NL2014463B1 - Modular datacenter system and a rack housing unit and a method for building a modular datacenter. - Google Patents
Modular datacenter system and a rack housing unit and a method for building a modular datacenter. Download PDFInfo
- Publication number
- NL2014463B1 NL2014463B1 NL2014463A NL2014463A NL2014463B1 NL 2014463 B1 NL2014463 B1 NL 2014463B1 NL 2014463 A NL2014463 A NL 2014463A NL 2014463 A NL2014463 A NL 2014463A NL 2014463 B1 NL2014463 B1 NL 2014463B1
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- NL
- Netherlands
- Prior art keywords
- rack housing
- racks
- housing units
- data center
- modular data
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1485—Servers; Data center rooms, e.g. 19-inch computer racks
- H05K7/1497—Rooms for data centers; Shipping containers therefor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0212—Condensation eliminators
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/20718—Forced ventilation of a gaseous coolant
- H05K7/20745—Forced ventilation of a gaseous coolant within rooms for removing heat from cabinets, e.g. by air conditioning device
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Modular datacenter system comprising a plurality of rack housing units, each of said rack housing units comprising: a rectangular bottom panel having two long edges and two short edges; wherein arrays of racks for holding equipment are placed on said bottom panel; wherein said rack housing units are placed with their edges against each other to form an array of rack housing units, wherein said rack housing units each comprise a cooling unit, and wherein fluid transporting means are provided for transporting excessive fluid of said cooling units from said cooling units to the outer edges of the modular datacenter system, wherein said fluid transporting means encloses an acute angle with said bottom panel of each respective rack housing unit and each fluid transporting means in each of said rack housing units is mounted at a different height, such that if said rack housing units are placed with their edges against each other and said fluid transporting means are interconnected a continuous fluid transporting means is formed along said array of rack housing units and said continuous fluid transporting means encloses an acute angle with the bottom panels of the rack housing units over its entire length along said array.
Description
Modular datacenter system and a rack housing unit and a method for building a modular datacenter
FIELD OF THE INVENTION
The invention relates to a modular datacenter system comprising a plurality of rack housing units, a rack housing unit and a method for building a modular datacenter. Such a modular datacenter system, rack housing unit and method is described in WO 2011/092333 Al.
BACKGROUND OF THE INVENTION
Modular and in particular mobile datacenters are used for providing data processing and data communication on a temporary basis and are implemented as almost fully self-supporting units.
International patent application publication WO 2011/092333 Al discloses a modular datacenter system, comprising a modular space defined by at least a bottom panel; and a front wall having substantially the same length as the bottom panel; a plurality of racks for holding equipment, the racks being aligned in an opening in the front wall along the length of the bottom panel; wherein a first side of the aligned plurality of racks is spaced away from a first edge along the length of the bottom panel at a distance substantially smaller than the width of the bottom panel, thus creating a ledge bottom part between the first edge of the bottom panel and the plurality of racks. With the one side of the racks spaced away from the first edge, a ledge is created. With first modular datacenter element placed against a second modular datacenter element arranged such that the front walls of two modular datacenter elements are substantially parallel to one another and facing each other with the ledges meeting each other, a corridor is created for inspecting equipment in racks of both modular datacenter elements. A second side of the aligned plurality of racks opposite to the first side of the racks is spaced away from a wall extending from the edge of the bottom panel opposite to the first edge of the bottom panel at a pre-determined distance determined by a dimension of the racks along the width of the bottom panel.
United States patent application publication US 2009/0229194 Al discloses a portable data center comprising one or more modular containers, the containers comprising expandable and retractable side walls, ceiling panels and floor panels and racks configured to securely hold equipment.
SUMMARY OF THE INVENTION
It is an objective of the invention to provide a modular datacenter system that is easier, faster and/or more cost effective to build, to handle and/or to operate.
