LU501424B1 - Novel composite biodegradable plastic material for injection molding and preparation method therefor - Google Patents
Novel composite biodegradable plastic material for injection molding and preparation method therefor Download PDFInfo
- Publication number
- LU501424B1 LU501424B1 LU501424A LU501424A LU501424B1 LU 501424 B1 LU501424 B1 LU 501424B1 LU 501424 A LU501424 A LU 501424A LU 501424 A LU501424 A LU 501424A LU 501424 B1 LU501424 B1 LU 501424B1
- Authority
- LU
- Luxembourg
- Prior art keywords
- injection molding
- plastic material
- parts
- biodegradable plastic
- novel composite
- Prior art date
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- 239000000463 material Substances 0.000 title claims abstract description 56
- 238000001746 injection moulding Methods 0.000 title claims abstract description 49
- 229920000704 biodegradable plastic Polymers 0.000 title claims abstract description 45
- 239000002131 composite material Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000000835 fiber Substances 0.000 claims abstract description 48
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 47
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 47
- 241001330002 Bambuseae Species 0.000 claims abstract description 47
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 47
- 239000011425 bamboo Substances 0.000 claims abstract description 47
- 239000004626 polylactic acid Substances 0.000 claims abstract description 16
- -1 poly(butylene succinate) Polymers 0.000 claims abstract description 12
- 239000000945 filler Substances 0.000 claims abstract description 9
- 239000004014 plasticizer Substances 0.000 claims abstract description 9
- 239000004970 Chain extender Substances 0.000 claims abstract description 8
- 239000000314 lubricant Substances 0.000 claims abstract description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 24
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 8
- 238000005469 granulation Methods 0.000 claims description 8
- 230000003179 granulation Effects 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 208000034530 PLAA-associated neurodevelopmental disease Diseases 0.000 claims description 7
- 229920002472 Starch Polymers 0.000 claims description 7
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 7
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 7
- 239000012760 heat stabilizer Substances 0.000 claims description 7
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 7
- 239000008107 starch Substances 0.000 claims description 7
- 235000019698 starch Nutrition 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- SXXILWLQSQDLDL-UHFFFAOYSA-N bis(8-methylnonyl) phenyl phosphite Chemical compound CC(C)CCCCCCCOP(OCCCCCCCC(C)C)OC1=CC=CC=C1 SXXILWLQSQDLDL-UHFFFAOYSA-N 0.000 claims description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 6
- 239000012948 isocyanate Substances 0.000 claims description 6
- 150000002513 isocyanates Chemical class 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 235000021355 Stearic acid Nutrition 0.000 claims description 5
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 5
- 239000008117 stearic acid Substances 0.000 claims description 5
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- XRCRJFOGPCJKPF-UHFFFAOYSA-N 2-butylbenzene-1,4-diol Chemical compound CCCCC1=CC(O)=CC=C1O XRCRJFOGPCJKPF-UHFFFAOYSA-N 0.000 claims description 3
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 235000019198 oils Nutrition 0.000 claims description 3
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 claims description 3
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 claims description 3
- 235000012424 soybean oil Nutrition 0.000 claims description 3
- 239000003549 soybean oil Substances 0.000 claims description 3
- WTPYFJNYAMXZJG-UHFFFAOYSA-N 2-[4-(2-hydroxyethoxy)phenoxy]ethanol Chemical compound OCCOC1=CC=C(OCCO)C=C1 WTPYFJNYAMXZJG-UHFFFAOYSA-N 0.000 claims description 2
- WWXUGNUFCNYMFK-UHFFFAOYSA-N Acetyl citrate Chemical compound CC(=O)OC(=O)CC(O)(C(O)=O)CC(O)=O WWXUGNUFCNYMFK-UHFFFAOYSA-N 0.000 claims description 2
- 239000004255 Butylated hydroxyanisole Substances 0.000 claims description 2
- 239000004322 Butylated hydroxytoluene Substances 0.000 claims description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 claims description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 2
- 229920002582 Polyethylene Glycol 600 Polymers 0.000 claims description 2
- 229920002593 Polyethylene Glycol 800 Polymers 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- JBTXGEJRJCNRLU-UHFFFAOYSA-N [2-(dihydroxyphosphanyloxymethyl)-3-hydroxy-2-(hydroxymethyl)propyl] dihydrogen phosphite Chemical compound OP(O)OCC(CO)(CO)COP(O)O JBTXGEJRJCNRLU-UHFFFAOYSA-N 0.000 claims description 2
