NL2012878B1 - Device for drying harvested soft commodities at the harvesting site. - Google Patents
Device for drying harvested soft commodities at the harvesting site. Download PDFInfo
- Publication number
- NL2012878B1 NL2012878B1 NL2012878A NL2012878A NL2012878B1 NL 2012878 B1 NL2012878 B1 NL 2012878B1 NL 2012878 A NL2012878 A NL 2012878A NL 2012878 A NL2012878 A NL 2012878A NL 2012878 B1 NL2012878 B1 NL 2012878B1
- Authority
- NL
- Netherlands
- Prior art keywords
- rotatable drum
- air
- foregoing
- heat exchanger
- raw materials
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/30—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotary or oscillating containers; with movement performed by rotary floors
- F26B17/32—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotary or oscillating containers; with movement performed by rotary floors the movement being in a horizontal or slightly inclined plane
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B19/00—Machines or apparatus for drying solid materials or objects not covered by groups F26B9/00 - F26B17/00
- F26B19/005—Self-contained mobile devices, e.g. for agricultural produce
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to a device for drying harvested soft commodities, such as coffee berries, at the harvesting site, comprising a rotatable drum provided with meshes connected to rotating means, one or more fans for supplying air to the rotatable drum and/or for circulating the air contained in the rotatable drum and a source of heat for heating the air supplied to the rotatable drum and/or for heating the circulated air contained in the rotatable drum. The rotating means and the one or more fans are arranged for connecting to a voltage source arranged for supplying a direct-current voltage of 60 volt or lower. The present invention further relates to a method for drying harvested soft commodities, such as coffee berries, at the harvesting site.
Description
Device for drying harvested soft commodities at the harvesting site
The present invention relates to a device for drying harvested soft commodities at the harvesting site. The present invention further relates to method for drying harvested soft commodities at the harvesting site.
The soft commodity markets, i.e. markets made up of commodities such as coffee, tea, cocoa and sugar, are characterized by fluctuations in yield of harvested soft commodities and quality of the harvested soft commodities and consequently fluctuations in price, i.e. fluctuations in income for the farmer who cultivates the traded soft commodities. Nowadays, after the farmer has harvested ripe soft commodities, such as coffee berries, the commodities are dried in the sun on plastic sheets or concrete surfaces to a moisture-content of about 23%. Next, the dried commodities, such as dried coffee berries, are hulled and the raw materials, such as coffee beans, are sold, either directly or indirectly, to the soft commodity processor/exporter.
The process of providing high quality soft commodities is highly depend on the weather conditions applicable at the harvesting site. Not only the growth crops producing the soft commodities is determined by the weather conditions, also the further processing of the harvested soft commodities depends on the weather. As already mentioned above the harvested soft commodities are dried in the sun and therefore, the weather determines whether or not the farmer is able to dry the raw material properly and is able to start delivering raw materials to the soft commodity processor/exporter. The drying step of the soft commodities is the critical step for the farmer to earn a stable income, since the final price to be paid for the soft commodities is determined by the processor/exporter of the soft commodity by deductions which highly depend on the moisture-content of the soft commodity.
Therefore, in case the farmer is able to dry the harvested soft commodities in an efficient, predictable and measurable manner, the farmer is able to deliver a soft commodity having a reduced moisture-content, which will result in reduced deductions in price made by the processor/exporter of the soft commodity. Even further in case the farmer is able to dry its harvested soft commodity immediately after harvesting the soft commodity, the famer is able to keep the harvested dried soft commodities on stock for a prolonged period of time.
The present invention provides hereto a device for drying harvested soft commodities, such as coffee berries, at the harvesting site, comprising a rotatable drum provided with meshes connected to rotating means, one or more fans for supplying air to the rotatable drum and/or for circulating the air contained in the rotatable drum and a source of heat for heating the air supplied to the rotatable drum and/or for heating the circulated air contained in the rotatable drum, wherein the rotating means and the one or more fans are arranged for connecting to a voltage source arranged for supplying a direct-current voltage of 60 volt or lower.
