NL2027592B1 - Device and method for separating solids from wash-water exiting an exhaust gas cleaning system (egcs) - Google Patents
Device and method for separating solids from wash-water exiting an exhaust gas cleaning system (egcs) Download PDFInfo
- Publication number
- NL2027592B1 NL2027592B1 NL2027592A NL2027592A NL2027592B1 NL 2027592 B1 NL2027592 B1 NL 2027592B1 NL 2027592 A NL2027592 A NL 2027592A NL 2027592 A NL2027592 A NL 2027592A NL 2027592 B1 NL2027592 B1 NL 2027592B1
- Authority
- NL
- Netherlands
- Prior art keywords
- filter unit
- solids
- secondary filter
- water
- conduit
- Prior art date
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 121
- 239000007787 solid Substances 0.000 title claims abstract description 93
- 238000004140 cleaning Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims description 25
- 239000010802 sludge Substances 0.000 claims abstract description 28
- 239000002245 particle Substances 0.000 claims abstract description 9
- 238000005086 pumping Methods 0.000 claims abstract description 9
- 239000004071 soot Substances 0.000 claims abstract description 9
- 239000013535 sea water Substances 0.000 claims abstract description 8
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 11
- 239000012528 membrane Substances 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims 10
- 239000007788 liquid Substances 0.000 claims 2
- 238000004148 unit process Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 15
- 238000001914 filtration Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
- C02F1/004—Processes for the treatment of water whereby the filtration technique is of importance using large scale industrial sized filters
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/008—Originating from marine vessels, ships and boats, e.g. bilge water or ballast water
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/18—Nature of the water, waste water, sewage or sludge to be treated from the purification of gaseous effluents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/16—Regeneration of sorbents, filters
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
- Filtration Of Liquid (AREA)
Abstract
A device for separating solids comprising soot, ash, exhaust gas particles and condensed oil residue from wash-water exiting an Exhaust Gas Cleaning System (EGCS). The device uses a primary 5 filter unit that connects with a wash-water outlet of the EGCS. The primary filter unit exits solids separated therein to a secondary filter unit. The secondary filter unit exits filtered wash-water and solids separated from the wash-water in the secondary filter unit. The deVice is also equipped with a pumping unit provided between the primary and secondary filter unit, and configured for pumping the solids separated from the wash-water in the primary filter unit through the second 10 conduit to the secondary filter unit. A sludge storage container is used to collect the solids exiting from the secondary filter unit. The deVice allows to significantly reducing the amount of solids released into the seawater, as typically occurs with an open loop EGCS.
Description
TECHNICAL FIELD The present invention concerns a device and method for separating solids comprising soot, ash, exhaust gas particles and condensed oil residue from wash-water exiting an Exhaust Gas Cleaning System (EGCS). In particular, the invention concerns a device and method for separating said solids from wash-water exiting an EGCS on a vessel, for instance a seagoing vessel.
BACKGROUND ART Exhaust Gas Cleaning System (EGCS) are frequently used on vessels as a possible solution to meet the requirements of the IMO regulations to reduce ship-sourced Sulphur oxides (SO) emissions. An EGCS may for instance comprise a scrubber that is typically placed in an engine exhaust, such as a chimney, of a vessel. By contacting the exhaust gases with sea or fresh water containing suitable chemicals for scrubbing in the scrubber, the sulphur content in the exhaust gases may be reduced to applicable fuel oil Sulphur limits. The wash-water exiting from the EGCS is discharged over-board. The solids exiting from the EGCS are separated from the wash water and may be collected in a sludge tank provided on-board. The sludge is typically processed off-line, preferably on-shore, using well-known methods.
The EGCS may comprise an open loop scrubber, designed to operate by utilizing seawater and percolate the seawater one time through; a closed loop scrubber that makes use of water containing the chemicals for scrubbing and recirculation through the system: or a hybrid scrubber that is able to switch from an open to a closed mode.
