CN202155691U - Capping machine - Google Patents
Capping machine Download PDFInfo
- Publication number
- CN202155691U CN202155691U CN2011201767436U CN201120176743U CN202155691U CN 202155691 U CN202155691 U CN 202155691U CN 2011201767436 U CN2011201767436 U CN 2011201767436U CN 201120176743 U CN201120176743 U CN 201120176743U CN 202155691 U CN202155691 U CN 202155691U
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- China
- Prior art keywords
- bottle cap
- capping machine
- machine according
- passage
- fixed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a capping machine, which comprises a left wing plate, a right wing plate and a master controller; a feeding belt controlled by the master controller and used for conveying bottle caps is arranged between the two wing plates; a transverse substrate is fixed on the two wing plates; the transverse substrate is positioned above the feeding belt and close to the feeding belt; the bottom of the transverse substrate is provided with a bottle cap passage in the conveying direction of the feeding belt; a detection device for detecting passing of the bottle caps and sending detection signals to the master controller is arranged in the bottle cap passage; and a capping device which is controlled by the master controller, downwards extends into the bottle cap passage and is used for pressing the bottle caps is arranged on the transverse substrate. The utility model aims to provide the capping machine which is high in work efficiency and high in qualification rate of the capped products.
Description
[technical field]
The utility model relates to capping machine.
[background technology]
In the bottle cap industry, when the main lid of each bottle cap covers assembling with pair, all be pure manual mode of operation at present.Labor intensity of operating staff is very big like this, and operating efficiency is lower, and the qualification rate of product is low.
[utility model content]
The utility model has overcome the deficiency of above-mentioned technology, and a kind of high efficiency is provided, the automatic capping machine that the qualification rate of the product of extrusion is high.
For realizing above-mentioned purpose, the utility model has adopted following technical proposal:
Capping machine; Two wing plates and main controller about comprising; The feeding belt that is transported bottle cap by main controller control is housed between two wing plates; On two wing plates, be fixed with horizontal substrate, laterally substrate be positioned at the feeding belt top and with near, be provided with along the bottle cap passage of feeding belt carriage direction setting at horizontal base plate bottom; In the bottle cap passage, be equipped be used to detect bottle cap through and detection signal sent to the checkout gear of main controller, on horizontal substrate, be provided with and extend into the pressing device that press-fits bottle cap in the bottle cap passage downwards by main controller control.
Laterally be fixed with the first inspection frock part on the substrate, said bottle cap passage is arranged on the first inspection frock part bottom, and the bottle cap passage is a downward opening v notch v.
Said v notch v one end is a feeding mouth, and the other end is a discharging opening, and feeding mouth is wider than discharging opening.
Said checkout gear is a laser correlation sensor, and the transmitting tube of laser correlation sensor and receiving tube are contained in respectively on the two side in the bar v notch v.
Said pressing device comprises the solenoid directional control valve of switching pressurized air outbound course and by the gland cylinder of its control action; The gland cylinder is provided with vertical pressure head; Have the vertical hole that communicates with the bottle cap passage on the first inspection frock part top, said vertical pressure head extend in the bottle cap passage through vertical hole.
Laterally being provided with installing hole on the substrate, on the gland cylinder, be fixed with installing plate, on installing plate, be provided with a plurality of bar shaped adjustment holes, said installing plate is fixed on around the installing hole through bar shaped adjustment hole and screw rod.
But about the corresponding height regulating block that is provided with height up and down on two wing plates, said horizontal substrate is fixed on the height regulating block.
Also comprise the qualified products checkout gear that is arranged near feeding belt tail side; The qualified products checkout gear comprises the hang plate that is fixed on the wing plate; Be fixed with the second inspection frock part on the hang plate, the second inspection frock part is provided with the inspection passage that the qualified products that allow to press pass through.
Also comprise and be used to detect the counter of bottle cap through bottle cap passage number.
On the gland cylinder, be provided with and detect the magnetic switch that descends and put in place.
