LU502798B1

LU502798B1 - Facility and method for rapid production of spine grape powder

Info

Publication number: LU502798B1
Application number: LU502798A
Authority: LU
Inventors: Jie Wu
Original assignee: Hunan Jiuyishanfengli Agricultural Dev Co Ltd
Priority date: 2021-10-18
Filing date: 2021-10-18
Publication date: 2023-04-28

Abstract

Disclosed is a facility and method for rapid production of spine grape powder. The facility includes a disc and a housing. A plurality of recesses are formed in the disc. A through hole is formed in a lower end of each recess. A negative pressure cavity communicated with a negative pressure pump by means of a pipe is formed in the through hole, and one end of the negative pressure cavity is connected to a sleeve. The negative pressure pump is disposed within the housing. A collecting box is disposed at a lower end of the sleeve. A cutter assembly is movably disposed at the lower end of the recess. The present invention provides the facility and method for rapid production of spine grape powder that are well designed and convenient for use and can produce spine grape powder in enormous quantities rapidly and efficiently.

Description

FACILITY AND METHOD FOR RAPID PRODUCTION OF SPINE GRAPE POWDER

LU502798

TECHNICAL FIELD

The present invention relates to the technical field of use of grapes, and more particularly, to a facility and method for rapid production of spine grape powder.

BACKGROUND

Grapes are not only tasty and delicious, but also highly nutritious. Grapes contain a variety of tartaric acids that help digestion. Appropriately eating some grapes can be beneficial to strengthen the spleen and stomach. Grapes contain mineral substances calcium, potassium, phosphorus, ferrum and a variety of vitamins such as B1, B2, B6, C, and P, and also contain a variety of amino acids that the human body needs. It is thus of great advantage for those who suffers from neurasthenia and overfatigue to eat grapes regularly. Grapes can prevent thrombogenesis better than aspirin, and can lower down the cholesterol level in human serum and reduce the cohesion of platelets, thus playing a role in prevention of cardiovascular and cerebrovascular diseases. Grapes are highly nutritious, but not easy to preserve and prone to deterioration. Therefore, people usually use grapes to produce grape wines, raisin, grape powder, etc.

Grape powder is produced from grapes that are disintegrated after being harvested. The grape powder can improve the oxidation resistance ability of the human body and also can nourish the skin and even delay senescence. Ordinarily, the grape powder can be taken orally, producing a plurality of health preservation effects. With the development of the society, people’s increasing material needs are changing unprecedentedly. Specifically, people are putting forward increasingly strict requirements on foods and are increasingly pursuing palatable foods that keep original tastes and flavours. Facilities and methods for the production of spine grape powder are worthy of in - depth study.

The applicant of the invention is a modern enterprise devoted to integrated development of research, production and sales of crops, vegetables and fruits. During technological development, the applicant found that spine grape powder is quite favoured by consumers. The traditional processes for preparing grapes into powder by the steps of cleaning, selecting, cutting, disintegrating and the like not only are slow and inefficient, but also require a lot of hand labour and may also affect the taste. Therefore, there is an urgent need to develop a facility and method for rapid production of spine grape powder to solve the above - mentioned problems.

SUMMARY

To address the above - mentioned problems, the present invention is aimed at providing a facility and method for rapid production of spine grape powder that are well designed and convenient for use and can produce spine grape powder in enormous quantities rapidly and LU502798 efficiently.

To achieve the above objective, the present invention adopts the following technical solutions: the facility includes a disc and a housing. À plurality of recesses are formed in the disc. À through hole is formed in a lower end of each recess. À negative pressure cavity communicated with a negative pressure pump by means of a pipe is formed in the through hole, and one end of the negative pressure cavity is connected to a sleeve. The negative pressure pump is disposed within the housing. À collecting box is disposed at a lower end of the sleeve.

A cutter assembly is movably disposed at the lower end of the recess. À vibration assembly is disposed at a lower end of the disc.

Further, the cutter assembly comprises a first cutter bar and a second cutter bar; lower ends of the first cutter bar and the second cutter bar are disposed on a first push bar and a second push bar; middle portions of the first cutter bar and the second cutter bar cross each other movably by means of a connecting pin; a cupped hole is formed in each of upper ends of the first cutter bar and the second cutter bar; a sliding block is disposed in the cupped hole by means of a first spring; a blade holder is disposed at one end of the sliding block; and a blade and a first thorn portion are disposed on the blade holder.

Further, the first push bar and the second push bar are disposed to extend through the negative pressure cavity and connected by a sealing ring; and each of the first push bar and the second push bar has one end connected to a push - pull electromagnet, and the other end disposed on a lantern ring with a stop block being disposed at the end.