A problem of the known EGCS is that the wash-water exiting the system may contain a significant amount of solids, such as soot, ash, exhaust gas particles and condensed oil residue, that are released into the seawater with the wash-water of the EGCS, which can be harmful to the environment.
It is an aim of the present invention therefore to provide a device and method for separating solids comprising soot, ash, exhaust gas particles and condensed oil residue from wash-water exiting an Exhaust Gas Cleaning System (EGCS), in particular provided on a vessel.
DISCLOSURE OF THE INVENTION These and other aims are provided by a device in accordance with claim 1. The invention provides a device for separating solids comprising soot, ash. exhaust gas particles and condensed oil residue from wash-water exiting an Exhaust Gas Cleaning System (EGCS), the device comprising: - a primary filter unit, comprising a primary filter inlet that connects through a first conduit with a wash-water outlet of the EGCS, a primary filter first outlet that exits filtered wash-water, and a primary filter second outlet that exits solids separated from the wash-water in the primary filter unit, as well as means for exiting the separated solids from the primary filter unit through said second outlet; - a secondary filter unit, comprising a secondary filter inlet that connects through a second conduit with the primary filter second outlet for the separated solids. a secondary filter first outlet that exits filtered wash-water through a third conduit, and a secondary filter second outlet that exits solids separated from the wash-water in the secondary filter unit, as well as means for exiting the separated solids from the secondary filter unit through said second outlet; and - a sludge storage container, comprising an inlet that connects with the secondary filter second outlet that exits the solids through a fourth conduit.
The invented device allows to significantly reduce the amount of solids released into the seawater with the wash water of an open loop EGCS, reducing possible adverse effects on the environment.
A further advantage of the invented device is that chemicals or sorbents are not required to capture the solids.
This reduces size, weight, equipment and operational costs.
Yet another advantage of the device is that a substantially reduced, and preferably very low, volume of sludge is produced compared to the amount of wash water that has been cleaned.
The volume of processed water divided by the volume of sludge produced by the secondary filter may be in the range of 100,000- 200,000 for instance.
The solids collected from the first and second filter unit form a sludge that is still pumpable.
An embodiment of the invention provides a device wherein the means for exiting the separated solids from the primary filter unit through said second outlet further comprise a compressed fluid tank and fluid compressor connected with the pumping unit and configured for generating a relatively large flow of backflush water for a relatively short time through the primary filter unit for cleaning the primary filter unit from the solids, and pumping the backflush water with the solids cleaned from the primary filter unit through the conduit to the secondary filter unit.
Alternatively, compressing means that are typically provided on a vessel could also be used to provide a relatively large flow of backflush water through the primary filter unit. However, the present embodiment provides a flexible unit for this purpose.
The outflow from the EGCS may be achieved by providing an open/close valve in the first conduit that leads to the primary filter unit. Opening the open/close valve may provide an outflow from the EGCS though the first conduit to the primary filter unit, conveniently under the action of gravity. The EGCS is then provided at a larger height than the primary filter unit. Alternatively, a pumping unit may be used for providing the outflow from the EGCS though the first conduit to the primary filter unit. Another embodiment relates to a device that further comprises a first valve provided in the first conduit for regulating the outflow of wash-water from the EGCS. The first valve may be operably manually, or may be part of a control circuit that regulates the outflow from the EGCS.
In practical embodiments, a device is provided, further comprising a second valve provided in the second conduit for regulating the outflow of solids from the primary filter unit to the secondary filter unit; and/or further comprising a third valve provided in the third conduit for regulating the outflow of wash-water from the secondary filter unit; and/or further comprising a fourth valve provided in the fourth conduit for regulating the outflow of solids from the secondary filter unit to the sludge storage container. In order to be able to adjust the outflow from the primary filter unit to the secondary filter unit and the filtering capacity of the secondary filter unit, a practical embodiment provides a device wherein the secondary filter unit is further provided with a buffer vessel for accommodating fluctuations in the stream of solids separated from the wash-water in the primary filter unit through the conduit to the secondary filter unit. It also may have advantages, for instance increasing efficiency or yield, to provide a device according to an embodiment wherein the third conduit for the wash-water originating from the secondary filter unit reconnects to the first conduit for the wash-water originating from the EGCS. This provides a recycling of wash-water exiting the secondary primary unit to the primary filter unit.
