NO154267B - PROCEDURE FOR THE PREPARATION OF A BUILDING PLATE BY HIGH LP OF THE ROLLING METHOD. - Google Patents

PROCEDURE FOR THE PREPARATION OF A BUILDING PLATE BY HIGH LP OF THE ROLLING METHOD. Download PDF

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Publication number
NO154267B
NO154267B NO811785A NO811785A NO154267B NO 154267 B NO154267 B NO 154267B NO 811785 A NO811785 A NO 811785A NO 811785 A NO811785 A NO 811785A NO 154267 B NO154267 B NO 154267B
Authority
NO
Norway
Prior art keywords
board
cement
plaster
fibers
procedure
Prior art date
Application number
NO811785A
Other languages
Norwegian (no)
Other versions
NO154267C (en
NO811785L (en
Inventor
Kauko Ensio Junkkarinen
Original Assignee
Partek Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Partek Ab filed Critical Partek Ab
Publication of NO811785L publication Critical patent/NO811785L/en
Publication of NO154267B publication Critical patent/NO154267B/en
Publication of NO154267C publication Critical patent/NO154267C/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Panels For Use In Building Construction (AREA)

Description

Foreliggende oppfinnelse angår en fremgangsmåte til fremstilling av en bygningsplate ved hjelp av opprullingsmetoden, der det som platens våtmasse benyttes malte cellulose- og/ eller returpapirfibre som bærefibre, returgips i dihydrert form som fyllmiddel og hydraulisk herdende sement som bindemiddel, samt tilsatsstoffer. The present invention relates to a method for producing a building board using the roll-up method, where ground cellulose and/or recycled paper fibers are used as the wet mass of the board as carrier fibres, recycled plaster in dihydrated form as a filler and hydraulically hardening cement as a binder, as well as additives.

Fra GB-patent nr. 1.584.046 kjenner man fremstilling av bygningsplater som ikke inneholder asbest etter opprullingsmetoden, der ubrutte, dvs. umalte cellulosefibre og/eller returpapir benyttes som bærefibre i våtmassen, samt sement som bindemiddel og gips som i metodens begynnelsesfase delvis eller helt forekommer som halvhydrat ved siden av visse andre stoffer. Ifølge metoden tillates prosessen likevel å foregå From GB patent no. 1,584,046 it is known the production of building boards that do not contain asbestos by the roll-up method, where unbroken, i.e. unpainted cellulose fibers and/or recycled paper are used as carrier fibers in the wet mass, as well as cement as a binder and gypsum which in the initial phase of the method partially or completely occurs as a hemihydrate next to certain other substances. According to the method, the process is still allowed to take place

så lenge at halvhydratet i praksis helt omdannes til dihydrat innen våtmassen samles til en plate. as long as the hemihydrate is in practice completely converted to dihydrate by the time the wet mass is collected into a plate.

Hensikten med foreliggende oppfinnelse er å benytte returgips til fremstilling av brannsikre bygningsplater ved hjelp av opprullingsmetoden. Returgipsen tenderer til å bli et virkelig problem innen visse industribransjer, f.eks. danner fosfat-industrien millioner av tonn med restgips. Utnyttelsen av en slik avfallsmengde har meget stor nasjonaløkonomisk betydning. The purpose of the present invention is to use recycled plaster for the production of fire-resistant building boards using the roll-up method. The recycled plaster tends to become a real problem within certain industries, e.g. the phosphate industry generates millions of tonnes of residual gypsum. The utilization of such a quantity of waste has very great national economic significance.