It is noted that the harvesting sites of soft commodities are not easily accessible and are mainly located upcountry. By providing a device according to the present invention, the farmer cultivating soft commodities is able to dry the harvested soft commodities, regardless of the weather conditions and without the need of installing a complex installation powered by a high voltage source. In other words, the device of the present invention provides a device which can be easily assembled by the farmer himself and which device is arranged to be in compliance with the limited facilities, such as power supply facilities, available to the farmer at the harvesting site. The simple construction of the device of the present invention and low voltage source required for using the device of the present invention enables any farmer cultivating soft commodities to assemble and use the device of the present invention at the harvesting site.
The phrase ‘at the harvesting site’ as used herein has to be interpreted as being a location directly located on or located by the harvesting site, i.e. the location where the soft commodity is cultivated and harvested. However, it has to be understood that the phrase ‘at the harvesting site’ may further include the ‘farmers site’, e.g. a central place where the farmer collects and dries the harvested soft commodity directly after harvesting.
The rotating means as used in the device according to the present invention may comprise one or more rollers, e.g. wheels, connected to the rotatable drum for rotating the rotatable drum. Preferably the one or more rollers are placed on the outside of the rotatable drum in order to maximize the inner volume of the rotatable drum and to avoid soft commodities from being trapped between the roller and the inner surface of the rotatable drum preventing the soft commodities of being pulverized and to prevent jamming of the device. The one or more rollers may be connected via a driving belt to a electric motor. Either the one or more rollers may be connected to the voltage source arranged for supplying a direct-current voltage of 60 volt or lower or the electric motor may be connected to the voltage source arranged for supplying a direct-current voltage of 60 volt or lower. The electric motor may be located in the device.
The rotatable drum may be made from a simple mesh plate, e.g. a flexible perforated metal sheet. Preferably, the mesh size of the meshes provided in the rotatable drum does not exceed the desired size of the soft commodities to be obtained. It is noted that the mesh size of the meshes provided in the rotatable drum may exceed the size of a part of the soft commodities supplied to the device according to the present invention. By defining the mesh size, the farmer is able to select the minimal required size of the soft commodities to be obtained.
It is further noted that the mesh size of the meshes provided in the rotatable drum may be selected such that the meshes are arranged for discharging contaminations contained in the harvested soft commodities, such as soil material and/or crop residues. During the harvesting of soft commodities other matter, i.e. contaminations or foreign matter, such as sand, dust, stones, twigs or the like may be contained in the harvested soft commodities. Since the contaminations will reduce the quality of the harvested soft commodities and therefore result in a deduction of the price to be paid for the delivered harvested soft commodities, it is desirable that most of the contaminations is removed from the harvested soft commodities during drying.
By providing a well-chosen mesh size balance resulting in a desired size of the soft commodities to be obtained and the removal of as many of the contaminations from the soft commodities to be obtained, the farmer is able to provide a high quality dried and purified soft commodity product. For example, to obtain a high quality dried and purified coffee cherry product, a rotatable drum having a mesh size of about 5 mm is preferred.
In an embodiment of the device of the present invention, the rotatable drum is provided with at least one opening for locating a source of heat in the rotatable drum. The source of heat may be located anywhere in the device according to the present invention as long as the source of heat is able to heat the air supplied to the rotatable drum and/or to heat the circulated air contained in the rotatable drum. By locating the source of heat in the rotatable drum a more efficient method of heating the circulated air, and consequently the air supplied to the rotatable drum is obtained. Furthermore, by locating the source of heat in the rotatable drum, the farmer is better able to control the air temperature in the rotatable drum.
The rotatable drum may be rotatable at a rotational speed of about 5 revolutions per minute. Although the rotatable drum may be rotatable at any rotation speed, a low rotating speed, e.g. about 5 revolutions per minute, is preferred to constantly move the soft commodities to be dried through the drum in order to get an uniform drying result.
The device according to the present invention may further comprise a housing being arranged for at least enclosing the rotatable drum. The housing protects any individual from coming to close to the rotatable drum and therefore avoid dangerous situations in case the device is in operation, i.e. the rotatable drum is being rotated. Other components, e.g. the rotating means and/or source of heat may be enclosed by the housing as well.
