NO773568L - PROCEDURE FOR THE PREPARATION OF UNSaturated Acids - Google Patents

PROCEDURE FOR THE PREPARATION OF UNSaturated Acids

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Publication number
NO773568L
NO773568L NO773568A NO773568A NO773568L NO 773568 L NO773568 L NO 773568L NO 773568 A NO773568 A NO 773568A NO 773568 A NO773568 A NO 773568A NO 773568 L NO773568 L NO 773568L
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NO
Norway
Prior art keywords
catalyst according
catalyst
group
carrier
catalysts
Prior art date
Application number
NO773568A
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Norwegian (no)
Inventor
James Ferguson White
Wilfrid Garside Shaw
Michael Duane Applequist
Original Assignee
Standard Oil Co Ohio
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Publication date
Priority claimed from US05/733,738 external-priority patent/US4075124A/en
Priority claimed from US05/733,737 external-priority patent/US4075123A/en
Priority claimed from US05/733,735 external-priority patent/US4085065A/en
Application filed by Standard Oil Co Ohio filed Critical Standard Oil Co Ohio
Publication of NO773568L publication Critical patent/NO773568L/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/887Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8873Zinc, cadmium or mercury
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    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/28Molybdenum
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    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
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    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/887Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
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    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/887Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
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    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
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    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/887Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8877Vanadium, tantalum, niobium or polonium
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    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8898Manganese, technetium or rhenium containing also molybdenum
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/188Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
    • B01J27/19Molybdenum
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/25Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of unsaturated compounds containing no six-membered aromatic ring
    • C07C51/252Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of unsaturated compounds containing no six-membered aromatic ring of propene, butenes, acrolein or methacrolein
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
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  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Description

Fremgangsmåte ved fremstilling av umettede syrer. Procedure for the production of unsaturated acids.

Methacrylsyre eller acrylsyre fremstilles ifølge oppfinnelsen ved oxydasjon av methacrolein, hhv. acrolein, med molekylært oxygen i dampfase i nærvær av et katalytisk oxyd av molybden, fosfor, arsen, oxygen og de følgende bestanddeler angitt i tre grupper I til III: (I) et sjeldent jordelement eller blanding derav, og eventuelt minst ett av Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, jordalkalimetall. Cl og NH^; eller (II) minst ett element valgt fra gruppen bestående av U, Ti, Nb, Re, Pb, Zn og Ga, og eventuelt minst ett av Cu, et sjeldent jordelement, Ag, Ta, In, Th, Cd, Tl, jordalkalimetall, NH^, Cl, Ni, Al og Ge; eller (III) minst ett element valgt fra gruppen bestående av Ag, Rh, Ru og Au, og eventuelt minst ett av Cd, Pt, Tl, Pd, Al, Ge, Cu, Ni, jordalkalimetall, NH^og Cl. Methacrylic acid or acrylic acid is produced according to the invention by oxidation of methacrolein, respectively. acrolein, with molecular oxygen in vapor phase in the presence of a catalytic oxide of molybdenum, phosphorus, arsenic, oxygen and the following constituents specified in three groups I to III: (I) a rare earth element or mixture thereof, and possibly at least one of Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, alkaline earth metal. Cl and NH 3 ; or (II) at least one element selected from the group consisting of U, Ti, Nb, Re, Pb, Zn and Ga, and optionally at least one of Cu, a rare earth element, Ag, Ta, In, Th, Cd, Tl, alkaline earth metal , NH 3 , Cl, Ni, Al and Ge; or (III) at least one element selected from the group consisting of Ag, Rh, Ru and Au, and optionally at least one of Cd, Pt, Tl, Pd, Al, Ge, Cu, Ni, alkaline earth metal, NH^ and Cl.

En rekke katalysatorer er kjent for å være effektive for oxydasjonen av acrolein eller methacrolein til acrylsyre, hhv. methacrylsyre. De erholdte utbytter under anvendelse av katalysatorene for fremstilling av methacrylsyre er imidlertid lave. DT patent 2 048 620 angår katalysatorer inneholdende oxydene av molybden, fosfor og arsen for oxydasjon av methacrolein og acrolein til methacrylsyre, hhv. acrylsyre. U.S. patent nr. 3 76l 5l6 angår katalysatorer inneholdende oxyder av molybden, arsen og fosfor på en bærer, særlig A1„0 , med utvendige makro-porer og en overflate ikke større enn 2 m 2/g. A number of catalysts are known to be effective for the oxidation of acrolein or methacrolein to acrylic acid, respectively. methacrylic acid. However, the yields obtained using the catalysts for the production of methacrylic acid are low. DT patent 2 048 620 relates to catalysts containing the oxides of molybdenum, phosphorus and arsenic for the oxidation of methacrolein and acrolein to methacrylic acid, respectively. acrylic acid. U.S. patent no. 3 76l 5l6 relates to catalysts containing oxides of molybdenum, arsenic and phosphorus on a support, in particular A1„0, with external macro-pores and a surface not greater than 2 m 2 /g.

Foreliggende oppfinnelse er resultatet av en undersøkelse efter mere effektive og ønskelige katalysatorer for fremstilling av acrylsyre og methacrylsyre. Uventet høyere utbytter av og selektiviteter for acrylsyre og methacrylsyre fåes ved dampfase-oxydasjon av acrolein, hhv. methacrolein, med molekylært oxygen i nærvær av de nye og nyttige katalysatorer ifølge foreliggende oppfinnelse. The present invention is the result of an investigation into more effective and desirable catalysts for the production of acrylic acid and methacrylic acid. Unexpectedly higher yields of and selectivities for acrylic acid and methacrylic acid are obtained by vapor phase oxidation of acrolein, resp. methacrolein, with molecular oxygen in the presence of the new and useful catalysts according to the present invention.

Det har vist seg at i henhold til foreliggende oppfinnelse ved fremgangsmåten for fremstilling av acrylsyre eller methacrylsyre ved oxydasjon av acrolein, hhv. methacrolein, med molekylært oxygen i dampfase .ved reaksjons t ur på fra ca. 2(J0°C til ca. 500°C i nærvær av en oxydkatalysator, og eventuelt i nærvær It has been shown that according to the present invention in the method for the production of acrylic acid or methacrylic acid by oxidation of acrolein, resp. methacrolein, with molecular oxygen in the vapor phase, with a reaction time of from approx. 2(J0°C to approx. 500°C in the presence of an oxide catalyst, and optionally in the presence

av damp, den forbedring som karakteriseres ved at der som katalysator anvendes en ka L a lysa L oi: med formelen: of steam, the improvement characterized by the use of a ca L a lysa L oi: with the formula:

hvor X er et sjeldent jordelement eller en blanding derav; U er minst én av Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, jordalkalimetall, Cl og NH^; hvor a er 0,001 til 10; b er 0 til 10; c er 0,01 til 5; d er 0,01 til 5; x er antallet oxygenatomer som kreves for å tilfredsstille valenstilstandene av de andre tilstedeværende elementer; eller at der anvendes en katalysator med formelen: hvor X er minst ett element valgt fra gruppen bestående av U, Ti, Nb, Re, Pb, Zn og GA; Y er Cu, et sjeldent jordelement, Ag, Ta, In, Th, Cd, Tl, et jordalkalimetall, NH^, Cl, Ni, Al og Ge; og hvor a er 0,001 til 10; b er 0 til 10; c er 0,01 til 5; d er 0,01 til 5; x er antallet oxygenatomer som kreves for å tilfredsstille valenstilstandene for de andre tilstedeværende elementer; eller der anvendes en katalysator med formelen: where X is a rare earth element or a mixture thereof; U is at least one of Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, alkaline earth metal, Cl and NH^; where a is 0.001 to 10; b is 0 to 10; c is 0.01 to 5; d is 0.01 to 5; x is the number of oxygen atoms required to satisfy the valence states of the other elements present; or that a catalyst with the formula is used: where X is at least one element selected from the group consisting of U, Ti, Nb, Re, Pb, Zn and GA; Y is Cu, a rare earth element, Ag, Ta, In, Th, Cd, Tl, an alkaline earth metal, NH^, Cl, Ni, Al and Ge; and where a is 0.001 to 10; b is 0 to 10; c is 0.01 to 5; d is 0.01 to 5; x is the number of oxygen atoms required to satisfy the valence states of the other elements present; or a catalyst with the formula is used:

hvor X er minst ett element valgt fra gruppen bestående av Ag, Rh, Ru og Au; wherein X is at least one element selected from the group consisting of Ag, Rh, Ru and Au;

Y er minst ett av Cd, Tl, Pd, Al, Ge, Cu, Pt, Ni, jordalkalimetall , NH^og Cl; Y is at least one of Cd, Tl, Pd, Al, Ge, Cu, Pt, Ni, alkaline earth metal, NH^ and Cl;

og hvor a er 0,001 til 10; and where a is 0.001 to 10;

b er 0 til 10; b is 0 to 10;

c er 0,01 til 5; c is 0.01 to 5;

d er 0,01 til 5; d is 0.01 to 5;

x er antallet av oxygenatomer som kreves for å tilfredsstille valenstilstandene av de andre tilstedeværende elementer. x is the number of oxygen atoms required to satisfy the valence states of the other elements present.

