
  • the coating metal is maintained molten in the coating pot by use of heating inductors (not shown) .
  • the strip passes around a sink roll and is taken upwardly out of the bath.
  • a ter leaving the coating bath 6 the strip passes vertically through a gas wiping station (not shown) at which its coated surfaces are subjected to jets of wiping gas to control the thickness of the coating.
  • the coated strip is then pas sed through a cooling section 7 and subjected to forced cooling.
  • the cooled, coated strip is then passed through a rolling section 8 that conditions the surface of the coated strip by smoothing the surface of the strip under rolling conditions that produce minimal residual stress, ie no more than 100 MPa, in the strip.
  • the coated strip is thereafter coiled at a coiling station 10.
  • the above-described method is characterised by controlling the temperature in the outlet spout of the furnace assembly to be sufficiently high to minimise condensation of metal vapour, typically Zn vapour, from the coating pot 6 on cooler sections of the outlet spout and to maintain the temperature in the outlet spout substantially constant, ie within 20°C. Consequently, there is minimal deposition of metal/metal oxide particles on s trip passing through the outlet spout prior to entering the molten metal bath in the coating pot 6.
  • the temperature of the walls of the outlet spout should be at least 480°C.
  • options for achieving required temperature control include appropriate selection of insulation to minimise heat loss and to maintain a uniform temperature in the outlet spout and adjusting heat treatment profiles upstream of the outlet spout at strip changeover.
  • the rolling section 8 may be of any suitable configuration.
  • the rolling section 8 may be a conventional skin pass rolling assembly, such as a four high mill, of an existing metal coating line winch is controlled to operate under rolling conditions that produce required surface conditioning and flatness of -the strip, and minimal residual stress.
  • the rolling section 8 may be a conventional skin pass rolling assembly and downstream leveller assembly of an existing metal coating line which are controlled to operate under rolling conditions that produce required surface conditioning and flatness, and minimal residual stress.
  • the rolling section has the rolling section
  • the rolling conditions may be defined by any suitable rolling parameters having regard to the end-use application of the strip and. the intermediate processing that may be required to produce the end-use product.
  • the end-use application and required intermediate strip processing may make it necessary for the rolling conditions to take into account other properties, such as strip flatmess.
  • strip flatness is a particular issue, as typically would be the case -where the strip is to be painted, it may be appropriate to carry out a two step rolling operation with the second step being principally concerned with producing flat strip while maintaining less than 100 MPa residual stress .
  • the rolling conditions in the? rolling section 8 may be defined by reference to the parameters of strip extension, roll force, roll bending and strip tension (in situations where the rolling section 8 includes entry/exit bridles) .
  • the above-described rolling conditions care typical rolling conditions to produce surface conditioning and flatness required for metal-coated steel strirp in the form of aluminium/zinc coated steel strip that is suitable for use as a feedstock for a paint coating line operating at least at 50m/min, more preferably at least lOOm/min, and more preferably at least 150m/min.
  • the present invention is not so limited and extends to any suitable method of conditioning the surface of strip by smoothing the surface witho-ut producing residual stress in excess of 100 MPa.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

A method of producing a metal-coated, recovery annealed, and thereby high tensile strength, steel strip is disclosed. The includes the steps of heat treating the steel strip in a heat treatment furnace (5), thereafter hot-dip metal coating the strip in a bath (6) of molten coating metal and thereby forming a metal coating on the steel strip, and thereafter conditioning the surface of the metal-coated steel strip at a conditioning station (8) by smoothing the surface of the strip. The method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section and/or (ii) substantially constant to minimise destabilisation of metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section.

Description

METAL- COATED STRIP
The present invention relates to metal-coated, steel strip.
The present invention relates particularly but not exclusively to metal-coated, recovery annealed, and thereby high tensile strength, steel strip that is suitable for use as a paint line feed.
The term "recovery-annealed" is understood herein to mean steel strip that has been heat treated so that the ic estruc ure undergoes recovery with minimal, if any, reσrystallisation, with such recrystallisation being confined to localised areas such as at the edges of the strip.
The present invention relates particularly but not exclusively to recovery annealed, and thereby high tensile strength, steel strip that has a corrosion- resistant metal coating and. can be painted and thereafter cold formed (e.g. by roll fforming) into an end-use product, such, as roofing products.
The present invention relates particularly but not exclusively to recovery annealed, and thereby high tensile strength, steel strip that has a corrosion- resistant metal coating on the strip and a paint coating on the metal coating.
