MD706Z - Yoghurt with germinated sorize and process for its preparation - Google Patents

Yoghurt with germinated sorize and process for its preparation Download PDF

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MD706Z
MD706Z MDS20130033A MDS20130033A MD706Z MD 706 Z MD706 Z MD 706Z MD S20130033 A MDS20130033 A MD S20130033A MD S20130033 A MDS20130033 A MD S20130033A MD 706 Z MD706 Z MD 706Z
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Moldova
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milk
temperature
yogurt
mixture
soriz
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MDS20130033A
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Romanian (ro)
Russian (ru)
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Лилиана ПОПЕСКУ
Жорж ЧУМАК
Элеонора ДЮПУИ
Виорика БУЛГАРУ
Родика СИМИНЮК
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Лилиана ПОПЕСКУ
Жорж ЧУМАК
Элеонора ДЮПУИ
Виорика БУЛГАРУ
Родика СИМИНЮК
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Priority to MDS20130033A priority Critical patent/MD706Z/en
Publication of MD706Y publication Critical patent/MD706Y/en
Publication of MD706Z publication Critical patent/MD706Z/en

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Abstract

The invention relates to the dairy industry, namely to a yoghurt with germinated sorize and a process for its preparation.Yoghurt, according to the invention, is prepared from the following components, mass %: milk with a fat content of 3.5% 65.0…70.0, skimmed milk 20.0…24.0, dry skimmed milk 1.7, sugar 7.0, flour of germinated sorize 0.5…2.0, stabilizer 0.2…0.3, starter cultures for yoghurt 10…20 DCU/100 L of milk.The process, according to the invention, includes milk normalization by mixing the milk with a fat content of 3.5% with the skimmed milk, mixing of sorize flour, obtained by grinding the dried and germinated sorize grains, with a part of the normalized milk in the flour:milk ratio of 1:10 respectively, thermostatic control of the mixture at a temperature of 60±2°C for 20…30 min, filtration and addition into the residual part of the normalized milk together with the skimmed milk, sugar and stabilizer, homogenization of the mixture at the pressure of 15±2.5 MPa and the temperature of 45…60°C, pasteurization at a temperature of 92±2°C for 2…8 min or 87±2°C for 10…15 min, cooling of the mixture to a temperature of 42…45°C, administration of starter cultures for yoghurt and fermentation of the mixture for 4…5 hours, mixing, cooling to a temperature of 18…20°C, packaging and cooling to a temperature of 4±2°C.

Description

Invenţia se referă la industria laptelui, şi anume la un iaurt cu soriz germinat şi la un procedeu de obţinere a acestuia. The invention relates to the milk industry, namely to a yogurt with germinated soriz and to a process for obtaining it.

Este cunoscut iaurtul obţinut din lapte cu un conţinut de grăsime de 0,05%, lapte degresat praf, zahăr, colorant alimentar, aromatizator alimentar, culturi starter pentru iaurt, componentele fiind luate în următorul raport, în kg pentru 1000 kg produs: lapte cu un conţinut de grăsime de 0,05% 843,21, lapte degresat praf 36,44, zahăr 70,00, colorant alimentar 0,10, aromatizator alimentar 0,25, culturi starter pentru iaurt 50,00 [1]. Yogurt is known to be obtained from milk with a fat content of 0.05%, skimmed milk powder, sugar, food coloring, food flavoring, starter cultures for yogurt, the components being taken in the following ratio, in kg per 1000 kg of product: milk with a fat content of 0.05% 843.21, skimmed milk powder 36.44, sugar 70.00, food coloring 0.10, food flavoring 0.25, starter cultures for yogurt 50.00 [1].

