NL2030828B1 - A thin film energy storage device - Google Patents
A thin film energy storage device Download PDFInfo
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- NL2030828B1 NL2030828B1 NL2030828A NL2030828A NL2030828B1 NL 2030828 B1 NL2030828 B1 NL 2030828B1 NL 2030828 A NL2030828 A NL 2030828A NL 2030828 A NL2030828 A NL 2030828A NL 2030828 B1 NL2030828 B1 NL 2030828B1
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- elastic
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- 238000004146 energy storage Methods 0.000 title claims abstract description 36
- 239000010409 thin film Substances 0.000 title claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 50
- 239000002184 metal Substances 0.000 claims abstract description 50
- 239000003792 electrolyte Substances 0.000 claims abstract description 39
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 30
- 229920000767 polyaniline Polymers 0.000 claims abstract description 16
- 239000011852 carbon nanoparticle Substances 0.000 claims abstract description 11
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 10
- 239000002082 metal nanoparticle Substances 0.000 claims abstract description 10
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 10
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 10
- 239000011159 matrix material Substances 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 229920001940 conductive polymer Polymers 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 12
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 11
- 229910052709 silver Inorganic materials 0.000 claims description 11
- 239000004332 silver Substances 0.000 claims description 11
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 239000002105 nanoparticle Substances 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 229910017052 cobalt Inorganic materials 0.000 claims description 6
- 239000010941 cobalt Substances 0.000 claims description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
- 150000002739 metals Chemical class 0.000 claims description 5
- 239000011780 sodium chloride Substances 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 210000001787 dendrite Anatomy 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 238000005342 ion exchange Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 75
- 239000007787 solid Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000001878 scanning electron micrograph Methods 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 239000000017 hydrogel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002086 nanomaterial Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000007784 solid electrolyte Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005518 polymer electrolyte Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 229920005570 flexible polymer Polymers 0.000 description 1
- 239000011245 gel electrolyte Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000016507 interphase Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 239000002070 nanowire Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011856 silicon-based particle Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/02—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof using combined reduction-oxidation reactions, e.g. redox arrangement or solion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/24—Electrodes characterised by structural features of the materials making up or comprised in the electrodes, e.g. form, surface area or porosity; characterised by the structural features of powders or particles used therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/26—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
- H01G11/36—Nanostructures, e.g. nanofibres, nanotubes or fullerenes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/46—Metal oxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/48—Conductive polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/54—Electrolytes
- H01G11/56—Solid electrolytes, e.g. gels; Additives therein
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- H—ELECTRICITY
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/663—Selection of materials containing carbon or carbonaceous materials as conductive part, e.g. graphite, carbon fibres
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0065—Solid electrolytes
- H01M2300/0068—Solid electrolytes inorganic
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- H—ELECTRICITY
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- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0065—Solid electrolytes
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0085—Immobilising or gelification of electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
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- H01M2300/0091—Composites in the form of mixtures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0088—Composites
- H01M2300/0094—Composites in the form of layered products, e.g. coatings
Abstract
The present invention relates to energy storage devices having thin film multi-layer elastic structures. The energy storage device comprises a thin film elastic anode layer (10) comprising 5 an electroconductive elastic sublayer (11) and an active metal sublayer (12); a thin film elastic cathode layer (20) comprising an electroconductive elastic sublayer (21) and an active metal sublayer (22); a thin film elastic electrolyte layer (30) arranged therebetween; and a dielectric layer (40) applied to a non-active side of the cathode layer (20) and/or a non-active side of anode layer (10). The anode layer (10) and cathode layer (20) are made of electroconductive 10 thermally expanded carbon interspersed With metal nanoparticles. The electrolyte layer (30) comprises two sublayers (31) made of polymer composition matrix, containing conductive polymer polyaniline in elastic polymer polyvinyl alcohol with carbon or silicon nanoparticles, to ensure high electroconductivity of the electrolyte. 15 20
Description
A THIN FILM ENERGY STORAGE DEVICE
[001] The present invention relates to energy storage devices, especially to solid state energy storage devices which may operate in as an accumulator or a capacitor.
[002] The prior art discloses various solid state batteries. A solid-state battery is a battery technology that uses solid electrodes and a solid electrolyte, instead of the liquid or polymer gel electrolytes found in lithium-ion or lithium polymer batteries. Solid-state batteries can provide potential solutions to many problems of liquid Li-ion battery, such as flammability, limited voltage, unstable solid-electrolyte interphase formation, poor cycling performance.
