CN113429759A - PBAT composite modified biodegradable material and preparation method thereof - Google Patents

PBAT composite modified biodegradable material and preparation method thereof Download PDF

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Publication number
CN113429759A
CN113429759A CN202110788780.0A CN202110788780A CN113429759A CN 113429759 A CN113429759 A CN 113429759A CN 202110788780 A CN202110788780 A CN 202110788780A CN 113429759 A CN113429759 A CN 113429759A
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pbat
biodegradable material
composite modified
temperature
modified biodegradable
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刘春信
冯智刚
张振国
张海瑜
焦淑元
王璇
张中超
王厚福
翟立国
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Shandong Ruifeng Chemical Co ltd
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    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
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    • B27K3/52Impregnating agents containing mixtures of inorganic and organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
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Abstract

The invention belongs to the technical field of biodegradable materials, and particularly relates to a PBAT composite modified biodegradable material and a preparation method thereof. The PBAT composite modified biodegradable material comprises the following components in parts by weight: PBAT 50-70 parts, wheat straw 20-30 parts, PLA 4-10 parts, filler 2-6 parts, plasticizer 0.2-0.6 part, lubricant 2-8 parts, chain extender 0.1-0.5 part, and heat stabilizer 0.2-2.0 parts. The PBAT composite modified biodegradable material provided by the invention has the advantages of good extensibility and elongation at break, strong flame retardant property, low cost and contribution to market popularization; the invention also provides a preparation method of the composition.

Description

PBAT composite modified biodegradable material and preparation method thereof
Technical Field
The invention belongs to the technical field of biodegradable materials, and particularly relates to a PBAT composite modified biodegradable material and a preparation method thereof.
Background
PBAT (a copolymer of butylene adipate and butylene terephthalate), which belongs to thermoplastic biodegradable plastics, has the characteristics of PBA and PBT, and has better ductility, elongation at break, heat resistance and impact performance; in addition, the biodegradable plastic has excellent biodegradability, and is one of the best degradable materials for active research and market application of biodegradable plastics. But the product is single, the price is high, the cost of the degradable plastic product is high, the cost of the raw material of one plastic bag is nearly one yuan, the number of accepted people is small, the modified PBAT products in the market are uneven and have different quality, and the market popularization of the degradable plastic is not facilitated.
CN201910485627.3 discloses a straw powder/PLA/PBAT biomass full-degradable plastic and a preparation method thereof, comprising 15-30 parts of straw powder, 35-50 parts of PLA, 35-50 parts of PBAT, 2-4 parts of plasticizer, 1-3 parts of coupling agent, 1-3 parts of chain extender, 1-3 parts of lubricant, 1-3 parts of heat stabilizer and 0.1-0.3 part of antioxidant, the straw powder is subjected to alkaline hydrolysis, sulfuric acid swelling and ultrasonic wall breaking treatment, then the double-screw extrusion granulation preparation method by mixing with other additives reduces the cost and obtains better performance, but the straw powder treatment method is complex and has more process steps, other auxiliary agents are single, the formula is single, the applicability is not wide, meanwhile, the proportion of PLA is large, the proportion of PLA is the same as that of PBAT, the proportion of straw powder is small, the PLA price is high, and the cost is still high.
CN201611193435.8 discloses a preparation method of lignin-modified full-bio-based PBAT biodegradable plastic, which comprises the following raw materials of 60-80 parts of bio-based PBAT, 20-40 parts of lignin, 0.1-0.3 part of antioxidant, 0.5-1.5 parts of chain extender, 0.1-0.3 part of plasticizer, 0.2-0.4 part of heat stabilizer and 0.4-0.6 part of lubricant; the lignin-modified PBAT biodegradable plastic is obtained by mixing, extruding, granulating and film blowing, the mechanical property of the bio-based PBAT resin is enhanced, the cost of the plastic is reduced, but the elongation at break and the extensibility of the lignin-modified PBAT are still poor.
CN201510380483.7 discloses a method for preparing a PLA/PBAT/PPC composite modified material by reactive extrusion, which comprises the following steps of preparing raw materials of PLA5-35 parts, PBAT30-55 parts, PPC5-15 parts, plasticizer 0.5-2 parts, initiator 0.01-0.08 part, auxiliary reactant 0.01-0.05 part, grafting monomer 1-3 parts and anti-aging auxiliary agent 0.5-1.5 parts, and granulating by a double-screw extruder after mixing in subareas, thus the preparation cost is low, the degradation performance is good, and the mechanical property is excellent.