Totodată este cunoscut procedeul de obţinere a iaurtului care include normalizarea laptelui prin amestecarea laptelui cu laptele degresat şi zahăr, purificarea amestecului la temperatura de 43±2°C, pasteurizarea la temperatura de 92±2°C timp de 2…8 min sau 87±2°C timp de 10…15 min, răcirea amestecului până la temperatura de 40…42°C, administrarea culturilor starter pentru iaurt şi fermentarea amestecului timp de 2…12 ore, amestecarea, răcirea până la temperatura de 25…30°C, introducerea aromatizatorului şi colorantului, amestecarea, răcirea până la temperatura de 4 ±2°C, ambalarea [2]. At the same time, the process of obtaining yogurt is known, which includes normalizing the milk by mixing the milk with skim milk and sugar, purifying the mixture at a temperature of 43±2°C, pasteurizing at a temperature of 92±2°C for 2…8 min or 87±2°C for 10…15 min, cooling the mixture to a temperature of 40…42°C, administering starter cultures for yogurt and fermenting the mixture for 2…12 hours, mixing, cooling to a temperature of 25…30°C, introducing flavoring and coloring, mixing, cooling to a temperature of 4 ±2°C, packaging [2].

Dezavantajul producerii acestui tip de iaurt este că produsul are o valoare nutritivă şi biologică redusă. The disadvantage of producing this type of yogurt is that the product has low nutritional and biological value.

Problema pe care o rezolvă invenţia constă în extinderea bazei de materie primă rezultată din procesarea sorizului pentru obţinerea iaurtului; ameliorarea compoziţiei chimice şi a valorii nutritive a iaurtului: se măreşte esenţial conţinutul de aminoacizi, vitamine, grăsimi vegetale, glucide uşor asimilabile, fibre alimentare; reducerea cantităţii de stabilizator şi a duratei de fermentare. The problem solved by the invention consists in expanding the raw material base resulting from the processing of curd to obtain yogurt; improving the chemical composition and nutritional value of yogurt: the content of amino acids, vitamins, vegetable fats, easily assimilable carbohydrates, dietary fiber is essentially increased; reducing the amount of stabilizer and the fermentation time.

Invenţia soluţionează problema prin aceea că iaurtul cu soriz germinat este obţinut din lapte cu un conţinut de grăsime de 3,5%, lapte degresat, lapte degresat praf, zahăr, făină de soriz germinat, stabilizator, culturi starter pentru iaurt, componentele fiind luate în următorul raport, % mas.: The invention solves the problem in that yogurt with sprouted soriz is obtained from milk with a fat content of 3.5%, skimmed milk, skimmed milk powder, sugar, sprouted soriz flour, stabilizer, starter cultures for yogurt, the components being taken in the following ratio, % mass:

lapte cu un conţinut de grăsime de 3,5% 65,0…70,0 lapte degresat 20,0…24,0 lapte degresat praf 1,7 zahăr 7,0 făină de soriz germinat 0,5…2,0 stabilizator 0,2…0,3 culturi starter pentru iaurt, DCU/100 L lapte 10…20.milk with a fat content of 3.5% 65.0…70.0 skimmed milk 20.0…24.0 skimmed milk powder 1.7 sugar 7.0 germinated sorrel flour 0.5…2.0 stabilizer 0.2…0.3 starter cultures for yogurt, DCU/100 L milk 10…20.

Procedeul de obţinere a iaurtului cu soriz germinat include normalizarea laptelui prin amestecarea laptelui cu un conţinut de grăsime de 3,5% cu laptele degresat, amestecarea făinii de soriz, obţinute prin măcinarea boabelor de soriz germinate şi uscate, cu o parte din laptele normalizat în raport făină:lapte de 1:10 respectiv, termostatarea amestecului la temperatura de 60±2°C timp de 20…30 min, filtrarea şi adăugarea în partea restantă a laptelui normalizat împreună cu laptele degresat praf, zahărul şi stabilizatorul, omogenizarea amestecului la presiunea de 15±2,5 MPa şi temperatura de 45…60°C, pasteurizarea la temperatura de 92±2°C timp de 2…8 min sau 87±2°C timp de 10…15 min, răcirea amestecului până la temperatura de 42…45°C, administrarea culturilor starter pentru iaurt şi fermentarea amestecului timp de 4…5 ore, amestecarea, răcirea până la temperatura de 18…20°C, ambalarea şi răcirea până la temperatura de 4 ±2°C. The process of obtaining yogurt with germinated soriz includes normalizing the milk by mixing milk with a fat content of 3.5% with skimmed milk, mixing soriz flour, obtained by grinding germinated and dried soriz grains, with part of the normalized milk in a flour:milk ratio of 1:10 respectively, thermostating the mixture at a temperature of 60±2°C for 20…30 min, filtering and adding to the remaining part the normalized milk together with skimmed milk powder, sugar and stabilizer, homogenizing the mixture at a pressure of 15±2.5 MPa and a temperature of 45…60°C, pasteurizing at a temperature of 92±2°C for 2…8 min or 87±2°C for 10…15 min, cooling the mixture to a temperature of 42…45°C, administering starter cultures for yogurt and fermenting the mixture for 4…5 hours, mixing, cooling to a temperature of 18…20°C, packaging and cooling to a temperature of 4 ±2°C.