Man har tidligere forsøkt å benytte restgips ved fremstilling av bygningsplater som ikke inneholder asbest etter opprullingsmetoden. Man har imidlertid ikke oppnådd nøyaktige resultater ved bruk av umalte bærefibre, da disse ikke holder våtmassens emnedeler, spesielt restgipsen og sementbinde-middelet,homogent sammen. Sammenholdingen er imidlertid nødvendig, særlig ved bruk av opprullingsmetoden. Ved forsøk har man funnet at spesielt maling av cellulosefibrene mulig-gjør bruk av restgips i bygningsplater, selv om restgips i seg selv ikke fungerer som bindemiddel. Malingen frembringer nemlig en "filting" av strukturen, der fibrene danner hul-heter "når de fester seg til hverandre. Når disse fylles med et eller annet sammenpresset materiale, som da ikke behøver å bindes kjemisk, oppstår en forbausende stiv struktur. Dette materialet kan utgjøres av restgips som altså fungerer som rent fyllstoff. En årsak til fenomenet kan, foruten nevnte hullvirkning, også finnes i flatekrefter mellom partiklene, Van der Wall-krefter eller andre slike krefter som holder partiklene sammen i hulrommene. På ovenfor beskrevne måte kan det fremstilles meget bra plater som passer godt til bruk i innredningsarbeidet. Attempts have previously been made to use residual plaster in the production of building boards that do not contain asbestos using the roll-up method. However, accurate results have not been achieved when using unpainted carrier fibres, as these do not hold the blank parts of the wet mass, especially the residual plaster and the cement binder, together homogeneously. However, the comparison is necessary, especially when using the roll-up method. In experiments, it has been found that painting the cellulose fibers in particular enables the use of residual plaster in building boards, even though residual plaster in itself does not function as a binding agent. The paint produces a "felting" of the structure, where the fibers form cavities "when they stick to each other. When these are filled with some other compressed material, which then does not need to be chemically bonded, a surprisingly rigid structure is created. This material can be made up of residual plaster which thus functions as a pure filler. A reason for the phenomenon, in addition to the hole effect mentioned, can also be found in surface forces between the particles, Van der Wall forces or other such forces that hold the particles together in the cavities. In the manner described above, it can very good boards are produced that are well suited for use in furnishing work.

Mekanismen som holder platen sammen kjenner man ikke noe til. En bygningsplate som oppnås på denne måte har selvfølgelig ikke like høy styrke som en plate fremstilt med kjente bindemidler, men platen oppviser likevel en forbausende god styrke. Platen er som sådan ikke vannbestandig, men løser seg opp i vann. Til blandingen bør det på grunn av dette tilsettes hydraulisk herdbar sement i en viss utstrekning. Sementen tilsiktes ikke å føre til en struktur som muliggjør en overføring av krefter, da dette oppnås allerede ved hjelp av de oppmalte cellulosefibrene og restgipsen. The mechanism that holds the plate together is unknown. A building board obtained in this way does not, of course, have as high a strength as a board made with known binders, but the board still exhibits surprisingly good strength. As such, the plate is not water-resistant, but dissolves in water. Because of this, a certain amount of hydraulically hardenable cement should be added to the mixture. The cement is not intended to lead to a structure that enables a transfer of forces, as this is already achieved with the help of the ground cellulose fibers and residual plaster.

Ettersom sementen benyttes bare for å forhindre en oppløsning av platen når den benyttes i fuktig miljø, og ettersom sementens bindende virkning er uvesentlig i tørt miljø, kan sementandelen gjøres minimal. Sementmengden beror vesentlig på de andre benyttede stoffene, spesielt på restgipsen. As the cement is only used to prevent a dissolution of the plate when used in a moist environment, and as the binding effect of the cement is insignificant in a dry environment, the proportion of cement can be made minimal. The amount of cement depends significantly on the other substances used, especially on the residual plaster.

Ved å tilpasse malingsgraden av fibrene, samt mengden av gips og sement til hverandre på eksperimentell måte, oppnås en plate som er vannbestandig og har nøyaktig fastsettbare styrkeegenskaper. Når andelen sement kan minimaliseres, kan den av brannsikkerhetsårsaker viktige gipsens andel økes til så stor andel som mulig. På denne måte finner man et bruks-område for restgipsen. By adapting the degree of painting of the fibres, as well as the amount of plaster and cement to each other in an experimental way, a board is obtained which is water resistant and has precisely determinable strength properties. When the proportion of cement can be minimised, the gypsum proportion, which is important for fire safety reasons, can be increased to as large a proportion as possible. In this way, you find an area of use for the remaining plaster.

Ifølge oppfinnelsen benyttes ved fremstillingen av bygningsplater av restgips malte cellulose- og/eller returpapirfibre som bærefibre, hvis malingsgrad bør være relativt høy, 20-75° SR (Schopper-Riegler). Mengden hydraulisk herdende sement According to the invention, in the production of building boards from residual plaster, ground cellulose and/or recycled paper fibers are used as carrier fibers, the degree of painting should be relatively high, 20-75° SR (Schopper-Riegler). The quantity of hydraulic hardening cement

som benyttes som bindemiddel velges mellom 10-30% beregnet på totalvekten av platens tørrsubstans. Ved fremgangsmåten ifølge oppfinnelsen er det også viktig å tilpasse malingsgraden av bærefibrene samt mengden av gips og sement til hverandre, på en fordelaktig måte for oppnåelse av et optimalt resultat. Sementen kan være Portlandsement. which is used as a binder is chosen between 10-30% calculated on the total weight of the board's dry substance. In the method according to the invention, it is also important to adapt the degree of grinding of the carrier fibers as well as the amount of gypsum and cement to each other, in an advantageous way to achieve an optimal result. The cement can be Portland cement.