Further, the vibration assembly comprises a vibration motor disposed on a base; a connecting plate is disposed on the vibration motor, and a fixing plate is disposed on the connecting plate by means of a spring assembly and a connecting column; and the fixing plate is arranged at the lower end of the disc.

Further, the connecting column is made of rubber; the spring assembly comprises a second spring; two ends of the second spring are disposed on fixing columns, respectively; and the fixing columns are disposed on the connecting plate and the fixing plate, respectively.

Further, a plurality of second thorn portions are disposed in the negative pressure cavity.

Further, a brush assembly is movably disposed on an upper end of the disc and comprises a brush; the brush is rotatably disposed on a cover which is disposed on a movable plate; and the movable plate is disposed on a lifting assembly.

Further, a stop pin is disposed at a lower end of the cover, and a hole suitable for the stop pin is formed in the disc.

Further, the lifting assembly comprises a ball screw; a bottom end of the ball screw is connected to an output shaft of the motor; a ball nut on the ball screw is connected to a slider; and a right end of the slider is fixedly connected to the movable plate.

A method for rapid production of spine grape powder includes the following steps:

S1, selection: selecting fresh grapes, cleaning, sorting and peeling the fresh grapes, LU502798 removing the seeds, and cutting the grapes to have a length of 3 - 5 cm;

S2, enzyme deactivation: putting the grapes into boiling water at 75 - 85°C for 2 - 3 minutes to achieve enzyme deactivation;

S3, colour protection: after the enzyme deactivation, putting the grapes into a 1% - 2% salt solution for 20 - 30 minutes to achieve colour protection;

S4, drying: after the colour protection, drying the grapes in a dryer at 70 - 75°C for 8 - 12 minutes;

S5, disintegration: putting the dried grapes into a disintegrator for disintegration, and then passing the powder through a 100 to 120 - mesh sieve; and

S6, packaging and sterilization.

The present invention has the following beneficial effects: 1. The present invention provides a facility and method for rapid production of spine grape powder. The facility in the present invention can be used to peel grapes. When peeling, grapes are firstly put into the recesses in the disc. The grapes are then cut by the cutter assemblies.

Finally, the peels are removed by suction using the negative pressure pump and collected in the collecting box. The whole process is well designed and convenient for use and can realize rapid and efficient production of spine grape powder in enormous quantities. 2. The cutter assembly in the present invention is similar to scissors. The push bars move to drive the first cutter bar and the second cutter bar of the cutter assembly to close up, and then the blades and the first thorn portions on the first cutter bar and the second cutter bar cut grapes. In the process of closing up, the blades and the first thorn portions undergo an upward movement and act in coordination with the vibration assembly to rapidly cut the surface of the grape while vibrating. Thus, the subsequent procedure of adsorbing the grape peel is accelerated. 3. Under the action of the spring assembly and the connecting column, the vibration motor of the vibration assembly in the present invention drives the disc to vibrate. The negative pressure cavity is disposed at the lower end of the disc, and a plurality of second thorn portions are formed within the negative pressure cavity. The vibration assembly coordinates with the second thorn portions to prevent the grape peel from adhering to the internal surface of the negative pressure cavity. As a result, the grape peel may fall into the collecting box quickly. 4. The brush assembly in the present invention functions after grapes are peeled. The entire brush is lowered down by means of the lifting assembly. When lowering down, the stop pin is inserted into the hole of the disc for positioning. The brush is driven by a driving assembly to rotate to rapidly brush away the grape peel left on the cutter assembly. Finally, the grape peel is adsorbed by the negative pressure pump. Thus, the labour required for cleaning is reduced, and the cost is saved.

BRIEF DESCRIPTION OF DRAWINGS LU502798

FIG. 1 is a front view of a structure according to the present invention.

FIG. 2 is a front view of a structure according to the present invention (with no brush assembly).

FIG. 3 is an enlarged schematic diagram of area A in FIG. 2.

FIG. 4 is a schematic diagram of connection of a cutter assembly with components such as push bars in a structure according to the present invention.

FIG. 5 is a front view of a cutter assembly in a structure according to the present invention.

FIG. 6 is a front view of a vibration assembly in a structure according to the present invention.

List of Reference Numerals: 1 - disc, 101 - recess, 102 - hole, 2 - housing, 3 - collecting box, 4 - negative pressure pump, 5 - sleeve, 6 - vibration motor, 7 - second thorn portion, 8 - lantern ring, 9 - stop block, 10 - push - pull electromagnet, 11 - second push bar, 12 - first push bar, 13 - cutter assembly, 1301 - first cutter bar, 1302 - cupped hole, 1303 - first spring, 1304 - sliding block, 1305 - blade holder, 1306 - first thorn portion, 1307 - blade, 1308 - second cutter bar, 1309 - connecting pin, 14 - fixing column, 15 - connecting column, 16 - fixing plate, 17 - second spring, 18 - negative pressure cavity, 19 - brush, 20 - stop pin, 21 - cover, 22 - movable plate, 23 - lifting assembly, and 24 - connecting plate.