In order to be able to temporarily clean the secondary filter unit, a device according to an embodiment is characterized in that the means for exiting the separated solids from the secondary filter unit through said second outlet comprise a secondary filter additional inlet that connects through an additional conduit with a source of backflush water, wherein an additional valve is provided in the additional conduit for regulating the outflow of backflush water from the source to the secondary filter unit for cleaning the secondary filter unit from solids.
It may be advantageous to provide an embodiment of the device wherein the source of backflush water connects to the primary filter first outlet that exits the filtered wash-water originating from the primary filter unit.
To further increase yield, a device according to an embodiment comprises dewatering means provided between the secondary filter unit and the sludge storage container for further dewatering the solids exited from the secondary filter unit. A suitable embodiment provides the dewatering means in the fourth conduit, whereby the dewatering means preferably comprise a filter press. Such equipment is readily available.
In another embodiment, the dewatering means are provided in the sludge storage container itself. They preferably comprise a membrane filter provided in the sludge storage container. A suitable solution provides a so-called big bag that contains a permeable liner and that collects the sludge and filters out excess water that is collected in a receptacle into which the big bag is provided, for instance hung.
For safety reasons, another embodiment relates to a device wherein the EGCS comprises a secondary wash-water outlet that exits to the seawater in case of emergency.
The primary and secondary filter units may in principle be embodied in any form suitable for the purpose. Particularly suitable is an embodiment wherein the primary and/or secondary filter unit comprises a plurality of candle filters. Such filter units are relatively compact and configured to separate a relatively large amount of solids with a relatively low amount of wash-water.
The pumping unit may also be chosen among equipment suitable for the purpose. A particularly suitable pumping unit comprises a membrane pump.
Preferably, the secondary filter unit is designed to be smaller than the primary filter unit. This saves space on a deck of a vessel. In practical embodiments, the secondary filter unit 1s configured for processing a flow of water that is 100 times smaller than the water flow processable by the primary filter unit, more preferably 100 times smaller, even more preferably 500 times smaller, even more preferably 1000 times smaller, and most preferably 2000 times smaller.
With the invented device, solids comprising soot, ash, exhaust gas particles and condensed oil 5 residue may be separated from wash-water exiting an Exhaust Gas Cleaning System (EGCS), preferably on a vessel.
According to the invention, a method for separating solids comprising soot, ash, exhaust gas particles and condensed oil residue from wash-water exiting an Exhaust Gas Cleaning System (EGCS) comprises: - providing a device as claimed; - exiting wash-water from the EGCS and taking in the wash-water through the first conduit into the primary filter unit; - separating solids from the wash-water in the primary filter unit, discharging filtered wash- water through the primary filter first outlet; and exiting solids separated from the wash-water in the primary filter unit through the primary filter second outlet; - pumping the solids separated from the wash-water in the primary filter unit through the second conduit to the secondary filter unit; - taking in the separated solids through the second conduit into the secondary filter unit; - further separating solids from the wash-water in the secondary filter unit, discharging filtered wash-water via the secondary filter first outlet through the third conduit; and exiting solids separated from the wash-water in the secondary filter unit via the secondary filter second outlet; and - discharging the solids separated in the secondary filter unit to the sludge storage container through the fourth conduit.
A preferred embodiment provides a method wherein a relatively large flow of backflush water is generated for a relatively short time through the primary filter unit for cleaning the primary filter unit from the solids, and the backflush water is pumped with the solids cleaned from the primary filter unit through the conduit to the secondary filter unit.
In another embodiment, the outflow of wash-water from the EGCS is regulated by the first valve provided in the first conduit.
In yet another embodiment, the outflow of solids from the primary filter unit to the secondary filter unit is regulated by the second valve provided in the second conduit.
Yet another embodiment provides a method wherein the outflow of wash-water from the secondary filter unit is regulated by the third valve provided in the third conduit.