Oppfinnelsens kjennetegn fremgår av det etterfølgende patent-krav. Ifølge patentkravet benyttes det i bygningsplaten foruten ovennevnte stoffer dessuten smelteovnsslagg og flyve-aske samt kiselgur, perlit, vermikulit, kalkstenspulver eller andre lignende stoffer, og dessuten mineralfiber, glassfiber, glass-, berg- og slaggull eller andre lignende stoffer og organiske fibre, såsom sisal-, hamp- og plastfibre eller lignende, samt flokningsmidler i mengder som angitt i patentkravet. The characteristics of the invention appear from the subsequent patent claim. According to the patent claim, in addition to the above-mentioned substances, the building board also uses smelting furnace slag and fly ash as well as diatomaceous earth, perlite, vermiculite, limestone powder or other similar substances, and also mineral fibre, glass fibre, glass, rock and slag gold or other similar substances and organic fibres, such as sisal, hemp and plastic fibers or the like, as well as flocculants in quantities as stated in the patent claim.

Bygningsplaten som fremstilles ved hjelp av fremgangsmåten ifølge oppfinnelsen og i hvilken det benyttes ukalsinert restgips, oppviser helt nøyaktige fasthetsegenskaper, selv om alle fasthetsverdier ikke er like bra som tidligere fremstilte plater. The building board which is produced using the method according to the invention and in which uncalcined residual plaster is used, exhibits completely accurate strength properties, even if all strength values are not as good as previously produced boards.

Med fremgangsmåten ifølge oppfinnelsen kan det naturligvis også fremstilles bygningsplater der ukalsinert rågips benyttes som utgangsmateriale i stedet for restgips. With the method according to the invention, it is naturally also possible to produce building boards where uncalcined raw plaster is used as starting material instead of residual plaster.

I følgende tabell vises sammenligningsforsøk, der fasthetsegenskapene på bygningsplater fremstilt med fremgangsmåten ifølge GB-patent nr. 1.584.046 og fasthetsegenskapene på bygningsplater fremstilt med fremgangsmåten ifølge foreliggende oppfinnelse. The following table shows comparison tests, where the strength properties of building boards produced with the method according to GB patent no. 1,584,046 and the strength properties of building boards produced with the method according to the present invention.

Claims (1)

Fremstilling av bygningsplate ifølge opprullingsmetoden, idet det i platens våtmasse benyttes malte cellulose- og/eller avfallspapirfibre som bærefibre, avfallsgips i dihydratform som filteremne og hydraulisk herdende sement som bindemiddel, samt tilsetningsstoffer, karakterisert ved at det for fremstilling av platen benyttes følgende materialmengder regnet på platens tørrsubstansvekt:Production of building board according to the roll-up method, in which ground cellulose and/or waste paper fibers are used in the board's wet mass as carrier fibers, waste plaster in dihydrate form as a filter material and hydraulically hardening cement as a binder, as well as additives, characterized by the fact that the following amounts of material are used for the production of the board, calculated on dry substance weight of the board:
NO811785A 1980-05-30 1981-05-26 PROCEDURE FOR THE PREPARATION OF A BUILDING PLATE USING THE ROLLING METHOD. NO154267C (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FI801755A FI64129C (en) 1980-05-30 1980-05-30 FRAMSTAELLNING AV EN BYGGNADSPLATTA ENLIGT UPPRULLNINGSFOERFARANDET

Publications (3)

Publication Number Publication Date
NO811785L NO811785L (en) 1981-12-01
NO154267B true NO154267B (en) 1986-05-12
NO154267C NO154267C (en) 1986-08-20

Family

ID=8513527

Family Applications (1)

Application Number Title Priority Date Filing Date
NO811785A NO154267C (en) 1980-05-30 1981-05-26 PROCEDURE FOR THE PREPARATION OF A BUILDING PLATE USING THE ROLLING METHOD.

