NZ540478A - Alcohol beverage dispensing apparatus with Peltier cooling unit and thermal bridge - Google Patents

Alcohol beverage dispensing apparatus with Peltier cooling unit and thermal bridge

Info

Publication number
NZ540478A
NZ540478A NZ540478A NZ54047803A NZ540478A NZ 540478 A NZ540478 A NZ 540478A NZ 540478 A NZ540478 A NZ 540478A NZ 54047803 A NZ54047803 A NZ 54047803A NZ 540478 A NZ540478 A NZ 540478A
Authority
NZ
New Zealand
Prior art keywords
keg
cooling
cooling system
cavity
heat
Prior art date
Application number
NZ540478A
Inventor
Albert Wauters
Hans Donker
Ian Anderson
Andrew R B Halket
Christine A Fraser
Original Assignee
Inbev Sa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0227924A external-priority patent/GB0227924D0/en
Priority claimed from GB0227940A external-priority patent/GB0227940D0/en
Priority claimed from GB0227942A external-priority patent/GB0227942D0/en
Priority claimed from GB0227928A external-priority patent/GB0227928D0/en
Priority claimed from GB0227925A external-priority patent/GB0227925D0/en
Application filed by Inbev Sa filed Critical Inbev Sa
Publication of NZ540478A publication Critical patent/NZ540478A/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus
    • F25D31/006Other cooling or freezing apparatus specially adapted for cooling receptacles, e.g. tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/04Apparatus utilising compressed air or other gas acting directly or indirectly on beverages in storage containers
    • B67D1/0462Squeezing collapsible or flexible beverage containers, e.g. bag-in-box containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/0857Cooling arrangements
    • B67D1/0869Cooling arrangements using solid state elements, e.g. Peltier cells
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B21/00Machines, plants or systems, using electric or magnetic effects
    • F25B21/02Machines, plants or systems, using electric or magnetic effects using Peltier effect; using Nernst-Ettinghausen effect
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2331/00Details or arrangements of other cooling or freezing apparatus not provided for in other groups of this subclass
    • F25D2331/80Type of cooled receptacles
    • F25D2331/802Barrels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2331/00Details or arrangements of other cooling or freezing apparatus not provided for in other groups of this subclass
    • F25D2331/80Type of cooled receptacles
    • F25D2331/806Dispensers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Dispensing Beverages (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Abstract

A cooling system for a home beer dispensing apparatus has a mediated thermal bridge providing a bank of latent cooling capacity. The bridge may have a cavity filled with a cooling solution with at least one series of spaced apart heat exchange fins extending substantially along and interstitially into the cavity from at least one wall of the cavity so as to enhance heat transfer across the cavity. The bridge is arranged in thermal conducting relation through a cooling plate between a keg containing the beer and a Peltier thermoelectric cooling device adapted to cool the cooling solution by extracting heat therefrom to an active heat sink. A fan directs air flow horizontally along the fins of the sink and out the two lateral open sides of the heat sink. This prevents heat from rising in the apparatus and thereby affecting other system component parts. The cooling solution may comprise 5% by volume glycol and freezes at a temperature below that of water providing an improved thermal bank. The cooling plate has an electrical resistance heater mounted therein to maintain the temperature of beer in the keg adjacent a bottom portion thereof above the freezing temperature of the beer. The cooling system is economical in its space requirements and enhances the chilling of the beer to a desired serving temperature. The invention also provides a beer keg for such systems.

Description

<div class="application article clearfix" id="description"> <p class="printTableText" lang="en">WO 2004/051163 PCT/IB2003/005414 <br><br> ALCOHOL BEVERAGE DISPENSING APPARATUS <br><br> Field of the Invention <br><br> The present invention relates to a cooling system for use in an alcohol beverage dispensing apparatus and in particular, relates to a cooling system having a mediated thermal bridge for use in a home beer dispensing apparatus. It further relates to the construction of a container, namely a beer keg, for use in such systems. <br><br> Background of the Invention <br><br> Beer dispensing apparatus are known in the art for dispensing of draft beer in taverns and the like. Typically, the beer is chilled prior to being dispensed by passing through a conical run of tube that passes through a chilled compartment containing ice and water. In some instances the compartment is refrigerated. Such draft beer dispensers are utilized in taverns where the large volumes of beer are dispensed everyday and the taverns have room to store such chillers. This is not the case for a domestic or home beer dispensing apparatus that is adapted to sit on a countertop in a kitchen where space is at a premium. <br><br> Further, due to limited countertop space requirements, there still is a need to chill or cool the beer in the dispensing apparatus to serving temperatures in an optimal manner in spite of the limited space. Further, the quicker the beer is chilled to a desired serving temperature, the more useful the beer dispenser is to the consumer. Hence improvements in heat transfer capabilities within the dispensing apparatus are important features. <br><br> Moreover, in a home beer dispenser, beer is typically drawn adjacent the bottom of the keg as this is usually the first region in the keg to chill. However, in the event the keg is left in the dispensing apparatus for a period