The present invention relates particularly but not exclusively to a corrosion-resistant metal coating in the form of a aluminium/zinc alloy.
The present invention relates particularly but not exclusively to metal-coated, recovery annealed, and thereby high tensile strength, steel strip that is produced by a hot-dip coating method.
In the conventional hot-dip metal coating method, steel strip generally passes through one or more heat treatment furnaces and thereafter into and through a bath of molten coating metal, such as an aluminium/zinc alloy, held in a coating pot. The furnaces may be arranged so that the strip travels horizontally through the furnaces. The furnaces may also be arranged so that the strip travels vertically through the furnaces and passes around a series of upper and lower guide rollers. The coating metal is usually maintained molten in the coating pot by the use of heating inductors. The strip usually exits the heat treatment furnaces via an outlet end section in the form of an elongated furnace exit chute or snout that dips into the bath. Within the bath the strip passes around one or more sink rolls and is taken upwardly out of the bath. After leaving the coating bath the strip passes through a coating thickness station, such as a gas knife or gas wiping station at which its coated surfaces are subjected to jets of wiping gas to control the thickness of the coating. The coated strip then passes through a cooling section and is subjected to forced cooling. The cooled strip thereafter passes successively through a skin pass rolling section (also known as a temper rolling section) and a tension levelling section. The skin pass rolled and levelled strip is coiled at a coiling station.
The main purpose of conventional skin pass rolling strip is to condition the strip surface (with minimal thickness reduction) to smooth the surface. A smooth strip surface is important in order to produce a high quality painted surface on metal-coated strip.
The main purpose of conventional tension levelling strip is to deform the strip so that it is sufficiently flat for subsequent processing, for example in a paint coating line operating at high speed (i.e. at least lOOm/min) .
The applicant has found that producing metal- coated steel strip, particularly recovery annealed, and thereby high tensile strength, steel strip with minimal residual stress, ie residual stress of no more than 100 MPa, makes it possible to consistently and reliably roll form the strip. This invention is an important invention from the viewpoint of being able to provide end users of strip, ie the roll-formers, with consistent quality strip. This invention is the subject of Australian complete application 43836/01 in the name of the applicant.
In the context of the present invention,
"residual stress" is understood to mean the residual stress through the thickness of the strip. Accordingly, references to "residual stress" herein should be understood as references to through-thickness residual stress.
The applicant has also found that in order to produce strip with minimal residual stress it is necessary to skin pass roll and tension level under different conditions than were used previously, with the overall result that the strip is rolled relatively lightly.
The applicant has also found that recovery annealed, and thereby high tensile strength, strip coated with an aluminium/zinc alloy that is produced under these relatively light rolling conditions is more susceptible to a particular type of surface defect than high tensile strength aluminium/zinc alloy-coated strip produced in conventional skin pass rolling and tension levelling conditions. The present invention is concerned with minimising this surface defect.
There are 2 main types of the surface defect. Figures 1, 2a and 2b are photomicrographs of both types. Both types of the defect are caused by Zn and ZnO dust particles that are deposited on steel strip prior to applying a metal coating to the strip.
The type of the defect shown in Figure 1 is a dent/depression/half buckle that has a comet-shape, with the head of the comet pointing in the forward direction of travel of the strip. Typically, the defect is 20-50mm wide and 50-150mm long. This defect is caused typically by Zn dust which deposits onto the strip prior to the strip passing through the molten metal coating bath.
The type of the defect shown in Figures 2a and 2b is an area of rough coating with very small pinholes that have the appearance of narrow streaks . Typically the defect is 10-90mm wide and 200-3000mm long and may be associated with a buckle. This defect is caused typically by an "avalanche" of ZnO dust which deposits onto the strip prior to the strip passing through the molten metal coating bath.
It is noted that the defect forms on strip that is subsequently processed by conventional skin pass rolling and tension levelling conditions. However, the defect or the appearance of the defect tends to be removed at least partially by subsequent conventional tension levelling of the skin-passed rolled strip.
The defect is undesirable from the viewpoint of the aesthetic appeal of the strip. Defective strip is generally scrapped - and this is costly and wasteful.
In addition, the defect has an impact on the line speed of paint lines. Specifically, the defect makes it necessary to operate paint lines at lower speeds than would normally be the case in order to ensure proper coverage of the strip with paint.