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 claims description 2
- 235000019282 butylated hydroxyanisole Nutrition 0.000 claims description 2
- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 claims description 2
- 229940043253 butylated hydroxyanisole Drugs 0.000 claims description 2
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 2
- 229940095259 butylated hydroxytoluene Drugs 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims description 2
- 125000005456 glyceride group Chemical group 0.000 claims description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 2
- 239000012188 paraffin wax Substances 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 229920000223 polyglycerol Polymers 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 239000001993 wax Substances 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000003963 antioxidant agent Substances 0.000 abstract description 2
- 238000009835 boiling Methods 0.000 description 10
- 229920003023 plastic Polymers 0.000 description 9
- 239000004033 plastic Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 102000020897 Formins Human genes 0.000 description 2
- 108091022623 Formins Proteins 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000002154 agricultural waste Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- AXKZIDYFAMKWSA-UHFFFAOYSA-N 1,6-dioxacyclododecane-7,12-dione Chemical compound O=C1CCCCC(=O)OCCCCO1 AXKZIDYFAMKWSA-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000002741 palatine tonsil Anatomy 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
- B29B7/92—Wood chips or wood fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
- B29B9/14—Making granules characterised by structure or composition fibre-reinforced
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
- C08K5/526—Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/06—Biodegradable
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Biological Depolymerization Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The present invention belongs to the technical field of biodegradable materials, and in particular relates to a novel composite biodegradable plastic material for injection molding and a preparation method therefor. The novel composite biodegradable plastic material for injection molding in the present invention is prepared from the following components, in parts by weight, of 40-70 parts of poly(butyleneadipate-co-terephthalate) (PBAT), 10-25 parts of bamboo fibers, 1-10 parts of poly(butylene succinate) (PBS), 1-10 parts of polylactic acid (PLA), 1-5 parts of fillers, 0.5-3 parts of plasticizers, 2-7 parts of lubricants, 0.1-1 part of a chain extender and 1-5 parts of antioxidants. The present invention provides the novel composite biodegradable plastic material for injection molding, which has desirable biodegradability, low raw material cost, high yield and high production efficiency. The present invention further provides a preparation method for the novel composite biodegradable plastic material for injection molding.
Description
NOVEL COMPOSITE BIODEGRADABLE PLASTIC MATERIAL FOR LUS01424
[01] The present invention belongs to the technical field of biodegradable materials, and in particular relates to a novel composite biodegradable plastic material for injection molding and a preparation method therefor.
[02] Rubber injection molding, plastic injection molding and forming injection molding are common methods for producing injection molding products. The plastic injection molding is a method for manufacturing plastic products. Presently, the plastic injection molding generally includes injecting molten polyethylene, polypropylene, acrylonitrile butadiene styrene (ABS), polyamide (PA), polystyrene and other plastic materials into a plastic product mold by pressure and then cooling a mixture to obtain a plastic product. However, the plastic materials feature poor degradability and pose intensive pressure on the environment, therefore, the research of biodegradable composite materials is the main research direction of the modern plastic industry. Poly(butyleneadipate-co-terephthalate) (PBAT) (a copolymer of butylene adipate and butylene terephthalate), a thermoplastic biodegradable plastic, is one of active degradable materials with optimal market applications in the research of biodegradable plastics. However, existing PBAT products are single in type but high in price. Moreover, the PBAT has a low melt index (MI) and high intrinsic viscosity, making it unsuitable for direct use in injection molding process. When being applied for manufacturing large-area PBAT injection molding products, especially large-area thin-walled flexible products, the PBAT is very prone to short shot, mold sticking and other phenomena, resulting low yield and production efficiency.