The beneficial effect of the utility model is: when 1 the utility model used, labor intensity of operating staff was little, high efficiency, and the qualification rate of the product of extrusion is high.2, the utility model adopts the PU pressure head, can avoid embossing product and compensator or trimmer pressure.3, adopt the controlled pressure that covers cylinder of neutralizing of solenoid directional control valve, prevent that pressure from crossing the compressive strain of senior general's product, also play the precision that the compressed-air actuated air pressure fluctuation in the source of preventing influences pressure head.4, bottle cap has and is stuck in unusually in the bottle cap passage, and the utility model can carry out abnormal alarm and stop to continue the gland action, remove the bottle cap passage and report to the police after 3 seconds and just can disappear, and can prevent that the workman from weighing workman's accident wounded when handling the bottle cap passage.5, the utility model can remind operating personnel to carry out the preparation of changing packing case, so that continuous operation before reaching predetermined value.
[description of drawings]
Fig. 1 is one of stereogram of the utility model.
Fig. 2 be the utility model stereogram two.
Fig. 3 is the vertical view of the utility model.
Fig. 4 is the G-G profile of Fig. 3.
Fig. 5 is the control block diagram of the utility model.
[specific embodiment]
The utility model is a capping machine; Two wing plates 1 and main controller 2 are equipped with feeding belt 3 about comprising between two wing plates 1, thereby feeding belt 3 is rotated by main controller 2 controls and transports bottle cap; On two wing plates 1, be fixed with horizontal substrate 4; Laterally substrate 4 be positioned at feeding belt 3 tops and with near, be provided with along two bottle cap passages 51 of feeding belt 3 carriage directions setting in horizontal substrate 4 bottoms, checkout gear 6 is housed in bottle cap passage 51; When bottle cap passes through; Checkout gear 6 can detect and detection signal is sent to main controller 2, laterally is being provided with pressing device 7 on the substrate 4, and main controller 2 receives to be controlled pressing device 7 behind the signal of checkout gear 6 immediately and extend into downwards and press-fit bottle cap 100 in the bottle cap passage 51.
Laterally be fixed with the first inspection frock part 5 on the substrate 4, said bottle cap passage 51 is arranged on the first inspection frock part, 5 bottoms, and bottle cap passage 51 is a downward opening v notch v.Said v notch v one end is a feeding mouth 511, and the other end is a discharging opening 512, and feeding mouth 511 is wider than discharging opening 512, is convenient in the entering bottle cap passage 51 of bottle cap.
Said checkout gear 6 is a laser correlation sensor, and the transmitting tube 61 and the receiving tube 62 of laser correlation sensor is contained in respectively on the two side in the bar v notch v, and the bottle cap that is press-fited passes through between transmitting tube 61 and receiving tube 62.
Said pressing device 7 comprises solenoid directional control valve 71 and gland cylinder 72, and solenoid directional control valve 71 is connected with main controller 2, and solenoid directional control valve 71 can the switching pressurized air outbound course, thereby controls 72 liters in gland cylinder or fall action.Gland cylinder 72 is provided with vertical pressure head 73, and the utility model adopts the PU pressure head, can avoid embossing product and compensator or trimmer pressure.Have the vertical hole that communicates with bottle cap passage 51 on the first inspection frock part, 5 tops, said vertical pressure head 73 extend in the bottle cap passage 51 through vertical hole.Solenoid directional control valve 71 can be controlled the pressure of cylinder, prevents that pressure from crossing the compressive strain of senior general's product, also plays the precision that the compressed-air actuated air pressure fluctuation in the source of preventing influences pressure head.On gland cylinder 72, be provided with and detect the magnetic switch 721 that descends and put in place.
Laterally be provided with installing hole 40 on the substrate 4; On gland cylinder 72, be fixed with installing plate 74; On installing plate 74, be provided with a plurality of bar shaped adjustment holes 75; Said installing plate 74 is fixed on through bar shaped adjustment hole 75 and screw rod 76 around the installing hole 40, can adjust the horizontal level of gland cylinder 72 through adjustment installing plate 74.But about the corresponding height regulating block 11 that is provided with height up and down on two wing plates 1, said horizontal substrate 4 is fixed on the height regulating block 11, can realize adjusting the vertical position of gland cylinder 72 through the height of adjustment height regulating block 11.