According to one aspect of the invention, the modular datacenter system comprises a plurality of rack housing units, each of said rack housing units comprising: a rectangular bottom panel having two long edges and two short edges; wherein arrays of racks for holding equipment are placed on said bottom panel; wherein said rack housing units are placed with their edges against each other to form an array of rack housing units, wherein said rack housing units each comprise a cooling unit, and wherein fluid transporting means are provided for transporting excessive fluid of said cooling units from said cooling units to the outer edges of the modular datacenter system, wherein said fluid transporting means encloses an acute angle with said bottom panel of each respective rack housing unit and each fluid transporting means in each of said rack housing units is mounted at a different height, such that if said rack housing units are placed with their edges against each other and said fluid transporting means are interconnected a continuous fluid transporting means is formed along said array of rack housing units and said continuous fluid transporting means encloses an acute angle with the bottom panels of the rack housing units over its entire length along said array.
By the using this aspect of the invention the datacenter can be built in a fast and cost effective way, as the modules including the fluid transport means can be pre-built at one site, i.e. the manufacturing site, and be transported to the installation site, i.e. the datacenter building, and the need for fluid pumps in the system is substantially reduced.
Preferably said fluid transporting means comprise a first tube provided in a bottom plate of said cooling unit. Preferably at least one second tube is provided in the cooling unit for collecting said excessive fluid from said cooling unit, wherein said first tube and said second tube are interconnected. Preferably said first tube provided in said bottom plate extends between opposite long sides of said bottom plate. Preferably first tubes provided in bottom plates of said array of rack housing units are coaxial when said rack housing units are placed with their edges against each other. Preferably said first tube provided in said bottom plate is mounted on at least one upright column and wherein a mounting height of said first tube is adjustable, preferably by means of a sliding nut.
In the preferred embodiment each of said rack housing units comprises: a rectangular bottom panel having two long edges and two short edges; wherein each one of said bottom panels is provided with upright walls at their short edges; wherein two arrays of racks for holding equipment are placed on said bottom panel between said walls; wherein said arrays extend parallel to each other and to said walls; wherein the distance between each wall and the respective nearest array of racks is at least 30 cm; and wherein the distance between said arrays of racks is at least 30 cm; and wherein said rack housing units are placed with their long edges against each other, such that corridors extend between said walls and arrays of racks and between said arrays of racks along said plurality of rack housings. Preferably said rack housing units are substantially identical. In a full rack housing unit embodiment said arrays extend from one long edge to the opposite long edge of said bottom panel.
Said system further preferably comprises at least one entrance housing unit comprising a rectangular bottom panel having the same dimensions as said bottom panels of said rack housing units; wherein said bottom panel is provided with upright walls at its short edges; wherein said bottom panel is provided with an upright wall with a substantially airtight entrance door at one of its long edges; wherein said entrance housing unit is placed with its other long edge against a long edge of an adjacent rack housing unit. Preferably two said entrance housing units are placed with their other long edge against a long edge of an adjacent rack housing unit, one at each end of said corridor. Said entrance housing unit is preferably provided with two arrays of racks which are placed on said bottom panel between said walls at said short edges; wherein said arrays extend parallel to each other and to said walls at said short edges; wherein the distance between each wall at said short edges and said long edge and the respective nearest array of racks is at least 30 cm; and wherein the distance between said arrays of racks is at least 30 cm. Preferably between said two arrays of racks a door is arranged at the side facing said wall at said long edge.
Said system further preferably comprises at least one passageway housing unit comprising a rectangular bottom panel having the same dimensions as said bottom panels of said rack housing units; wherein said bottom panel is provided with upright walls at its short edges; wherein two arrays of racks are placed on said bottom panel between said walls; wherein said arrays extend parallel to each other and to said walls; wherein the distance between each wall and the respective nearest array of racks is at least 30 cm; wherein the distance between said arrays of racks is at least 30 cm; wherein each of said arrays of rack comprises a passageway of at least 30 cm wide; and wherein said passage way housing unit is placed with its long edges against long edges of two adjacent rack housing units. Preferably between said two arrays of racks a door or doors is/are arranged at the or each side facing said passageway. Preferably said distance between said each wall at said short edges and said respective nearest array of racks is larger than the width of said array of racks. Alternatively said distance between said arrays of racks is larger than the width of said array of racks.
