CN109704097A - A kind of automation train container coke car-loading control system - Google Patents
A kind of automation train container coke car-loading control system Download PDFInfo
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- CN109704097A CN109704097A CN201910174396.4A CN201910174396A CN109704097A CN 109704097 A CN109704097 A CN 109704097A CN 201910174396 A CN201910174396 A CN 201910174396A CN 109704097 A CN109704097 A CN 109704097A
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- batcher
- electric switch
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- frequency conversion
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Abstract
The invention discloses a kind of automation train container coke car-loading control systems, including entrucking building, frequency conversion batcher, level-sensing device and PLC system, two floor in the entrucking building are equipped with frequency conversion batcher, the batcher lower end is equipped with blanking port, level-sensing device is installed at the blanking port, entrucking building side is equipped with batcher sidelight electric switch and empty wagons sidelight electric switch, one floor in the entrucking building is equipped with train container, the batcher sidelight electric switch and empty wagons sidelight electric switch, which emit, photoelectric switching signal, the photoelectric switching signal and level-sensing device access PLC control system.This system using PLC control system, frequency conversion batcher, frequency conversion shunting winch, in conjunction with level-sensing device, the two sets of optoelectronic switches for being mounted on entrucking building batcher blanking port, realize the control of automation coke entrucking, so that train container coke entrucking process realizes automated job, improve loading speed, prevent coke unrestrained, enhance operating efficiency, it is practical.
Description
Technical field
The present invention relates to Coke Transport industry automation control technology field more particularly to a kind of automation train containers
Coke car-loading control system.
Background technique
With the raising of government's STRENGTH ON COKE storage and transportation link environmental requirement, train Coke Transport is changed to container enclosed conveying.
During coke train container entrucking, existing train container coke entrucking is the contraposition of manual control container and artificial control
Batcher start and stop dress processed is burnt.This to be repeated cyclically labour, large labor intensity, working environment are severe, loading speed is slow, effect
Rate is low, and is easy to cause coke to spill material because of human error.The present invention is tested by the detection signal cross of level-sensing device and optoelectronic switch
Demonstrate,prove container advanced positions, PLC system accurately controls batcher start and stop and feeding coal, realize coke entrucking automation nobody
Change.It can effectively realize and improve the beneficial effects such as horizontal operation automation, improvement work situation, saving handling loss.
Summary of the invention
The purpose of the present invention is to provide a kind of automation train container coke car-loading control system, have it is high-efficient,
Practical feature, solves the problems of the prior art.
To achieve the above object, the invention provides the following technical scheme: a kind of automation train container coke entrucking control
System processed, including entrucking building, frequency conversion batcher, level-sensing device and PLC system, the entrucking building are divided into two layers, the entrucking building
Two layers are equipped with frequency conversion batcher, and frequency conversion batcher lower end is equipped with blanking port, is equipped with level-sensing device at the blanking port, institute
It states entrucking building side and batcher sidelight electric switch and empty wagons sidelight electric switch, the batcher sidelight electric switch and empty wagons is installed
The height of sidelight electric switch is located in the middle part of container, and a floor in the entrucking building is equipped with train container, the blanking port side
Batcher sidelight electric switch is installed, the train container side is equipped with empty wagons sidelight electric switch, the batcher sidelight
Electric switch and empty wagons sidelight electric switch, which emit, photoelectric switching signal, the photoelectric switching signal and level-sensing device access PLC control
System processed, the level-sensing device emit level signals, and the entrucking, which is upstairs held, is equipped with frequency conversion shunting winch, the frequency conversion shunting winch
Lower end is equipped with mounting plate, and the frequency conversion shunting winch and frequency conversion batcher are controlled by PLC control system, PLC control system
System is connected with production report.
Preferably, the level-sensing device is not limited to laser material position meter, radar level gauge class material position detecting device.
Preferably, the batcher sidelight electric switch and empty wagons sidelight electric switch are not limited to diffusing reflection and mirror reflection
Formula optoelectronic switch, correlation optoelectronic switch, optic fiber photoelectric switch class optoelectronic switch equipment.
Preferably, coke or coal are mounted with inside the train container.
Compared with prior art, beneficial effects of the present invention are as follows:
Automation train container coke car-loading control system of the invention, using PLC control system, frequency conversion batcher,
Frequency conversion shunting winch, in conjunction with being mounted on the level-sensing device of entrucking building batcher blanking port, be mounted on beside entrucking building track for a train
Two sets of optoelectronic switches realize the control of automation train container coke entrucking, to solve in the prior art due to that can not detect
Coke material position in container advanced positions and container needs manual control coke batcher start and stop entrucking, causes loading speed slow,
The problems such as coke is trickled down improves loading speed, prevents coke so that train container coke entrucking process realizes automated job
It is unrestrained, enhance operating efficiency, it is practical.