In an embodiment of the device of the present invention, the housing may be arranged for supplying and discharging of the harvested soft commodities and/or for removing or exchanging the rotatable drum. By providing an inlet for supplying the harvested soft commodities and an outlet for discharging the harvested soft commodities the housing may fully enclose the rotatable drum. The housing may be arranged for removing or exchanging the rotatable drum in order to clean the rotatable drum enclosed by the housing or to install a different rotatable drum, e.g. an already cleaned drum or a drum having a different mesh size.
In a further embodiment of the device of the present invention, the housing comprises insulating material, e.g. a heat insulation material, such as a thermic insulant, to prevent leakage of heat generated in the device. Also the housing may comprise a recess located on the bottom of the device to collect any contaminants, e.g. foreign matter, separated from the soft commodities contained in the rotatable drum.
In order to refresh the air contained in the device the housing may be provided with one or more controllable vents for supplying air to the device and/or discharging air from the device. The one or more controllable vents enables the operator of the device, e.g. the farmer, to control the temperature and/or humidity of the air contained in the rotatable drum.
In another embodiment of the device of the present invention, the device may further comprises different type of sensors. For example, the device of the present invention may comprise a temperature sensor and/or a humidity sensor. Preferably, the sensors are connected to a display for displaying measured process data, e.g. temperature and humidity. Based on the displayed information, the operator of the device is able to adapt the process condition in the device in case needed.
The rotatable drum comprises in the device of the present invention is arranged for drying any amount of harvested soft commodities to be dried. Preferably, the rotatable drum is arranged for drying of an amount not exceeding 100 kg harvested soft commodities. By providing a rotatable drum that is arranged for drying of an amount not exceeding 100 kg harvested soft commodities the device of the present invention is easily transportable, however, still having sufficient capacity of harvested soft commodities to be dried. The dimensions of the rotatable drum of the present invention may be variable, as long as the dimensions are selected such that the farmer/operator is still able to transport the device of the present invention in difficult accessible areas, i.e. the locations of harvesting soft commodities. For example, the rotatable drum has a length of about 100 cm to about 150 cm, e.g. about 110 cm, and a diameter of about 50 cm to about 75 cm, e.g. about 60 cm.
In an embodiment of the device of the present invention, besides the rotating means and the one or more fans, also the source of heat may be arranged for connecting to a voltage source arranged for supplying a direct-current voltage of 60 volt or lower and/or the source of the source of heat is arranged for cooperating with another source of energy, such as a heating system, preferably a biogas system. By providing a source of heat that is able to function on different sources of energy, i.e. a voltage source or heating system, the operator of the device is enabled to use the device of the present invention at any time, regardless the available resources for running the device.
The source of heat may preferable comprise a heat exchanger, such as a heat exchanger coil. The heat exchanger may extend in the longitudinal direction of the axis of the rotatable drum in order to provide an optimum source of heat and an efficient way heating the air circulated in the rotatable drum.
In case a heat exchanger is used as a source of heat, the heat exchanger is preferably arranged for flowing a liquid, such as water, through the heat exchanger. The liquid flowing through the heat exchanger may be supplied by a liquid container, such as a water tank, which heat exchanger is connected via one or more insulated conduits to the liquid container. The liquid contained in the liquid container may be heated by a natural energy source, such as the sun, or by using another source of energy, such as a heating system, preferably a biogas system, or an electrical heating system, preferably an electric hotplate. In case an electric hotplate is used it is preferred that the electric hotplate is arranged for connecting to a voltage source arranged for supplying a direct-current voltage of 60 volt or lower.
Furthermore, the heat exchanger may be connected to a liquid pump, which liquid pump is arranged for connecting to a voltage source arranged for supplying a direct-current voltage of 60 volt or lower. The liquid pump enables the liquid to flow through the heat exchanger. Preferably, the flow rate of the liquid flowing through the heat exchanger is about 2 litres per minute to obtain the most efficient heating of the air contained in the device at a relatively low flow rate.