The invention also relates to a rack housing unit for building a modular datacenter comprising: a rectangular bottom panel having two long edges and two short edges; wherein bottom panel is provided with upright walls at its short edges; wherein two arrays of racks for holding equipment are placed on said bottom panel between said walls; wherein said arrays extend parallel to each other and to said walls; wherein the distance between each wall and the respective nearest array of racks is at least 30 cm; and wherein the distance between said arrays of racks is at least 30 cm; such that when a multitude of said rack housing units are placed with their long edges against each other, corridors extend between said walls and arrays of racks and between said arrays of racks along said plurality of rack housings.
The invention furthermore relates to a rack housing unit for building a modular datacenter comprising: a rectangular bottom panel having two long edges and two short edges; wherein each one of said bottom panels is provided with upright walls at their edges; wherein an array of racks for holding equipment is placed on said bottom panel; wherein said bottom panel is provided with two hollow beams extending from one long edge to the opposite long edge of said bottom panel, such that a forklift truck is allowed to insert its forks at any one of both sides and to lift and move said rack housing unit.
Preferably each of said housing units comprises a frame of beams which extend along the edges of a box shaped room, to which frame said bottom panel, said upright wall or walls and if applicable said ceiling are attached. Said housing units are preferably each provided with a ceiling, such that said modular data system is arranged to be closed in a substantially airtight manner. Preferably each of said housing units has dimensions such that it fits in and substantially fills an ISO 6346 intermodal shipping container. In the preferred embodiment the housing units have slightly smaller dimensions than the interior dimensions of an ISO 6346:1995 20-feet container.
The invention furthermore relates to a method for building a modular datacenter.
The invention furthermore relates to a modular datacenter system comprising a plurality of rack housing units, wherein each unit extends on a rectangular bottom plate, and wherein incorporated in said bottom plate two elongate cavities or hollow beams extend in parallel between the two long sides of the bottom plate, such that a forklift truck can insert its fork therein to lift and move the unit.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention and preferred embodiments thereof will now be further elucidated by means of figures. In the figures substantially identical elements are identified by identical reference numerals, and:
Figure 1 shows a perspective view of an embodiment of the modular datacenter system according to the invention;
Figure 2 shows a top plan view of the modular datacenter system of figure 1;
Figure 3 shows an exploded perspective view of the modular datacenter system of figure 1;
Figures 4 and 5 show exploded perspective views of an entrance housing unit of the modular datacenter system of figure 1;
Figures 6 and 7 show exploded perspective views of a rack housing unit of the modular datacenter system of figure 1;
Figures 8 and 9 show exploded perspective views of a passageway housing unit of the modular datacenter system of figure 1; and
Figure 10 shows a perspective view of a further embodiment of a modular datacenter system according to the invention, comprising three modular datacenters in accordance with figure 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
According to figure 1, 2 and 3 a modular datacenter system comprises an array of housing units 1, 2, 3, comprised of entrance housing units 1 at each end of said array, a passageway housing unit 3 in the central part of said array, and two rack housing units 2 between each one of said entrance housing units 1 and said central passageway housing unit 3. It will be understood that other combinations and/or configurations of said housing units are possible according to preference, but in the preferred embodiment the system will generally be comprised of at least one entrance housing unit 1, at least several rack housing units 2, and, where preferred for easy access to the racks, one or more passageway housing units 3. Each unit 1, 2, 3 extends on a rectangular bottom plate 11. Incorporated in said bottom plate 18 of the unit are two elongate cavities or hollow beams 111, extending in parallel between the two long sides of the bottom plate 11, such that a forklift truck can insert its fork therein to lift and move the unit 1, 2, 3. The rectangular bottom surface areas of each of the housing units are preferably identical to each other.
On top of most or all of the housing units 1, 2, 3 separate cooling units 4 are placed, comprising cooling units for cooling the racks in the lower housing units 1, 2, 3, such as disclosed in WO 2011/092333, which patent application is incorporated herein by reference. On top of the entrance housing units 1 separate power supply units 6 are placed. The cooling unit 4, as well as the power supply unit 6, extends on a rectangular bottom plate 18. Incorporated in said bottom plate 18 of the unit are two elongate cavities or hollow beams 111, extending in parallel between the two long sides of the bottom plate 18, such that a forklift truck can insert its fork therein to lift and move the cooling unit 4. Furthermore the bottom plate 18 is provided with cable gutters 112, extending also between the two longs sides of the bottom plate 18. The cable gutters 112 are covered by lids 113, so that people can walk thereon. The rectangular bottom surface area of each of the cooling units 4 and power supply units 6, formed by said bottom plate 18 is preferably identical to the rectangular bottom and top surface areas of the corresponding lower housing unit 1, 2, 3.