The applicant has also found that the Zn and ZnO dust particles tend to be the result of condensation of Zn vapour as Zn or ZnO particles onto cooler sections of the elongated furnace exit chute or snout of the heat treatment furnaces that is immediately upstream of the coating pot in the direction of movement of the strip and subsequent release of the condensed particles onto strip passing through the chute or snout at that time. The Zn vapour originates from the coating pot.
The applicant has also found that there is increased release of Zn or ZnO particles when there are changes in production line operating conditions, particularly temperature, in the chute or snout and changes due to processing different grades of steel, which destabilise and thereby result in release of particles from existing built-up layers of Zn/ZnO deposits on the walls of the chute .
The present invention is based on the realisation that the formation of the surface defect from deposition of Zn or ZnO particles on recovery annealed, and thereby high tensile strength, strip passing through the elongated furnace exit chute or snout can be minimised by controlling the temperature in the chute or snout to be sufficiently high to minimise condensation of Zn vapour onto the walls of the chute or snout and/or to be substantially constant to minimise destabilisation of Zn/ZnO deposits on the walls of the chute or snout that could result in the release of already-deposited material onto strip passing through the outlet end section.
In this context, "minimal surface defects" is understood herein to mean that there is no more than 1 defect of the types shown in Figures 1 and 2 per 500 lineal meters of metal-coated steel strip.
In addition, in this context, "substantially constant" is understood to mean a temperature variation of no more that 20°C. 5
With the above in mind, according to the present invention there is provided a method of producing a metal- coated, recovery annealed, and thereby high tensile strength, steel strip which includes the steps of 3.0 successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, and a conditioning station, and:
(a) heat treating the steel strip in the heat 15 treatment furnace;
(b) hot-dip metal coating the strip in the bath of molten coating metal and thereby forming a metal coating on the steel strip; and
20
(c) conditioning the surface of the metal-coated steel strip at the conditioning station by smoothing the surface of the strip, and
25 which method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section and/or (ii) substantially constant to minimise
30 destabilisation of the metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section.
35 According to the present invention there is also provided a method of producing a painted, metal-coated, recovery annealed, and thereby high tensile strength, steel strip ■which includes the steps of successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, a conditioning station, and a paint line and:
(a) heat treating steel strip in the heat treatment furnace;
(b) hot-dip metal coating the strip in the bath of molten coating metal and thereby forming a metal coating on the steel strip;
(c) conditioning the surface of the metal-coated steel strip at the conditioning station by smoothing the surface of the strip; and
(d) forming a paint coating on the conditioned strip in the paint line, and
which method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section and/or (ii) substantially constant to minimise destabilisation of metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section.
The temperature of the outlet end section of the heat treatment furnace may be kept sufficiently high by controlling the upstream operating conditions within the furnace .
The temperature of the outlet end section of the heat treatment furnace may be kept substantially constant by controlling the upstream operating conditions within the furnace . Spec ically, in a situation in which there is a need to change the heat treatment profile of strip in order to produce strip that has different mechanical properties to immediately preceding strip, the method includes controlling the heat treatment profile of the strip in one or more sections of the furnace that are upstream of the outlet end section to adjust the mechanical properties of the strip as required and without substantially changing the temperature in the outlet end section.
The temperature of the outlet end section of the heat treatment furnace may be kept sufficiently high by appropriate selection of insulation material for the outlet end section to minimise heat loss within the outlet end section.
The temperature of the outlet end section of the heat treatment urnace may be kept substantially constant by appropriate selection of insulation material for the outlet end section to minimise heat loss within the outlet end section.
Preferably the metal of the metal coating is a aluminium/zinc alloy and the metal/metal oxide deposits are Zn/ZnO deposits .
Preferably the aluminium/zinc alloy contains at least 30% by weight aluminium.
Preferably the method includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 450°C.
Preferably the method comprises controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 480°C. Preferably the method includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be within a temperature range of 40°C, more preferably 20°C.
The furnace may be any suitable furnace, such as a horizontal furnace or a vertical furnace.
Preferably the furnace has an elongated furnace exit chute or snout that extends into the bath.
The term "high tensile strength" is understood herein to mean that the tensile strength is at least 450 MPa.
More preferably the tensile strength of the steel strip is at least 500 MPa.
Preferably step (c) of conditioning the steel strip produces residual stress of no more than 100 MPa in the strip.
Preferably, step ( c) of conditioning steel strip produces residual stress of no more than 90 MPa through the thickness of the strip.