of time greater than that necessary to bring the beer down to a serving temperature near the freezing temperature of the beer, the beer may freeze adjacent the bottom region of the keg preventing proper dispensing of the beer. <br><br> Summary of the Invention <br><br> It is an object of the present invention to provide an alcohol beverage, such as beer, dispensing apparatus having a cooling system that is economical in its space requirements and enhances the extraction of heat from the beer. <br><br> Another object of the present invention is to provide an alcohol beverage dispensing apparatus having a cooling system which prevents the beverage from freezing in the <br><br> -1- <br><br> apparatus. <br><br> Intellectual Property Office of tVZ. <br><br> 2 6 SEP 2007 <br><br> RECEIVE <br><br> It is a further object of the present invention to provide a keg for containing an alcohol beverage which keg has a keg shell construction that is economical to manufacture and that is suitable for use in a home alcohol beverage dispensing system, preferably, a beer dispensing system. <br><br> The present invention provides a cooling system for cooling a keg containing an alcohol beverage, the cooling system including a cooling device having a Peltier thermoelectric cooling unit that has a cool surface portion and a hot surface portion, the hot surface portion being in heat transfer contact with a heat sink, and a thermal bridge adapted to contact a surface portion of the keg and having a cavity filled with a cooling solution, the thermal bridge being in heat transfer contact with the cool surface portion of the Peltier thermoelectric cooling unit for chilling the thermal bridge, including the cooling solution in the cavity for extracting heat from and for cooling the alcoholic beverage contained in the keg when the keg is mounted in heat transfer relation with the thermal bridge. <br><br> Preferably the cooling solution is chilled to the extent it has a latent heat cooling capacity, more preferably the solution is cooled to form ice. <br><br> Preferably the cooling solution is a mixture of water and glycol, more preferably 5% by volume glycol. The cooling solution may also include a corrosion inhibitor. <br><br> The cooling device may further include a fan for directing air flow across the heat sink. <br><br> In a preferred embodiment the thermal bridge includes a cooling plate adapted to contact a bottom surface portion of the keg. <br><br> The cooling device may further include an active heat sink adapted to remove heat from the thermal bridge and to dissipate heat transferred through the thermal bridge from the alcohol beverage in the keg. <br><br> Preferably the cavity has a first series of spaced apart heat exchange fins extending substantially along and interstitially into the cavity from at least one wall of the cavity. More preferably the cavity has a second wall, opposite to the one wall, that supports a <br><br> 2 <br><br> second series of spaced apart heat exchange fins that extend along and interstitially into the cavity in spaced apart relation with the first series of spaced apart heat exchange fins, and the cooling solution filling the space between the first and second series of heat exchange fins. More preferably still, the first and second series of heat 5 exchange fins extend into the cavity in parallel interleaved relation. The cavity may be formed of a top portion and a bottom portion that are secured together in sealed relation, the top portion including a cooling plate that is adapted to contact the keg in heat transfer relation and the first series of fins extending into the cavity from the top portion, and the bottom portion supporting the second series of fins to extend into the <br><br> In a preferred embodiment the heat sink has a plurality of spaced apart heat exchange fins extending along corresponding spaced apart non-vertical planes. <br><br> 15 The heat sink may have at least one supporting wall from which the heat exchange fins extend to define at least two open sides, one of which is lateral and means for directing air flow towards one of the open sides along the heat exchange fins and out the other open side whereby the fins and at least one supporting wall direct the air flow along the fins and out the lateral open side of the heat sink. <br><br> Alternatively the corresponding spaced apart non-vertical planes may be horizontal. Preferably either: <br><br> (a) the heat sink has at least one supporting wall from which the heat exchange fins extend to define at least two open sides, and means for directing air <br><br> 25 flow towards one of the open sides along the heat exchange fins and out the other open side whereby the horizontal extending fins and at least one supporting wall direct the air flow horizontally along the fins; or <br><br> (b) the heat sink has a supporting wall from which the heat exchange fins extend to define two opposing lateral open sides and an open front, and means for <br><br> 30 directing air flow towards the open front of the heat sink whereby the horizontal extending fins and supporting wall direct the air flow horizontally along the fins and out the two lateral open sides of the heat sink. Preferably the means for directing air flow comprises a fan mounted directly to the open front of the heat sink, and optionally the hot surface portion of the Peltier thermoelectric cooling unit is mounted to an outside <br><br> 35 surface of the supporting wall of the heat sink. r <br><br> 10 cavity. <br><br> 20 <br><br> 3 <br><br> Intellectual Proowtv Office of * <br><br> 2 6 SEP 200? <br><br> A heater may be mounted with the cooling plate and adapted to maintain the temperature of beverage in the keg adjacent the bottom portion of the keg above freezing temperature of the beverage. Preferably the heater comprises an electrical resistance heater mounted in the cooling plate. The