De forbausende fordelaktige katalysatorer ifølge oppfinnelsen gir forbedrede utbytter av acrylsyre og methacrylsyre fra acrolein, hhv .. methacrolein, på en effektiv, bekvem og økonomisk måte ved en relativt lav temperatur. Eksotermen ved reaksjonen er lav, hvilket muliggjør lett reaksjonskontroll. The surprisingly advantageous catalysts according to the invention provide improved yields of acrylic acid and methacrylic acid from acrolein, respectively .. methacrolein, in an efficient, convenient and economical way at a relatively low temperature. The exotherm of the reaction is low, which enables easy reaction control.

Det mest betydningsfulle trekk ved foreliggende oppfinnelse er den anvendte katalysator. Katalysatoren kan være en hvilken som helst av katalysatorene angitt ved formlene I til III. Katalysatorene kan fremstilles ved en rekke forskjellige kjente metoder, som copresipitering av oppløselige salter og calcinering av det dannede produkt. Katalysatorene ifølge oppfinnelsen har foretrukne begrensninger på sin sammensetning. The most significant feature of the present invention is the catalyst used. The catalyst may be any of the catalysts indicated by formulas I to III. The catalysts can be prepared by a number of different known methods, such as coprecipitation of soluble salts and calcination of the product formed. The catalysts according to the invention have preferred restrictions on their composition.

Når katalysatorer med formel I anvendes, er foretrukne katalysatorer de hvor a er 0,001 til 3>katalysatorer hvor b er 0,001 til 3j og katalysatorer hvor b er 0. Særlig foretrukket er katalysatorer hvor X er cerium, erbium eller en blanding av sjeldne jordelementer bestående i det vesentlige av Ce, La, Nd og Pr. Katalysatorer av særlig interesse er de hvor Y er sølv, thallium eller kobber. When catalysts of formula I are used, preferred catalysts are those where a is 0.001 to 3>catalysts where b is 0.001 to 3j and catalysts where b is 0. Particularly preferred are catalysts where X is cerium, erbium or a mixture of rare earth elements consisting of the essential of Ce, La, Nd and Pr. Catalysts of particular interest are those where Y is silver, thallium or copper.

Når katalysatorer med formel II anvendes, foretrekkes katalysatorer hvor a er 0,001 til 3, katalysatorer hvor b er 0,001 til 3> og katalysatorer hvor b er 0. Særlig foretrukket er katalysatorer hvor hvert av elementene betegnet med X inkorporeres separat i katalysatoren. Dette oppnåes bekvemt ved å sette X uavhengig lik de forskjellige elementer. Katalysatorer av særlig interesse er de hvor Y er minst ett element valgt fra gruppen bestående av et sjeldent jordelement, Al, Ag og Cu. When catalysts of formula II are used, catalysts where a is 0.001 to 3, catalysts where b is 0.001 to 3> and catalysts where b is 0 are preferred. Particularly preferred are catalysts where each of the elements denoted by X is incorporated separately into the catalyst. This is conveniently achieved by setting X independently equal to the various elements. Catalysts of particular interest are those where Y is at least one element selected from the group consisting of a rare earth element, Al, Ag and Cu.

Når katalysatorer med formel III anvendes, er foretrukne katalysatorer de hvor a er 0,001 til 3, katalysatorer hvor b er 0,001 til 3, og katalysatorer hvor b er 0. Særlig foretrukket ér katalysatorer hvor hvert av elementene angitt ved X inkorporeres separat i katalysatoren. Dette oppnåes bekvemt ved å sette X uavhengig lik de forskjellige elementer. Også foretrukket er katalysatorer hvor Y er minst én av Cd, Tl, Cu, NH^og Cl. When catalysts of formula III are used, preferred catalysts are those where a is 0.001 to 3, catalysts where b is 0.001 to 3, and catalysts where b is 0. Particularly preferred are catalysts where each of the elements indicated by X is incorporated separately into the catalyst. This is conveniently achieved by setting X independently equal to the various elements. Also preferred are catalysts where Y is at least one of Cd, Tl, Cu, NH 4 and Cl.

Ved katalysatorfremstillinger kombineres de forskjellige elementer av katalysatoren, og sluttproduktet calcineres for å få katalysatoren. En rekke metoder for å kombinere elementene av katalysatoren og calcinere det dannede produkt er kjent for fag-folk. For den brede oppfinnelsesidé er den spesielle metode for fremstilling av katalysatorene ikke kritisk. In catalyst production, the different elements of the catalyst are combined, and the final product is calcined to obtain the catalyst. A number of methods for combining the elements of the catalyst and calcining the resulting product are known to those skilled in the art. For the broad idea of the invention, the particular method for producing the catalysts is not critical.

Det er imidlertid fremgangsmåter ved fremstilling av katalysatorene som har vist seg å være foretrukket. En foretrukken fremgangsmåte involverer fremstilling av katalysatorene i en vandig oppslemning eller oppløsning av molybden-, arsen- og/eller fosforholdige bestanddeler, og tilsette de gjenværende bestanddeler; inndampe denne vandige blanding og calcinere de erholdte katalysatorer. Egnede molybdenforbindelser som kan anvendes ved fremstilling av katalysatorene angitt ved de ovenstående formler, innbefatter molybdentrioxyd, fosformolybdensyre, molybdensyre, ammoniumheptamolybdat og lignende. Passende fosforforbindelser som kan anvendes ved fremstilling av katalysatorene, innbefatter orthofosforsyre , metafosforsyre, trifosforsyre og fosforhalogen-ider eller -oxyhalogenider. De gjenværende bestanddeler av katalysatorene kan tilsettes som oxyd, acetat, formiat , sulfat, nitrat, carbonat, oxyhalogenid eller halogenid og lignende. There are, however, methods for producing the catalysts which have been shown to be preferred. A preferred method involves preparing the catalysts in an aqueous slurry or solution of molybdenum, arsenic and/or phosphorus containing ingredients, and adding the remaining ingredients; evaporate this aqueous mixture and calcine the catalysts obtained. Suitable molybdenum compounds which can be used in the production of the catalysts indicated by the above formulas include molybdenum trioxide, phosphormolybdic acid, molybdic acid, ammonium heptamolybdate and the like. Suitable phosphorus compounds which can be used in the preparation of the catalysts include orthophosphoric acid, metaphosphoric acid, triphosphoric acid and phosphorus halides or -oxyhalides. The remaining components of the catalysts can be added as oxide, acetate, formate, sulphate, nitrate, carbonate, oxyhalide or halide and the like.

Utmerkede resultater fåes ved tilbakeløpskokning av fosforsyre, en arsenholdig forbindelse og molybdentrioxyd eller ammoniumheptamolybdat i vann i ca. en halv time til 3 timer, men kommersiell fosformolybdensyre kan anvendes effektivt; tilsetning av de gjenværende bestanddeler til den vandige oppslemning og innkokning til en tykk pasta; tørring ved 110 - 120°C i luft; Excellent results are obtained by refluxing phosphoric acid, an arsenic-containing compound and molybdenum trioxide or ammonium heptamolybdate in water for approx. half an hour to 3 hours, but commercial phosphormolybdic acid can be used effectively; adding the remaining ingredients to the aqueous slurry and boiling to a thick paste; drying at 110 - 120°C in air;

og calcinering av de erholdte katalysatorer.and calcination of the obtained catalysts.