[03] CN108102318B discloses a biodegradable film material. A biodegradable material is composed of any one or more of groups consisting of polylactic acid (PLA), PBAT and poly(butylene succinate) (PBS), with a content of 60-70 mass percent. Food-grade agricultural waste is powder generated after fine grinding of starch, fibers, protein or lipid, and a particle size of the food-grade agricultural waste after grinding and drying is at least SOum, with a content of 10-30 mass percent. A film material is made through steps such as mixing, blowing and coating. A blown film is biodegradable, However, still has the disadvantages of mold sticking, short shot and low productivity.
[04] CN108329529A discloses a completely-biodegradable copolymerized extruded sheet raw material, which includes PLA, PBAT, PBS, plant starch, straw cellulose, a filler, a plasticizer and an antioxidant. A preparation method is an extrusion process, which produces plastic sheets with a desirable degradation effect, are incapable of causing secondary pollution, and have high temperature resistance and low temperature resistance, but has high cost.
[05] The present invention provides a novel composite biodegradable plastic 1 material for injection molding, which has desirable biodegradability, low raw material LU501424 cost, high yield and high production efficiency. The present invention further provides a preparation method for the novel composite biodegradable plastic material for injection molding.
[06] The novel composite biodegradable plastic material for injection molding in the present invention is prepared from the following components in parts by weight: poly(butyleneadipate-co-terephthalate) (PBAT) 40-70 parts bamboo fibers 10-25 parts poly(butylene succinate) (PBS) 1-10 parts polylactic acid (PLA) 1-10 parts fillers 1-5 parts plasticizers 0.5-3 parts lubricants 2-7 parts a chain extender 0.1-1 part heat stabilizers 1-5 parts
[07] The filler is one or more of starch, calcium carbonate, pottery clay, silicate and talcum powder.
[08] The plasticizer is one or more of glycerinum, polyglycerol, polyethylene glycol (PEG)-400, PEG-600, PEG-800, epoxidized soybean oil, citrate, acetyl citrate, triacetyl glyceride and dioctyl adipate.
[09] The lubricant is one or more of stearic acid, stearate, polyvinyl chloride wax, white oil, paraffin, oleamide and erucyl amide.
[10] The chain extender is one or more of hydroquinone bis(2-hydroxyethyl)ether, isocyanate, hydroxyethyl ether of resocinol, bisphenol A, ethylene glycol, 1,4-butanediol, 1,6-hexanediol and diethylene glycol.
[11] The heat stabilizer is one or more of butylated hydroxyanisole, butylated hydroxytoluene, butylhydroquinone, diisodecyl phenyl phosphite, pentaerythritol-di-phosphite and tris(2,4-di-tert-butylphenyl) phosphite.
[12] A preparation method for the novel composite biodegradable plastic material for injection molding in the present invention includes:
[13] (1) drying the PBAT, the PBS, the PLA and the bamboo fibers at 70-100°C for 8-16 h;
[14] (2) pretreating the bamboo fibers: crushing dried bamboo fibers and then softening the crushed bamboo fibers;
[15] (3) adding, according to a formula ratio, the pretreated bamboo fibers, the PBAT, the PBS, the PLA, the filler, the plasticizer, the lubricant, the chain extender and the heat stabilizer into a high-speed mixer, and stirring, so as to obtain a mixture; and
[16] (4) adding the mixture into a double-screw extruder, and performing melting, extrusion and granulation to obtain the novel composite biodegradable plastic material for injection molding.
[17] The pretreating the bamboo fibers in the step (2) specifically includes: crushing the dried bamboo fibers to a size less than 3 mm, mixing the bamboo fibers, ammonium sulfate and glycerol at a mass ratio of 8:1:1, and stirring and softening a mixture at 90-100°C for 10-20 min.