cooling system may further include a temperature sensor adapted to contact the keg adjacent the bottom portion of the keg for sensing temperature related to the temperature of the beverage in the keg, and a temperature controller responsive to the temperature sensed by the temperature sensor to energize the heater to transfer heat into the bottom portion of the keg and the beverage so as to maintain the temperature of the beverage above its freezing temperature. <br><br> The present invention further provides a home beer dispensing apparatus including a cooling system as described above. The dispensing apparatus may further include at least one grill through which ambient air is drawn into the apparatus across the open front of the heat sink and warmed air is directed by the heat exchange fins horizontally out of the apparatus through the at least one grill. <br><br> The present invention further provides a keg suitable for containing an alcohol beverage, including a cooling system as described above, wherein the keg includes two keg half shells each identically formed to have an end wall portion and side walls extending from the end wall portion that terminates in a continuous side wall edge portion, and the two keg half shells having their respective side wall edge portions placed in abutting relation with one another and joined together to form the keg. <br><br> Preferably the end wall portion of each half shell is formed with a raised annular collar and a face plate extending across the collar to normally close the collar. More preferably the face plate of one of the two keg half shells is adapted to engage a cooling plate in heat transfer relation therewith and the other face plate of the two keg half shells is at least partially removed to form an aperture for receiving a valve and spear for filling into and dispensing from the keg the beverage. <br><br> The end wall portion of each keg shell may have an annular rim extending about the periphery of the end wall portion and adjacent to the cylindrical wall. Preferably the rim is adapted to support a chime for orientating the keg in a home beer dispensing apparatus. <br><br> 4 <br><br> Preferably the end wall portions of each keg shell has a concave curvature relative to the side walls and interior of the keg. <br><br> Each of the keg half shells may be formed by deep drawing of a material selected from 5 the group consisting of steel, stainless steel, plated steel and aluminium. <br><br> The side wall edge portions may be joined by a weld. <br><br> Preferably the side walls comprise a continuous cylindrical wall and the side wall edge 10 portions of each cylindrical side wall abut each other along a common plane that passes through a centre of the keg. <br><br> The cylindrical side wall of each keg half shell may extend substantially normal from the end wall portion of that keg half shell. <br><br> 15 <br><br> In a preferred embodiment, the alcohol beverage is beer. <br><br> Intellectual P&gt;-oi^nv Office of &gt; y <br><br> 4a <br><br> 2 6 SEP 2007 <br><br> WO 2004/051163 <br><br> PCMB2003/005414 <br><br> Brief Description of the Drawings <br><br> Intellectuas Property Office or n Z. <br><br> 2 6 SHP 2007 <br><br> RECEIVED <br><br> For a better understanding of the nature and objects of the present invention reference may be had to the accompanying diagrammatic drawings in which: <br><br> Figure 1 is a front elevation view of a home beer dispensing apparatus in accordance with the present invention; <br><br> Figure 2 is a side elevation view of the home beer dispraising apparatus; <br><br> Figure 3 is an enlarged perspective view of the cooling system for the beer keg housed in the home beer dispraising apparatus illustrating the thermal bridge and its cavity and the keg of the present invention mounted on the cooling plate; <br><br> Figure 4 is a perspective view of the top portion of the thermal bridge; <br><br> Figure 5 is a perspective view of the base portion of the thermal bridge showing the orientation of the base portion reversed relative to the orientation of the top portion shown in Figure 4; <br><br> Figure 6 is a cross sectional view of the cavity of the thermal bridge taken along section line VI-VI of Figure 3; <br><br> Figure 7 is a plan view of the heat sink and fan showing the horizontal air flow across the heat exchanger, <br><br> Figure 8 is a sectional view of the keg of the present invention showing two keg shells prior to joining; and <br><br> Figure 9 is a cross-sectional view of a formed keg having a dispraising spear within the keg and resting on a cooling plate for cooling the contents of the keg. <br><br> Detailed Description of the Invention <br><br> Referring to Figures 1 and 2 there is shown a home beer dispraising apparatus, appliance or unit 10. The dispraising apparatus 10 is primarily intended for use in domestic kitchens but may also be used in utility rooms, garages, domestic bars, caravans etc. While the preferred embodiment relates to dispensing beer, alternatively carbonated solutions or other alcohol beverages may be dispensed by apparatus 10. <br><br> The home beer dispensing apparatus 10 has a front wall 12 and a dispensing tap 14 protruding forward of the front wall 12. A drip tray 16 also protrudes forward of the front <br><br> -5- <br><br> WO 2004/051163 <br><br> PCT/IB2003/005414 <br><br> wall 12 and is adapted to support an open glass container 18 below the dispensing tap 14. The home beer dispensing apparatus 10 further has a base 21 adapted to rest on a counter top. The front wall 12 is an extension of two pivoting side walls 20 which may be moved between closed and open positions to allow the keg 22 (see Figure 2 in broken lines) to be inserted into the housing of the home beer dispensing apparatus 10. <br><br> The housing of the home beer dispensing apparatus 10 further includes a top wall 24 and a rear wall 26. The