Disclosure of Invention
The invention aims to solve the technical problem of providing a PBAT composite modified biodegradable material which has better extensibility and elongation at break, strong flame retardant property, low cost and contribution to market popularization; the invention also provides a preparation method of the composition.
The PBAT composite modified biodegradable material comprises the following components in parts by weight:
Figure BDA0003160048300000021
the filler is one or more of starch, calcium carbonate, pottery clay, silicate and talcum powder.
The plasticizer is one or more of glycerol, polyglycerol, PEG-400, PEG-600, PEG-800, epoxidized soybean oil, citrate, acetyl citrate, triacetyl glyceride, and dioctyl adipate.
The lubricant is one or more of stearic acid, stearate, polyvinyl chloride wax, white oil, paraffin, oleamide and erucamide.
The chain extender is one or more of isocyanate, hydroquinone dihydroxyethyl ether, resorcinol dihydroxyethyl ether, bisphenol A, ethylene glycol, 1, 4-butanediol, 1, 6-hexanediol and monoethylene glycol.
The anti-stabilizer is one or more of butyl hydroxy anisole, dibutyl hydroxy toluene, butyl p-diphenol, phenyl diisodecyl phosphite, pentaerythritol diphosphite and tri (2, 4-di-tert-butylphenyl) phosphite.
The preparation method of the PBAT composite modified biodegradable material comprises the following steps:
(1) drying PBAT, PLA and wheat straw at 70-100 deg.C for 8-16 hr;
(2) pretreatment of wheat straws: crushing the dried wheat straws, and softening;
(3) adding the pretreated wheat straw, PBAT, PLA, a filler, a plasticizer, a lubricant, a chain extender and a heat stabilizer into a high-speed mixer according to the formula amount, and stirring to obtain a mixture;
(4) and adding the mixture into a double-screw extruder, and melting, extruding and granulating to obtain the PBAT composite modified biodegradable material.
The wheat straw pretreatment steps are as follows: firstly, crushing the wheat straws to be less than 3mm, then mixing the wheat straws, ammonium sulfate and glycerol according to the mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 90-100 ℃, and the softening time is 10-20 min.
In the step (3), the rotating speed of the high-speed mixer is 600-1000 r/min, the mixing time is 5-10 min, and the mixing temperature is 60-90 ℃.
The temperature of the twin-screw extruder in the step (4) is respectively as follows: the temperature of the first zone is 120-150 ℃, the temperature of the second zone is 140-170 ℃, the temperature of the third zone is 160-180 ℃, the temperature of the fourth zone is 160-180 ℃, the temperature of the fifth zone is 170-185 ℃, and the temperature of the sixth zone is 175-185 ℃.
Specifically, the preparation method of the PBAT composite modified biodegradable material comprises the following steps:
(1) drying PBAT, PLA and wheat straw at 70-100 deg.C for 8-16 hr;
(2) pretreatment of wheat straws: firstly, crushing wheat straws to be less than 3mm, then mixing the wheat straws, ammonium sulfate and glycerol according to the mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 90-100 ℃, and the softening time is 10-20 min;
(3) adding 20-30 parts of pretreated wheat straw, 50-70 parts of PBAT, 4-10 parts of PLA, 2-6 parts of filler, 0.2-0.6 part of plasticizer, 2-8 parts of lubricant, 0.1-0.5 part of chain extender and 0.2-2.0 parts of heat stabilizer into a high-speed mixer for stirring, wherein the rotating speed of the high-speed mixer is 600-1000 r/min, the mixing time is 5-10 min, and the mixing temperature is 60-90 ℃ to obtain a mixture;
(4) adding the mixture into a double-screw extruder, wherein the temperature of the double-screw extruder is respectively as follows: and melting, extruding and granulating the PBAT composite modified biodegradable material at the temperature of 120-150 ℃ in the first area, 140-170 ℃ in the second area, 160-180 ℃ in the third area, 160-180 ℃ in the fourth area, 170-185 ℃ in the fifth area and 175-185 ℃ in the sixth area to obtain the PBAT composite modified biodegradable material.