Calcineringen av katalysatoren utføres vanligvis ved å opp-varme de tørre katalytiske bestanddeler ved en temperatur på ca. 200 C til ca. 700 C. Den foretrukne fremgangsmåte ifølge oppfinnelsen er den hvor katalysatoren calcineres ved en temperatur på 325 - 425°C The calcination of the catalyst is usually carried out by heating the dry catalytic components at a temperature of approx. 200 C to approx. 700 C. The preferred method according to the invention is the one where the catalyst is calcined at a temperature of 325 - 425°C

Reaktantene ved reaksjonen ifølge oppfinnelsen er methacrolein eller acrolein og oxygen. Molekylært oxygen til-føres vanligvis til reaksjonen i form av luft, men oxygengass kan også anvendes. Ca. 0,5 til ca. 4 mol oxygen tilsettes vanligvis pr. mol methacrolein. The reactants in the reaction according to the invention are methacrolein or acrolein and oxygen. Molecular oxygen is usually supplied to the reaction in the form of air, but oxygen gas can also be used. About. 0.5 to approx. 4 moles of oxygen are usually added per moles of methacrolein.

Reaksjonstemperaturen kan variere efter som forskjellige katalysatorer anvendes. Vanligvis anvendes en temperatur på ca. 200 til ca. 500°C idet en temperatur på 250 - 370°C foretrekkes. The reaction temperature can vary according to which different catalysts are used. A temperature of approx. 200 to approx. 500°C, with a temperature of 250 - 370°C being preferred.

Katalysatoren kan anvendes alene, eller en bærer kan anvendes. Passende bærere innbefatter siliciumoxyd, aluminiumoxyd, "Alundum", siliciumcarbid, borfosfat , zirkoniumdioxyd og titandioxyd. Katalysatorene anvendes hekvemt i en fastlagsreaktor som tabletter, pellets eller lignende, eller i en sveveskiktsreaktor under anvendelse av en katalysator med en partikkelstørr-else på under ca. 300 um . Når en sveveskiktsreaktor anvendes, The catalyst may be used alone, or a carrier may be used. Suitable carriers include silicon oxide, aluminum oxide, "Alundum", silicon carbide, boron phosphate, zirconium dioxide and titanium dioxide. The catalysts are often used in a fixed bed reactor as tablets, pellets or the like, or in a fluidized bed reactor using a catalyst with a particle size of less than approx. 300 µm. When a fluidized bed reactor is used,

er de foretrukne katalysatorer i form av mikrokuleformige par-tikler. Kontakttiden kan være så lav som en brøkdel av et sekund eller så høy som 20 sekunder eller mere. Reaksjonen kan utføres ved atmosfæret rykk, overtrykk eller undertrykk, idet absolutte trykk på ca. 0,5 til ca. 4 ata foretrekkes. are the preferred catalysts in the form of microspherical particles. The contact time can be as low as a fraction of a second or as high as 20 seconds or more. The reaction can be carried out at atmospheric pressure, overpressure or underpressure, with absolute pressures of approx. 0.5 to approx. 4 ata is preferred.

Utmerkede resultater fåes under anvendelse av en belagt katalysator bestående i det vesentlige av et inert bærermateriale med en diameter på minst 20 um og med en ytre overflate og et kontinuerlig belegg av den aktive katalysator på den inerte bærer sterkt vedheftende til den ytre overflate av bæreren. Den spesielle belagte katalysator består av et indre bærermateriale med en utvendig overflate og et belegg av aktivt katalytisk materiale på denne utvendige overflate. Disse katalysatorer kan fremstilles ved en rekke forskjellige metoder. Excellent results are obtained using a coated catalyst consisting essentially of an inert support material with a diameter of at least 20 µm and having an outer surface and a continuous coating of the active catalyst on the inert support strongly adhering to the outer surface of the support. The special coated catalyst consists of an internal support material with an external surface and a coating of active catalytic material on this external surface. These catalysts can be prepared by a number of different methods.

Bærermaterialet for katalysator danner den indre kjerne av katalysatoren. Dette er en i det vesentlige inert bærer og kan ha praktisk talt en hvilken som helst partikkelstørrelse skjønt en diameter større enn 20 um foretrekkes. Særlig foretrukket ifølge foreliggende oppfinnelse for anvendelse i en kommersiell reaktor er de bærere som er kuleformige og som har en diameter på fra ca. 0,2 cm til ca. 2 cm. Passende eksempler på i det vesentlige inerte bærermaterialer innbefatter: "Alundum", siliciumoxyd, aluminiumoxyd, aluminiumoxyd-siliciumoxyd, siliciumcarbid, titandioxyd og zirkoniumdioxyd. Særlig foretrukket blant disse bærere er "Alundum", siliciumoxyd, aluminiumoxyd og aluminiumoxyd-siliciumoxyd. The support material for the catalyst forms the inner core of the catalyst. This is a substantially inert carrier and may have virtually any particle size although a diameter greater than 20 µm is preferred. Particularly preferred according to the present invention for use in a commercial reactor are the carriers which are spherical and have a diameter of from approx. 0.2 cm to approx. 2 cm. Suitable examples of substantially inert carrier materials include: "Alundum", silicon oxide, aluminum oxide, aluminum oxide-silicon oxide, silicon carbide, titanium dioxide and zirconium dioxide. Particularly preferred among these carriers are "Alundum", silicon oxide, aluminum oxide and aluminum oxide-silicon oxide.

Katalysatorene kan inneholde stort sett hvilke som helst forhold av bærer og katalytisk aktivt materiale. Grensene for dette forhold settes bare av den relative evne av katalysatoren og bærermaterialet•til.å tilpasse seg hverandre. Foretrukne katalysatorer inneholder ca. 10 til ca. 100 vekt% katalytisk aktivt materiale beregnet på vekten av bæreren. The catalysts can contain virtually any ratio of carrier and catalytically active material. The limits of this relationship are set only by the relative ability of the catalyst and the support material to adapt to each other. Preferred catalysts contain approx. 10 to approx. 100% by weight catalytically active material calculated on the weight of the carrier.

Fremstillingen av disse belagte katalysatorer kan utføres ved forskjellige metoder. Den grunnleggende metode for fremstilling av disse katalysatorer er ved delvis væting av bærermaterialet med en væske og derpå bringe bærermaterialet i kontakt med et pulver av det katalytisk aktive materiale og forsiktig ryste blandingen inntil katalysatoren er dannet. Den forsiktige rysting utføres mest bekvemt ved å anbringe den delvis våte bærer i en roterende trommel eller krukke og tilsette det pulveriserte aktive katalytiske materiale. The production of these coated catalysts can be carried out by different methods. The basic method for producing these catalysts is by partially wetting the carrier material with a liquid and then bringing the carrier material into contact with a powder of the catalytically active material and gently shaking the mixture until the catalyst is formed. The gentle shaking is most conveniently accomplished by placing the partially wet support in a rotating drum or jar and adding the powdered active catalytic material.

Under anvendelse av katalysatorene ifølge oppfinnelsen ved fremstilling av methacrylsyre eller acrylsyre, fåes utmerkede utbytter i en bekvem reaksjon med lave mengder av biprodukter. When using the catalysts according to the invention in the production of methacrylic acid or acrylic acid, excellent yields are obtained in a convenient reaction with low amounts of by-products.

Spesifikke utførelsesformerSpecific embodiments

Sammenligningseksempler A til D og e ksempler 1 til 80: Sammenligning av katalysatorer inneholdende promotorer ifølge oppfinnelsen med grunnkatalysator ved fremstilling av methacrylsyre. Comparative examples A to D and examples 1 to 80: Comparison of catalysts containing promoters according to the invention with basic catalyst in the production of methacrylic acid.

En 20 cm<J>fastlagsreaktor ble konstruert av et 1,3 cm rust-fritt stålrør. Katalysatorer fremstilt som beskrevet ovenfor, ble innført i reaktoren og oppvarmet til reaksjonstemperaturen under en luftstrøm og en påmatning av methacrolein/luft/nitro-gen/damp i forholdet 1:5,7=4,6:8,7 ble matet over katalysatoren med en tilsynelatende kontakttid på 2 - 4 sekunder. Reaktoren ble kjørt under reaksjonsbetingelsene i 1 - 6 timer, og produktet ble oppsamlet og analysert. A 20 cm<J>fixed bed reactor was constructed from a 1.3 cm stainless steel tube. Catalysts prepared as described above were introduced into the reactor and heated to the reaction temperature under an air stream and a feed of methacrolein/air/nitrogen/steam in the ratio 1:5.7=4.6:8.7 was fed over the catalyst with an apparent contact time of 2 - 4 seconds. The reactor was run under the reaction conditions for 1-6 hours, and the product was collected and analyzed.