Rezultatul constă în aceea că se ameliorează indicele glicemic, echilibrul de proteine şi glucide, echilibrul acido-bazic, raportul acizilor graşi nesaturaţi, se remediază carenţa de fier (din lapte) şi de calciu (din produsele cerealiere). Adăugarea făinii de soriz germinat în iaurt măreşte potenţialul antioxidant şi îmbogăţeşte iaurtul cu fibre alimentare. Adaosul făinii de soriz germinat influenţează pozitiv numărul de microorganisme viabile - probabil datorită prezenţei unor factori cu acţiune prebiotică şi nutritivă (oligozaharide, hemiceluloze, săruri minerale, azot neproteic uşor asimilabil), care stimulează creşterea bacteriilor. Din punct de vedere economic, rezultatul constă în reducerea cantităţii de stabilizator care este mai scump decât făina de soriz germinat şi în reducerea duratei de fermentare, deci a consumului de utilităţi tehnologice. The result is that the glycemic index, the balance of proteins and carbohydrates, the acid-base balance, the ratio of unsaturated fatty acids are improved, the deficiency of iron (from milk) and calcium (from cereal products) is remedied. The addition of germinated soriz flour to yogurt increases the antioxidant potential and enriches the yogurt with dietary fiber. The addition of germinated soriz flour positively influences the number of viable microorganisms - probably due to the presence of factors with prebiotic and nutritional action (oligosaccharides, hemicelluloses, mineral salts, easily assimilable non-protein nitrogen), which stimulate the growth of bacteria. From an economic point of view, the result is a reduction in the amount of stabilizer, which is more expensive than germinated soriz flour, and a reduction in the fermentation time, therefore the consumption of technological utilities.

Utilizarea laptelui normalizat permite de a obţine un iaurt cu o compoziţie chimică echilibrată şi cu un grad ridicat de asimilare, dar şi cu un conţinut de substanţe bioactive cu multiple activităţi fiziologice benefice pentru organismul uman. The use of normalized milk allows for obtaining a yogurt with a balanced chemical composition and a high degree of assimilation, but also with a content of bioactive substances with multiple beneficial physiological activities for the human body.

Introducerea zahărului în masa amestecului contribuie la formarea calităţilor gustative ale iaurtului, sortimentele de iaurt dulce fiind mai des solicitate de către consumatori. The introduction of sugar into the mixture contributes to the formation of the taste qualities of yogurt, with sweet yogurt varieties being more often requested by consumers.

Utilizarea făinii de soriz germinat în producerea iaurtului permite amplificarea valorii nutriţionale şi biologice a produsului faţă de iaurtul natural. The use of germinated rye flour in the production of yogurt allows for the amplification of the nutritional and biological value of the product compared to natural yogurt.

Utilizarea concomitentă a făinii de soriz germinat şi a stabilizatorului (amestec de adipat de diamidon acetilat şi gelatină) modifică structura reţelei şi permeabilitatea coagulului şi reduce esenţial gradul de sinereză a iaurtului. Făina de soriz are o capacitate înaltă de hidratare şi poate servi ca înlocuitor parţial al unor stabilizatori ai iaurtului, care asigură formarea microstructurii produsului finit. The simultaneous use of germinated soriz flour and the stabilizer (mixture of acetylated distarch adipate and gelatin) modifies the network structure and permeability of the curd and essentially reduces the degree of syneresis of the yogurt. Soriz flour has a high hydration capacity and can serve as a partial replacement for some yogurt stabilizers, which ensure the formation of the microstructure of the finished product.