The preparation method of the PBAT composite modified biodegradable material achieves uniform dispersion in a system by softening wheat straws, ensures the environmental protection and degradability of the product by using less additive than other products, and adopts different additives to better fuse the wheat straws and the PBAT in different proportions.
Compared with the prior art, the invention has the following beneficial effects:
(1) the PBAT composite modified biodegradable material has high breaking strength, good ductility and elongation at break, good heat resistance and impact resistance and good flame retardant property;
(2) in the PBAT composite modified biodegradable material, the wheat straw acquisition cost is low, the production cost of the degradable plastic product is reduced, and the market popularization is facilitated;
(3) in the preparation method of the PBAT composite modified biodegradable material, various raw materials are uniformly dispersed, completely melted and stably produced.
Detailed Description
The present invention is further described below with reference to examples.
Example 1
The PBAT composite modified biodegradable material is prepared from the following components in parts by weight in the following table 1:
table 1 raw material component recipe
Figure BDA0003160048300000031
Figure BDA0003160048300000041
The preparation method of the PBAT composite modified biodegradable material comprises the following steps:
(1) drying PBAT, PLA and wheat straw for 8 hours at 80 ℃;
(2) pretreatment of wheat straws: firstly, crushing wheat straws to be less than 3mm, then mixing the wheat straws, ammonium sulfate and glycerol according to the mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 90 ℃, and the softening time is 20 min;
(3) adding the pretreated wheat straw, PBAT, PLA, starch, acetyl citrate, erucamide, isocyanate and tris (2, 4-di-tert-butylphenyl) phosphite into a high-speed mixer according to the formula amount shown in Table 1, and stirring, wherein the rotating speed of the high-speed mixer is 1000r/min, the mixing time is 10min, and the mixing temperature is 70 ℃, so as to obtain a mixture;
(4) adding the mixture into a double-screw extruder, wherein the temperature of the double-screw extruder is respectively as follows: melting, extruding and granulating the PBAT composite modified biodegradable material at the temperature of 120 ℃ in the first area, 140 ℃ in the second area, 160 ℃ in the third area, 175 ℃ in the fourth area, 180 ℃ in the fifth area and 185 ℃ in the sixth area.
Example 2
The PBAT composite modified biodegradable material is prepared from the following components in parts by weight in the following table 2:
table 2 raw material component recipe
Species of Parts by weight/parts
PBAT 55
PLA 10
Wheat straw 25
Calcium carbonate 4.5
PEG-400 0.3
Paraffin wax 4
Resorcinol dihydroxyethyl ether 0.2
Pentaerythritol diphosphite 1.0
The preparation method of the PBAT composite modified biodegradable material comprises the following steps:
(1) drying PBAT, PLA and wheat straw for 10 hours at 90 ℃;
(2) pretreatment of wheat straws: firstly, crushing wheat straws to be less than 3mm, then mixing the wheat straws, ammonium sulfate and glycerol according to the mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 95 ℃, and the softening time is 15 min;
(3) adding the pretreated wheat straws, PBAT, PLA, calcium carbonate, PEG-400, paraffin, resorcinol dihydroxyethyl ether and pentaerythritol diphosphite into a high-speed mixer according to the formula amount shown in Table 2, and stirring, wherein the rotating speed of the high-speed mixer is 800r/min, the mixing time is 10min, and the mixing temperature is 80 ℃, so as to obtain a mixture;
(4) adding the mixture into a double-screw extruder, wherein the temperature of the double-screw extruder is respectively as follows: melting, extruding and granulating the PBAT composite modified biodegradable material at the temperature of 120 ℃ in the first area, 140 ℃ in the second area, 160 ℃ in the third area, 175 ℃ in the fourth area, 180 ℃ in the fifth area and 185 ℃ in the sixth area.