Sammenlignende eksempel AComparative example A

25% Moi2PlAs0 5°x + 7-^ ° "Alundum"25% Moi2PlAs0 5°x + 7-^ ° "Alundum"

En oppløsning ble fremstilt bestående av 211,88 g ammonium-hept amolybdat , (NH^) ^MoyDg^ • 4^0 , (1,2 mol Mo), 500 ml destillert vann av 6o°Cog 7,94 g ammoniumarsenat, NH^H2AsO^(0,05 mol As) som oppløsning i 25 ml destillert vann. Et hvitt bunnfall ble dannet som ble oppvarmet til ca. 100°C i 2 timer. Til denne blanding ble tilsatt 11,53985%-ig fosforsyre (0,10 mol P). En halv time senere ble 5,0 g hydrazinhydrat tilsatt. Oppslemningen ble inndampet til en tykk pasta, tørret over natten i en ovn ved 110 - 120°C og malt og siktet til under 80 mesh. Dette pulver ble belagt på "Norton 3,2 mm SA 5223" "Alundum"-kuler ved å væte 50 g "Alundum" delvis med 1,89vann og tilsette l6,7 g aktiv katalysator fremstilt ovenfor i fem like store porsjoner. Under og efter hver tilsetning ble "Alundum"-kulene rullet i en glass-krukke. Pulveret ble jevnt belagt på overflaten av "Alundum"-kulene, og sluttproduktet ble tørret. Et hårdt, jevnt materiale ble erholdt som besto av en indre kjerne av "Alundum"-bæreren med et kontinuerlig, sterkt vedheftende belegg av pulveret på den ytre overflate av bæreren. Materialet ble så calcinert i 1 time ved 370°C i 40 ml/min luft for å danne den aktive katalysator. A solution was prepared consisting of 211.88 g of ammonium heptamolybdate , (NH^) ^MoyDg^ • 4^0 , (1.2 mol Mo), 500 ml of distilled water of 6o°C and 7.94 g of ammonium arsenate, NH ^H2AsO^ (0.05 mol As) as a solution in 25 ml of distilled water. A white precipitate was formed which was heated to approx. 100°C for 2 hours. 11.53985% phosphoric acid (0.10 mol P) was added to this mixture. Half an hour later, 5.0 g of hydrazine hydrate was added. The slurry was evaporated to a thick paste, dried overnight in an oven at 110 - 120°C and ground and screened to less than 80 mesh. This powder was coated on "Norton 3.2 mm SA 5223" "Alundum" beads by wetting 50 g of "Alundum" partially with 1.8 g of water and adding 16.7 g of active catalyst prepared above in five equal portions. During and after each addition, the "Alundum" balls were rolled in a glass jar. The powder was uniformly coated on the surface of the "Alundum" balls and the final product was dried. A hard, uniform material was obtained which consisted of an inner core of the "Alundum" carrier with a continuous, highly adherent coating of the powder on the outer surface of the carrier. The material was then calcined for 1 hour at 370°C in 40 ml/min air to form the active catalyst.

Eksempel 1 til 9Examples 1 to 9

Forskjellige katalysatorer med formel I ble fremstilt som følger: Various catalysts of formula I were prepared as follows:

Eksempel 1Example 1

25% (sjelden jordblanding) Mo P As JD + 75% "Alundum" 25% (rare earth mixture) Mo P As JD + 75% "Alundum"

En oppløsning ble bestemt bestående av 105,9 g ammoniumheptamolybdat , (NH^) ^MoyD,^ • 4^0 , (0,6 mol Mo), 700 ml destillert vann av 6o°C og 4,0 g ammoniumarsenat, NH^H2AsO^, (0,025 mol As) som oppløsning i 25 ml vann. Et hvitt bunnfall ble dannet som ble oppvarmet ved 100°C i en halv time. Til denne blanding ble tilsatt 4,49Moly Corp. sjelden jordkloridblanding (produkt-kode nr. 4700) bestående av 48% CeO , 33% La„0_, 13% Nd_0o, L\, y% > Pt^ O-^ og 1,5% andre sjeldne jordelement er beregnet som oxyder. Til denne oppløsning ble tilsatt 5,8 g 85%-ig fosforsyre, H3P04(°'°-5 mo1 p) • En halv time senere ble 2,5 g hydrazinhydrat tilsatt. Oppslemningen ble inndampet til en tykk pasta, A solution was determined consisting of 105.9 g of ammonium heptamolybdate , (NH^) ^MoyD,^ • 4^0 , (0.6 mol Mo), 700 ml of distilled water of 6o°C and 4.0 g of ammonium arsenate, NH^ H2AsO^, (0.025 mol As) as a solution in 25 ml of water. A white precipitate was formed which was heated at 100°C for half an hour. To this mixture was added 4.49 Moly Corp. rare earth chloride mixture (product code no. 4700) consisting of 48% CeO , 33% La„0_, 13% Nd_0o, L\, y% > Pt^ O-^ and 1.5% other rare earth elements are calculated as oxides. To this solution was added 5.8 g of 85% phosphoric acid, H3P04(°'°-5 mo1 p) • Half an hour later, 2.5 g of hydrazine hydrate was added. The slurry was evaporated to a thick paste,

tørret over natten i en ovn ved 110 - 120°C og malt og siktet til under 80 mesh størrelse. Katalysatoren ble så belagt i en aktiv tykkelse på 25% på 3,2 mm "SA 5223" "Alundum"-kuler. Calcineringen var den samme som i sammenlignende eksempel A. dried overnight in an oven at 110 - 120°C and ground and sieved to below 80 mesh size. The catalyst was then coated to an active thickness of 25% on 3.2 mm "SA 5223" "Alundum" beads. The calcination was the same as in Comparative Example A.

Eksempel 2 til 7Example 2 to 7

Fremstilling av katalysatorenePreparation of the catalysts

25% X Y.Mo., _P.. As^ c0 + 75% "Alundum" 25% X Y.Mo., _P.. As^ c0 + 75% "Alundum"

ab 121 Q , 5xab 121 Q , 5x

Forskjellige katalysatorer ifølge oppfinnelsen ble fremstilt. Katalysatorene ble fremstilt i henhold til fremgangsmåten i eksempel 1 under anvendelse av 105,9 g ammoniummolybdat, 700 ml 6o°C destillert vann og 4,0 g ammoniumarsenat oppløst i 25 nil vann. De katalytiske bestanddeler angitt ved X og/eller Y ble tilsatt straks før tilsetningen av 5,8 g 85%-ig fosforsyre og 2,59hydrazinhydrat. For å fremstille katalysatorene ble de følgende forbindelser og mengder anvendt: Various catalysts according to the invention were prepared. The catalysts were prepared according to the procedure in example 1 using 105.9 g of ammonium molybdate, 700 ml of 6o°C distilled water and 4.0 g of ammonium arsenate dissolved in 25 nil of water. The catalytic components indicated by X and/or Y were added immediately before the addition of 5.8 g of 85% phosphoric acid and 2.59 hydrazine hydrate. To prepare the catalysts, the following compounds and quantities were used:

Eksempel 8 Example 8

25% sjelden jordmetallblanding ocCu^ ^cMonoPnAs^ c025% rare earth metal mixture ocCu^ ^cMonoPnAs^ c0

o ><0 o ,o>LZ1 o,5 xo ><0 o ,o>LZ1 o.5 x

<+>75% " Alundum" <+>75% "Alundum"

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 1, unntatt at 34,25 g ammoniumheptamolybdat, 1,28 g ammoniumarsenat, 1,43 g sjelden jordmetallkloridblanding, This catalyst was prepared in the same manner as described in Example 1, except that 34.25 g of ammonium heptamolybdate, 1.28 g of ammonium arsenate, 1.43 g of rare earth chloride mixture,

0,l6l g kobberacetat , 1,88 g 85%-ig fosforsyre og 0,8 g hydrazinhydrat ble anvendt. 0.161 g of copper acetate, 1.88 g of 85% phosphoric acid and 0.8 g of hydrazine hydrate were used.