2
[18] In the step (3), a rotating speed of the high-speed mixer is 600-1,000 r/min, a LUS01424 mixing time is 5-10 min, and a mixing temperature is 60-90°C.
[19] In the step (4), temperatures of the double-screw extruder are 120-150°C at a zone 1, 140-170°C at a zone 2, 160-180°C at a zone 3, 160-180°C at a zone 4, 170-185°C at a zone 5 and 175-185°C at a zone 6, respectively.
[20] Specifically, the preparation method for the novel composite biodegradable plastic material for injection molding in the present invention includes:
[21] (1) drying the PBAT, the PBS, the PLA and the bamboo fibers at 70-100°C for 8-16 h;
[22] (2) pretreating the bamboo fibers: crushing the dried bamboo fibers to the size less than 3 mm, mixing the bamboo fibers, the ammonium sulfate and the glycerol according to the mass ratio of 8:1:1, and stirring and softening the mixture at 90-100°C for 10-20 min;
[23] (3) adding, according to the formula ratio, 10-25 parts of the pretreated bamboo fibers, 40-70 parts of the PBAT, 1-10 parts of the PBS, 1-10 parts of the PLA, 1-5 parts of the fillers, 0.5-3 parts of the plasticizers, 2-7 parts of the lubricants, 0.1-1 part of the chain extender and 1-5 parts of the heat stabilizers into the high-speed mixer, and stirring, where the rotating speed of the high-speed mixer is 600-1,000 r/min, the mixing time is 5-10 min, and the mixing temperature is 60-90°C, and then obtaining the mixture; and
[24] (4) adding the mixture into the double-screw extruder, where the temperatures of the double-screw extruder are 120-150°C at the zone 1, 140-170°C at the zone 2, 160-180°C at the zone 3, 160-180°C at the zone 4, 170-185°C at the zone 5 and 175-185°C at the zone 6, respectively, and performing melting, extrusion and granulation to obtain the novel composite biodegradable plastic material for injection molding.
[25] After being treated according to the present invention, the bamboo fibers have higher flexibility, plasticity and processibility but lower rigidity. The bamboo fibers are added into the PBAT according to a ratio in the present invention, and an assistant is added, so that the bamboo fibers and the PBAT are mixed uniformly together, thereby improving a melt index (MI) and further reducing an injection molding requirement accordingly on the premise of guaranteeing original properties of the PBAT.
[26] Compared with the prior art, the present invention has the following beneficial effects:
[27] (1) The novel composite biodegradable plastic material for injection molding in the present invention has desirable biodegradability, and a composite material is composed of various materials, thereby reducing raw material cost.
[28] (2) The novel composite biodegradable plastic material for injection molding in the present invention has the higher MI so as to facilitate injection molding, has antibacteria and wearproof functions when being applied to tableware, avoids short shot and mold sticking situations of injection molding products, and has high yield and production efficiency.
[29] (3) The novel composite biodegradable plastic material for injection molding in the present invention has desirable weather resistance and high water resistance and 3 heat resistance. LUS01424
[30] The present invention will be further described below in conjunction with examples.
[31] Example 1
[32] A novel composite biodegradable plastic material for injection molding 1s composed of the components, in parts by weight, in Table 1:
[33] Table 1 Raw material components and formula (PBAT) Poly(butylene succinate) PBS) Jo | | Polylacticacid(PLA) Jo |
[34] A preparation method for the novel composite biodegradable plastic material for injection molding included the following steps that
[35] (1) PBAT, PBS, PLA and bamboo fibers were dried at 80°C for 9 h;
[36] (2) the bamboo fibers were pretreated, specifically, dried bamboo fibers were crushed to a size less than 3 mm, the bamboo fibers, ammonium sulfate and glycerol were mixed at a mass ratio of 8:1:1, and a mixture was stirred and softened at 90°C for 20 min;
[37] (3) the pretreated bamboo fibers, the PBAT, the PBS, the PLA, starch, glycerinum, stearic acid, isocyanate and diisodecyl phenyl phosphite were added into a high-speed mixer with a rotating speed of 800 r/min, and stirred and mixed at 80°C for min, so as to obtain a mixture; and
[38] (4) the mixture was added into a double-screw extruder, where temperatures of the extruder were 130°C at a zone 1, 150°C at a zone 2, 170°C at a zone 3, 180°C at a zone 4, 180°C at a zone 5 and 185°C at a zone 6, and melting, extrusion and granulation were conducted to obtain the novel composite biodegradable plastic material for injection molding.
