LT4929B - Concrete with elastic addition - Google Patents

Concrete with elastic addition Download PDF

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LT4929B
LT4929B LT2001068A LT2001068A LT4929B LT 4929 B LT4929 B LT 4929B LT 2001068 A LT2001068 A LT 2001068A LT 2001068 A LT2001068 A LT 2001068A LT 4929 B LT4929 B LT 4929B
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concrete
elastic
cement
water
additive according
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LT2001068A
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LT2001068A (en
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Vidas Kerševičius
Gintautas Skripkiūnas
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Kauno technologijos universitetas
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Publication of LT4929B publication Critical patent/LT4929B/en

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Abstract

The invention is in the construction industry. The goal of the invention is to improve the physical and mechanical parameters of the product, increase its lifetime and resistance to cold. The percentage of mass of the concrete is as follows: cement 12.6-35.6%; elastic supplement (recycled tyre rubber ground to size 0.125-4.0 mm pieces) 0.84-42.5%; water - the remaining amount. Also there can be 12.1-77.1% of fine filler (sand); 40.5-47.0% of rough filler (stone, granite, gravel or a mix of all these components); 0.03-.0.89% of plastic or superplastic.

Description

Išradimas priklauso statybos pramonei, būtent betonams, skiediniams ir betono gaminiams.The invention relates to the construction industry, namely, concrete, mortar and concrete products.

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Žinoma betono masė, į kurios sudėtį įeina šie komponentai, mas. % : cementas 18,00-23,0; stambus užpildas 16,0-21,0; smulkus užpildas 39,0-44,0; hidrofobinis priedas 0,3-0,5; užpildas - geležingos dispersinės aukštakrosnių gamybos atliekos 6,0-14,0 ir likęs kiekis vanduo. Kaip smulkų ir stambų užpildą naudoja aukštakrosnių granuliuotą šlaką ar kvarcinį smėlį, kaip stambų užpildą - akmens skaldą, (žr. RU patentą Nr.2047580, TPK C 04 B 28/08, publ. 1995).The known mass of concrete containing these components is known. %: Cement 18.00-23.0; coarse aggregate 16.0-21.0; fine filler 39.0-44.0; hydrophobic supplement 0.3-0.5; filler - iron dispersive blast furnace waste 6,0-14,0 and residual water. It uses blast furnace slag or quartz sand as a fine and coarse aggregate, and coarse aggregate - stone chippings (see RU Patent No. 2047580, TPK C 04 B 28/08, publ. 1995).

Betono gaminių, gautų iš žinomos betono masės, nepakankamai geri fizikiniai mechaniniai rodikliai.The physical mechanical properties of concrete products from known concrete mass are not good enough.

Išradimo tikslas - pagerinti betoninio gaminio fizikinius mechaninius rodiklius, ilgaamžiškumą ir atsparumą šalčiui.The object of the invention is to improve the physical mechanical properties, durability and frost resistance of a concrete product.

Išradimo esmė yra ta, kad betonas su elastingu priedu, į kurio sudėtį įeina cementas ir vanduo, yra sekančios sudėties, mas. % :The essence of the invention is that the concrete with the elastic admixture containing cement and water is of the following composition. %:

Cementas 12,6 - 35,6Cement 12.6 - 35.6

Elastingas priedas 0,84 - 42,5Elastic Attachment 0.84 - 42.5

Vanduo (H2O) likęs kiekis.Water (H 2 O) remaining.

Išradimo esmė taip pat yra ta, kad betono sudėtyje yra 12,1 - 77,1 mas. %. smulkaus užpildo.The essence of the invention is also that the concrete contains 12.1 - 77.1 mass. %. small fills.

Išradimo esmė taip pat yra ta, kad betono sudėtyje yra 40,5-47,0 % mas. % stambaus užpildo.It is also an object of the invention that the concrete contains 40.5-47.0% by weight. % bulky fills.

Išradimo esmė taip pat yra ta, kad betono sudėtyje yra 0,03-0,89 mas. % plastiklio arba superplastiklio.The essence of the invention is also that the concrete contains 0.03-0.89 wt. % plastic or superplastic.

Išradimo esmė taip pat yra ta, kad stambus užpildas yra akmens, granito, žvirgždo skalda ar žvirgždas, ar šių komponentų mišinys pasirinktinai.It is also the essence of the invention that the coarse aggregate is stone, granite, shingle or pebble, or a mixture of these components optionally.

Išradimo esmė taip pat yra ta, kad smulkus užpildas yra smėlis.The essence of the invention is also that the fine aggregate is sand.

Išradimo esmė taip pat yra ta, kad elastingas priedas yra susmulkintos iki 0,125 4,0 mm dydžio gumos atliekų dalelės.It is also the essence of the invention that the elastic additive is crushed particles of rubber waste up to 0.125 mm 4.0 mm.

Optimalios komponentų, įeinančių į betono sudėtį ribos, nustatytos atliekant eksperimentus.The optimum limits for the components included in the concrete composition have been determined during experiments.