Operation under low temperature is a challenge. (WO 2019/241869 Al, CN105958116B,
US8557445B2, KR20190130171A). Nevertheless, multiple issues are associated with the solid-state batteries. Solid-state batteries are yet expensive to make. High interfacial resistance between a cathode and solid electrolyte has been a long-standing problem for solid-state batteries, as well as the interfacial instability of the electrode-electrolyte layers.
[003] One of the main problems with solid electrolytic capacitors having structure cathode- polymer-anode is electro-conductivity of such electrolytes, electro resistance between the layers. It drives overheating of the structure and crystallization processes accompanied with increase tensions between the layers. Resulting in high risk of destruction of such energy storage devices or reduction of their volumetric stability in charge-discharge cycles.
[004] High cost of production of solid-state batteries is driven by complexity of machinery and cost of raw materials and complication of technologies applied (10.1002/elsa.202100167,
US8951678B2, US8574772B2, US8357470B2). In this regard, the need to abandon lithium- containing electrolytes and use more accessible metal salts (Journal of The Electrochemical
Society, 166, (13) A3031-A3044 (2019), 10.14716/ijtech.v9i6.2502, 10.14716/ijtech.v916.25026 10.1016/j.chempr.2021.11.016).
[005] Use of nanostructures may allow to obtain an extended active surface of the target metal, which increases the efficiency of an energy storage device (“Large-format Battery Anodes
Comprising Silicon Particles,” No. 21179222, AU2019240681B2). Modern battery cells use an interlayer hydrogel design in which the cathode, anode and electrolyte are coiled together and have a cathode outlet and an anode outlet for connection to the positive and negative terminals of the battery’s cell. Providing the shortest path to connect the large number of the anodic and cathodic outputs will reduce the internal ohmic resistance of the structure. The formation of a hight capacity battery from such structures is also an challenge, since it is necessary to reduce the ohmic resistance of big number of contacts in order to obtain the required current-voltage characteristics of the device (US7671565B26 10.1063/1.4961900).
[006] Production of environmentally friendly accumulators and capacitors is also big challenge of the industry.
[007] Therefore, there is a need for improvements in the field of solid state batteries. Aim of the invention is to reduce or eliminate aforementioned drawbacks.
[008] The goal is achieved through a design of the energy storage device in the form of a multilayer thin film elastic structure and combination of nanostructured and polymer materials.
The energy storage device comprises: an anode layer comprisingelastic electroconductive thin film of thermally expanded carbon with coated agglomerates of anode metal and oxide of the metal nanoparticles of size 50-100 nm on active side of it facing electrolyte, a cathode layer comprises as well of the elastic electroconductive thin film of thermally expanded carbon with coated agglomerates of cathode metal and metal-oxide nanoparticles of size 50-100 nm on side of it facing electrolyte, and anelastic and conductive polymer electrolyte layer with nanoparticles of silicon or carbon and optionally nanometals dispersed in it, located between active sides of the anode and the cathode layers.
[009] The thickness of the anode and cathode layers are in the range from 20 to 30 microns.
Key properties of the layers are as follows: - the films of thermo expanded carbon have high electric conductivity and used as conductor; - the film has fibrous structure with scaly surface; and -the agglomerations of nano metal structures on active sides of the anode and cathode provide for highly expended surface area interfacing the electrolyte to maximize capacity of the energy storage element.
[010] The pairs of anode and cathode metals are selected to maximize potential difference.
Applying different pairs of the metal results in different properties of the devices for various use cases and applications. For example, use silver for anode and iron or copper for cathode provides for ecofriendly energy storage devices.
[011] The anode metal can be selected from the group including silver, platinum, iron, nickel, cobalt, gold, copper, and the cathode metal is selected from the group including copper, iron, nickel, cobalt or zinc.
[012] The electrolyte layer comprises of elastic Polyvinyl alcohol matrix interspersed with carbon or silicon nanoparticles covered with polyaniline to increase conductivity. Solution of salt is dispersed in the electrolyte structure to provide for ion exchanger during charge or discharge cycles. The salts can be selected from the group comprising NaCl or KCl or MgCl or LiF. The use of polyaniline is a distinctive feature of the proposed structure and allows for increased conductivity of the solid-state electrolyte. Polyvinyl alcohol forms an elastic matrix- base for the electrolyte, in addition, being a hydrogel, such a matrix also increases electroconductive properties.
[013] The carbon or silicon nanoparticles inside of electrolyte can be covered by nano metal dendrites like silver in order to increase conductivity of the electrolyte 20-50 times.
