LU500666B1 - Automatic Control System for Automobile Loading and Transportation Counting - Google Patents
Automatic Control System for Automobile Loading and Transportation Counting Download PDFInfo
- Publication number
- LU500666B1 LU500666B1 LU500666A LU500666A LU500666B1 LU 500666 B1 LU500666 B1 LU 500666B1 LU 500666 A LU500666 A LU 500666A LU 500666 A LU500666 A LU 500666A LU 500666 B1 LU500666 B1 LU 500666B1
- Authority
- LU
- Luxembourg
- Prior art keywords
- photoelectric switch
- correlation photoelectric
- laser correlation
- bunker
- counting
- Prior art date
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/16—Plc to applications
- G05B2219/162—Transfer line
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
Abstract
The invention discloses an automatic control system for automobile loading and transportation counting, comprising a PLC input unit and a PLC output unit, wherein the PLC input unit consists of a digital counter and a laser correlation photoelectric switch power supply. The digital counter is used for displaying automobile counting and saving the counting results, and the laser correlation photoelectric switch power supply is used for providing operating power for a aser correlation photoelectric switch A and a laser correlation photoelectric switch B. The automatic control system for automobile loading and transportation counting can achieve automobile counting through automatic control, with high accuracy, stability and reliability, and significantly reduce the labor cost.
Description
! LU500666 Automatic Control System for Automobile Loading and Transportation Counting Field of the Invention The invention relates to the technical field of automatic counting, in particular to an automatic control system for automobile loading and transportation counting.
Background of the Invention High-pressure milling process is used for ultra-fine crushing in Aoshan Dressing Plant.
The materials produced by the high-pressure roller mill enter the bunker of the screening plant, and are fed by ten quantitative speed-controlled feeding belts to ten linear vibrating screens for wet screening operation.
Part of the materials are separated by a midfield high-intensity magnetic separator to produce coarse concentrate and tailings, and the rest are subject to advance tailing discarding by a magnetic pulley.
The coarse tailings generated by the above two steps are collected and sent to the bunker of coarse tailing plant, and loaded by a grab bucket to electrical locomotives or trucks to be transported away.
The number of vehicles needs to be recorded manually when using trucks for the transportation, which not only increases the labor cost, but also has the problems of errors and low instability and reliability in counting.
Summary of the Invention In order to solve the problems in the prior art, the invention provides an automatic control system for automobile loading and transportation counting to achieve automobile counting through automatic control with high accuracy, stability and reliability, and significantly reduce the labor cost.
To achieve the above purpose, the invention provides the following technical solution: an automatic control system for automobile loading and transportation counting, comprising a PLC input unit and a PLC output unit, wherein the PLC input unit consists of a digital counter and a laser correlation photoelectric switch power supply. The digital counter 1s used for displaying automobile counting and saving the counting results, and the laser correlation photoelectric switch power supply is used for providing operating power for a laser correlation photoelectric switch A and a laser correlation photoelectric switch B; the PLC output unit consists of a CPU chip, a green light HL1 outside the bunker gate, a red light HL2 outside the bunker gate, a green light HL3 inside the bunker gate, a laser correlation photoelectric switch A and a laser correlation photoelectric switch B; wherein, the CPU chip is used to control the operating state of the electrical components and to scan the input signal cyclically through the set program; the green light HL1 outside the bunker gate is used to indicate that the vehicle is allowed to enter the bunker; the red light HL2 outside the bunker gate is used to indicate that the vehicle 1s not allowed to enter the bunker, the green light HL3 inside the bunker gate is used to indicate that the vehicle enters the bunker at the correct position; the laser correlation photoelectric switch A is used to detect the position of the inner-side compartment rear, the laser correlation photoelectric switch B is used to detect the position of the outer-side compartment head.
Preferably, the power input end of the digital counter 1s connected to the live wire (L) and neutral wire (N), the signal input end of the digital counter is connected to a relay KA, the power input end of the relay KA is connected to the live wire (L) and neutral wire (N), and the power input end of the laser correlation photoelectric switch power supply is connected to the live wire (L) and neutral wire (N).