In accordance with the example of figure 10, a datacenter system comprises three parallel arrays of housing units 1, 2, 3 as described above, placed adjacent each other, and wherein corridor units 5 are placed in front of the adjacent entrance housing units 1 to form corridors on both the level of the bottom of the lower housing units 1, 2, 3 and the level of the bottom of the cooling units. Said corridor units 5 each comprise a frame of beams 51 and a rectangular bottom corridor walkway plate 52 and a rectangular upper corridor walkway plate 53. The rectangular bottom surface area of each of the corridor units 5 is preferably identical to the rectangular bottom and top surface areas of the housing units 1, 2, 3. On of the corridor units 5 is provided with a stair 54, such that persons can access the upper corridor and the cooling units 4.
According to figures 4 and 5 an entrance housing unit 1 comprises a rectangular bottom plate 11, a floor 12, upright walls 13 at each short side, a ceiling 14, and an end wall 15 with an entrance door 16 provided with a lock 17 at one long side. Two parallel arrays of racks 20 for holding computer equipment are placed on the floor 12, extending from the long side of the floor 12 opposite the end wall 15, such that corridors are arranged between the walls 13 and their respective nearest array of racks 20 and between the two arrays of racks 20. Said corridors serve either or all of the functions of providing walkways for persons to access the racks 20, as well as providing space for inserting and removing computer equipment in/from the racks 20, as well as providing air ducts for the cooling air to be transported towards the racks on one side thereof and for warm air to be transported away from the racks on the other side thereof. Furthermore a corridor extends between the end wall 15 and the ends of arrays of racks 20 in order provide passageways for persons to access the corridors to the racks 20. Each rack 20 is provided with a door 21, such that the rack 20 can be closed in order to prevent air to pass through if the rack 20 is not in use. Also separation walls 22 are provided on top of the racks 20 to prevent air to pass from one side to the other side of the racks 20. Furthermore doors 24 are provided between the ends of the arrays of racks 20 in order to prevent air to pass from the corridor between the arrays of racks 20 to the corridor between the walls 13 and their respective array of racks 20. At each end of the arrays of racks 20 upright supports 23 are placed on the floor 12 in order to support the ceiling 14 locally.
As shown in figures 6A and 6B, said rack housing units 2 each comprise said cooling unit 4. For transporting excessive fluid of said cooling unit 4 from said cooling unit 4 to the outside of the datacenter, a first tube 31 is provided in a bottom plate 18 and extends between opposite long sides of said bottom plate 18 of said cooling unit 4, as well as second tubes (not shown) provided in the cooling unit 4 for collecting said excessive fluid from the cooling equipment in cooling unit 4 and transporting said fluid to the first tube 31, to which end said first tube 31 and said second tubes are interconnected. First tubes 31 provided in bottom plates 18 of a plurality of rack housing units 2 are coaxial and interconnected, so as to form one tube extending above a plurality of rack housing units 2 and from one outer side to an opposite outer side thereof. As depicted in figure 6B, said first tube 31 has sufficient slope in order to create a flow for transporting away said fluid by gravity. Several upright columns 32 are provided on the bottom of the bottom plate 18 to support said first tube 31. As shown in figures 6C and 6D, the mounting of said first tube 31 on an upright column 32 can be realized using a tube clamp 33 connected to a bolt 34, wherein bolt 34 is slidably connected to said column 31 by means of a sliding nut 35, and wherein said sliding nut 35 allows for adjusting the height of said first tube 31, so as to create said slope.
Furthermore two secondary first tubes 37 are provided in the cooling unit, which run substantially parallel to first tube 31, for transporting leakage fluid from said cooling equipment, which is collected in fluid containers 30 underneath said equipment in the bottom plate 18, to the outside of the datacenter. To that end secondary second tubes 38 are connecting said fluid containers 30 with said secondary first tubes 37. The secondary first tubes may 37 may have the same sloping mounting configuration as the first tube 31 as described above.