rear wall 26 has a grill 30 that permits for air circulation within the home beer dispensing apparatus 10. An electrical cord 32 extends through the rear wall 26 of the apparatus 10 to provide a connection into a main electrical supply to supply electrical power to the electrical components housed within the unit 10. Alternatively, a 12 Volt DC supply input may be used. <br><br> The dispensing apparatus 10 has a cooling system 34 located behind and below keg 22 that is adapted to cool beer 70 in keg 22 when keg 22 is placed into dispensing apparatus 10. The dispensing apparatus 10 also dispenses the beer by providing and using a pressurized air supply (not shown). <br><br> Referring to Figure 3, the cooling system 34 is utilized to keep the beer in keg 22 at an ideal serving temperature for drinking. <br><br> The cooling system 34 has a Peltier thermoelectric device 36 that produces the necessary cooling effect. When a voltage is applied to the Peltier device 36 across leads 38 a thermal differential is generated across the Peltier device 36 which is used to cool a mediate thermal bridge 40. The Peltier thermoelectric device 36 provides a low continuous cooling rate along its cold side portion 60 to aluminum block 42 mounted to rear wall 70 of the thermal bridge 40. <br><br> To maximize the cooling power of the Peltier device 36, the hot side portion 44 of the Peltier device 36 is cooled by an active heat sink 46 coupled to the hot side portion 44. The heat sink 46, as seen in Figures 3 and 7, has a series of spaced apart horizontally extending fins or ribs 48 which extend along corresponding horizontal planes and across which air flows to cool the heat sink 46. The heat sink has a supporting wall 47 from which the heat exchange fins 48 extend to define two opposing lateral open sides 51, 53 and an open front 55. <br><br> A fan 50 is coupled to heat sink 46 against the open front 55 to blow ambient air passing through the grill 30 over the fins 48, out open sides 51, 53 and thereby make the heat sink 46 active. The fan 48 is positioned such that air is blown directly onto the face of the heat sink 46 as indicated by arrows 52 so as to maximize the turbulent air flow and the <br><br> -6- <br><br> WO 2004/051163 <br><br> PCT/D82003/005414 <br><br> resultant heat dissipation from the heat sink occurs as die air flows horizontally out of the heat sink 46 between and across fins 48 as exemplified by air flow arrows 54. In Figure 7, a plan view of the heat sink 46 and fan 50 further illustrates the air flow 52 and 54 entering open front 55 and exiting opposing open sides 51, 53. <br><br> While vertical air flow across fins of a heat sink is considered a usual air flow path that takes advantage of the chimney effect of rising heat, the area within the dispensing apparatus 10 is filled with other component parts for the unit such as, for example, air pressure devices, the dispense tap, and possibly electronic hardware that should be kept at ambient temperature to operate effectively. In this environment, the chimney effect of a heat sink is detrimental to the operation and fitting of component parts in the fixed housing space of apparatus 10 and the operation of the horizontal air flow across heat sink 48 is beneficial. <br><br> As shown in Figure 1, the dispensing apparatus 10 has the grill 30 located in it's rear wall 26 through which air flow 52 into the apparatus 10 is drawn in by fan 50 and air flow out at 54 is achieved by horizontal extending fins 48 of the heat sink. The exit air flow 54 from grill 30 is shown to be above and below intake air flow 52 in Figure 1; however, in practice, the exiting air flow 54 is more to the side of input air flow 52. Hence the horizontal orientation of fins 48 of heat sink 46 result in an air flow in a direction away from component parts located above the heat sink 46 within dispensing apparatus 10. <br><br> As mentioned, the cold side wall portion 60 of the Peltier device 36 is attached to the thermal bridge 40 through aluminum block 42. In the preferred embodiment, the thermal bridge 40 is aluminum and has an internal reservoir cavity 62 formed therein. The cavity 62 contains a cooling solution 66 (see Figure 6) of water and, preferably 5%, glycol. The cavity 62 provides a cooling bank and is cooled by Peltier device 36. <br><br> The bridge 40 has a cooling plate 64 upon which the keg 22 is located within the dispensing apparatus 10. The cooling plate 64 is located underneath the keg 22 so that the weight of the keg 22 is applied to the interface between the keg 22 and the cooling plate 64 thereby improving conductivity. The cooling at the bottom portion 68 of the keg 22 also . ensures that beer to be drawn first, from the bottom of the keg, is cooled first. Cooling at the bottom portion 68 also permits insulation (not shown) around the top of the keg 22 to be thinner and less effective to allow cold air created inside the dispensing apparatus 10 to sink to the bottom portion 68. <br><br> It should be understood that the rate of cooling across the interface between keg 22 and cooling plate 64 is proportional to both the effectiveness of the interface contact between the two and the temperature differential between beer 69 housed in keg 22 and cooling plate <br><br> -7- <br><br> WO 2004/051163 <br><br> PCT/IB2003/005414 <br><br> 64. <br><br> Referring to Figures 4, 5 and 6, the assembly for the mediated thermal bridge 40 is shown. The mediated thermal bridge comprises cavity 62 filled with the cooling solution 66 (Figure 6) comprising a mixture of water and 5% glycol. This mixture improves cooling rate, whilst ensuring that the beer does not actually freeze. The freezing point of the water in the ice store is reduced by a couple of degrees by the addition of the small amount of antifreeze or glycol. The cooling plate is now at 0°C rather than 2°C and the cooling rate of the beer