[39] Example 2
[40] A novel composite biodegradable plastic material for injection molding is composed of the components, in parts by weight, in Table 2:
[41] Table 2 Raw material components and formula pBAT 000000 Jeo 0000000 4
[42] A preparation method for the novel composite biodegradable plastic material for injection molding included the following steps:
[43] (1) PBAT, PBS, PLA and bamboo fibers were dried at 80°C for 9 h;
[44] (2) the bamboo fibers were pretreated, specifically, dried bamboo fibers were crushed to a size less than 3 mm, the bamboo fibers, ammonium sulfate and glycerol were mixed at a mass ratio of 8:1:1, and a mixture was stirred and softened at 90°C for 20 min;
[45] (3) pretreated PBAT, the PBS, the PLA, the bamboo fibers, talcum powder, PEG-400, white oil, isocyanate and diisodecyl phenyl phosphite were added into a high-speed mixer with a rotating speed of 800 r/min, and stirred and mixed at 80°C for 10 min, so as to obtain a mixture; and
[46] (4) the mixture was added into a double-screw extruder, where temperatures of the extruder were 120°C at a zone 1, 140°C at a zone 2, 160°C at a zone 3, 170°C at a zone 4, 180°C at a zone 5 and 180°C at a zone 6, and melting, extrusion and granulation were conducted to obtain the novel composite biodegradable plastic material for injection molding.
[47] Example 3
[48] A novel composite biodegradable plastic material for injection molding is composed of the components, in parts by weight, in Table 3:
[49] Table 3 Raw material components and formula PLA 8 |
[50] A preparation method for the novel composite biodegradable plastic material for injection molding included the following steps:
[51] (1) PBAT, PBS, PLA and bamboo fibers were dried at 80°C for 9 h;
[52] (2) the bamboo fibers were pretreated, specifically, dried bamboo fibers were crushed to a size less than 3 mm, the bamboo fibers, ammonium sulfate and glycerol were mixed at a mass ratio of 8:1:1, and a mixture was stirred and softened at 100°C for 20 min;
[53] (3) pretreated PBAT, the PBS, the PLA, the bamboo fibers, calcium carbonate,
epoxidized soybean oil, oleamide, bisphenol A and butylhydroquinone were added into LU501424 a high-speed mixer with a rotating speed of 1,000 r/min, and stirred and mixed at 90°C for 10 min, so as to obtain a mixture; and
[54] (4) the mixture was added into a double-screw extruder, where temperatures of the extruder were 120°C at a zone 1, 130°C at a zone 2, 160°C at a zone 3, 180°C at a zone 4, 185°C at a zone 5 and 185°C at a zone 6, and melting, extrusion and granulation were conducted to obtain the novel composite biodegradable plastic material for injection molding.
[55] Comparative Example 1
[56] Only relevant parameters of PBAT were detected.
[57] Comparative Example 2
[58] A biodegradable plastic material is composed of the components, in parts by weight, in Table 4:
[59] Table 4 Raw material components and formula PBS 000 Je | pA Je | |Bamboofibers Jo |
[60] A preparation method for the biodegradable plastic material included the following steps that
[61] (1) PBAT, PBS and PLA were dried at 80°C for 9 h;
[62] (2) the PBAT, the PBS, the PLA, starch, glycerinum, stearic acid, isocyanate and diisodecyl phenyl phosphite were added into a high-speed mixer with a rotating speed of 800 r/min, and stirred and mixed at 80°C for 10 min, so as to obtain a mixture; and
[63] (3) the mixture was added into a double-screw extruder, where temperatures of the extruder were 130°C at a zone 1, 150°C at a zone 2, 170°C at a zone 3, 180°C at a zone 4, 180°C at a zone 5 and 185°C at a zone 6, and melting, extrusion and granulation were conducted to obtain the biodegradable plastic material.