Eksempel 9Example 9

25% sjelden jordmetallblandingQ 25Ago lM°12PlAs0 5°x + 75% " Alundum" 25% rare earth metal mixtureQ 25Ago lM°12PlAs0 5°x + 75% "Alundum"

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 8, unntatt at 0,269 g sølvacetat ble anvendt. This catalyst was prepared in the same manner as described in Example 8, except that 0.269 g of silver acetate was used.

Sammenlignende eksempler B, C o g eksempler 10 til 20 Comparative examples B, C and examples 10 to 20

Resultatene av forsøkene under anvendelse av katalysatorer med formel I ved oxydasjonen av methacrolein for å fremstille methacrylsyre er vist i tabell I. De følgende definisjoner er anvendt for å måle carbonatomene i påmatningen og produktene. The results of the experiments using catalysts of formula I in the oxidation of methacrolein to produce methacrylic acid are shown in Table I. The following definitions are used to measure the carbon atoms in the feed and products.

Eksempel 21 til 43 Examples 21 to 43

Forskjellige katalysatorer med formel II ble fremstilt som følger: Various catalysts of formula II were prepared as follows:

Eks empel 21Example 21

25% --Mo^P.As- c0 + 75% "Alundum." 25% --Mo^P.As- c0 + 75% "Alundum."

0,25 12 1 O ,Dx 0.25 12 1 O ,Dx

En oppløsning ble fremstilt bestående av 105,99ammonium - heptamolybdat , (NH^) ^MoyD^-4H20 , (0,6 mol Mo),. 700 ml destillert vann av 6o°C og 4,0 g ammoniumarsenat, NH^H2AsO^ (0,025 mol As) oppløst i 25 ml vann. Et hvitt bunnfall ble dannet som ble oppvarmet ved 100°C i ca. en halv time. Til denne blanding ble tilsatt 5,3 g uranylacetat (0,0125 mol U), fulgt av tilsetning av 5,8 g 85%-ig fosforsyre (0,05 mol P). En halv time senere ble 2,5 g hydrazinhydrat tilsatt. Oppslemningen ble inndampet til en tykk pasta, tørret over natten i en ovn ved 110 - 120°C og malt og siktet til under 80 mesh størrelse. Katalysatoren ble så belagt til et 25% aktivitetsnivå på 3,2 mm "SA 5223" "Alundum"-kuler. Calcineringen var den samme som i sammenlignende eksem- A solution was prepared consisting of 105.99 ammonium heptamolybdate, (NH^)^MoyD^-4H2O, (0.6 mol Mo),. 700 ml of distilled water of 6o°C and 4.0 g of ammonium arsenate, NH^H2AsO^ (0.025 mol As) dissolved in 25 ml of water. A white precipitate was formed which was heated at 100°C for approx. half hour. To this mixture was added 5.3 g uranyl acetate (0.0125 mol U), followed by the addition of 5.8 g 85% phosphoric acid (0.05 mol P). Half an hour later, 2.5 g of hydrazine hydrate was added. The slurry was evaporated to a thick paste, dried overnight in an oven at 110 - 120°C and ground and sieved to below 80 mesh size. The catalyst was then coated to a 25% activity level on 3.2 mm "SA 5223" "Alundum" beads. The calcification was the same as in comparative ex-

pel A.pile A.

Eksempel 22Example 22

25% TiQ 2Mol2PlAs0 5°x + 75% "Alundum" 25% TiQ 2Mol2PlAs0 5°x + 75% "Alundum"

Denne katalysator fremstilles på samme måte som beskrevet i eksempel 21, unntatt at 7,72 g 20%-ig titantrikloridoppløsning ble anvendt og hydrazinhydrat ble sløyfet ved katalysatorfremsti 11-ingen. This catalyst is prepared in the same way as described in example 21, except that 7.72 g of a 20% titanium trichloride solution was used and hydrazine hydrate was looped at catalyst progress 11-ing.

Eksempel 23Example 23

25% (sjelden jordmetallblanding) 0Ti0 Mo.. 0Pn As~ c025% (rare earth metal mixture) 0Ti0 Mo.. 0Pn As~ c0

+ 75 % " Alundum " Q , 2 Q , l 12 1 0 , 5 x+ 75% "Alundum" Q, 2 Q, l 12 1 0, 5 x

Denne katalysator ble fremstilt på samme måte som beskrevetThis catalyst was prepared in the same way as described

i eksempel 21, unntatt at 3,54 g sjelden jordmetallkloridblanding, 0,5 g hydrazinhydrat ble anvendt, og 3,85 g 20%-ig titan-trikloridoppløsning ble tilsatt. in Example 21, except that 3.54 g of rare earth chloride mixture, 0.5 g of hydrazine hydrate were used, and 3.85 g of 20% titanium trichloride solution was added.

Eksempel 24 til 39Examples 24 to 39

<Fre>mstilling av katalysatorene 25% X ^ Y.o Mol .. 0P 1 As 0,5 c0 x+75%"Alundum" Preparation of the catalysts 25% X ^ Y.o Mol .. 0P 1 As 0.5 c0 x+75% "Alundum"

Forskjellige katalysatorer ifølge oppfinnelsen ble fremstilt. Katalysatorene ble fremstilt ved fremgangsmåten i eksempel 21, under anvendelse av 105,99ammoniummolybdat, 700 ml destillert vann av 60°C og 4,0 g ammoniumarsenat oppløst i 25 ml vann. Kata-lysatorbestanddelene angitt ved X og/eller Y ble tilsatt straks før tilsetningen av 5,8985%-ig fosforsyre. 2,5 9 hydrazinhydrat ble tilsatt ved alle fremstillinger, unntatt at intet hydrazin ble tilsatt i eksempel 28, 30, 32 og 38; og 1,0 g hydrazin ble tilsatt i eksempel 14- For å fremstille katalysatorene ble følgende forbindelser og mengder anvendt: Various catalysts according to the invention were prepared. The catalysts were prepared by the method in example 21, using 105.9 g of ammonium molybdate, 700 ml of distilled water at 60°C and 4.0 g of ammonium arsenate dissolved in 25 ml of water. The catalyst components indicated by X and/or Y were added immediately before the addition of 5.8985% phosphoric acid. 2.5 g of hydrazine hydrate was added in all preparations, except that no hydrazine was added in examples 28, 30, 32 and 38; and 1.0 g of hydrazine was added in example 14- To prepare the catalysts, the following compounds and amounts were used:

Eksempel 40 Example 40

25 % Mo12P1As0;5N<b>0?25Ago?o5<O>x<+>75%" Alundum-25% Mo12P1As0;5N<b>0?25Ago?o5<O>x<+>75%" Alundum-

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 21, unntatt at 34,25 g ammoniummolybdat, 150 ml vann, 1,28 g ammoniumarsenat, 0,5379niobklorid, 0,1349sølvacetat, 1,86 g 85%-ig fosforsyre og 0,89hydrazinhydrat ble anvendt. This catalyst was prepared in the same manner as described in Example 21, except that 34.25 g of ammonium molybdate, 150 ml of water, 1.28 g of ammonium arsenate, 0.537 g of niobium chloride, 0.134 g of silver acetate, 1.86 g of 85% phosphoric acid and 0 .89 hydrazine hydrate was used.

Eksempel 4lExample 4l

25% Mo10P,As0 ,Nb. ocCu„ -.O + 75% "Alundum" 25% Mo10P,As0,Nb. ocCu„ -.O + 75% "Alundum"

12 1 O,5 0,25 Q, l x 12 1 O.5 0.25 Q, l x

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 24, unntatt at 0,322 g kobberacetat ble tilsatt i tillegg til niobkloridet. This catalyst was prepared in the same way as described in example 24, except that 0.322 g of copper acetate was added in addition to the niobium chloride.

Eksempel 42Example 42

25% Zn0>2Al0) 08Cu0>Q5Mo12P1) 32As0) 5Ox<+>75% " Alundum" 25% Zn0>2Al0) 08Cu0>Q5Mo12P1) 32As0) 5Ox<+>75% "Alundum"

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 37, unntatt at 0,96 g aluminiumklorid-hydrat og 7,6 g 85%-ig fosforsyre ble anvendt . This catalyst was prepared in the same way as described in example 37, except that 0.96 g of aluminum chloride hydrate and 7.6 g of 85% phosphoric acid were used.