Preferably, a Q0.0 pin of the CPU chip is connected to the green light HLL 1 outside the bunker gate, a Q0.1 pin of the CPU chip is connected to the red light HL2 outside the bunker gate, a Q0.2 pin of the CPU chip is connected to the green light HL3 inside the bunker gate, a Q0.3 pin of the CPU chip is connected to the relay KA, the laser correlation photoelectric switch A is connected to an 10.0 pin and a L+ pin of the CPU chip, and the laser correlation photoelectric switch B is connected to an 10.1 pin and a L+ pin of the CPU chip.
Compared with the prior art, the invention has the following advantages: In the automatic control system for automobile loading and transportation counting, the outdoor waterproof laser correlation photoelectric switches A and B are installed in place, the incoming and outgoing vehicle signals are acquired on site for cyclical scanning by the CPU chip, the switch signal is output by the relay KA, vehicle counting results are displayed and saved by the electronic digital counter. Therefore, the system can be used for vehicle counting through automatic control, with the advantages of high accuracy, stability and reliability, and significantly reducing labor cost.
Brief Description of the Drawings Fig. 1 illustrates the wiring of PLC input unit of the invention; Fig. 2 illustrates the wiring of PLC output unit of the invention; Fig. 3 illustrates the PLC programming of the invention.
In the figures: 1. PLC input unit; 11. digital counter; 12. laser correlation photoelectric switch power supply; 2. PLC output unit; 21. CPU chip. Detailed Description of the Preferred Embodiments The technical solutions in the embodiment are described clearly and completely in combination with the drawings in the embodiment of the invention.
Apparently, the described embodiment is only part but not all of the embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without creative work shall fall into the protection scope of the invention.
Referring to Figs. 1-3, an automatic control system for automobile loading and transportation counting, comprising a PLC input unit 1 and a PLC output unit 2, wherein the PLC input unit 1 consists of a digital counter 11 and a laser correlation photoelectric switch power supply 12. The digital counter 11 is used for displaying automobile counting and saving the counting results, and the laser correlation photoelectric switch power supply 12 is used for providing operating power for a laser correlation photoelectric switch A and a laser correlation photoelectric switch B.
The PLC output unit 2 consists of a CPU chip 21, a green light HL1 outside the bunker gate, a red light HL2 outside the bunker gate, a green light HL3 inside the bunker gate, a laser correlation photoelectric switch A and a laser correlation photoelectric switch B; wherein, the CPU chip 21 is used to control the operating state of the electrical components and to scan the input signal cyclically through the set program; the green light HL1 outside the bunker gate is used to indicate that the vehicle is allowed to enter the bunker; the red light HL2 outside the bunker gate is used to indicate that the vehicle is not allowed to enter the bunker,
> LU500666 the green light HL3 inside the bunker gate is used to indicate that the vehicle enters the bunker at the correct position; the laser correlation photoelectric switch A is used to detect the position of the inner-side compartment rear, the laser correlation photoelectric switch B 1s used to detect the position of the outer-side compartment head.
The power input end of the digital counter 11 is connected to the live wire L and neutral wire N, the signal input end of the digital counter 11 is connected to a relay KA, the power input end of the relay KA is connected to the live wire L and neutral wire N, and the power input end of the laser correlation photoelectric switch power supply 12 is connected to the live wire L and neutral wire N.
A Q0.0 pin of the CPU chip 21 is connected to the green light HL1 outside the bunker gate, a Q0.1 pin of the CPU chip 21 is connected to the red light HL2 outside the bunker gate, a Q0.2 pin of the CPU chip 21 is connected to the green light HL3 inside the bunker gate, a Q0.3 pin of the CPU chip 21 is connected to the relay KA, the laser correlation photoelectric switch A is connected to an 10.0 pin and a L+ pin of the CPU chip 21, and the laser correlation photoelectric switch B is connected to an 10.1 pin and a L+ pin of the CPU chip 21.