Example 3
The PBAT composite modified biodegradable material is prepared from the following components in parts by weight in the following table 3:
table 3 raw material composition formula
Species of Parts by weight/parts
PBAT 60
PLA 8
Wheat straw 20
Talcum powder 6.0
Epoxidized soybean oil 0.5
Stearic acid 3
Hydroquinone bis hydroxyethyl ether 0.3
Phosphorous acid diisodecyl benzene ester 1.7
The preparation method of the PBAT composite modified biodegradable material comprises the following steps:
(1) drying PBAT, PLA and wheat straw at 80 ℃ for 12 hours;
(2) pretreatment of wheat straws: firstly, crushing wheat straws to be less than 3mm, then mixing the wheat straws, ammonium sulfate and glycerol according to the mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 95 ℃, and the softening time is 20 min;
(3) adding the pretreated wheat straws, PBAT, PLA, talcum powder, epoxidized soybean oil, stearic acid, hydroquinone dihydroxyethyl ether and phenyl diisodecyl phosphite into a high-speed mixer according to the formula amount shown in the table 3, and stirring, wherein the rotating speed of the high-speed mixer is 900r/min, the mixing time is 8min, and the mixing temperature is 70 ℃, so as to obtain a mixture;
(4) adding the mixture into a double-screw extruder, wherein the temperature of the double-screw extruder is respectively as follows: melting, extruding and granulating the PBAT composite modified biodegradable material at the temperature of 120 ℃ in the first area, 140 ℃ in the second area, 160 ℃ in the third area, 175 ℃ in the fourth area, 180 ℃ in the fifth area and 185 ℃ in the sixth area.
Comparative example 1
The detection of relevant parameters is performed only on PBAT feedstock.
Comparative example 2
The degradable material is prepared according to the formula proportion disclosed in example 1 of CN 201910485627.3.
A preparation method of straw powder/PLA/PBAT biodegradable material comprises the following steps:
(1) pretreatment of straw powder: firstly, mixing straw powder, ammonium sulfate and glycerol according to a mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 90 ℃, and the softening time is 20 min;
(2) adding 40 parts of treated straw powder, 50 parts of PBAT, 50 parts of PLA, 3 parts of silane coupling agent KH560, 3 parts of BASF chain extender ADR, 3 parts of stearic acid, 4 parts of acetyl tributyl citrate ATBC, 0.3 part of BASF antioxidant 1010 and 3 parts of epoxidized soybean oil into a high-speed mixer, stirring at the rotating speed of 1000r/min for 10min and at the mixing temperature of 70 ℃ to obtain a mixture;
(3) adding the mixture into a double-screw extruder, wherein the temperature of the double-screw extruder is respectively as follows: melting, extruding and granulating the straw powder/PLA/PBAT biodegradable material in a first area at 120 ℃, a second area at 140 ℃, a third area at 160 ℃, a fourth area at 175 ℃, a fifth area at 180 ℃ and a sixth area at 185 ℃.
Comparative example 3
A composite modified biodegradable material comprises the following components in parts by weight in Table 4:
table 4 raw material component recipe
Species of Parts by weight/parts
PBAT 30
PLA 10
Wheat straw 50
Starch 4
Acetyl citrate esters 0.4
Erucamide 4
Isocyanates 0.3
Phosphorous acid tris (2, 4-di-tert-butylphenyl) ester 1.3
A preparation method of a composite modified biodegradable material comprises the following steps:
(1) drying PBAT, PLA and wheat straw for 8 hours at 80 ℃;
(2) pretreatment of wheat straws: firstly, crushing wheat straws to be less than 3mm, then mixing the wheat straws, ammonium sulfate and glycerol according to the mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 90 ℃, and the softening time is 20 min;
(3) adding the pretreated wheat straw, PBAT, PLA, starch, acetyl citrate, erucamide, isocyanate and tris (2, 4-di-tert-butylphenyl) phosphite into a high-speed mixer according to the formula amount shown in Table 1, and stirring, wherein the rotating speed of the high-speed mixer is 1000r/min, the mixing time is 10min, and the mixing temperature is 70 ℃, so as to obtain a mixture;
(4) adding the mixture into a double-screw extruder, wherein the temperature of the double-screw extruder is respectively as follows: melting, extruding and granulating the PBAT composite modified biodegradable material at the temperature of 120 ℃ in the first area, 140 ℃ in the second area, 160 ℃ in the third area, 175 ℃ in the fourth area, 180 ℃ in the fifth area and 185 ℃ in the sixth area.