DETAILED DESCRIPTION OF THE EMBODIMENTS

To enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this section is merely exemplary and explanatory and shall not be construed as having any limitation on the protection scope of the present invention.

As shown in FIG. 1 to FIG. 6, the facility for rapid production of spine grape powder provided in the present invention has the following specific structure: the facility includes a disc 1 and a housing 2. A plurality of recesses 101 are formed in the disc 1. A through hole is formed in a lower end of each recess 101. A negative pressure cavity 18 communicated with a negative pressure pump 4 by means of a pipe is formed in the through hole, and one end of the negative pressure cavity 18 is connected to a sleeve 5. The negative pressure pump 4 is disposed within the housing 2. A collecting box 3 is disposed at a lower end of the sleeve 5. A cutter assembly 13 is movably disposed at the lower end of the recess 101. A vibration assembly is disposed at a lower end of the disc 1.

In specific use, when peeling, grapes are firstly put into the recesses 101 in the disc 1. The grapes are then cut by the cutter assemblies 13. Finally, the peels are removed by suction using the negative pressure pump 4 and collected in the collecting box 3. When cutting, the cutter assembly acts in coordination with the vibration assembly to rapidly cut the surface of the grape 502798 while vibrating. Thus, the subsequent procedure of adsorbing the grape peel is accelerated.

As shown in FIG. 5, the cutter assembly 13 includes a first cutter bar 1301 and a second cutter bar 1308. Lower ends of the first cutter bar 1301 and the second cutter bar 1308 are 5 disposed on a first push bar 12 and a second push bar 11. Middle portions of the first cutter bar 1301 and the second cutter bar 1308 cross each other movably by means of a connecting pin 1309. A cupped hole 1302 is formed in each of upper ends of the first cutter bar 1301 and the second cutter bar 1308. A sliding block 1304 is disposed in the cupped hole 1302 by means of a first spring 1303. A blade holder 1305 is disposed at one end of the sliding block 1304 by means of a connecting block 1304. A blade 1307 and a first thorn portion 1306 are disposed on the blade holder 1305. In specific use, the blade 1307 and the first thorn portion 1306 are arranged in the cupped hole 1302 by means of the sliding block 1304 and the first spring 1303.

Thus, fine adjustment can be achieved according to the position of the grape to provide a better grape surface cutting effect.

As shown in FIG. 3 to FIG. 5, the push bar 12 and the second push bar 11 are disposed to extend through the negative pressure cavity 18 and connected by a sealing ring. Each of the first push bar 12 and the second push bar 11 has one end connected to a push - pull electromagnet 10, and the other end disposed on a lantern ring 8 with a stop block 9 being disposed at the end. Under the action of the push - pull electromagnets 10, the first push bar 12 and the second push bar 11 are driven to move to two sides, thereby driving the blades 1307 and the first thorn portions 1306 on the first cutter bar 1301 and the second cutter bar 1308 respectively connected to the first push bar 12 and the second push bar 11 to close up to cut the grape peel.

As shown in FIG. 6, the vibration assembly includes a vibration motor 6 disposed on a base. A connecting plate 24 is disposed on the vibration motor 6, and a fixing plate 16 is disposed on the connecting plate 24 by means of a spring assembly and a connecting column 15. The fixing plate 16 is arranged at the lower end of the disc 1. The connecting column 15 is made of rubber. The spring assembly includes a second spring 17. Two ends of the second spring 17 are disposed on fixing columns 14, respectively. The fixing columns 14 are disposed on the connecting plate 24 and the fixing plate 16, respectively. Under the action of the spring assembly and the connecting column 15, the vibration motor 6 drives the disc 1 to vibrate.

As shown in FIG. 1 and FIG. 2, a plurality of second thorn portions 7 are disposed in the negative pressure cavity 18. The vibration assembly coordinates with the second thorn portions 7 to prevent the grape peel from adhering to the internal surface of the negative pressure cavity 18. As a result, the grape peel may fall into the collecting box 3 quickly.

As shown in FIG. 1, a brush assembly is movably disposed on an upper end of the disc 1 and includes a brush 19. The brush 19 is rotatably disposed on a cover 21 which is disposed on a movable plate 22. The movable plate 22 is disposed on a lifting assembly 23. A stop pin 20 is disposed at a lower end of the cover 21, and a hole 102 suitable for the stop pin 20 is formed IN £00798 the disc 1. The lifting assembly 23 includes a ball screw. A bottom end of the ball screw is connected to an output shaft of the motor. A ball nut on the ball screw is connected to a slider. A right end of the slider is fixedly connected to the movable plate 22. The entire brush 19 is lowered down by means of the lifting assembly 23. When lowering down, the stop pin 20 is inserted into the hole 102 of the disc 1 for positioning. The brush 19 is driven by a driving assembly to rotate to rapidly brush away the grape peel left on the cutter assembly 13. Finally, the grape peel is adsorbed by the negative pressure pump. Thus, the labour required for cleaning is reduced, and the cost is saved.