increased. The cooling solution 66 effectively provides a bank of latent cooling capacity through cooling plate 64 to keg 22. <br><br> The ice store cavity 62 of the thermal bridge 40 preferably contains 1.5 liters of water and glycol mixture (5% glycol) and is permanently sealed. The 5% glycol allows freezing at -2°C. The glycol water mixture effectively increases the differential temperature between the beer and the cooling plate. The ice store mixture may also contain corrosion inhibitors. <br><br> The thermal bridge 40 comprises a top portion 72 (see Figure 4) comprising a top wall 74 and the cooling plate 64 beveled to receive the beveled bottom 68 of the keg 22. The top wall 74 has a series of spaced apart elongated fins 76 extending along and outwardly therefrom and interstitially into the cavity 62. The top portion 72 is adapted to sealingly engage side walls 78 of cavity bottom portion 80 (see Figure 5). Bottom portion 80 has a base wall 82 and a series of spaced apart elongated fins 84 that extend along and outwardly from base wall 82 and interstitially into cavity 62. Part 80 is filled with cooling solution 66 (Figure 6) and part 72 is sealed to part 80 to form cavity 62. Fins 76 of top portion 72 are inter spaced with and between fins 84 of lower portion 80 to provide an interleaved relationship when the thermal bridge 40 is assembled. The cooling solution 66 is positioned within cavity 62 located between fins 76 and 80 (see Figure 6). The cooling solution 66 boosts the cooling effect in cavity 62 between fins 76 and 84 due to additional latent heat capacity because water in the solution is frozen when sufficient cooling is provided by the Peltier device 36. The frozen water is a thermal bank. When the keg 22 is put on cooling plate 64, the latent cooling, or thermal bank provides ability to draw heat out of the keg 22 more readily. The latency is built in to the cooling cycle in course of operating the dispensing apparatus 10. <br><br> The utilization of the ice storage cavity 62 of the thermal bridge 40 in the cooling system 34 boosts the ability of the cooling system 34 to lower the temperature of the beer 70 in the keg 22. The bridge 40 decreases the cooling time for the beer to a desired serving temperature offering benefits to the user. This is achieved by means of an ice store located in <br><br> -8- <br><br> WO 2004/051163 <br><br> PCT/IB2003/005414 <br><br> the aluminum block cavity 62. The solution is frozen to form ice by the Peltier device 36 once a keg 22 of beer is cooled in preparation for the next keg. The latent energy required in the phase change from water to ice is considerable. About 2kg of water, when frozen, has the capacity to absorb enough energy to cool 6kg of water by 20°C. When a new keg 22 is inserted into the dispensing apparatus 10, the new keg cools much quicker than by the use of a Peltier device and cooling fan alone. <br><br> Further, a good thermal contacting relation between the cooling solution 66 and the aluminum block cavity 62 provided by interleaved fins 76 and 84 ensures both rapid freezing of the ice and rapid thawing when cooling beer. This is achieved by using the elongated finned internal surfaces of the fins 76 and 84 in a manner similar to a heat sink. <br><br> An ice store of cooling solution 66 is preferably at 0°C when cooling the beer. However, there is a temperature gradient through the aluminum block cavity 62 and the ice store or cooling solution 66, when cooling, is colder than the cooling plate 64 by as much as 2 or 3°C. The differential between beer and cooling plate 64 temperatures is less than it could be if the cooling plate were at 0°C and cooling would be slower. <br><br> The Peltier unit 36 preferably is a 50W or 72W rated device. The Peltier unit 36 is preferably clamped between the heat sink 46 and thermal bridge 40 by using two stainless steel bolts (not shown). <br><br> Referring to Figure 3, the cooling plate 64 has mounted therein an electrical resistance heater or heating element 45. Heating element 45 is connected to a source of electrical supply (not shown). Heating element 45 is mounted in heat transfer relation with the keg 22 and maintains the temperature of beer 69 adjacent the bottom portion 68 of the keg 22 above freezing temperature of the beer 69. The cooling system 34 further includes a temperature sensor 63 adapted to contact the keg 22 adjacent the bottom portion 68 for sensing temperature related to the temperature of the beer 69 in the keg 22. The cooling system 34 has a temperature controller 65 responsive to the temperature sensed by the temperature sensor 63 to energize the heater 45 to transfer heat into the bottom portion 68 of the keg 22 to maintain the temperature of the beer 69 above its freezing temperature. The temperature sensor and controller may comprise a bi-metal thermostat in circuit with the heating element 45 which cycles the heating element 45 on and off. Alternatively, the temperature sensor may comprise a thermistor connected with a control circuit to cycle the heating element on and off. <br><br> The Peltier device 36 and fan 50 supply voltages are controlled so that when the beer is finally cooled to the desired serving temperature a lower rate of energy extraction is <br><br> -9- <br><br> WO 2004/051163 <br><br> PCT/IB2003/005414 <br><br> provided to avoid freezing the beer and to reduce energy consumption and noise. The use of Peltier device 36 and fan 50 preferably limits the cooling power to, at most, 50W and more typically 30W. The cooling of a 6 liter keg of beer from 23 °C to 3°C by the Peltier device 36 and fan 50 alone typically takes 8 to 20 hours. The material of the keg 22 has an effect on this cooling time. <br><br> The rating of the heat sink 46 and fan 50 is better than 0.25°C/W. At an ambient temperature of 22°C, the heat sink 46 temperature measured adjacent to the hot side 44 of the