The voltage source of the present invention may comprise a photovoltaic cell, such as a solar cell, and/or one or more batteries connected in series. In a preferred embodiment of the present invention, the voltage source comprises a rechargeable battery, such as an accumulator. By providing two rechargeable batteries, the operator of the device of the present invention is able to operate to device using the first rechargeable battery, while at the same time the second rechargeable battery is recharged. Preferably the rechargeable battery is arranged for connecting to a photovoltaic cell, such as a solar cell, for recharging the rechargeable battery.
It is further noted that the voltage source may be arranged for supplying a direct-current voltage of 50 volt or lower, preferably 25 volt or lower, more preferably 15 volt or lower. In a particular embodiment of the device of the present invention, the voltage source is arranged for supplying a direct-current of about 48 volt, about 24 volt or about 12 volt. By providing a device wherein the voltage source is arranged for supplying a direct-current of about 12 volt, a safe and well-functioning device is provided for drying harvested soft commodities at the harvesting site. In order to increase the safety of the device even further, the device of the present invention is provided with an earthing system and fuses to prevent dangerous situations in case of wet weather conditions.
It is further noted that the device of the present invention as described above may have a total power consumption of not higher than about 15 ampere. By providing such a device the rechargeable battery used for providing power to the device is able to function for a sufficiently long period of time.
In another aspect, the invention provides a method for drying harvested soft commodities, such as coffee berries, at the harvesting site, comprising the steps of: a) providing harvested soft commodities; b) supplying the harvested soft commodities provided in step a) to a rotatable drum of the device according to any of the preceding claims; c) drying the harvested soft commodities provided in step a) by simultaneously performing the following processing steps: rotating the rotating means connected to the rotatable drum; supplying air to the rotatable drum and/or circulating air contained in the rotatable drum; heating the air supplied to the rotatable drum and/or the air contained in the rotatable drum; and d) discharging the dried soft commodities from the device.
In a preferred embodiment the rotatable drum rotates at a low rotational speed, e.g. a rotational speed of about 5 revolutions per minute, to provide a continuous movement of the soft commodities in the rotatable drum in order to provide an uniform drying result and/or a more efficient separation of the soft commodities and the contaminants, e.g. foreign matter, contained therein.
It is further noted that the air to be supplied to the rotatable drum and/or the air contained in the rotatable drum is preferable heated up to, but not exceeding, a temperature of about 60°C. By providing a device wherein the air is heated up to about 60°C, i.e. about 60°C or lower, the soft commodities to be dried are not overly dried. Since overly dried soft commodities are considered to be of less quality, excessively drying of the soft commodities needs to be prevented.
In an embodiment of the method of the present invention, a heat exchanger is used for heating the air to be supplied to the rotatable drum and/or for heating the air contained in the rotatable drum, which heat exchanger is arranged for flowing a liquid, such as water, through the heat exchanger, wherein the liquid is heated by means of solar thermal energy and/or a gas burner, preferably comprising a biogas. In such an embodiment the liquid flowing through the heat exchanger is preferably heated up to a temperature of about 80°C in order to obtain a maximum air temperature in the rotatable drum of about 60°C.
The present invention will be further elucidated on the basis of the non-limitative exemplary embodiments shown in the following figures. Herein: figure 1 shows a schematic front view of the device according to the invention, and figure 2 shows a perspective view of the device according to the invention.
Figure 1 shows a schematic front view of the device 1 according to the present invention. The device 1 comprises a housing 2 enclosing a rotatable drum 3 (since the rotatable drum 3 is not visible from the outside, the drum 3 is represented by dotted lines). The harvested soft commodities 4, such as coffee cherries, may be supplied to the rotatable drum 3 via inlet 5. The inlet 5 comprises an outer part 5a and an inner part 5b (represented by the dotted lines) for easily supplying the soft commodities 4 to the interior of the rotatable drum 3. The housing 2 further comprises an outlet 6 comprising an outer part 6a and an inner part 6b for the discharge of dried soft commodities 4 without the need of opening the housing 2 first. The housing 2 comprises vents 7 for supplying air to the device 1 and discharging air from the device 1. Furthermore, a drainage system 8 is provided, such as a recessed part in the housing 2, to collect foreign matter contained in the harvested soft commodities 4. It is further noted that the housing comprises two parts, an upper part 2a and a lower part 2b. The upper part 2a is provided with a handle 9 to raise to upper part 2a to access the rotatable drum 3.