Eksempel 43Example 43

25<%>^ o>1A10>oq1Cu0>o5Mo12P;L) 32ASo>5Ox<+>75% " Alundum" 25<%>^ o>1A10>oq1Cu0>o5Mo12P;L) 32ASo>5Ox<+>75% "Alundum"

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 42, unntatt at 1,1 g aluminiumklorid-hydrat og 1,21 g Re^ Oy ble anvendt. This catalyst was prepared in the same manner as described in Example 42, except that 1.1 g of aluminum chloride hydrate and 1.21 g of Re 2 Oy were used.

Sammenlignende eksempler B til D og eksempler 44 til 67 Comparative Examples B to D and Examples 44 to 67

Resultatene av forsøkene under anvendelse av katalysatorer med formel II i oxydasjonen av methacrolein til methacrylsyre er vist i tabell II. De samme definisjoner som beskrevet ovenfor, The results of the experiments using catalysts of formula II in the oxidation of methacrolein to methacrylic acid are shown in Table II. The same definitions as described above,

er anvendt ved måling av carbonatomene i påmatningen og produktene. is used when measuring the carbon atoms in the feed and the products.

På samme måte som beskrevet ovenfor, kan katalysatorene ifølge oppfinnelsen effektivt anvendes ved fremstilling av acrylsyre fra acrolein. In the same way as described above, the catalysts according to the invention can be effectively used in the production of acrylic acid from acrolein.

Eksempel 68 til 73 Examples 68 to 73

Forskjellige katalysatorer med formel III ble fremstiltVarious catalysts of formula III were prepared

som følger:as follows:

Ek sempel 68Oak sample 68

<25%>AgQ 25M°12P1AS0 5°x<+>75% "Alundura"<25%>AgQ 25M°12P1AS0 5°x<+>75% "Alundura"

En oppløsning ble fremstilt bestående av 105,99ammonium-heptamol<y>bdat, (NH^) gMoyD^ .4H20 , (0,6 mol Mo), 700 ml destillert vann av 6o°C og 4,0 g ammoniumarsenat, NH^H^AsO^, (0,025 mol As), som oppløsning i 25 ml vann. Et hvitt bunnfall ble dannet som ble oppvarmet ved 100°C i ca. en halv time. Til denne blanding ble tilsatt 2,089sølvacetat (0,0125 mol Ag), fulgt av tilsetning av 5,8 g 85%-ig fosforsyre (0,05 mol P). En halv time senere ble 2,5 g hydrazinhydrat tilsatt. Oppslemningen ble inndampet til en tykk pasta, tørret over natten i en ovn ved 110 - 120°C , og malt og siktet til under 80 mesh størrelse. Katalysatoren ble så belagt til 25% aktivt nivå på 3,2 mm "SA 5223" "Alundum"-kuler. Calcineringen var den samme som i sammenlignende eksempel A. A solution was prepared consisting of 105.99 ammonium heptamol<y>bdate, (NH^) gMoyD^ .4H20 , (0.6 mol Mo), 700 ml of distilled water of 6o°C and 4.0 g of ammonium arsenate, NH^ H^AsO^, (0.025 mol As), as a solution in 25 ml of water. A white precipitate was formed which was heated at 100°C for approx. half hour. To this mixture was added 2.08 g of silver acetate (0.0125 mol Ag), followed by the addition of 5.8 g of 85% phosphoric acid (0.05 mol P). Half an hour later, 2.5 g of hydrazine hydrate was added. The slurry was evaporated to a thick paste, dried overnight in an oven at 110 - 120°C, and ground and sieved to less than 80 mesh size. The catalyst was then coated to 25% active level on 3.2 mm "SA 5223" "Alundum" beads. The calcination was the same as in Comparative Example A.

Eksempel 69Example 69

25% Au0 OI-Cd_ 0Mon JP- _As„ c0<+>75% "Alundum"25% Au0 OI-Cd_ 0Mon JP- _As„ c0<+>75% "Alundum"

0, 05 0 , 2 12 1 , 0 0 , 5 x 0.05 0 .2 12 1 .0 0 .5 x

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 68, unntatt at 150 ml vann, 34,25 g ammoniummolybdat, 1,28 g ammoniumarsenat, 0,862 g cadmiumacetat, 0,318 g gull-klorid, 1,86 g 85%-ig fosforsyre og 0,8 g hydrazinhydrat ble anvendt . This catalyst was prepared in the same manner as described in Example 68, except that 150 ml of water, 34.25 g of ammonium molybdate, 1.28 g of ammonium arsenate, 0.862 g of cadmium acetate, 0.318 g of gold chloride, 1.86 g of 85% phosphoric acid and 0.8 g of hydrazine hydrate was used.

Eksempel 70Example 70

25% RuQ 2Moi2PlAsO 5°x + 75% "Alundum" 25% RuQ 2Moi2PlAsO 5°x + 75% "Alundum"

Denne katalysator ble fremstilt på samme måte som beskrevet i eksempel 68, unntatt at 500 ml vann, 70,6 g ammoniummolybdat, 2,64 g ammoniumarsenat, 1,74 g rutheniumklorid, RuCl3 _.3H2o0, (0,006 mol Ru), 3,849fosforsyre og 1,6 g hydrazinhydrat ble anvendt . This catalyst was prepared in the same manner as described in Example 68, except that 500 ml water, 70.6 g ammonium molybdate, 2.64 g ammonium arsenate, 1.74 g ruthenium chloride, RuCl3 _.3H2o0, (0.006 mol Ru), 3.849 phosphoric acid and 1.6 g of hydrazine hydrate were used.

Eksempel 71 til 73Examples 71 to 73

Fremstilling av katalysatorene 25% x Y, Mo P As 0Preparation of the catalysts 25% x Y, Mo P As 0

<+>75% " Alundum" a b 12 1 0,5 x <+>75% "Alundum" a b 12 1 0.5 x

Forskjellige katalysatorer ifølge oppfinnelsen ble fremstilt. Katalysatorene ble fremstilt ved fremgangsmåten i eks empel 68, under anvendelse av 105,99ammoniummolybdat, 700 ml destillert vann av 60°C og 4,0 g ammoniumarsenat oppløst i 25 ml vann. De katalytiske bestanddeler betegnet med X og/eller Y ble tilsatt straks før tilsetningen av 5,8985%-ig fosforsyre og 2,5 g hydrazinhydrat. For å fremstille katalysatorene ble følg-ende forbindelser og mengder anvendt: Various catalysts according to the invention were prepared. The catalysts were prepared by the method in Example 68, using 105.9 g of ammonium molybdate, 700 ml of distilled water at 60°C and 4.0 g of ammonium arsenate dissolved in 25 ml of water. The catalytic components denoted by X and/or Y were added immediately before the addition of 5.8985% phosphoric acid and 2.5 g of hydrazine hydrate. To prepare the catalysts, the following compounds and quantities were used:

Sammenlignende eksempler B til D o g eksempler 74 til 80 Comparative examples B to D and examples 74 to 80

Resultatene av forsøkene under anvendelse av katalysatorer med formel III ved oxydasjon av methacrolein til methacrylsyre er vist i tabell III. De samme definisjoner som beskrevet ovenfor, ble anvendt til å måle carbonatomene i påmatningen og i produktene. The results of the experiments using catalysts of formula III in the oxidation of methacrolein to methacrylic acid are shown in Table III. The same definitions as described above were used to measure the carbon atoms in the feed and in the products.

På samme måte som beskrevet ovenfor, kan katalysatorene ifølge oppfinnelsen effektivt anvendes ved fremstilling av acrylsyre fra acrolein. In the same way as described above, the catalysts according to the invention can be effectively used in the production of acrylic acid from acrolein.