Peltier device 36 is preferably not be above 35°C. The heat sink 46 is preferably made from extruded Aluminum. It need not be coated. The fan 50 preferably provides 29cfm (cubic feet per minute) at 12V supply. The fan is capable of starting at 6V. <br><br> The mediate thermal bridge 40 connects the Peltier device 36 cold side wall portion 60 to the cooling plate 64 underneath the keg 22. The temperature gradient between these two points preferably does not exceed 3°C at 40W flow. <br><br> The mediate thermal bridge 40 is preferably manufactured from cast aluminum alloy LM 20. This material has been chosen for its thermal conductive properties. <br><br> The cooling plate 64 to keg 22 interface is preferably matched to the form of a keg pressurized at 1.5 bar. The temperature differential between cooling plate 64 and the keg bottom surface 68 (which is at 3°) shall be &lt;3°C (i.e. the cooling plate 64 should be at a temperature of 0°C under these conditions). <br><br> While the preferred embodiments described in relation to the drawings are for a thermal bridge having a cavity located in heat transfer relation with the keg below the bottom portion of the keg, it should be understood that the thermal bridge may be located in other locations in heat transfer relation with the keg. One such other location, for example, is to locate the thermal bridge beside the keg in heat transfer relation to the side wall of the keg. <br><br> Referring to Figures 1 to 3, the cooling of the keg 22 within the beer dispensing apparatus 10 is accomplished by a the cooling system 23 having a cooling plate 64 having a cooling surface 172 that is in mechanical and heat transfer contacting relation with the bottom portion 140 of the keg 22. <br><br> The dispensing apparatus 10 also fills and dispenses beer into and out of the keg 22 through a valve 142 and spear 144 as best seen in Figure 4. The keg 22 preferably includes a bag (not shown) for holding the beer within the keg 22 and into which the spear 144 extends. <br><br> Referring to Figures 8 and 9, the keg 22 of the present invention is shown in more detail. <br><br> In accordance with this aspect of the present invention, the keg 22 is formed from two <br><br> -10- <br><br> WO 2004/051163 <br><br> PCT/IB2003/005414 <br><br> keg half shells 150. Each of the keg half shells 150 are identically formed by deep drawing of a material selected from the group consisting of steel, stainless steel, and aluminum. <br><br> The keg half shells 150 each have an end wall portion 152 and substantially cylindrical side wall 154. The cylindrical side wall 154 is shown in Figure 8 to comprise a wall having two different radii ri and 12 where T2 is greater than ri to provide a bulge 160 at the center 162 of keg 22. In Figures 4 and 5 the cylindrical side wall 154 of each keg half shell 150 has a uniform radius r3. As shown in Figures 3 to 5, the substantially cylindrical side walls 54 extend substantially normal or perpendicular to the end wall portion 152. The end wall portions 152 of the keg shells 150 each have a generally concave curvature 156 relative to the cylindrical side wall 154 and interior of the keg 22. <br><br> Each end wall portion 152 is formed with a raised annular collar 164 and flat face plate 166 extending across the collar 164 to normally close the collar 164. While only one face plate 166 is shown in the bottom shelf half 150 in the drawings, it should be understood that keg half shells 154 are each formed with a face plate 166. The collars 164 strengthen the keg. The bottom face plate 166 of the two keg half shells 150 is adapted to engage the cooling plate 64 in heat transfer relation therewith. The other or top face plate (not shown) of the two keg half shells 150 is at least partially removed to form an aperture 180 as seen in Figure 8. Aperture 180 is adapted to receive valve 142 (see Figure 9) and hollow spear 144 shown extending into the keg 22. The valve 142 and spear 144 provide means for filling keg 22 with beer and for dispensing beer from keg 22 through tap 114 (Figure 1). <br><br> Each end wall portion 152 has an annular rim 151 shown curved in Figures 3 and 9 and as a ridge in Figure 8. The annular rim 151 extends about the periphery of end wall portion 152 adjacent the cylindrical wall 154. The rim 151 is adapted to support a chime (not shown) for orientating the keg 22 in the home beer dispensing apparatus 10. <br><br> The cylindrical side wall 154 terminates in a continuous side wall edge portion 157. The two keg half shells 150 have their respective side wall edge portions 157 placed in abutting relation with one another along a common plane 159 that passes through the center of the keg 22. The keg half shells 150 are joined together by a weld 161 along the abutting side wall edge portions 157 to form the keg 22. <br><br> The formation of the keg of the present invention has the advantage of utilizing a simple embossed design that produces a centering bottom face plate 166 for supporting the keg 22 in a heat transfer seated arrangement with a cooling plate 64 and a centering aperture 180 for receiving the valve 142 and the spear 144 for filling into and dispensing beer from the keg 22. <br><br> -11- <br><br> WO 2004/051163 <br><br> PCT/IB2003/005414 <br><br> Although not shown in the drawings, a closed cell foam membrane is located below the cooling fluid. As the cooling fluid expands and contracts the foam collapses ensuring the upper surface is always contacted. This is particularly important when a phase change occurs. It also provides for better heat transfer by allowing the cavity to be filled up with the cooling fluid which is in contact with the upper cooling face without having to allow for expansion head space. <br><br> It will be appreciated that beer is the beverage of choice to be dispensed using the present invention but other, especially, carbonated beverages could also benefit from using the present invention. <br><br> -12- <br><br></p> </div>