Preferably step (c) of conditioning the steel strip smoothes the surface of the steel strip so that it is suitable for painting in a paint line.
Preferably step (c) of conditioning the steel strip smoothes the surface of the steel strip so that it is su ficiently smooth for painting in a paint line operating at least at 80% of its rated maximum production line speed.
Preferably step (σ) of conditioning steel strip maintains the strip sufficiently flat for painting in a paint line.
The term "suf iciently flat" is understood herein in the context of complying- with appropriate national standards, such as Class A and Class B flatness specified in Standard AS/NZ 1365.
Preferably step (c) of conditioning the steel strip includes rolling the strip.
The rolling conditions may be selected as required to condition the surface of the strip and to produce residual stress of no more than 100 MPa.
Preferably the rolling conditions are selected to produce residual stress of no more than 60 MPa.
More preferably the rolling conditions are selected to produce residual stress of no more than 50 MPa.
More preferably tlie rolling conditions are selected to produce residual stress of no more than 30 MPa.
Appropriate rolling control parameters include, by way of example, any one or more of:
(i) strip extension;
(ii) roll force;
(iii) roll bending; and
(iv) entry and exit tension.
Preferably the metal-coated steel strip has a thickness of no more than lxnm. More preferably the metal-coated steel strip has a thickness of no more than 0.6mm.
According to the present invention there is also provided a metal-coated, recovery annealed, and therefore high tensile strength, steel strip having a residual stress of no more than 1O0 MPa and no more than 1 surface defect of the types shown in Figures 1 and 2 per 500 lineal meters of steel strip.
Preferably the steel strip is coated with an aluminium/zinc alloy.
Preferably the aluminium/zinc alloy contains at least 30% by weight aluminium.
Preferably the tensile strength of the steel strip is at least 450 MPa.
More preferably the tensile strength of the steel strip is at least 500 MPa.
According; to the present invention there is also provided a painted., metal-coated, recovery annealed, and therefore high tensile strength, steel strip having a residual stress of no more than 100 MPa and no more than 1 surface defect of the type shown in Figures 1 and 2 per 500 lineal meters of strip.
Preferably the steel strip is coated with an aluminium/zinc alloy.
Preferably the aluminium/zinc aLloy contains at least 30% by weight aluminium.
Preferably the tensile strength of the steel strip is at least 450 MPa.
More preferably the tensile strength of the steel strip is at least 500 MPa.
The present invention is described further by way of example with reference to the accompanying drawings of which:
Figures 1 and 2 are photomicrogaraphs of the 2 main types of the surface defect that the present invention is concerned with; and
Figure 3 is a schematic drawing of one embodiment of a continuous production line for producing coated metal strip in accordance with the method of the present invention .
With reference to Figure 3, in use, coils of cold rolled steel strip are uncoiled at an uncoiling station 1 and successive uncoiled lengths of strip are welded end to end by a -welder 2 and form a continuous length of strip.
The strip is then passed successively through an accumulator .3, a strip cleaning section 4 and a furnace assembly 5. The furnace assembly 5 includes a preheater, a preheat reducing furnace, and a reducing furnace.
The strip is heat treated in the furnace assembly 5 by careful control of process variables including: (i) the temperature profile in the furnaces, (ii) the reducing gas concentration in the furnaces, (iii) the gas flow rate through the furnaces, and (iv) strip resicLence time in the furnaces (ie line speed) .
The process variables in the furnace assembly 5 are controlled so that there is recovery annealing of the steel to produce high tensile strength, strip, removal of oxide coatings from the surface of the strip, and removal of residual oils and iron fines from the surface of the strip.
The heat treated strip is then passed via an outlet spout downwardly into and through a bath of molten coating metal, typically a aluminium/zinc alloy, held in a coating pot 6 and is coated with meta . The coating metal is maintained molten in the coating pot by use of heating inductors (not shown) . Within the bath the strip passes around a sink roll and is taken upwardly out of the bath.
A ter leaving the coating bath 6 the strip passes vertically through a gas wiping station (not shown) at which its coated surfaces are subjected to jets of wiping gas to control the thickness of the coating.
The coated strip is then pas sed through a cooling section 7 and subjected to forced cooling.
The cooled, coated strip is then passed through a rolling section 8 that conditions the surface of the coated strip by smoothing the surface of the strip under rolling conditions that produce minimal residual stress, ie no more than 100 MPa, in the strip.