The outflow of solids from the secondary filter unit to the sludge storage container is regulated by the fourth valve provided in the fourth conduit, according to yet another embodiment of the method.
It may further be advantageous in a method according to another embodiment to accommodate fluctuations in the stream of solids separated from the wash-water in the primary filter unit through the conduit to the secondary filter unit by a buffer vessel of the secondary filter unit. Also, according to yet another embodiment, flow of backflush water is generated from the backflush water source to the secondary filter unit for cleaning the secondary filter unit from solids, and the backflush water with the solids cleaned from the secondary filter unit is provided through the fourth conduit to the sludge storage container under the influence of gravity. In another embodiment, the secondary filter unit may process a flow of water that is 100 times smaller than the water flow processed by the primary filter unit, more preferably 200 times smaller, even more preferably 500 times smaller, even more preferably 1000 times smaller, and most preferably 2000 times smaller. Dewatering means may be provided between the secondary filter unit and the sludge storage container for dewatering the solids exited from the secondary filter unit before storing said further dewatered sludge in the storage container. Dewatering may be carried out in a filter press, provided in the fourth conduit. In another embodiment, further dewatering of the solids exiting the secondary filter unit is achieved by storing the solids in a sludge storage container that comprises a membrane filter provided therein, for instance in the form of a big bag.
Itis explicitly mentioned that the embodiments disclosed in the present application may be combined in any possible combination of these embodiments, and that each separate embodiment may be the subject of a divisional application.
BRIEF DESCRIPTION OF THE FIGURE The above brief description, as well as other objects, features and advantages of the present invention will be more fully appreciated by reference to the following detailed description of a presently preferred, but nonetheless illustrative embodiment, when taken in conjunction with the accompanying drawing wherein: Fig. 1 is a schematic representation of a device according to an embodiment of the present Invention.
DETAILED DISCLOSURE OF THE INVENTION A scheme of the device and filtration system is shown in figure 1. Components of the device include a primary filter unit 2, a secondary filter unit 3 equipped with a buffer vessel 4, a membrane pump 5 connected to a compressed air tank 6 and air compressor 7. Flow control between the components (1-7) is achieved by valves A, B, C, D, and E. The intake to the primary filter unit 2 is wash water exiting from an EGCS 1. Solids separated by the primary and secondary filter units (2, 3) are drained to a sludge tank 8 which may be provided on deck of a vessel (not shown) or may be provided under deck. The device according to the embodiment shown discharges filtered wash water S2. In case of emergency, wash water can be discharged directly from the EGCS or scrubber S1. S3 represents backflush water used for cleaning the secondary filter 3. In an alternative embodiment, S3 may be taken from S2, using a small extra pump.
The device operates as follows. during normal operation valves A and C are open. Valves E and D are closed. Wash water from the EGCS 1 is processed by the primary filter 2. The primary filter unit 2 in the embodiment shown has multiple candle filters. The majority of the candles is filtering the wash water exiting from the EGCS 1, and the filtered water is discharged as stream S2. The driving force for wash water flow through the primary filter is gravity. Solids captured in 2 are removed by temporarily reversing the direction of water flow through one (or several) of the candle filters. Thereto, valve B is opened for a relatively short time. The membrane pump 5 starts working and discharges the so-called backflush water with solids from the primary filter to the buffer 4 and the secondary filter unit 3.
Configuring individual candle filters of the primary filter unit 2 for filtration or for backflush is integrated within the embodiment of the primary filter.
The change of flow configuration from filtration to backflush may be initiated by a timer, by a filter pressure drop sensor, or manually, or by other methods and means, if desired.
The duration of the backflush may be set by a timer, by the pump system, or manually, or by other methods and means, if desired.
Filtration and backflush of candle filters may occur in parallel.
The pump system comprises the membrane pump 5 and is driven by compressed air originating from tank 6. Air in the tank 6 may be pressurized by the compressor 7. The pump generates a large flow of backflush water for a short time using the compressed air stored in the tank 6. The compressor 7 has only a fraction of the capacity required for continuous operation of the pump, which is advantageous.