The utility model also comprises qualified checkout gear 8 sum counters 9.Qualified products checkout gear 8 is fixed on two wing plates 1 and is arranged near feeding belt 3 tail sides; Qualified products checkout gear 8 comprises the hang plate 81 that is fixed on the wing plate 1; Be fixed with the second inspection frock part, 82, the second inspection frock parts 82 on the hang plate 81 and be provided with the inspection passage 83 that the qualified products that allow to press pass through, inspection passage 83 is corresponding with bottle cap passage 51; Promptly on a streamline, be fixed with the baffle plate 84 that prevents that bottle cap from spilling on the second inspection frock part, 82 tops.
The utility model operation principle is following:
1, press-fits bottle cap
Pressed bottle cap 100 (comprise main lid and be placed on the main pair lid that covers) to divide two row's dense arrangement as on the feeding belt 3; 3 operations of main controller 2 control feeding belts will be pressed the bottle cap conveyer belt to send through two bottle cap passages 51, when being pressed bottle cap through out-of-date, owing to cut laser beam; The receiving tube of laser correlation sensor is given programmable main controller 2 owing to the laser beam that does not receive transmitting tube sends signal; Main controller 2 is according to the delay time rear drive solenoid directional control valve 71 that is provided with, and solenoid directional control valve 71 switching pressurized air outbound courses, gland cylinder 72 air push by compression carry out the gland action; Gland puts in place when gland cylinder 72 drops to setpoint distance; Vertical pressure head 73 descends to putting in place the pair lid is press fit into main covering, and the magnetic switch 721 on the gland cylinder 72 issues a signal to main controller 2 simultaneously, and main controller 2 drives solenoid directional control valve 71 switching pressurized air outbound courses; Vertical pressure head 73 rises, and accomplishes a gland action.
2, abnormal alarm
When bottle cap passes through bottle cap passage 51; When the laser beam of laser correlation sensor was cut, main controller 2 picked up counting, and had like bottle cap to be stuck in unusually in the bottle cap passage 51; In setting-up time, still do not leave the cutting of laser beam exactly; Main controller 2 will determine that this is unusual, send the alarm signal control loudspeaker and will report to the police, and stop to continue the gland action.Only can press once through each product of main controller 2 control, in bottle cap passage 51, remove the bottle cap passage and report to the police after 3 seconds and just can disappear, can prevent that the workman from weighing workman's accident wounded when handling the bottle cap passage like product card.
3, tally function
Can carry out counting operation, two bottle cap passages 51 are worked simultaneously, and counting can add up.When reaching preceding 10 units of predetermined value, the counting lamp is bright, and operating personnel carry out the preparation of changing packing case, and to counting when reaching actual quantity, conveyer belt is out of service, and loudspeaker sends 1 second 1 time prompting sound.After the workman has changed packing case,, can continue the above action that circulates by a SR.Gland speed can directly be transferred the speed of belt conveyor, and reaching supporting proper speed, but capping machine high speed gland (the existing gland speed of using is 70pcs/min) needs corresponding adjustment gland time-delay during adjustment feeding belt speed.
4, press the back passed examination
The bottle cap that presses can be along hang plate 81 to downslide; Get into inspection passage 83; Glide by the bottle cap own wt because be; As the bottle cap after pressing have unusually will be can be through inspection passage 83, and be tested out, so can be because of the accident that causes the check mistake of pushing of external force such as belt traction power, subsequent product.
Claims (10)
1. capping machine; Two wing plates (1) and main controller (2) about it is characterized in that comprising; Between two wing plates (1), be equipped with by main controller (2) control and transport the feeding belt (3) of bottle cap (100); On two wing plates (1), be fixed with horizontal substrate (4); Laterally substrate (4) be positioned at feeding belt (3) top and with near; Be provided with the bottle cap passage (51) that is provided with along feeding belt (3) carriage direction in horizontal substrate (4) bottom, in bottle cap passage (51), be equipped be used to detect bottle cap through and detection signal sent to the checkout gear (6) of main controller (2), on horizontal substrate (4), be provided with and extend into the pressing device (7) that press-fits bottle cap in the bottle cap passage (51) downwards by main controller control.