According to figures 6A and 7 a rack housing unit 2 comprises a rectangular bottom plate 11, a floor 12, upright walls 13 at each short side, and a ceiling 14. Two parallel arrays of racks 20 for holding computer equipment are placed on the floor 12, from one long side to the other long side of the floor 12, such that corridors are arranged between the walls 13 and their respective nearest array of racks 20 and between the two arrays of racks 20. Said corridors serve either or all of the functions of providing walkways for persons to access the racks 20, as well as providing space for inserting and removing computer equipment in/from the racks 20, as well as providing air ducts for the cooling air to be transported towards the racks on one side thereof and for warm air to be transported away from the racks on the other side thereof. Each rack 20 is provided with a door 21, such that the rack 20 can be closed in order to prevent air to pass through if the rack 20 is not in use. Also separation walls 22 are provided on top of the racks 20 to prevent air to pass from one side to the other side of the racks 20. At each end of the arrays of racks 20 upright supports 23 are placed on the floor 12 in order to support the ceiling 14 locally.
According to figures 8 and 9 a passageway housing unit 3 comprises a rectangular bottom plate 11, a floor 12, upright walls 13 at each short side, and a ceiling 14. Four racks 20 for holding computer equipment are placed on the floor 12, extending adjacent both long sides of the floor 12, such that a corridor is arranged between the walls 13 and their respective nearest racks 20 and between each pair of facing racks 20. Said corridors serve either or all of the functions of providing walkways for persons to access the racks 20, as well as providing space for inserting and removing computer equipment in/from the racks 20, as well as providing air ducts for the cooling air to be transported towards the racks on one side thereof and for warm air to be transported away from the racks on the other side thereof. Furthermore a corridor extends between the sides of adjacent racks 20 in order provide passageways for persons to access the corridors to the racks 20. Each rack 20 is provided with a door 21, such that the rack 20 can be closed in order to prevent air to pass through if the rack 20 is not in use. Also separation walls 22 are provided on top of the racks 20 to prevent air to pass from one side to the other side of the racks 20. Furthermore doors 24 are provided between the ends of the racks 20 in order to prevent air to pass from the corridor between the facing racks 20 to the corridor between the walls 13 and their respective racks 20. At each end of the racks 20 adjacent the long sides upright supports 23 are placed on the floor 12 in order to support the ceiling 14 locally.
The invention has thus been described by means of preferred embodiments. It is to be understood, however, that this disclosure is merely illustrative. Various details of the structure and function were presented, but changes made therein, to the full extent extended by the general meaning of the terms in which the appended claims are expressed, are understood to be within the principle of the present invention. The description and drawings shall be used to interpret the claims. The claims should not be interpreted as meaning that the extent of the protection sought is to be understood as that defined by the strict, literal meaning of the wording used in the claims, the description and drawings being employed only for the purpose of resolving an ambiguity found in the claims. For the purpose of determining the extent of protection sought by the claims, due account shall be taken of any element which is equivalent to an element specified therein.
Claims (21)
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NL2014463A NL2014463B1 (en) | 2015-03-16 | 2015-03-16 | Modular datacenter system and a rack housing unit and a method for building a modular datacenter. |
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NL2014463A NL2014463B1 (en) | 2015-03-16 | 2015-03-16 | Modular datacenter system and a rack housing unit and a method for building a modular datacenter. |
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NL2014463A NL2014463A (en) | 2016-10-10 |
NL2014463B1 true NL2014463B1 (en) | 2017-01-13 |
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NL2014463A NL2014463B1 (en) | 2015-03-16 | 2015-03-16 | Modular datacenter system and a rack housing unit and a method for building a modular datacenter. |
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US4599829A (en) * | 1983-08-25 | 1986-07-15 | Tandemloc, Inc. | Modular container building system |
WO2012109209A1 (en) * | 2011-02-07 | 2012-08-16 | Dell Products L.P. | System and method for a modular fluid handling system with modes in a modular data center |
EP2523537B1 (en) * | 2011-05-12 | 2013-11-27 | IP Energy | Modular unit for the construction of computer data centres |
CN103287758A (en) * | 2012-02-22 | 2013-09-11 | 鸿富锦精密工业(深圳)有限公司 | Container |
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