The degraded materials prepared in examples 1-3 and comparative examples 1-3 were tested for melt Mass Flow Rate (MFR) g/10min according to method A in GB/T3682-2000 under test conditions D (temperature: 190 ℃ C., load: 2.16 KG); the method is characterized in that the tensile strength at break MPa and the tensile strain at break are detected according to 4.10 in GB/T32366-2015, the flame retardance is shown according to the oxygen index detected by GB/T2406.2-2009, the high oxygen index indicates that the material is not easy to burn, the low oxygen index indicates that the material is easy to burn, the oxygen index is less than 22 and belongs to a combustible material, the oxygen index is between 22 and 27 and belongs to a flame-retardant material, and the oxygen index is more than 27. The results are shown in table 4:
TABLE 4 test results
Figure BDA0003160048300000071
Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be construed as being included in the scope of the present invention.

Claims (10)

1. A PBAT composite modified biodegradable material is characterized in that: the paint comprises the following components in parts by weight:
Figure FDA0003160048290000011
2. the PBAT composite modified biodegradable material of claim 1, characterized in that: the filler is one or more of starch, calcium carbonate, pottery clay, silicate and talcum powder.
3. The PBAT composite modified biodegradable material of claim 1, characterized in that: the plasticizer is one or more of glycerol, polyglycerol, PEG-400, PEG-600, PEG-800, epoxidized soybean oil, citrate, acetyl citrate, triacetyl glyceride, and dioctyl adipate.
4. The PBAT composite modified biodegradable material of claim 1, characterized in that: the lubricant is one or more of stearic acid, stearate, polyvinyl chloride wax, white oil, paraffin, oleamide and erucamide.
5. The PBAT composite modified biodegradable material of claim 1, characterized in that: the chain extender is one or more of isocyanate, hydroquinone dihydroxyethyl ether, resorcinol dihydroxyethyl ether, bisphenol A, ethylene glycol, 1, 4-butanediol, 1, 6-hexanediol and monoethylene glycol.
6. The PBAT composite modified biodegradable material of claim 1, characterized in that: the anti-stabilizer is one or more of butyl hydroxy anisole, dibutyl hydroxy toluene, butyl p-diphenol, phenyl diisodecyl phosphite, pentaerythritol diphosphite and tri (2, 4-di-tert-butylphenyl) phosphite.
7. A method for preparing the PBAT composite modified biodegradable material of any one of claims 1-6, which is characterized in that: the method comprises the following steps:
(1) drying PBAT, PLA and wheat straw at 70-100 deg.C for 8-16 hr;
(2) pretreatment of wheat straws: crushing the dried wheat straws, and softening;
(3) adding the pretreated wheat straw, PBAT, PLA, a filler, a plasticizer, a lubricant, a chain extender and a heat stabilizer into a high-speed mixer according to the formula amount, and stirring to obtain a mixture;
(4) and adding the mixture into a double-screw extruder, and melting, extruding and granulating to obtain the PBAT composite modified biodegradable material.
8. The method for preparing the PBAT composite modified biodegradable material according to claim 7, characterized in that: the wheat straw pretreatment steps are as follows: firstly, crushing the wheat straws to be less than 3mm, then mixing the wheat straws, ammonium sulfate and glycerol according to the mass ratio of 8:1:1, stirring and softening, wherein the softening temperature is 90-100 ℃, and the softening time is 10-20 min.
9. The method for preparing the PBAT composite modified biodegradable material according to claim 7, characterized in that: in the step (3), the rotating speed of the high-speed mixer is 600-1000 r/min, the mixing time is 5-10 min, and the mixing temperature is 60-90 ℃.
10. The method for preparing the PBAT composite modified biodegradable material according to claim 7, characterized in that: the temperature of the twin-screw extruder in the step (4) is respectively as follows: the temperature of the first zone is 120-150 ℃, the temperature of the second zone is 140-170 ℃, the temperature of the third zone is 160-180 ℃, the temperature of the fourth zone is 160-180 ℃, the temperature of the fifth zone is 170-185 ℃, and the temperature of the sixth zone is 175-185 ℃.
CN202110788780.0A 2021-07-13 2021-07-13 PBAT composite modified biodegradable material and preparation method thereof Pending CN113429759A (en)

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Application publication date: 20210924