Claims (38)

<div class="application article clearfix printTableText" id="claims"> <p lang="en"> WHAT IS CLAIMED IS:<br><br>
1. A cooling system for cooling a keg containing an alcohol beverage, the cooling system including a cooling device having a Peltier thermoelectric cooling unit that has a cool surface portion and a hot surface portion, the hot surface portion being in heat transfer contact with a heat sink, and a thermal bridge adapted to contact a surface portion of the keg and having a cavity filled with a cooling solution, the thermal bridge being in heat transfer contact with the cool surface portion of the Peltier thermoelectric cooling unit for chilling the thermal bridge, including the cooling solution in the cavity for extracting heat from and for cooling the alcoholic beverage contained in the keg when the keg is mounted in heat transfer relation with the thermal bridge.<br><br>
2. A cooling system according to Claim 1, wherein the cooling solution is chilled to the extent it has a latent heat cooling capacity.<br><br>
3. A cooling system according to either one of Claims 1 or 2, wherein said cooling solution is a mixture of water and glycol.<br><br>
4. A cooling system according to Claim 3, wherein the cooling solution comprises 5% by volume glycol.<br><br>
5. A cooling system according to any one of the preceding claims, wherein the cooling solution includes a corrosion inhibitor.<br><br>
6. A cooling system according to any one of Claims 2 to 5, wherein the solution is cooled to form ice.<br><br>
7. A cooling system according to any one of the preceding claims, wherein the cooling device further includes a fan for directing air flow across the heat sink.<br><br>
8. A cooling system according to any one of the preceding claims, wherein the thermal bridge includes a cooling plate adapted to contact a bottom surface portion of the keg.<br><br> 13<br><br> Intellectual Property Office of m z<br><br> 2 6 SEP 2007<br><br> ,RECE|\<br><br> Intellectual Propp y Office of N.7<br><br> 2 6 SEP 2007<br><br>
A cooling system ac of me p ding claims, wherein the<br><br> £<br><br> 5<br><br>
10.<br><br> 10<br><br>
11.<br><br> 15<br><br>
12.<br><br> 20<br><br>
13.<br><br> 25<br><br>
14.<br><br> 30<br><br>
15.<br><br> cooling device further includes an active heat sink adapted to remove heat from the thermal bridge and to dissipate heat transferred through the thermal bridge from the alcohol beverage in the keg.<br><br> A cooling system according to any one of the preceding claims, wherein the cavity has a first series of spaced apart heat exchange fins extending substantially along and interstitially into the cavity from at least one wall of the cavity.<br><br> A cooling system according to Claim 10, wherein the cavity has a second wall, opposite to the one wall, that supports a second series of spaced apart heat exchange fins that extend along and interstitially into the cavity in spaced apart relation with the first series of spaced apart heat exchange fins, and the cooling solution filling the space between the first and second series of heat exchange fins.<br><br> A cooling system according to Claim 11, wherein the first and second series of heat exchange fins extend into the cavity in parallel interleaved relation.<br><br> A cooling system according to either one of Claims 11 or 12, wherein the cavity is formed of a top portion and a bottom portion that are secured together in sealed relation, the top portion including a cooling plate that is adapted to contact the keg in heat transfer relation and the first series of fins extending into the cavity from the top portion, and the bottom portion supporting the second series of fins to extend into the cavity.<br><br> A cooling system according to any one of the preceding claims, wherein the heat sink has a plurality of spaced apart heat exchange fins extending along corresponding spaced apart non-vertical planes.<br><br> A cooling system according to Claim 14, wherein the heat sink has at least one supporting wall from which the heat exchange fins extend to define at least two open sides, one of which is lateral and means for directing air flow towards one of the open sides along the heat exchange fins and out the other open side<br><br> 14<br><br> whereby the fins and at least one supporting wall direct the air flow along the fins and out the lateral open side of the heat sink.<br><br>
16. A cooling system according to Claim 14, wherein the corresponding spaced 5 apart non-vertical planes are horizontal.<br><br>
17. A cooling system according to Claim 16, wherein the heat sink has at least one supporting wall from which the heat exchange fins extend to define at least two open sides, and means for directing air flow towards one of the open sides<br><br> 10 along the heat exchange fins and out the other open side whereby the horizontal extending fins and at least one supporting wall direct the air flow horizontally along the fins.<br><br>
18. A cooling system according Claim 16, wherein the heat sink has a supporting<br><br> 15 wall from which the heat exchange fins extend to define two opposing lateral open sides and an open front, and means for directing air flow towards the open front of the heat sink whereby the horizontal extending fins and supporting wall direct the air flow horizontally along the fins and out the two lateral open sides of the heat sink.<br><br> 20<br><br>
19. A cooling system according Claim 18, wherein the means for directing air flow comprises a fan mounted directly to the open front of the heat sink.<br><br>
20. A cooling system according to Claim 19, wherein the hot surface portion of the<br><br> 25 Peltier thermoelectric cooling unit is mounted to an outside surface of the supporting wall of the heat sink.<br><br>