2. capping machine according to claim 1 is characterized in that laterally being fixed with the first inspection frock part (5) on the substrate (4), and said bottle cap passage (51) is arranged on first inspection frock part (5) bottom, and bottle cap passage (51) is a downward opening v notch v.
3. capping machine according to claim 2 is characterized in that said v notch v one end is feeding mouth (511), and the other end is discharging opening (512), and feeding mouth (511) is wider than discharging opening (512).
4. capping machine according to claim 1 is characterized in that said checkout gear (6) is a laser correlation sensor, and the transmitting tube (61) of laser correlation sensor and receiving tube (62) are contained in respectively on the two side in the bar v notch v.
5. capping machine according to claim 2; It is characterized in that said pressing device (7) comprises the solenoid directional control valve (71) of switching pressurized air outbound course and by the gland cylinder (72) of its control action; Gland cylinder (72) is provided with vertical pressure head (73); Have the vertical hole that communicates with bottle cap passage (51) on first inspection frock part (5) top, said vertical pressure head (73) extend in the bottle cap passage (51) through vertical hole.
6. capping machine according to claim 5; It is characterized in that laterally being provided with installing hole (40) on the substrate (4); On gland cylinder (72), be fixed with installing plate (74); On installing plate (74), be provided with a plurality of bar shaped adjustment holes (75), said installing plate (74) is fixed on installing hole (40) on every side through bar shaped adjustment hole (75) and screw rod (76).
7. capping machine according to claim 1, it is characterized in that about two wing plates (1) but go up the height regulating block (11) that correspondence is provided with height up and down, said horizontal substrate (4) is fixed on the height regulating block (11).
8. capping machine according to claim 1; It is characterized in that also comprising the qualified products checkout gear (8) that is arranged near feeding belt (3) tail side; Qualified products checkout gear (8) comprises the hang plate (81) that is fixed on the wing plate (1); Be fixed with the second inspection frock part (82) on the hang plate (81), the second inspection frock part (82) is provided with the inspection passage (83) that the qualified products that allow to press pass through.
9. capping machine according to claim 1 is characterized in that also comprising being used to detect the counter (9) of bottle cap through bottle cap passage (51) number.
10. capping machine according to claim 5 is characterized in that on gland cylinder (72), being provided with the magnetic switch (721) that detection descends and puts in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201767436U CN202155691U (en) | 2011-05-30 | 2011-05-30 | Capping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201767436U CN202155691U (en) | 2011-05-30 | 2011-05-30 | Capping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202155691U true CN202155691U (en) | 2012-03-07 |
Family
ID=45763340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201767436U Expired - Fee Related CN202155691U (en) | 2011-05-30 | 2011-05-30 | Capping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202155691U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294673A (en) * | 2011-05-30 | 2011-12-28 | 中山环亚塑料包装有限公司 | Automatic capping machine |
| CN103495855A (en) * | 2013-09-26 | 2014-01-08 | 无锡诚石轴承有限公司 | Rectangle cover full-automatic press-fit hydraulic machine |
| CN103612101A (en) * | 2013-11-15 | 2014-03-05 | 汉得利（常州）电子有限公司 | Automatic shell press |
-
2011
- 2011-05-30 CN CN2011201767436U patent/CN202155691U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294673A (en) * | 2011-05-30 | 2011-12-28 | 中山环亚塑料包装有限公司 | Automatic capping machine |
| CN103495855A (en) * | 2013-09-26 | 2014-01-08 | 无锡诚石轴承有限公司 | Rectangle cover full-automatic press-fit hydraulic machine |
| CN103495855B (en) * | 2013-09-26 | 2015-12-02 | 无锡诚石轴承有限公司 | Rectangle cover full-automatic press-fit hydraulic machine |
| CN103612101A (en) * | 2013-11-15 | 2014-03-05 | 汉得利（常州）电子有限公司 | Automatic shell press |
| CN103612101B (en) * | 2013-11-15 | 2016-07-06 | 汉得利（常州）电子股份有限公司 | Automatic pressing housing apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120307 Termination date: 20140530 |