Claims (1)

1. Katalysator, karakterisert ved formelen: 1. Catalyst, characterized by the formula: hvor X er et sjeldent jordelement eller en blanding derav; Y er minst ett element valgt fra gruppen bestående av Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, jordalkalimetall, Cl og NH^ ; hvor a er 0,001 til 10; b er 0 til 10; c er 0,01 til 5; d er 0,01 til 5; x er antallet av oxygenatomer som kreves for å tilfredsstille valenstilstandene av de andre tilstedeværende elementer; eller ved at katalysatoren har formel I, hvor X er minst ett element valgt fra gruppen bestående av U, Ti, Nb, Re, Pb, Zn og Ga; Y er minst ett element valgt fra gruppen bestående av Cu, et sjeldent jordelement, Ag, Ta, In, Th, Cd, Tl, jordalkalimetall, NH^ , Cl, Ni, Se og Ge; og hvor a, b, c, d og x er som ovenfor angitt, eller katalysatoren har formel I, hvor X er minst ett element valgt fra gruppen bestående av Ag, Rh, Au og Ru; Y er minst ett element valgt fra gruppen bestående av Cd, Tl, Pd, Al, Ge, Cu, Pt, Ni, jordalkalimetall, NH^ og Cl; og hvor a, b, c, d og x er som ovenfor angitt.where X is a rare earth element or a mixture thereof; Y is at least one element selected from the group consisting of Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, alkaline earth metal, Cl and NH^ ; where a is 0.001 to 10; b is 0 to 10; c is 0.01 to 5; d is 0.01 to 5; x is the number of oxygen atoms required to satisfy the valence states of the other elements present; or in that the catalyst has formula I, where X is at least one element selected from the group consisting of U, Ti, Nb, Re, Pb, Zn and Ga; Y is at least one element selected from the group consisting of Cu, a rare earth element, Ag, Ta, In, Th, Cd, Tl, alkaline earth metal, NH^ , Cl, Ni, Se and Ge; and where a, b, c, d and x are as above, or the catalyst has formula I, where X is at least one element selected from the group consisting of Ag, Rh, Au and Ru; Y is at least one element selected from the group consisting of Cd, Tl, Pd, Al, Ge, Cu, Pt, Ni, alkaline earth metal, NH₂ and Cl; and where a, b, c, d and x are as above. 2. Katalysator ifølge krav 1, karakterisert ved at den har formel I hvor X er et sjeldent jordelement eller en blanding derav; Y er minst ett av Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, jordalkalimetall, Cl og NH^ ; og a, b, c, d og x er som ovenfor angitt.2. Catalyst according to claim 1, characterized in that it has formula I where X is a rare earth element or a mixture thereof; Y is at least one of Ag, Tl, Rh, Pd, Ru, Pt, Cd, Al, Au, Cu, alkaline earth metal, Cl and NH^ ; and a, b, c, d and x are as indicated above. 3- Katalysator ifølge krav 2, karakterisert ved at X er cerium, erbium eller en blanding av sjeldne jordelementer bestående i det vesentlige av Ce, La, Nd og Pr.3- Catalyst according to claim 2, characterized in that X is cerium, erbium or a mixture of rare earth elements consisting essentially of Ce, La, Nd and Pr. 4. Katalysator ifølge krav 2, karakterisert ved at X er en blanding av sjeldne jordelementer, bestående i det vesentlige av Ce, La, Nd og Pr.4. Catalyst according to claim 2, characterized in that X is a mixture of rare earth elements, consisting essentially of Ce, La, Nd and Pr. 5. Katalysator ifølge krav 2, karakterisert ved at X er cerium.5. Catalyst according to claim 2, characterized in that X is cerium. 6. Katalysator ifølge krav 2, karakterisert ved at X er erbium.6. Catalyst according to claim 2, characterized in that X is erbium. 7. Katalysator ifølge krav 2, karakterisert ved atYer minst ett av metallene sølv, thallium og kobber.7. Catalyst according to claim 2, characterized by having at least one of the metals silver, thallium and copper. 8. Katalysator ifølge krav 2, karakterisert ved atYer sølv.8. Catalyst according to claim 2, characterized by atYer silver. 9. Katalysator ifølge krav 2, karakterisert ved atYer thallium.9. Catalyst according to claim 2, characterized by atYer thallium. 10. Katalysator ifølge krav 2, karakterisert ved atYer kobber.10. Catalyst according to claim 2, characterized by atYer copper. 11. Katalysator ifølge krav 2, karakterisert ved atber null.11. Catalyst according to claim 2, characterized by atber zero. 12. Katalysator ifølge krav 2, karakterisert ved at a er 0,001 til 3-13- Katalysator ifølge krav 2, karakterisert ved atber 0,001 til 3.12. Catalyst according to claim 2, characterized in that a is 0.001 to 3-13- Catalyst according to claim 2, characterized by atber 0.001 to 3. 14- Katalysator ifølge krav 1 - 13, karakterisert ved at den er belagt på en inert bærer.14- Catalyst according to claims 1 - 13, characterized in that it is coated on an inert support. 15- Katalysator ifølge krav 14, karakterisert ved at den består i det vesentlige av et inert bærermateriale med en diameter på minst 20 um og en ytre overflate og et kontinuerlig belegg av den aktive katalysator heftende sterkt til den ytre overflate av bæreren. l6. Katalysator ifølge krav 15, karakterisert ved at den aktive katalysator utgjør 10 - 100 vekt% beregnet på den inerte bærer.15- Catalyst according to claim 14, characterized in that it consists essentially of an inert carrier material with a diameter of at least 20 µm and an outer surface and a continuous coating of the active catalyst adhering strongly to the outer surface of the carrier. l6. Catalyst according to claim 15, characterized in that the active catalyst constitutes 10 - 100% by weight calculated on the inert carrier. 17- Katalysator ifølge krav 14 - 16, karakterisert ved at bæreren er valgt fra gruppen bestående av siliciumoxyd, aluminiumoxyd, "Alundum", aluminiumoxyd-siliciumoxyd, siliciumcarbid, titandioxyd og zirkoniumdioxyd.17- Catalyst according to claims 14 - 16, characterized in that the carrier is selected from the group consisting of silicon oxide, aluminum oxide, "Alundum", aluminum oxide-silicon oxide, silicon carbide, titanium dioxide and zirconium dioxide. 18- Katalysator ifølge krav 15 - 17, karakterisert ved at partikkelstørrelsen av den inerte bærer er 0,2 - 2 cm.18- Catalyst according to claims 15 - 17, characterized in that the particle size of the inert carrier is 0.2 - 2 cm. 19. Fremgangsmåte ved fremstilling av acrylsyre og methacrylsyre ved oxydasjon av acrolein, hhv. methacrolein, med molekylært oxygen i dampfase ved en reaksjonstemperatur på 200 - 500°C i nærvær av en katalysator, og eventuelt i nærvær av damp, karakterisert ved at der som katalysator anvendes en katalysator ifølge krav 1 - 18•19. Procedure for the production of acrylic acid and methacrylic acid by oxidation of acrolein, respectively. methacrolein, with molecular oxygen in the vapor phase at a reaction temperature of 200 - 500°C in the presence of a catalyst, and optionally in the presence of steam, characterized in that a catalyst according to claims 1 - 18 is used as catalyst 20. Katalysator ifølge krav 1, karakterisert ved at den har formel I hvor X er minst ett element valgt fra gruppen bestående av U, Ti, Nb, Re, Pb, Zn og Ga; Y er minst ett element valgt fra gruppen bestående av Cu, et sjeldent jordlement, Ag, Ta, In, Th, Cd, Tl, jordalkalimetall, NH^ , Cl, Ni, Al og Ge; og hvor a, b, c, d og x er som ovenfor angitt.20. Catalyst according to claim 1, characterized in that it has formula I where X is at least one element selected from the group consisting of U, Ti, Nb, Re, Pb, Zn and Ga; Y is at least one element selected from the group consisting of Cu, a rare earth element, Ag, Ta, In, Th, Cd, Tl, alkaline earth metal, NH^ , Cl, Ni, Al and Ge; and where a, b, c, d and x are as above. 21. Katalysator ifølge krav 20, karakterisert ved at a er 0,001 til 3.21. Catalyst according to claim 20, characterized in that a is 0.001 to 3. 22. Katalysator ifølge krav 20, karakterisert ved atber 0,001 til 3.22. Catalyst according to claim 20, characterized by atber 0.001 to 3. 23. Katalysator ifølge krav 20, karakterisert ved atber null .23. Catalyst according to claim 20, characterized by atber zero. 24. Katalysator ifølge krav 20, karakterisert ved at X er uran.24. Catalyst according to claim 20, characterized in that X is uranium. 25. Katalysator ifølge krav 20, karakterisert ved at X er titan.25. Catalyst according to claim 20, characterized in that X is titanium. 