[64] Comparative Example 3
[65] A biodegradable plastic material is composed of the components, in parts by weight, in Table 5:
[66] Table 5 Raw material components and formula PBS 000000 Je | EY 6 6
[67] A preparation method for the biodegradable plastic material included the following steps:
[68] (1) PBAT, PBS, PLA and bamboo fibers were dried at 80°C for 9 h;
[69] (2) the bamboo fibers were pretreated, specifically, dried bamboo fibers were crushed to a size less than 3 mm, the bamboo fibers, ammonium sulfate and glycerol were mixed at a mass ratio of 8:1:1, and a mixture was stirred and softened at 90°C for 20 min;
[70] (3) the pretreated bamboo fibers, the PBAT, the PBS, the PLA, starch, glycerinum, stearic acid, isocyanate and diisodecyl phenyl phosphite were added into a high-speed mixer with a rotating speed of 800 r/min, and stirred and mixed at 80°C for min, so as to obtain a mixture; and
[71] (4) the mixture was added into a double-screw extruder, where temperatures of the extruder were 130°C at a zone 1, 150°C at a zone 2, 170°C at a zone 3, 180°C at a zone 4, 180°C at a zone 5 and 185°C at a zone 6, and melting, extrusion and granulation were conducted to obtain the biodegradable plastic material.
[72] According to a method A in GB/T3682-2000, melt mass flow rates (MFR) (a unit being g/10 min) of degradable materials prepared in the Examples 1-3 and the Comparative Examples 1-3 were detected, and experimental conditions were D (a temperature: 190°C, load: 2.16 KG); and according to 4.10 in GB/T32366-2015, tensile strength at break MPa and tensile strain at break % as well as change of material properties after boiling at 100°C for 8 h were detected, where
[73] MFR change rate % = (MFR after boiling - MFR before boiling) * 100 / MFR before boiling;
[74] change rate of tensile strength at break % = (tensile strength at break before boiling - tensile strength at break after boiling) * 100/ tensile strength at break before boiling; and
[75] change rate of tensile strain at break % = tensile strain at break before boiling - tensile strain at break after boiling) * 100/ tensile strain at break before boiling.
[76] Yield and heat distortion temperatures of products obtained through injection molding by using the degradable materials prepared in the Examples 1-3 and the Comparative examples 1-3 were as shown in Table 6:
[77] Table 6 Detection result Ml | mass | Tensile Tonsil Product Melt Chang | Tensil | Chang flow strength © heat mass MER Tensile e rate | e e rate Item | rate | at sain | Brodie | orion | flow | Pos | SUEY | strain | of at yield/% e at (MF break/M break/ temperatur | rate rate break/M tensile | at tensile R) | Pa o e/°C oF |, Pa strengt | break/ | strain g/10 R) h at | % at 7 min 2/10 break break LUS01424
LLL EEE al = Jw [wo Jo Jv [w [nn Joe [wn hama [0 m Joo [nw we fe [ow a Jw [a i [ea Jw [ow Jv Jo [oa Jw [an _ Comparati ve 5 37 85 10 100 | 23 38 480 | 40 Example 1 Comparati ve 38 750 84 62 11 83 23 39 487 | 35 Example 2 Comparati ve 3 16 10 | 40 4 33 12 25 100 17 Example 3
[78] Certainly, the above-mentioned contents are merely preferred examples of the present invention and are not to be interpreted as limiting the scope of the examples of the present invention. The present invention is not limited to the above-mentioned examples, and equivalent changes, modifications, etc. made by those of ordinary skill in the art within the essential scope of the present invention should all fall within the scope covered by the patent of the present invention.