Pentru producerea iaurtului cu soriz germinat se foloseşte cultură starter pentru iaurt, formată din Streptococcus thermophilus, Lactobacillis delbrueckii ssp. Bulgaricus, în asociere cu specii de Bifidobacterium. Utilizarea acestei culturi starter contribuie la obţinerea unui iaurt cu aciditate, cu aromă şi cu proprietăţi probiotice dorite. For the production of yogurt with germinated sourdough, a yogurt starter culture is used, consisting of Streptococcus thermophilus, Lactobacillis delbrueckii ssp. Bulgaricus, in association with Bifidobacterium species. The use of this starter culture contributes to obtaining a yogurt with the desired acidity, flavor and probiotic properties.

Iaurtul cu soriz germinat revendicat are un aspect neted, strălucitor şi gust proaspăt, acrişor şi aromat. Proprietăţile reologice ale iaurtului se caracterizează prin viscozitate ridicată, fără separare de zer. The claimed sprouted soriz yogurt has a smooth, shiny appearance and a fresh, sour and aromatic taste. The rheological properties of the yogurt are characterized by high viscosity, without whey separation.

Caracteristicile fizico-chimice, microbiologice şi senzoriale ale sortimentelor de iaurt cu soriz germinat sunt prezentate în tabel. The physicochemical, microbiological and sensory characteristics of the yogurt varieties with germinated soriz are presented in the table.

Tabel Table

Caracteristicile iaurtului cu soriz germinat Characteristics of yogurt with sprouted soriz

Caracteristici Sortimentul de iaurt cu soriz germinat Iaurt cu 0,5% soriz germinat Iaurt cu 1,0% soriz germinat Iaurt cu 1,5% soriz germinat Iaurt cu 2,0% soriz germinat pH 4,51 4,40 4,41 4,58 Aciditate titrabilă, °T 84 87 87 86 Substanţă uscată totală, % 19,0 19,4 20,0 20,4 Grăsime, % 2,5 2,5 2,5 2,5 Proteine, % 3,3 3,4 3,4 3,5 Zahăr, % 7 7 7 7 Sinereza, % 0 0 0 0 Viscozitatea aparentă, Pa·s 4,41 4,80 4,90 4,90 Tensiunea de forfecare, Pa 10,71 11,66 11,90 11,90 Viteza de forfecare, s-1 243 243 243 243 Numărul total de microorganisme provenite din cultura starter, ufc/mL produs 1,0·108 1,0·108 2,5·108 2,5·108 Numărul de bifidobacterii, ufc/mL produs 1,6·107 2,0·107 6,0·107 8,0·107 Drojdii, ufc/mL produs - - - - Aspect, culoare şi consistenţă Coagul de consistenţă fermă, fără bule de gaz şi eliminare de zer, cu aspect de porţelan. Culoarea albă-gălbuie Miros Aromă specifică de iaurt cu caracter specific fermentaţiei lactice, cu aromă de cereale Gust Plăcut acrişor, aromă specifică de iaurt, cu gust de cerealeCharacteristics Yogurt assortment with sprouted soriz Yogurt with 0.5% sprouted soriz Yogurt with 1.0% sprouted soriz Yogurt with 1.5% sprouted soriz Yogurt with 2.0% sprouted soriz pH 4.51 4.40 4.41 4.58 Titratable acidity, °T 84 87 87 86 Total dry matter, % 19.0 19.4 20.0 20.4 Fat, % 2.5 2.5 2.5 2.5 Protein, % 3.3 3.4 3.4 3.5 Sugar, % 7 7 7 7 Syneresis, % 0 0 0 0 Apparent viscosity, Pa s 4.41 4.80 4.90 4.90 Shear stress, Pa 10.71 11.66 11.90 11.90 Shear rate, s-1 243 243 243 243 Total number of microorganisms from starter culture, cfu/mL product 1.0·108 1.0·108 2.5·108 2.5·108 Number of bifidobacteria, cfu/mL product 1.6·107 2.0·107 6.0·107 8.0·107 Yeasts, cfu/mL product - - - - Appearance, color and consistency Firm consistency curd, without gas bubbles and whey elimination, with porcelain appearance. White-yellowish color Smell Specific yogurt aroma with a specific character of lactic fermentation, with a cereal aroma Taste Pleasantly sour, specific yogurt aroma, with a cereal taste

Caracteristicile fizico-chimice (pH, aciditate titrabilă, substanţă uscată totală, grăsime) au valori ce corespund şi se încadrează în standardele pentru aceste produse. The physicochemical characteristics (pH, titratable acidity, total dry matter, fat) have values that correspond to and fall within the standards for these products.