26. Katalysator ifølge krav 20, karakterisert ved at X er bly.26. Catalyst according to claim 20, characterized in that X is lead. 27. Katalysator ifølge krav 20, karakterisert ved at X er niob.27. Catalyst according to claim 20, characterized in that X is niobium. 28. Katalysator ifølge krav 20, karakterisert ved at X er rhenium.28. Catalyst according to claim 20, characterized in that X is rhenium. 29. Katalysator ifølge krav 20, karakterisert ved at X er zink.29. Catalyst according to claim 20, characterized in that X is zinc. 30. Katalysator ifølge krav 20, karakterisert ved at X er gallium.30. Catalyst according to claim 20, characterized in that X is gallium. 31. Katalysator ifølge krav 20, karakterisert ved at X er titan og niob.31. Catalyst according to claim 20, characterized in that X is titanium and niobium. 32. Katalysator ifølge krav 20, karakterisert ved at X er titan og zink.32. Catalyst according to claim 20, characterized in that X is titanium and zinc. 33. Katalysator ifølge krav 20, karakterisert ved atYer minst ett element valgt fra gruppen bestående av Cu, et sjeldent jordelement, Al og Ag.33. Catalyst according to claim 20, characterized by having at least one element selected from the group consisting of Cu, a rare earth element, Al and Ag. 34. Katalysator ifølge krav 20, karakterisert ved at X er rhenium og Y er kobber.34. Catalyst according to claim 20, characterized in that X is rhenium and Y is copper. 35. Katalysator ifølge krav 20 - 34, karakterisert ved at den er belagt på en inert bærer .35. Catalyst according to claims 20-34, characterized in that it is coated on an inert support. 36. Katalysator ifølge krav 35, karakterisert ved at den i det vesentlige består av et inert bærermateriale med en partikkeldiameter på minst 20 um og en ytre overflate og et kontinuerlig belegg av den aktive katalysator vedheftende sterkt til den ytre overflate av bæreren.36. Catalyst according to claim 35, characterized in that it essentially consists of an inert carrier material with a particle diameter of at least 20 µm and an outer surface and a continuous coating of the active catalyst adhering strongly to the outer surface of the carrier. 37. Katalysator ifølge krav 35 eller 36, karakterisert ved at den aktive katalysator utgjør 10 - 100 vekt% av den inerte bærer.37. Catalyst according to claim 35 or 36, characterized in that the active catalyst constitutes 10 - 100% by weight of the inert carrier. 38- Katalysator ifølge krav 35 - 37, karakterisert ved at bæreren er valgt fra gruppen bestående av siliciumoxyd, aluminiumoxyd, "Alundum", aluminiumoxyd-siliciumoxyd, siliciumcarbid, titandioxyd og zirkoniumdioxyd.38- Catalyst according to claims 35 - 37, characterized in that the carrier is selected from the group consisting of silicon oxide, aluminum oxide, "Alundum", aluminum oxide-silicon oxide, silicon carbide, titanium dioxide and zirconium dioxide. 39. Katalysator ifølge krav 35 - 38, karakterisert ved at partikkelstørreisen av den inerte bærer er 0,2 - 2 cm.39. Catalyst according to claims 35 - 38, characterized in that the particle size of the inert carrier is 0.2 - 2 cm. 40. Fremgangsmåte ved fremstilling av acrylsyre og methacrylsyre ved oxydasjon av acrolein, hhv. methacrolein, med molekylært oxygen i dampfase ved en reaksjonstemperatur på 200 - 500°C i nærvær av en katalysator, og eventuelt i nærvær av damp, karakterisert ved at der som katalysator anvendes en katalysator ifølge krav 20 - 39-40. Procedure for the production of acrylic acid and methacrylic acid by oxidation of acrolein, respectively. methacrolein, with molecular oxygen in vapor phase at a reaction temperature of 200 - 500°C in the presence of a catalyst, and optionally in the presence of steam, characterized in that a catalyst according to claims 20 - 39 is used as catalyst 41. Katalysator ifølge krav 1, karakterisert ved at den har formel I hvor X er minst ett element valgt fra gruppen bestående av Ag, Rh, Au og Ru; Y er minst én av Cd, Tl, Pd, Al, Ge, Cu, Pt, Ni, jordalkalimetall, NH^ og Cl; og a, b, c, d og x er som ovenfor angitt.41. Catalyst according to claim 1, characterized in that it has formula I where X is at least one element selected from the group consisting of Ag, Rh, Au and Ru; Y is at least one of Cd, Tl, Pd, Al, Ge, Cu, Pt, Ni, alkaline earth metal, NH^ and Cl; and a, b, c, d and x are as above. 42. Katalysator ifølge krav 4l, karakterisert ved at a er 0,001 til 3.42. Catalyst according to claim 4l, characterized in that a is 0.001 to 3. 43« Katalysator ifølge krav 4l, karakterisert ved atber 0,001 til 3.43« Catalyst according to claim 4l, characterized by atber 0.001 to 3. 44- Katalysator ifølge krav 41, karakterisert ved atber null.44- Catalyst according to claim 41, characterized by atber zero. 45. Katalysator ifølge krav 4l, karakterisert ved at X er sølv.45. Catalyst according to claim 4l, characterized in that X is silver. 46. Katalysator ifølge krav 4l, karakterisert ved at X er rhodium.46. Catalyst according to claim 4l, characterized in that X is rhodium. 47..Katalysator ifølge krav 4l, karakterisert ved at X er ruthenium.47.. Catalyst according to claim 4l, characterized in that X is ruthenium. 48. Katalysator ifølge krav 4l, karakterisert ved at X er gull.48. Catalyst according to claim 4l, characterized by X being gold. 49- Katalysator ifølge krav 4l, karakterisert ved atYer cadmium.49- Catalyst according to claim 4l, characterized by atYer cadmium. 50. Katalysator ifølge krav 4l, karakterisert ved at den er belagt på en inert bærer .50. Catalyst according to claim 4l, characterized in that it is coated on an inert carrier. 51. Katalysator ifølge krav 50, karakterisert ved at den består i det vesentlige av et inert bærermateriale med en diameter på minst 20 um og en ytre overflate og et kontinuerlig belegg av den aktive katalysator vedheftende sterkt til den ytre overflate av bæreren, idet den belagte katalysator fremstilles ved delvis å væte bæreren med vann og rulle den delvis våte bærer i et pulver av aktiv katalysator.51. Catalyst according to claim 50, characterized in that it consists essentially of an inert carrier material with a diameter of at least 20 µm and an outer surface and a continuous coating of the active catalyst adhering strongly to the outer surface of the carrier, the coated catalyst being produced by partially wetting the carrier with water and roll the partially wet carrier in a powder of active catalyst. 52. Katalysator ifølge krav 51, karakterisert ved at den aktive katalysator utgjør 10 - 100 vekt% av vekten av den inerte bærer.52. Catalyst according to claim 51, characterized in that the active catalyst constitutes 10 - 100% by weight of the weight of the inert carrier. 53» Katalysator ifølge krav 51 eller 52, karakterisert ved at bæreren er valgt fra gruppen bestående av siliciumoxyd, aluminiumoxyd, "Alundum", aluminiumoxyd-siliciumoxyd, siliciumcarbid, titandioxyd og zirkoniumdioxyd.53» Catalyst according to claim 51 or 52, characterized in that the carrier is selected from the group consisting of silicon oxide, aluminum oxide, "Alundum", aluminum oxide-silicon oxide, silicon carbide, titanium dioxide and zirconium dioxide. 54- Katalysator ifølge krav 51 - 53, karakterisert ved at partikkelstørrelsen av den inerte bærer er 0,2 - 2 cm.54- Catalyst according to claims 51 - 53, characterized in that the particle size of the inert carrier is 0.2 - 2 cm. 55. Fremgangsmåte ved fremstilling av acrylsyre og methacrylsyre ved oxydasjon av acrolein, hhv. methacrolein, med molekylært oxygen i dampfase ved en reaksjonstemperatur på 200 - 500°C i nærvær av damp, karakterisert ved at der som katalysator anvendes en katalysator ifølge krav 4l - 54-55. Procedure for the production of acrylic acid and methacrylic acid by oxidation of acrolein, respectively. methacrolein, with molecular oxygen in the vapor phase at a reaction temperature of 200 - 500°C in the presence of steam, characterized in that a catalyst according to claims 4l - 54 is used as catalyst
NO773568A 1976-10-19 1977-10-18 PROCEDURE FOR THE PREPARATION OF UNSaturated Acids NO773568L (en)

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