[014] Dielectric layer is applied on the inactive side of the anode layer and/or on the inactive side of the cathode layer.
[015] In another embodiment of the invention the device further comprises flexible layers with nanostructured anode layer, cathode layer and electrolyte layer introduced into the flexible polymer layers.
[016] A polyaniline may be added to each of the layers to increase their conductivity and elasticity.
[017] The principle of operation of the proposed energy storage device is as follows. During the synthesis of metal nanoparticles, metal and/or non-metal nanoparticles are formed on the electrode layers in a mixture with their oxides. When current is applied during charging cycle, electrons pass through an external electrical circuit from the anode to the cathode. The following reactions occur:
Anode: Me(A) — ne — Me"
Cathode: MeOn(C) + &% — Mell} mH:0
Electrolyte: Na’ + CU + 2HoQ ++ [Me(A}]Cl + 2H: 0°
[018] During discharge, the reactions go in the opposite direction with the formation of metal oxides on cathode side
[019] Due to the nanoparticles in the electrolyte, it is possible to change the conductivity of the electrolyte. This allows switch on or off the device, as well as change its operation mode transterring it from the battery mode to the capacitor mode and vice versa.
[020] The device has the following properties: service life 10 years or more; easy to manufacture; use environmentally friendly materials, working temperature range is from -75°C to +100 °C; resistant to deep discharges and overcharges; the number of charge-discharge cycles, depending on the operating conditions, is up to 1.5 * 10° times.
[021] The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments of the invention.
[022] Fig. 1 is a schematic view of layers (10; 20; 30; 40) of an energy storage device and battery coil formed from said layers (10; 20; 30; 40).
[023] Fig. 2 is a schematic view of another embodiment of a multi-layer energy storage device.
[024] Fig. 3 1s an image of a thermally expanded carbon.
[025] Fig. 4 1s a schematic view of a thermally expanded carbon electrodes covered with a agglomerated structure of metal nanoparticles.
[026] Fig. 5 is an image of nanoparticles of silver on a thermally expanded carbon.
[027] Fig. 6 is an image of nanoparticles of iron on a thermally expanded carbon.
[028] Fig. 7 is an image of a polymer electrolyte (30) with carbon nanoparticles in a NaCl +
PANI + PVA matrix.
[029] Fig. 8. Silicon microparticles with silver nanoforest.
[030] The preferred embodiments of the invention are now described with reference to the figures to illustrate objectives, advantages, and efficiency of the present invention.
[031] The energy storage device is a multilayer structure or package. An energy storage device comprises a thin film elastic anode layer (10) comprising an electroconductive elastic sublayer (11) and an active metal sublayer (12); a thin film elastic cathode layer (20) comprising an electroconductive elastic sublayer (21) and an active metal sublayer (22); and a thin film elastic electrolyte layer (30) arranged between the active metal sublayer (12) of the anode layer (10) and the active metal sublayer (22) of the cathode layer (20). A dielectric layer (40) is applied to a non-active side of the cathode layer (20) and/or a non-active side of anode layer (10) forming multilayer structure of an energy storage device. The thin film elastic anode layer (10) and cathode layer (20) are made of electroconductive thermally expanded carbon with extended/increased contacting area interspersed with additional layer of metal nanoparticle conglomerations. Size of nanoparticles is in the range of 50-100 nm, in result of which forming active metal sublayer (12) of the anode layer (10) and active metal sublayer (22) of the cathode layer (20). The thin film elastic electrolyte layer (30) comprises two sublayers (31) sticked to each other. One sublayer (31) is arranged on a side of the active metal sublayer (12) of the anode layer (10) and another sublayer (31) is arranged on side of the active metal sublayer (22) 5 ofthe cathode layer (20). Each sublayer (31) is made of polymer composition matrix containing conductive polymer polyaniline in elastic polymer polyvinyl alcohol with carbon or silicon nanoparticles interspersed with metal nanoforest, to ensure high electroconductivity of the electrolyte. The resulting elastic "sandwich" can be twisted to achieve compactness and strength as it is necessary for cylindrically-shaped devices. To create contacts, the anode and cathode are displaced relative to each other (see Fig 1).
[032] In another embodiment of the invention the energy storage device is made in the form of a flat multilayer structure, comprising three packages placed on a solid plastic substrate (50) strengthening the overall structure. The anode and cathode contact pads of the packages are connected respectively (see Fig. 2).