Detailed description of the invention
Fig. 1 is main view of the invention；
Fig. 2 is side view of the invention；
Fig. 3 is PLC control system schematic diagram of the invention.
In figure: 1, frequency conversion batcher；2, level-sensing device；3, batcher sidelight electric switch；4, empty wagons sidelight electric switch；5, blanking
Mouthful；6, train container；7, mounting plate；8, entrucking building；9, frequency conversion shunting winch；10, photoelectric switching signal；11, production report；
12, PLC control system；13, level signals.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-3, a kind of automation train container coke car-loading control system, including entrucking building 8, frequency conversion feed
Machine 1, level-sensing device 2 and PLC system, it is two layers that entrucking building 8, which divides, and two floor in entrucking building 8 are equipped with frequency conversion batcher 1, under batcher
End is equipped with blanking port 5, is equipped with level-sensing device 2 at blanking port 5, level-sensing device 2 be not limited to laser material position meter 2, radar level gauge 2
Equal material position detecting devices, 8 side of entrucking building are equipped with batcher sidelight electric switch 3 and empty wagons sidelight electric switch 4, optoelectronic switch
The optoelectronic switches such as diffusing reflection and mirror reflection formula optoelectronic switch, correlation optoelectronic switch, optic fiber photoelectric switch are not limited to set
Standby, the height of batcher sidelight electric switch 3 and empty wagons sidelight electric switch 4 is located in the middle part of container, and a floor in entrucking building 8 is equipped with fire
Vehicle container 6, for train container 6 not below batcher or when coke has been filled with, PLC control system 12 automatically controls batcher
Stop coke car loading operation, and control frequency conversion shunting winch 9 and advance at a high speed, shortens coke entrucking interval time, train container 6
Below batcher, when coke is underfilled with, PLC control system 12 automatically controls batcher and starts car loading operation, in coke entrucking
When operation, level-sensing device 2 detects level signals 13, by the feeding coal of PLC system control frequency conversion batcher 1, guarantees that shunting winch is led
Draw under constant airspeed state, coke fill up container while, which does not spill over, spills material, and 5 side of blanking port is equipped with batcher sidelight electricity
Switch 3,6 side of train container are equipped with empty wagons sidelight electric switch 4, when empty wagons sidelight electric switch 4 detects next section packaging
Case head, and when judging that 2 section container spacing are shorter, it is loading speed that PLC system, which keeps shunting winch hauling speed, works as empty wagons
When container head signal is still not detected in 4 separated in time of sidelight electric switch, shunting winch speed is promoted to by PLC system
To bit rate to shorten entrucking interval time, batcher sidelight electric switch 3 and empty wagons sidelight electric switch 4, which emit, optoelectronic switch
Signal 10, photoelectric switching signal 10 and level-sensing device 2 access PLC control system 12, the fire that PLC system is detected according to optoelectronic switch
6 signal of vehicle container, automatic count simultaneously is numbered to every section container, when giving every section container entrucking, PLC system according to
Shunting winch speed, 2 level signals 13 of level-sensing device and container width, automatic integration calculates coke entrucking volume, and passes through coke
Charcoal specific gravity calculates coke loading quality, by every section container loading quality and container character, PLC system programming count and life
Coke entrucking production report 11, PLC pass through 6 advanced positions of signal detection train container for judging two sets of optoelectronic switches, and
The advanced positions that train container 6 is judged by the level signals 13 of level-sensing device 2, the train packaging that two sets of detection systems are judged
6 advanced positions of case carry out cross validation, guarantee the accuracy of 6 advanced positions of train container detection, as train container 6 exists
The traction of shunting winch is advanced, and the optoelectronic switch of empty wagons side detects container blackout, at this point, PLC system is according to material position
Counting 2 level signals 13, adjustment batcher feeding coal gradually becomes smaller in real time, guarantees that container entrucking material position is stablized in trunkful but do not overflow
It does well, PLC system calculates container according to 4 container disappearance of signal of empty wagons sidelight electric switch and shunting winch hauling speed
5 time of batcher blanking port is left, and stops batcher in advance at preset timed intervals, guarantees that container is sailing out of batcher blanking port
Material is not spilt when 5, prevents batcher from malfunctioning, it is ensured that batcher coke entrucking it is accurate steady, material, the hair of level-sensing device 2 are not spilt in guarantee
Level signals 13 are penetrated, 8 upper end of entrucking building is equipped with frequency conversion shunting winch 9, as shunting winch traction container proceeds to level-sensing device 2
When underface, level-sensing device 2 detects that level signals 13 are less than or equal to container base material position value, 5 sidelight of batcher blanking port
Electric switch is detected simultaneously by container signal, and PLC system passes through the cross validation of level-sensing device 2 and optoelectronic switch, confirms container
5 lower section of batcher blanking port is advanced to, when level signals 13, which are greater than, buys securities with all one's capital material position, PLC system opens batcher, and adjusts
Vehicle winch hauling speed is loading speed, while controlling batcher feeding coal and matching with shunting winch hauling speed, guarantees coke
Entrucking material position is to buy securities with all one's capital but do not spill over state, and 9 lower end of frequency conversion shunting winch is equipped with mounting plate 7, and frequency conversion shunting winch 9 and frequency conversion are given
Material machine 1 is controlled by PLC control system 12, and PLC control system 12 is connected with production report 11.