8
Claims (10)
1. A novel composite biodegradable plastic material for injection molding, wherein the material is prepared from the following components, in parts by weight, of poly(butyleneadipate-co-terephthalate) (PBAT) 40-70 parts bamboo fibers 10-25 parts poly(butylene succinate) (PBS) 1-10 parts polylactic acid (PLA) 1-10 parts fillers 1-5 parts plasticizers 0.5-3 parts lubricants 2-7 parts a chain extender 0.1-1 part heat stabilizers 1-5 parts.
2. The novel composite biodegradable plastic material for injection molding according to claim 1, wherein the filler is one or more of starch, calcium carbonate, pottery clay, silicate and talcum powder.
3. The novel composite biodegradable plastic material for injection molding according to claim 1, wherein the plasticizer is one or more of glycerinum, polyglycerol, polyethylene glycol (PEG)-400, PEG-600, PEG-800, epoxidized soybean oil, citrate, acetyl citrate, triacetyl glyceride and dioctyl adipate.
4. The novel composite biodegradable plastic material for injection molding according to claim 1, wherein the lubricant is one or more of stearic acid, stearate, polyvinyl chloride wax, white oil, paraffin, oleamide and erucyl amide.
5. The novel composite biodegradable plastic material for injection molding according to claim 1, wherein the chain extender is one or more of hydroquinone bis(2-hydroxyethyl)ether, isocyanate, hydroxyethyl ether of resocinol, bisphenol A, ethylene glycol, 1,4-butanediol, 1,6-hexanediol and diethylene glycol.
6. The novel composite biodegradable plastic material for injection molding according to claim 1, wherein the heat stabilizer is one or more of butylated hydroxyanisole, butylated hydroxytoluene, butylhydroquinone, diisodecyl phenyl phosphite, pentaerythritol-di-phosphite and tris(2,4-di-tert-butylphenyl) phosphite.
7. A preparation method for the novel composite biodegradable plastic material for injection molding according to any one of claims 1-6, comprising: (1) drying the PBAT, the PBS, the PLA and the bamboo fibers at 70-100°C for 8-16 h; (2) pretreating the bamboo fibers: crushing dried bamboo fibers and then softening the crushed bamboo fibers; (3) adding, according to a formula ratio, the pretreated bamboo fibers, the PBAT, the PBS, the PLA, the filler, the plasticizer, the lubricant, the chain extender and the heat stabilizer into a high-speed mixer, and stirring, so as to obtain a mixture; and (4) adding the mixture into a double-screw extruder, and performing melting, extrusion and granulation to obtain the novel composite biodegradable plastic material for injection molding.
1
8. The preparation method for the novel composite biodegradable plastic material LUS01424 for injection molding according to claim 7, wherein the pretreating the bamboo fibers in the step (2) specifically comprises: crushing the dried bamboo fibers to a size less than 3 mm, mixing the bamboo fibers, ammonium sulfate and glycerol at a mass ratio of 8:1:1, and stirring and softening a mixture at 90-100°C for 10-20 min.
9. The preparation method for the novel composite biodegradable plastic material for injection molding according to claim 7, wherein in the step (3), a rotating speed of the high-speed mixer is 600-1,000 r/min, mixing time is 5-10 min, and a mixing temperature is 60-90°C.
10. The preparation method for the novel composite biodegradable plastic material for injection molding according to claim 7, wherein in the step (3), temperatures of the double-screw extruder are 120-150°C at a zone 1, 140-170°C at a zone 2, 160-180°C at a zone 3, 160-180°C at a zone 4, 170-185°C at a zone 5 and 175-185°C at a zone 6, respectively.
2
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CN115819847A (en) * | 2022-11-08 | 2023-03-21 | 环霆科技(宁波)有限公司 | Daily necessity ingredient for extrusion processing under household compost condition |
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CN104788920A (en) * | 2015-05-04 | 2015-07-22 | 苏州汉丰新材料股份有限公司 | Full-biodegradable composite material having high strength and high modulus as well as formula and preparation method of full-biodegradable composite material |
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