Principle of the system: When the CPU chip 21 is powered on, the green light HL1 outside the bunker gate is on, and vehicles are allowed to enter; when a vehicle enters in a head-back way, the vehicle compartment interrupts the action of laser correlation photoelectric switch B, the red light HL2 outside the bunker gate is on and the green light HL1 outside the bunker gate is off, so other vehicles are not allowed to enter.
When the vehicle moves backwards to the position under the funnel, the laser correlation photoelectric switch A acts, at this time the green light HL3 inside the bunker gate is on, which is a signal to the driver of right vehicle position and loading ready. In the process, the driver controls the vehicle to move back and forth slightly to make sure that the vehicle is fully loaded, and the laser correlation photoelectric switches A and B are used for logic control to avoid counting error due to false triggering.
After loading is completed, the vehicle moves out of the bunker, CPU chip 21 controls the relay KA to output signal to the digital counter 11; at the same time, the red light HL2 outside the bunker gate is off, and the green light HL1 outside the bunker gate is on, so the next vehicle is allowed to proceed with loading and transportation.
In the automatic control system for automobile loading and transportation counting, the compartment height and length of the tailings transportation vehicles can be measured in advance to differentiate the loading vehicles from others and avoid counting error and misuse of scooptram. The measuring results shows that the compartment is 8.2-8.7m long and 3m high, so the laser correlation photoelectric switches À and B can be installed at a height of 2.8 to the ground with a space of 7m, and at a horizontal level.
In the automatic control system for automobile loading and transportation counting, the outdoor waterproof laser correlation photoelectric switches À and B are installed in place, the incoming and outgoing vehicle signals are acquired on site for cyclical scanning by the CPU chip 21, the switch signal is output by the relay KA, vehicle counting results are displayed and saved by the electronic digital counter 11. Therefore, the system can be used for vehicle counting through automatic control, with the advantages of high accuracy, stability and reliability, and significantly reducing labor cost.
The above 1s only a description of the preferred embodiment of the invention, and the protection scope of the invention shall not be limited to this.
All equivalent replacements or changes made by a person skilled in the art within the technical scope disclosed by the invention according to the technical solutions and concept of the invention shall fall into the protection scope of the invention.
Claims (3)
1. An automatic control system for automobile loading and transportation counting, comprising a PLC input unit (1) and a PLC output unit (2), wherein the PLC input unit (1) consists of a digital counter (11) and a laser correlation photoelectric switch power supply (12); the digital counter (11) is used for displaying automobile counting and saving the counting results, and the laser correlation photoelectric switch power supply (12) is used for providing operating power for a laser correlation photoelectric switch A and a laser correlation photoelectric switch B; the PLC output unit (2) consists of a CPU chip (21), a green light HL1 outside the bunker gate, a red light HL2 outside the bunker gate, a green light HL3 inside the bunker gate, a laser correlation photoelectric switch A and a laser correlation photoelectric switch B; wherein, the CPU chip (21) is used to control the operating state of the electrical components and to scan the input signal cyclically through the set program; the green light HL1 outside the bunker gate 1s used to indicate that the vehicle is allowed to enter the bunker; the red light HL2 outside the bunker gate is used to indicate that the vehicle 1s not allowed to enter the bunker, the green light HL3 inside the bunker gate is used to indicate that the vehicle enters the bunker at the correct position; the laser correlation photoelectric switch A is used to detect the position of the inner-side compartment rear, the laser correlation photoelectric switch B is used to detect the position of the outer-side compartment head.
2. The automatic control system for automobile loading and transportation counting according to claim 1, characterized in that the power input end of the
? LU500666 digital counter (11) is connected to the live wire (L) and neutral wire (N), the signal input end of the digital counter (11) is connected to a relay KA, the power input end of the relay KA is connected to the live wire (L) and neutral wire (N), and the power input end of the laser correlation photoelectric switch power supply (12) is connected to the live wire (L) and neutral wire (N).