The coated strip is thereafter coiled at a coiling station 10.
The above-described method is characterised by controlling the temperature in the outlet spout of the furnace assembly to be sufficiently high to minimise condensation of metal vapour, typically Zn vapour, from the coating pot 6 on cooler sections of the outlet spout and to maintain the temperature in the outlet spout substantially constant, ie within 20°C. Consequently, there is minimal deposition of metal/metal oxide particles on s trip passing through the outlet spout prior to entering the molten metal bath in the coating pot 6. In situations in which the coating metal is a aluminium/zinc alloy, the temperature of the walls of the outlet spout should be at least 480°C. There are a number of options for achieving required temperature control. These options include appropriate selection of insulation to minimise heat loss and to maintain a uniform temperature in the outlet spout and adjusting heat treatment profiles upstream of the outlet spout at strip changeover.
The rolling section 8 may be of any suitable configuration.
By way of example, the rolling section 8 may be a conventional skin pass rolling assembly, such as a four high mill, of an existing metal coating line winch is controlled to operate under rolling conditions that produce required surface conditioning and flatness of -the strip, and minimal residual stress.
By way of further example, the rolling section 8 may be a conventional skin pass rolling assembly and downstream leveller assembly of an existing metal coating line which are controlled to operate under rolling conditions that produce required surface conditioning and flatness, and minimal residual stress.
By way of particular example, the rolling section
8 may be a conventional skin pass rolling assembly and cross-bow and anti-camber stages of a conventional downstream leveller assembly of an existing etal coating line which are controlled to operate under rolling conditions that produce required surface conditioning and flatness, and minimal residual stress. The rolling conditions may be defined by any suitable rolling parameters having regard to the end-use application of the strip and. the intermediate processing that may be required to produce the end-use product. In this context, the end-use application and required intermediate strip processing (such as painting tlie strip) may make it necessary for the rolling conditions to take into account other properties, such as strip flatmess.
Where strip flatness is a particular issue, as typically would be the case -where the strip is to be painted, it may be appropriate to carry out a two step rolling operation with the second step being principally concerned with producing flat strip while maintaining less than 100 MPa residual stress .
Typically, the rolling conditions in the? rolling section 8 may be defined by reference to the parameters of strip extension, roll force, roll bending and strip tension (in situations where the rolling section 8 includes entry/exit bridles) .
The above-described rolling conditions care typical rolling conditions to produce surface conditioning and flatness required for metal-coated steel strirp in the form of aluminium/zinc coated steel strip that is suitable for use as a feedstock for a paint coating line operating at least at 50m/min, more preferably at least lOOm/min, and more preferably at least 150m/min.
The applicant has found in a trial that the above-described method consistently produced high tensile steel strip having no more than 1 defect of the type shown in Figures 1 and 2 per of 50O lineal meters of strip. Previously, prior to the present invention, the applicant was experiencing, on average, 1 such surface defect per 100 lineal meters of strip. Many modifications may be made to the preferred embodiment described above -without departing from the spirit and scope of the present invention.
Furthermore, whilst the preferred embodiment of the method includes rolling metal-coated steel strip, the present invention is not so limited and extends to any suitable method of conditioning the surface of strip by smoothing the surface witho-ut producing residual stress in excess of 100 MPa.

Claims

1. A method of producing a metal-coated, recovery annealed, and thereby high tensile strength, steel stxrip which includes the steps of successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, and a conditioning station, and:
(a) heat treating the steel strip in the heat treatment furnace;
(b) hot-dip metal coating the strip in the bath of molten coating metal and thereby forming a metal coating on the steel strip; an !
(c) conditioning the surface of the metal-coated steel strip at the conditioning station, by smoothing the surface of the strip, anό
which method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) su ficiently high to minimise condensation of metal vapour in the outlet end section, and/or (ii) substantially constant to minimise destabilisation of metal/metal oxide deposits on the walls of the outlet end section that could release depositecL material onto strip passing through the outlet end sec ion.
2. The method defined in claim 1 includes keeping the temperature of the outlet end section of the heat treatment furnace su ficiently high by controlling the upstream operating conditions within the furnace.
3. The method defined in claim 1 or claim 2 includes keeping the temperature of the outlet end section of tlie heat treatment furnace substantially constant by controlling the upstream operating conditions within tlie furnace .