Figure 1 further shows an electric motor 10 (represented by the dotted lines) enclosed by the housing 2 comprising a wheel 11, e.g. a roller. The wheel 11 is connected to the rotatable drum 3 in order to rotate the drum 3 once the electric motor 10 is activated. The electric motor 10 may be connected to a power supply source (not shown), such as a voltage source. Furthermore, the rotatable drum 3 encloses a heat exchanger coil 12 (represented by the dotted lines), which heat exchanger coil 12 is connected to a water reservoir 14 via insulated conduits 13. The water contained in the water reservoir 14 is kept at a constant temperature of about 80°C using a hotplate 15.
Figure 2 shows a perspective view of the device 1 of the present invention. The housing 2 is in opened position, i.e. upper part 2a is lifted (using handle 9) such that an opening is provided between the upper part 2a and lower part 2b. In the opened position as shown in figure 2, the operator 17 is able to access the rotatable drum 3. The operator 17 is now able to clean the interior of the device 1 or to replace the rotatable drum 3 by another drum (not shown).
Figure 2 further pictures the heat exchanger coil 12 located in the interior of the rotatable drum 3. Furthermore, the drum 3 comprises an opening 11 which can be closed during operation of the device 1 and opened during discharging of the dried harvested soft commodities 4. In case the opening 11 is in open position and the opening 11 is aligned with the outlet 6, the soft commodities 4 can be easily discharged from the device 1.
Claims (29)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2012878A NL2012878B1 (en) | 2014-05-23 | 2014-05-23 | Device for drying harvested soft commodities at the harvesting site. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2012878A NL2012878B1 (en) | 2014-05-23 | 2014-05-23 | Device for drying harvested soft commodities at the harvesting site. |
Publications (1)
Publication Number | Publication Date |
---|---|
NL2012878B1 true NL2012878B1 (en) | 2016-03-15 |
Family
ID=51358040
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NL2012878A NL2012878B1 (en) | 2014-05-23 | 2014-05-23 | Device for drying harvested soft commodities at the harvesting site. |
Country Status (1)
Country | Link |
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NL (1) | NL2012878B1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2638446A1 (en) * | 1976-08-26 | 1978-03-02 | Hauni Werke Koerber & Co Kg | TOBACCO DRYERS |
US6279462B1 (en) * | 2001-02-13 | 2001-08-28 | Gwan-Hee Kim | Electric barbecuing cooker |
JP2002130946A (en) * | 2000-10-19 | 2002-05-09 | Terada Seisakusho Co Ltd | Aerating rotary dryer |
-
2014
- 2014-05-23 NL NL2012878A patent/NL2012878B1/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2638446A1 (en) * | 1976-08-26 | 1978-03-02 | Hauni Werke Koerber & Co Kg | TOBACCO DRYERS |
JP2002130946A (en) * | 2000-10-19 | 2002-05-09 | Terada Seisakusho Co Ltd | Aerating rotary dryer |
US6279462B1 (en) * | 2001-02-13 | 2001-08-28 | Gwan-Hee Kim | Electric barbecuing cooker |
Non-Patent Citations (2)
Title |
---|
ANONYMOUS: "Homeroasters.org - Discussion Forum: Drum roaster in glass tube", 26 June 2012 (2012-06-26), XP055164720, Retrieved from the Internet <URL:http://www.homeroasters.org/php/forum/viewthread.php?thread_id=2779> [retrieved on 20150126] * |
ANONYMOUS: "Sweet Maria's Web Forum - View topic - Please introduce your homebuilt or modified roaster", 31 October 2011 (2011-10-31), XP055164695, Retrieved from the Internet <URL:http://www.sweetmariascoffee.com/forum/viewtopic.php?f=14&t=196&start=40> [retrieved on 20150126] * |
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MM | Lapsed because of non-payment of the annual fee |
Effective date: 20190601 |