In summary: automation train container coke car-loading control system of the invention, using PLC control system 12,
Frequency conversion batcher 1, frequency conversion shunting winch 9, in conjunction with being mounted on the level-sensing device 2 of entrucking building batcher blanking port 5, be mounted on entrucking building
Two sets of optoelectronic switches beside track for a train realize the control of automation train container coke entrucking, to solve the prior art
In since coke material position in container advanced positions and container can not be detected, need manual control coke batcher start and stop entrucking,
Cause loading speed slow, the problems such as coke is trickled down improves dress so that train container coke entrucking process realizes automated job
Vehicle speed prevents coke unrestrained, enhances operating efficiency, practical.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of automation train container coke car-loading control system, including entrucking building (8), frequency conversion batcher (1), level-sensing device
(2) and PLC system, it is characterised in that: the entrucking building (8) is divided into two layers, two floor of the entrucking building (8) be equipped with frequency conversion to
Material machine (1), batcher (1) lower end are equipped with blanking port (5), are equipped with level-sensing device (2), the dress at the blanking port (5)
Vehicle building (8) side is equipped with batcher sidelight electric switch (3) and empty wagons sidelight electric switch (4), the batcher sidelight electric switch
(3) it is located in the middle part of container with the height of empty wagons sidelight electric switch (4), a floor of the entrucking building (8) is equipped with train container
(6), blanking port (5) side is equipped with batcher sidelight electric switch (3), and train container (6) the side installation is free
Vehicle sidelight electric switch (4), the batcher sidelight electric switch (3) and empty wagons sidelight electric switch (4), which emit, optoelectronic switch letter
Number (10), the photoelectric switching signal (10) and level-sensing device (2) access PLC control system (12), level-sensing device (2) the transmitting material
Position signal (13), entrucking building (8) upper end are equipped with frequency conversion shunting winch (9), and frequency conversion shunting winch (9) lower end is equipped with peace
Loading board (7), the frequency conversion shunting winch (9) and frequency conversion batcher (1) are controlled by PLC control system (12), the PLC control
System (12) is connected with production report (11).
2. a kind of automation train container coke car-loading control system according to claim 1, it is characterised in that: described
Level-sensing device (2) be not limited to laser material position meter, radar level gauge class material position detecting device.
3. a kind of automation train container coke car-loading control system according to claim 1, it is characterised in that: described
Batcher sidelight electric switch (3) and empty wagons sidelight electric switch (4) be not limited to diffusing reflection and mirror reflection formula optoelectronic switch, right
Penetrate formula optoelectronic switch, optic fiber photoelectric switch class optoelectronic switch equipment.
4. a kind of automation train container coke car-loading control system according to claim 1, it is characterised in that: described
Coke or coal are mounted with inside train container (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910174396.4A CN109704097A (en) | 2019-03-08 | 2019-03-08 | A kind of automation train container coke car-loading control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910174396.4A CN109704097A (en) | 2019-03-08 | 2019-03-08 | A kind of automation train container coke car-loading control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109704097A true CN109704097A (en) | 2019-05-03 |
Family
ID=66265656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910174396.4A Pending CN109704097A (en) | 2019-03-08 | 2019-03-08 | A kind of automation train container coke car-loading control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110320856A (en) * | 2019-08-05 | 2019-10-11 | 华能沁北发电有限责任公司 | A kind of empty wagons of tippler detects taboo automatically and turns over system and method |
| CN111362012A (en) * | 2020-03-25 | 2020-07-03 | 中冶华天南京电气工程技术有限公司 | Unmanned train container coke unloading control system |
| CN111679626A (en) * | 2020-07-08 | 2020-09-18 | 安徽马钢矿业资源集团南山矿业有限公司 | Automatic control system for counting of automobile loading and transporting |
| CN114261798A (en) * | 2021-12-01 | 2022-04-01 | 曹妃甸港矿石码头股份有限公司 | Open-top container train loading building system and loading operation method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110320856A (en) * | 2019-08-05 | 2019-10-11 | 华能沁北发电有限责任公司 | A kind of empty wagons of tippler detects taboo automatically and turns over system and method |
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| CN111679626A (en) * | 2020-07-08 | 2020-09-18 | 安徽马钢矿业资源集团南山矿业有限公司 | Automatic control system for counting of automobile loading and transporting |
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Application publication date: 20190503 |