4. The method defined in any one of the preceding claims wherein, in a situation in which there is a need to change the heat treatment profile of strip in order to produce strip that has different mechanical properties to immediately preceding strip, the method includes controlling the heat treatment profile of the strip in one or more sections of the furnace that are upstream of the outlet end section to adjust the mechanical properties of the strip as required and without substantially changing the temperature in the outlet end section.
5. The method defined in any one of the preceding claims wherein the metal of the metal coating is a aluminium/zinc alloy and the metal/metal oxide deposits are Zn/ZnO deposits.
6. The method defined in claim 5 wherein the aluminium/zinc alloy contains at least 30% by weight aluminium.
7. The method defined in claim 5 includes controlling the wall temperature of the outlet end section. of the heat treatment furnace to be at least 450°C.
8. The method defined claim 7 includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be at least 480°C.
9. The method defined in any one of the preceding claims includes controlling the wall temperature of the outlet end section of the heat treatment furnace to be with in a temperature range of 20°C.
10. The method defined in any one of the preceding claims wherein the tensile strength of the steel strip is at least 500 MPa .
11. The method defined in any one of the preceding claims wherein step (c) of conditioning the steel strip produces residual stress of no more than 100 MPa in the strip.
12. The method defined in any one of the preceding claims wherein step (c) of conditioning steel strip produces residual stress of no more than 90 MPa through the thickness of the strip.
13. The method defined in any one of the preceding claims wherein step (c) of conditioning the steel strip smoothes the surface of the steel strip so that it is suitable for painting in a paint line.
14. The method defined in any one of the preceding claims wherein step (c) of conditioning the steel strip smoothes the surface of the steel strip so that it is sufficiently smooth for painting in a paint line operating at least at 80% of its rated maxim-urn production line speed.
15. The method defined in any one of the preceding claims wherein step (c) of conditioning steel strip maintains the strip sufficiently flat for painting in a paint line.
16. The method defined in any one of the preceding claims wherein step (σ) of conditioning the steel strip includes rolling the strip.
17. A metal-coated, recovery annealed, and therefore high tensile strength, steel strip having a residual stress of no more than 100 MPa and no more than 1 surface defect of the types shown in Figures 1 and 2 per 500 lineal meters of steel strip.
18. The strip defined in claim 17 wherein the metal coating includes an aluminium/zinc alloy.
19. The strip defined in claim 18 wherein the aluminium/zinc alloy contains at least 30% by weight aluminium.
20. The strip defined in any one of claims 17 to 19 wherein the tensile strength of the steel strip is at least
450 MPa.
21. A method of producing a painted, metal-coated, recovery annealed, and thereby high tensile strength, steel strip which includes the steps of successively passing the steel strip through a heat treatment furnace, a bath of molten coating metal, a conditioning station, and a paint line and:
(a) heat treating steel strip in the heat treatment furnace;
(b) hot-dip metal coating the strip in the loath of molten coating metal and thereby forming a metal coating on the steel strip;
(c) conditioning the surface of the metal-coated steel strip at the conditioning station by smoothing the surface of the strip; and
(d) forming a paint coating on the conditioned strip in the paint line, and
which method is characterised by controlling the temperature of an outlet end section of the heat treatment furnace to be (i) sufficiently high to minimise condensation of metal vapour in the outlet end section and/or (ii) substantially constant to minimise destabilisation of metal/metal oxide deposits on the walls of the outlet end section that could release deposited material onto strip passing through the outlet end section.
22. A painted, metal-coated, recovery annealed, and therefore high tensile strength, steel strip having a residual stress of no more than 100 MPa and no more than 1 surface defect of the type shown in Figures 1 and 2 per 500 lineal meters of strip.
23. The painted strip defined in claim 22 wherein the metal coating includes an aluminium/zinc alloy.
24. The painted strip defined in claim 23 wherein the aluminium/zinc alloy contains at least 30% by weight aluminium.
25. The painted steel strip defined in any one of claims 22 to 24 wherein the tensile strength of the steel strip is at least 450 MPa.
PCT/AU2004/000346 2003-03-19 2004-03-19 Metal-coated strip WO2004083466A1 (en)

Priority Applications (2)

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AU2003901298 2003-03-19

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CN107338406A (en) * 2017-05-16 2017-11-10 江苏鑫蕴模塑科技有限公司 A kind of aluminum plating process

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CN1826418A (en) 2006-08-30
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MY145574A (en) 2012-02-29
CN100390306C (en) 2008-05-28

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