The ball screw of the lifting assembly is driven by the motor to rotate, thereby driving the movable plate connected to the slider on the ball screw to go up and down.

Claims

1. A facility for rapid production of spine grape powder, comprising a disc (1) and a housing (2), wherein — a plurality of recesses (101) are formed in the disc (1); — athrough hole is formed in a lower end of each recess (101); — a negative pressure cavity (18) communicated with a negative pressure pump (4) by means of a pipe is formed in the through hole, — one end of the negative pressure cavity (18) is connected to a sleeve (5): — the negative pressure pump (4) is disposed within the housing (2); — a collecting box (3) is disposed at a lower end of the sleeve (5); — a cutter assembly (13) is movably disposed at the lower end of the recess (101); and — a vibration assembly is disposed at a lower end of the disc (1).

2. The facility for rapid production of spine grape powder according to claim 1, wherein — the cutter assembly (13) comprises a first cutter bar (1301) and a second cutter bar (1308); — lower ends of the first cutter bar (1301) and the second cutter bar (1308) are disposed on a first push bar (12) and a second push bar (11); — middle portions of the first cutter bar (1301) and the second cutter bar (1308) cross each other movably by means of a connecting pin (1309); — a cupped hole (1302) is formed in each of upper ends of the first cutter bar (1301) and the second cutter bar (1308): — a sliding block (1304) is disposed in the cupped hole (1302) by means of a first spring (1303); — a blade holder (1305) is disposed at one end of the sliding block (1304); and — a blade (1307) and a first thorn portion (1306) are disposed on the blade holder (1305).

3. The facility for rapid production of spine grape powder according to claim 1, wherein — the first push bar (12) and the second push bar (11) are disposed to extend through the negative pressure cavity (18) and connected by a sealing ring; — each of the first push bar (12) and the second push bar (11) has one end connected to a push - pull electromagnet (10), and — the other end disposed on a lantern ring (8) with a stop block (9) being disposed at the end.

4. The facility for rapid production of spine grape powder according to claim 1, wherein LU502798 — the vibration assembly comprises a vibration motor (6) disposed on a base; — a connecting plate (24) is disposed on the vibration motor (6), — afixing plate (16) is disposed on the connecting plate (24) by means of a spring assembly and a connecting column (15); and — the fixing plate (16) is arranged at the lower end of the disc (1).

5. The facility for rapid production of spine grape powder according to claim 4, wherein — the connecting column (15) is made of rubber; — the spring assembly comprises a second spring (17); — two ends of the second spring (17) are disposed on fixing columns (14), respectively; and — the fixing columns (14) are disposed on the connecting plate (24) and the fixing plate (16), respectively.

6. The facility for rapid production of spine grape powder according to claim 1, wherein a plurality of second thorn portions (7) are disposed in the negative pressure cavity (18).

7. The facility for rapid production of spine grape powder according to claim 1, wherein — a brush assembly is movably disposed on an upper end of the disc (1) and comprises a brush (19); — the brush (19) is rotatably disposed on a cover (21) which is disposed on a movable plate (22); and — the movable plate (22) is disposed on a lifting assembly (23).

8. The facility and method for rapid production of spine grape powder according to claim 7, wherein — a stop pin (20) is disposed at a lower end of the cover (21), and — a hole (102) suitable for the stop pin (20) is formed in the disc (1).

9. The facility and method for rapid production of spine grape powder according to claim 7, wherein — the lifting assembly (23) comprises a ball screw; — a bottom end of the ball screw is connected to an output shaft of the motor, — a ball nut on the ball screw is connected to a slider; and — a right end of the slider is fixedly connected to the movable plate (22).

10. A method for rapid production of spine grape powder, comprising the following steps: LU502798

S1: selection: selecting fresh grapes, cleaning, sorting and peeling the fresh grapes, removing the seeds, and cutting the grapes to have a length of 3 - 5 cm;

S2: enzyme deactivation: putting the grapes into boiling water at 75 - 85°C for 2 - 3 minutes to achieve enzyme deactivation;

S3: colour protection: after the enzyme deactivation, putting the grapes into a 1% - 2% salt solution for 20 - 30 minutes to achieve colour protection;

S4: drying: after the colour protection, drying the grapes in a dryer at 70 - 75°C for 8 - 12 minutes;

S5: disintegration: putting the dried grapes into a disintegrator for disintegration, and then passing the powder through a 100 to 120 - mesh sieve; and

S6: packaging and sterilization.