[033] Fig. 3 shows an SEM image of elongated micro-sized particles of thermally expanded carbon, which is a flaky structure of carbon layers. This layer is part of the solid anode layer (10) and the solid-state cathode layer (20).
[034] Fig. 4 is a schematic representation of the solid-state energy storage device as seen in
Figs. 1 and 2. The solid-state anode layer (10) and the solid-state cathode layer (20) comprises of an electrically conductive layer of thermally expanded carbon particles, which contains agglomerates of nanoparticles, respectively, of the anode or cathode metal. solid-state anode layer (10) and the solid-state cathode layer (20) are connected by the electrolyte layer (30) representing a composition of micro-sized particles of carbon or silicon coated with a layer of metal nanoparticles coated with a conductive polymer (polyaniline) contained in a polymer hydrogel matrix containing sodium, potassium, magnesium or lithium salts.
[035] Fig. 5 represents SEM images of thermally expanded carbon with settled agglomerates of nanosized metal particles, which is silver. This thermally expanded carbon is part of the solid-state anode layer (10) and the solid-state cathode layer (20). Fig. 6 represents SEM images of thermally expanded carbon with settled agglomerates of nanosized metal particles, which are iron and iron oxide. This thermally expanded carbon is also a part of the solid-state anode layer (10) and the solid-state cathode layer (20). Fig. 7 represents SEM images of a composite material for creating an electrolyte consisting of carbon particles in metal nanoparticles coated with a solution of the composition of NaCl, polyaniline and polyvinyl alcohol. Fig. 8 shows a micro-sized grain of crushed single-crystal silicon with deposited branched silver nanostructures — nanowires.
[036] While the invention may be susceptible to various modifications and alternative forms, specific embodiments of which have been shown by way of example in the figures and have been described in detail herein, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention includes all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the following claims.
1. An energy storage device is a thin film multi-layer elastic structure comprising: a thin film elastic anode layer (10) comprising an electroconductive elastic sublayer (11) and an active metal sublayer (12); a thin film elastic cathode layer (20) comprising an electroconductive elastic sublayer (21) and an active metal sublayer (22); and a thin film elastic electrolyte layer (30) arranged between the active metal sublayer (12) of the anode layer (10) and the active metal sublayer (22) of the cathode layer (20), a dielectric layer (40) is applied to a non-active side of the cathode layer (20) and/or a non-active side of anode layer (10) forming multilayer structure of an energy storage device, wherein the thin film elastic anode layer (10) and cathode layer (20) are made of electroconductive thermally expanded carbon with extended contacting area interspersed with additional layer of metal nanoparticle conglomerations, where a size of nanoparticles is in the range of 50-100 nm, in result of which forming active metal sublayer (12) of the anode layer (10) and active metal sublayer (22) of the cathode layer (20), and wherein the thin film elastic electrolyte layer (30) comprises two sublayers (31) sticked to each other, wherein one sublayer (31) is arranged on a side of the active metal sublayer (12) of the anode layer (10) and another sublayer (31) 1s arranged on side of the active metal sublayer (22) of the cathode layer (20), wherein each sublayer (31) is made of polymer composition matrix, containing conductive polymer polyaniline in elastic polymer polyvinyl alcohol with carbon or silicon nanoparticles interspersed with metal nanoforest, to ensure high electroconductivity of the electrolyte. 2. The energy storage device according to any of claim 1, characterized in that the anode metal is selected from the group comprising silver, platinum, iron, nickel, cobalt, gold, copper and the cathode metal is selected from the group comprising copper, iron, nickel, cobalt, zinc, and the pairs are selected to maximize potential difference between the metals.
3. The energy storage device according to any of claims 1 to 2, characterized in that the electrolyte layer (30) is an elastic structure of polyvinyl alcohol, with carbon or silicon nano particles, covered in conductive polyaniline, dispersed in it, wherein the electrolyte layer has extended volume area contacting active sublayers of anode and cathode layers due to their nanostructured morphology.
4. The energy storage device according to any of claims | to 3, characterized in that electrolyte layer (30) includes a polyaniline increasing the conductivity.
5. The energy storage device according to any of claims 1 to 4, characterized in that salts of metals are mixed with polyaniline to enhance ion exchanger during charging and discharging cycles of the energy storage device, wherein the salt is selected from the group consisting of NaCl or KCI or MgCl or LiF
6. The energy storage device according to any of claims 1 to 5, characterized in that the carbon or silicon nano particles dispersed in the electrolyte can be covered by dendrites of silver nano metal.
Claims (6)
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