3. The automatic control system for automobile loading and transportation counting according to claim 1, characterized in that a Q0.0 pin of the CPU chip (21) 1s connected to the green light HL. 1 outside the bunker gate, a Q0.1 pin of the CPU chip (21) is connected to the red light HL2 outside the bunker gate, a Q0.2 pin of the CPU chip (21) is connected to the green light HL3 inside the bunker gate, a Q0.3 pin of the CPU chip (21) is connected to the relay KA, the laser correlation photoelectric switch A is connected to an 10.0 pin and a L+ pin of the CPU chip (21), and the laser correlation photoelectric switch B is connected to an
10.1 pin and a L+ pin of the CPU chip (21).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010649892.3A CN111679626A (en) | 2020-07-08 | 2020-07-08 | Automatic control system for counting of automobile loading and transporting |
Publications (1)
Publication Number | Publication Date |
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LU500666B1 true LU500666B1 (en) | 2022-02-22 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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LU500666A LU500666B1 (en) | 2020-07-08 | 2020-11-23 | Automatic Control System for Automobile Loading and Transportation Counting |
Country Status (3)
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CN (1) | CN111679626A (en) |
LU (1) | LU500666B1 (en) |
WO (1) | WO2022007305A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111679626A (en) * | 2020-07-08 | 2020-09-18 | 安徽马钢矿业资源集团南山矿业有限公司 | Automatic control system for counting of automobile loading and transporting |
CN113093642B (en) * | 2021-04-09 | 2022-08-26 | 江西九二盐业有限责任公司 | Intelligent loading counting centralized operation system |
CN116224844B (en) * | 2023-05-08 | 2023-08-25 | 四川磊蒙机械设备有限公司 | Intelligent loading system |
Family Cites Families (10)
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US4605081A (en) * | 1984-09-28 | 1986-08-12 | Standard Oil Company (Indiana) | Automatic truck measuring system and process |
JP3915941B2 (en) * | 1997-06-26 | 2007-05-16 | 石川島播磨重工業株式会社 | Truck loading platform position detection apparatus and method |
CN201751909U (en) * | 2010-07-26 | 2011-02-23 | 杭州威士德喷码技术有限公司 | Intelligent counter |
CN102323805A (en) * | 2011-06-08 | 2012-01-18 | 中国矿业大学 | Automatic control system for rapid wagon loading |
CN205273507U (en) * | 2015-12-14 | 2016-06-01 | 天津光电高斯通信工程技术股份有限公司 | Car of parking stall counter stops counting assembly |
CN107585170A (en) * | 2017-09-20 | 2018-01-16 | 中铁第四勘察设计院集团有限公司 | Based on photoelectricity to the automatic unloading coal system of hopper wagon and method of penetrating sensing technology |
CN109704097A (en) * | 2019-03-08 | 2019-05-03 | 中冶华天南京电气工程技术有限公司 | A kind of automation train container coke car-loading control system |
CN210122391U (en) * | 2019-05-31 | 2020-03-03 | 河南梦云智能科技有限公司 | Rapid automatic monitoring and identifying loading system |
CN111252572A (en) * | 2020-03-03 | 2020-06-09 | 山西菲特电力工程有限公司 | Quantitative loading system and semi-automatic loading method thereof |
CN111679626A (en) * | 2020-07-08 | 2020-09-18 | 安徽马钢矿业资源集团南山矿业有限公司 | Automatic control system for counting of automobile loading and transporting |
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2020
- 2020-07-08 CN CN202010649892.3A patent/CN111679626A/en active Pending
- 2020-11-23 WO PCT/CN2020/130756 patent/WO2022007305A1/en active Application Filing
- 2020-11-23 LU LU500666A patent/LU500666B1/en active IP Right Grant
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CN111679626A (en) | 2020-09-18 |
WO2022007305A1 (en) | 2022-01-13 |
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