Durata practică de păstrare a iaurtului cu făină de soriz germinat la temperatura de 4±2°C este de 14 zile. The practical storage time of yogurt with sprouted rye flour at a temperature of 4±2°C is 14 days.

Exemplul 1 Example 1

Pentru 100 kg iaurt se utilizează 1,0 kg făină de soriz germinat, care se amestecă cu o parte din laptele normalizat în proporţie de 1:10. Amestecul se termostatează la temperatura de 60±2°C, timp de 20…30 min. Apoi se filtrează şi se adaugă în masa totală a laptelui normalizat împreună cu 1,7 kg lapte degresat praf, 7,0 kg zahăr şi 0,2 kg stabilizator şi se amestecă în laptele normalizat constituit din 70,0 kg lapte cu conţinut de grăsime 3,5% şi 21,0 kg lapte degresat. Amestecul ce omogenizează la 15±2,5 MPa şi temperatura de 45…60°C, se pasteurizează la 92±2°C, timp de 2…8 min sau 87±2°C, timp de 10…15 min, se răceşte la 42…45°C, se însămânţează cu culturi starter şi se fermentează timp de 4…5 ore, se amestecă şi se răceşte la 18…20°C, se ambalează. Se răceşte ulterior până la 4±2°C . For 100 kg of yogurt, 1.0 kg of germinated soriz flour is used, which is mixed with a part of the normalized milk in a ratio of 1:10. The mixture is thermostated at a temperature of 60±2°C for 20…30 min. Then it is filtered and added to the total mass of the normalized milk together with 1.7 kg of skimmed milk powder, 7.0 kg of sugar and 0.2 kg of stabilizer and mixed into the normalized milk consisting of 70.0 kg of milk with a fat content of 3.5% and 21.0 kg of skimmed milk. The mixture, which is homogenized at 15±2.5 MPa and a temperature of 45…60°C, is pasteurized at 92±2°C for 2…8 min or 87±2°C for 10…15 min, cooled to 42…45°C, seeded with starter cultures and fermented for 4…5 hours, mixed and cooled to 18…20°C, packaged. It is subsequently cooled to 4±2°C.

Exemplul 2 Example 2

Pentru 100 kg iaurt se utilizează 2,0 kg făină de soriz germinat, care se amestecă cu o parte din laptele normalizat în proporţie de 1:10. Amestecul se termostatează la temperatura de 60±2°C, timp de 20…30 min. Apoi se filtrează şi se adaugă în masa totală a laptelui normalizat împreună cu 1,7 kg lapte degresat praf, 7,0 kg zahăr şi 0,2 kg stabilizator şi se amestecă în laptele normalizat constituit din 65,0 kg lapte cu conţinut de grăsime 3,5% şi 24,0 kg lapte degresat. Amestecul se omogenizează la 15±2,5 MPa şi temperatura de 45…60°C, se pasteurizează la 92±2°C , timp de 2…8 min sau 87±2°C , timp de 10...15 min, se răceşte la 42…45°C, se însămânţează cu culturi starter şi se fermentează timp de 4…5 ore, se amestecă şi se răceşte la 18…20°C, se ambalează. Se răceşte ulterior până la 4±2°C. For 100 kg of yogurt, 2.0 kg of germinated soriz flour is used, which is mixed with a part of the normalized milk in a ratio of 1:10. The mixture is thermostated at a temperature of 60±2°C for 20…30 min. Then it is filtered and added to the total mass of the normalized milk together with 1.7 kg of skimmed milk powder, 7.0 kg of sugar and 0.2 kg of stabilizer and mixed into the normalized milk consisting of 65.0 kg of milk with a fat content of 3.5% and 24.0 kg of skimmed milk. The mixture is homogenized at 15±2.5 MPa and a temperature of 45…60°C, pasteurized at 92±2°C for 2…8 min or 87±2°C for 10…15 min, cooled to 42…45°C, seeded with starter cultures and fermented for 4…5 hours, mixed and cooled to 18…20°C, packaged. It is subsequently cooled to 4±2°C.