The pump 5 is started once valve B is opened.
Optionally, pump operation can be controlled by a valve in the air line from the tank 6 to the membrane pump 5. Pump operation may be synchronized with, and triggered by, lining up one or several candle filters of the primary filter unit 2 for backflush.
Backflush water with solids that originated from the primary filter unit 2 is transported by the membrane pump 3 to the secondary filter unit 3. The buffer vessel 4 accommodates the short, large and fluctuating discharge of the pump 5. The inventory of the buffer is gradually supplied to the secondary filter unit 3. Water, separated by the secondary filter unit 3 may be recycled to the primary filter unit 2 by gravity.
An option here is to discharge the water directly to the stream S2. The buffer vessel 4 may have an internal, pressurized air volume separated from the water and solids by a flexible membrane.
The air pressure may be controlled at a constant pressure, or the air pressure may be allowed to vary in dependence of the volume of water and solids.
Buffer vessel 4 and secondary filter unit 3 may be integrated in a single piece of equipment, if desired.
Solids are discharged from 3 by closing valves B and C, and opening valve D to the sludge tank 8. Solids removal and filter cleaning may be facilitated by supplying backflush water S3 by opening valve E.
Solids removal from the secondary filter unit 3 may be done automatically or manually.
Claims (27)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2027592A NL2027592B1 (en) | 2021-02-18 | 2021-02-18 | Device and method for separating solids from wash-water exiting an exhaust gas cleaning system (egcs) |
PCT/EP2022/053661 WO2022175258A1 (en) | 2021-02-18 | 2022-02-15 | Device and method for separating solids from wash-water exiting an exhaust gas cleaning system (egcs) |
Applications Claiming Priority (1)
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NL2027592A NL2027592B1 (en) | 2021-02-18 | 2021-02-18 | Device and method for separating solids from wash-water exiting an exhaust gas cleaning system (egcs) |
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Publication Number | Publication Date |
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NL2027592A NL2027592A (en) | 2022-09-15 |
NL2027592B1 true NL2027592B1 (en) | 2022-09-15 |
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NL2027592A NL2027592B1 (en) | 2021-02-18 | 2021-02-18 | Device and method for separating solids from wash-water exiting an exhaust gas cleaning system (egcs) |
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WO (1) | WO2022175258A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170041039A (en) * | 2015-10-06 | 2017-04-14 | 선보공업주식회사 | A washing water treatment apparatus for ship exhaust gas recirculation system and a washing water treatment method therewith |
US20190060825A1 (en) * | 2016-05-11 | 2019-02-28 | Yara Marine Technologies As | Desulphurization of marine exhaust flue gas |
WO2020005030A1 (en) * | 2018-06-28 | 2020-01-02 | 주식회사 파나시아 | System for purifying exhaust gas cleaning liquid and method therefor |
Family Cites Families (1)
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NO2976147T3 (en) * | 2013-05-08 | 2018-07-07 |
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- 2021-02-18 NL NL2027592A patent/NL2027592B1/en active
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2022
- 2022-02-15 WO PCT/EP2022/053661 patent/WO2022175258A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170041039A (en) * | 2015-10-06 | 2017-04-14 | 선보공업주식회사 | A washing water treatment apparatus for ship exhaust gas recirculation system and a washing water treatment method therewith |
US20190060825A1 (en) * | 2016-05-11 | 2019-02-28 | Yara Marine Technologies As | Desulphurization of marine exhaust flue gas |
WO2020005030A1 (en) * | 2018-06-28 | 2020-01-02 | 주식회사 파나시아 | System for purifying exhaust gas cleaning liquid and method therefor |
EP3815764A1 (en) * | 2018-06-28 | 2021-05-05 | Panasia Co., Ltd. | System for purifying exhaust gas cleaning liquid and method therefor |
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NL2027592A (en) | 2022-09-15 |
WO2022175258A1 (en) | 2022-08-25 |
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