Country Status (8)

Country Link
BE (1) BE888971A (en)
DE (1) DE3121248A1 (en)
DK (1) DK222781A (en)
FI (1) FI64129C (en)
FR (1) FR2483397B1 (en)
GB (1) GB2077317B (en)
NO (1) NO154267C (en)
SE (1) SE450116B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1990015205A1 (en) * 1989-06-07 1990-12-13 Danielsen, Marit, Helene Building element

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2117753A (en) * 1982-04-06 1983-10-19 Printsulate Limited Compositions
DE3604388A1 (en) * 1984-10-27 1987-08-13 Wuertex Maschinenbau Hofmann G Process for the continuous production of shaped bodies, in particular of boards, from a mixture of plaster and fibre material and also apparatus for carrying out the process
ES2040729T3 (en) * 1986-12-04 1993-11-01 Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. DURABLE AND HIGHLY STABLE MOLDED CONSTRUCTION PIECES.
DE3815393A1 (en) * 1988-05-05 1989-11-16 Baehre & Greten METHOD FOR PRODUCING PLATE-FORMED COMPOUNDS
US5155959A (en) * 1989-10-12 1992-10-20 Georgia-Pacific Corporation Firedoor constructions including gypsum building product
DE4141524C1 (en) * 1991-12-17 1993-05-06 Mario O-9560 Zwickau De Reinhold Fibre material for internal building panels insulation, etc. - comprises material including recycled material, which can be reduced into fibres and binding agent
ES2068733B1 (en) * 1992-07-15 1995-11-01 Cia Sevillana De Electricidad "PROCESS FOR PREPARING CERAMIC MATERIAL OF DIFFERENT QUALITIES FROM FLYING ASHES"
DE4321024A1 (en) * 1993-06-24 1995-01-05 Haeussler Ingenieurbuero Gmbh Process for producing lightweight concrete or concrete-like articles
FR2727675A1 (en) * 1994-12-01 1996-06-07 Carlucci Pierre Antoine Compsns. for making insulating materials
AT1374U1 (en) * 1996-10-09 1997-04-25 Karl F Stroeml BIOFIBER CONCRETE
KR100226101B1 (en) * 1997-06-17 1999-10-15 안순철 Construction using paper sludge and production thereof
EP0927614A1 (en) * 1997-12-31 1999-07-07 Galo Polo Fernandez Process for preparing products capable of being panelled and/or moulded outgoing from cardboard and/or paper of any recyclable type
US6881257B2 (en) * 2003-07-10 2005-04-19 Seymour Beauboeuf Machinable light weight sisal-based concrete structural building material
EP2177489B1 (en) * 2008-09-29 2012-11-07 Inge Höhn Construction material with filler of vegetable origin
BR112021019544A2 (en) * 2019-04-08 2021-11-30 Dow Brasil Sudeste Ind Ltda Composition of two-component polymeric microfibers

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1399335A (en) * 1971-04-21 1975-07-02 Tac Construction Materials Ltd Cementitious materials and artefacts made therefrom
FI64935C (en) * 1976-08-30 1984-02-10 Partek Ab FRAMSTAELLNING AV ASBESTFRI BRANDHAERDIG BYGGNADSPLATTA GENOM UPPRULLNINGSFOERFARANDE
FI63737C (en) * 1978-01-20 1983-08-10 Partek Ab RAOSKIVA FOER EN ASBESTFRI BYGGNADSSKIVA PAO GIPSBASIS SOM FRAMSTAELLS ENLIGT UPPRULLNINGSFOERFARANDET
FI780188A (en) * 1978-01-20 1979-07-21 Paraisten Kalkki Oy FOERFARANDE FOER FRAMSTAELLNING AV EN RAOSKIVA FOER EN ASBESTFRI BYGGNADSSKIVA ENLIGT UPPRULLNINGSFOERFARANDET
JPS54123134A (en) * 1978-03-17 1979-09-25 Asahi Glass Co Ltd Production of fiber reinforced composite body
DE2918974B1 (en) * 1979-05-11 1980-08-07 Partek Ab Asbestos-free structural board to be produced using the gypsum-based winding process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1990015205A1 (en) * 1989-06-07 1990-12-13 Danielsen, Marit, Helene Building element

Also Published As

Publication number Publication date
FI64129B (en) 1983-06-30
FI801755A (en) 1981-12-01
SE8103391L (en) 1981-12-01
SE450116B (en) 1987-06-09
GB2077317B (en) 1984-10-10
FR2483397A1 (en) 1981-12-04
BE888971A (en) 1981-09-16
NO154267C (en) 1986-08-20
FR2483397B1 (en) 1986-10-17
NO811785L (en) 1981-12-01
GB2077317A (en) 1981-12-16
DK222781A (en) 1981-12-01
DE3121248A1 (en) 1982-06-16
FI64129C (en) 1983-10-10

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