1. Степанова Л.И. Справочник технолога молочного производства. Технология и рецептуры. Том 1. Цельномолочные продукты. СП: ГИОРД, 2003, с.137, 141-142 1. Stepanova L.I. Handbook of dairy production technology. Technology and recipes. Volume 1. Whole milk products. SP: ГИОРД, 2003, p.137, 141-142

2. Степанова Л.И. Справочник технолога молочного производства. Технология и рецептуры. Том 1. Цельномолочные продукты. СП: ГИОРД, 2003, с. 116-120 2. Stepanova L.I. Handbook of dairy production technology. Technology and recipes. Volume 1. Whole milk products. SP: ГИОРД, 2003, p. 116-120

Claims (2)

1. Iaurt cu soriz germinat, obţinut din lapte cu un conţinut de grăsime de 3,5%, lapte degresat, lapte degresat praf, zahăr, făină de soriz germinat, stabilizator, culturi starter pentru iaurt, componentele fiind luate în următorul raport, % mas.: lapte cu un conţinut de grăsime de 3,5% 65,0…70,0 lapte degresat 20,0…24,0 lapte degresat praf 1,7 zahăr 7,0 făină de soriz germinat 0,5…2,0 stabilizator 0,2…0,3 culturi starter pentru iaurt, DCU/100 L lapte 10…20.1. Yogurt with sprouted soriz, obtained from milk with a fat content of 3.5%, skimmed milk, skimmed milk powder, sugar, sprouted soriz flour, stabilizer, starter cultures for yogurt, the components being taken in the following ratio, % mass: milk with a fat content of 3.5% 65.0…70.0 skimmed milk 20.0…24.0 skimmed milk powder 1.7 sugar 7.0 sprouted soriz flour 0.5…2.0 stabilizer 0.2…0.3 starter cultures for yogurt, DCU/100 L milk 10…20. 2. Procedeu de obţinere a iaurtului cu soriz germinat, definit în revendicarea 1, care include normalizarea laptelui prin amestecarea laptelui cu un conţinut de grăsime de 3,5% cu laptele degresat, amestecarea făinii de soriz, obţinute prin măcinarea boabelor de soriz germinate şi uscate, cu o parte din laptele normalizat în raport făină:lapte de 1:10 respectiv, termostatarea amestecului la temperatura de 60±2°C timp de 20…30 min, filtrarea şi adăugarea în partea restantă a laptelui normalizat împreună cu laptele degresat praf, zahărul şi stabilizatorul, omogenizarea amestecului la presiunea de 15±2,5 MPa şi temperatura de 45…60°C, pasteurizarea la temperatura de 92±2°C timp de 2…8 min sau 87±2°C timp de 10…15 min, răcirea amestecului până la temperatura de 42…45°C, administrarea culturilor starter pentru iaurt şi fermentarea amestecului timp de 4…5 ore, amestecarea, răcirea până la temperatura de 18…20°C, ambalarea şi răcirea până la temperatura de 4 ±2°C.2. Process for obtaining yogurt with germinated soriz, defined in claim 1, which includes normalizing the milk by mixing milk with a fat content of 3.5% with skimmed milk, mixing soriz flour, obtained by grinding germinated and dried soriz grains, with a part of the normalized milk in a flour:milk ratio of 1:10 respectively, thermostating the mixture at a temperature of 60±2°C for 20…30 min, filtering and adding to the remaining part of the normalized milk together with skimmed milk powder, sugar and stabilizer, homogenizing the mixture at a pressure of 15±2.5 MPa and a temperature of 45…60°C, pasteurizing at a temperature of 92±2°C for 2…8 min or 87±2°C for 10…15 min, cooling the mixture to a temperature of 42…45°C, administering starter cultures for yogurt and fermenting the mixture for 4…5 hours, mixing, cooling to a temperature of 18…20°C, packaging and cooling to a temperature of 4 ±2°C.
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