21. A cooling system according to Claim 8, wherein a heater is mounted with the cooling plate and adapted to maintain the temperature of beverage in the keg<br><br> 30 adjacent the bottom portion of the keg above freezing temperature of the beverage.<br><br>
22. A cooling system according to Claim 21, wherein the heater comprises an electrical resistance heater mounted in the cooling plate.<br><br> 35 I 'ntellectual<br><br> Office of &lt; y<br><br> 15 I 2 6 SEP 2007<br><br> ECf &lt; v<br><br>
23.<br><br> 5<br><br>
24.<br><br> 10<br><br>
25.<br><br> 15<br><br>
26.<br><br> 20<br><br> 25<br><br>
27.<br><br> 30
28.<br><br> A cooling system according to either one of Claims 21 and 22, further including a temperature sensor adapted to contact the keg adjacent the bottom portion of the keg for sensing temperature related to the temperature of the beverage in the keg, and a temperature controller responsive to the temperature sensed by the temperature sensor to energize the heater to transfer heat into the bottom portion of the keg and the beverage so as to maintain the temperature of the beverage above its freezing temperature.<br><br> A home beer dispensing apparatus including a cooling system as claimed in any one of the preceding claims.<br><br> A home beer dispensing apparatus according to Claim 24, wherein the dispensing apparatus further includes at least one grill through which ambient air is drawn into the apparatus across the open front of the heat sink and warmed air is directed by the heat exchange fins horizontally out of the apparatus through the at least one grill.<br><br> A keg suitable for containing an alcohol beverage, including a cooling system according to any one of claims 1 to 23, wherein the keg includes two keg half shells each identically formed to have an end wall portion and side walls extending from the end wall portion that terminates in a continuous side wall edge portion, and the two keg half shells having their respective side wall edge portions placed in abutting relation with one another and joined together to form the keg.<br><br> A keg according to Claim 26, wherein the end wall portion of each half shell is formed with a raised annular collar and a face plate extending across the collar to normally close the collar.<br><br> A keg according to Claim 27, wherein the face plate of one of the two keg half shells is adapted to engage a cooling plate in heat transfer relation therewith and the other face plate of the two keg half shells is at least partially removed to form an aperture for receiving a valve and spear for filling into and dispensing from the keg the beverage.<br><br> 35<br><br> 16<br><br> Intellectual p^^y Office o1<br><br> 26 SEP ?H7<br><br>
29.<br><br>
A keg according to any one of Claims 26 to 28, wherein the end wall portion of each keg shell has an annular rim extending about the periphery of the end wall portion and adjacent to the cylindrical wall.<br><br> 5 30.<br><br>
31.<br><br> 10<br><br>
32.<br><br> 15<br><br>
33.<br><br>
34.<br><br> 20<br><br>
35.<br><br> 25<br><br>
36.<br><br> 30<br><br>
37.<br><br>
38.<br><br> A keg according to Claim 29, wherein the rim is adapted to support a chime for orientating the keg in a home beer dispensing apparatus.<br><br> A keg according to any one of Claims 26 to 30, wherein the end wall portions of each keg shell has a concave curvature relative to the side walls and interior of the keg.<br><br> A keg according to any one of Claims 26 to 31, wherein each of the keg half shells is formed by deep drawing of a material selected from the group consisting of steel, stainless steel, plated steel and aluminium.<br><br> A keg according to any one of Claims 26 to 32, wherein the side wall edge portions are joined by a weld.<br><br> A keg according to any one of Claims 26 to 33, wherein the side walls comprise a continuous cylindrical wall and the side wall edge portions of each cylindrical side wall abut each other along a common plane that passes through a centre of the keg.<br><br> A keg according to any one of Claims 26 to 34, wherein the cylindrical side wall of each keg half shell extends substantially normal from the end wall portion of that keg half shell.<br><br> A keg according to any one of Claims 26 to 35, wherein the alcohol beverage is beer.<br><br> A cooling system, substantially as hereinbefore described with reference to, and as shown in, the accompanying drawings.<br><br> A home beer dispensing apparatus, substantially as hereinbefore described with reference to, and as shown in, the acco<br><br> 17<br><br> A keg, substantially as hereinbefore described with reference to, and as shown in, the accpmpanying drawings.<br><br> Intellectual Propenv Office o* 1<br><br> 2 6 SEP 2007<br><br> RECEIVED<br><br> 18<br><br> </p> </div>
NZ540478A 2002-11-29 2003-11-25 Alcohol beverage dispensing apparatus with Peltier cooling unit and thermal bridge NZ540478A (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
GB0227924A GB0227924D0 (en) 2002-11-29 2002-11-29 Cooling system for alcohol beverage dispensing apparatus
GB0227940A GB0227940D0 (en) 2002-11-29 2002-11-29 Keg shell construction
GB0227942A GB0227942D0 (en) 2002-11-29 2002-11-29 Heat sink for alcohol beverage dispenser
GB0227928A GB0227928D0 (en) 2002-11-29 2002-11-29 Alcohol beverage dispenser cooling system with heater
GB0227925A GB0227925D0 (en) 2002-11-29 2002-11-29 Cooling cavity system for alcohol beverage dispensing apparatus
PCT/IB2003/005414 WO2004051163A2 (en) 2002-11-29 2003-11-25 Alcoholic beverage dispensing apparatus

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AU (1) AU2003282281A1 (en)
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WO2004051163A2 (en) 2004-06-17
CA2507809A1 (en) 2004-06-17
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EP1579159A2 (en) 2005-09-28
AU2003282281A1 (en) 2004-06-23
US20060150637A1 (en) 2006-07-13

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