Cementas yra hidraulinė rišamoji medžiaga dažniausiai naudojama betono gamyboje. Tai smulkūs pilkšvai žali milteliai. Cemento sudėtis išreiškiama jame esančių oksidų procentais, kurių svarbiausieji yra CaO (62-64 %), SiO2 (20-24 %), A12O3 (4,0-7,5 %) ir Fe2O3 (2,0-5,0 %). Cementas gaunamas smulkiai sumalus klinkerį su tam tikru kiekiu gipso. Klinkeris gaminamas išdegus iki sukepimo molingus kalkakmenius arba kalkakmenio ir molio mišinius taip, kad išdegtame produkte vyrautų kalcio silikatai.Cement is a hydraulic binder commonly used in the production of concrete. It is a fine grayish-green powder. The composition of cement is expressed as a percentage of the oxides it contains, the most important of which are CaO (62-64%), SiO 2 (20-24%), Al 2 O 3 (4.0-7.5%) and Fe 2 O 3 (2, 0-5.0%). Cement is obtained by finely grinding clinker with a certain amount of gypsum. Clinker is produced by calcination of calcareous limestones or mixtures of limestone and clay so that calcined silicates predominate in the calcined product.

Elastingas priedas - gumos atliekos. Guma - tai vulkanizuotas (kaitinamas su siera) kaučiukas. Vulkanizavimas suteikia kaučiukui patvarumą ir elastingumą.Elastic accessory - rubber waste. Rubber is a vulcanized (sulfur-heated) rubber. Vulcanization gives the rubber durability and elasticity.

Smulkus užpildas, smėlis, - tai birių gamtinių uolienų, kurių grūdelių matmenys iki 4 mm, mišinys.Fine aggregate, sand, is a mixture of loose natural rock with grain sizes up to 4 mm.

Stambus užpildas, skalda, - tai statybinė medžiaga iš susmulkintos natūralios uolienos arba dirbtinio akmens. Natūralių tankiųjų uolienų - akmens, granito, žvirgždo skalda naudojama betonų užpildams. Granitas - tai uoliena sudaryta iš kvarco kristalėlių, lauko špato ir žėručio. Žvirgždas - tai taip pat statybinė medžiaga, naudojama betonų užpildams. Ji sudaryta iš gamtinių uolienų grūdelių, kurių matmenys nuo 4 iki 32 mm.Coarse aggregate, crushed stone, is a building material made of crushed natural rock or artificial stone. Natural dense rock - stone, granite, pebble rubble is used for concrete aggregates. Granite is a rock made of quartz crystals, feldspar and mica. Shingle is also a building material used for concrete aggregates. It consists of natural rock grains between 4 and 32 mm in size.

Plastiklis ir superplastiklis - tai betono priedai, dedami nedideliais kiekiais į betono mišinį jo maišymo metu, kurių dėka, nekeičiant konsistencijos, galima sumažinti vandens kiekį betono mišinyje, arba, nekeičiant vandens kiekio, padidinti betono mišinio slankumą arba pasiekti abu šiuos efektus kartu. Plastikliai sumažina vandens kiekį betono mišinyje daugiau negu 5 %, o superplastikliai - daugiau negu 12 %.Plastic and superplastic are concrete additives added in small amounts to the concrete mixture during mixing, which can reduce the water content of the concrete mixture without changing its consistency, or increase the slippage of the concrete mixture without changing the water content, or both. Plastics reduce the water content of the concrete mix by more than 5% and superplasticizers by more than 12%.

Išradimas iliustruojamas pavyzdžiais.The invention is illustrated by the following examples.

betono gavimo pavyzdys. Betono sudėtis sekanti, mas. %: cementas - 22,7, smulkus užpildas, smėlis, - 28,6, stambus užpildas, žvirgždas, - 40,5, elastingas priedas, susmulkintos iki 0,125-4,0 mm dydžio gumos atliekų dalelės, - 0,84, superplastiklis - 0,57 ir vanduo - likęs kiekis.an example of getting concrete. Concrete composition as follows, mas. %: cement - 22.7, fine aggregate, sand - 28.6, coarse aggregate, pebble - 40.5, elastic additive, crushed rubber waste particles up to 0.125-4.0 mm, - 0.84, superplasticizer 0.57 and water remaining.

Į maišyklę pastoviai maišant sudeda cementą smėlį, susmulkintas iki 0,125 - 4,0 mm dydžio dalelių gumos atliekas ir supila vandenį. Mišinį maišo 50 s - 5 min. laikotarpyje iki vienalytės masės susidarymo. Iš paruošto mišinio formose formuoja betono bandinius ir juos kietina, esant kambario temperatūrai, arba prie aukštesnės, iki 80 °C temperatūros, drėgnoje aplinkoje, esant santykinei oro drėgmei ne mažesnei kaip 60 %, kol betonas pasiekia projektinį stiprį.Stir the cement sand into the mixer with constant agitation, crushed particles of rubber to size 0.125 - 4.0 mm and add water. Stir the mixture for 50 s - 5 min. in the period until homogeneous mass formation. Forms concrete samples from the prepared mixture and cures them at room temperature or higher up to 80 ° C in a humid environment with a relative humidity of at least 60% until the concrete reaches its design strength.

betono gavimo pavyzdys. Analogiškai 1 pavyzdžiui gavo betoną ir iš jo formavo betono bandinius. Betono sudėtis sekanti, mas. %: cementas -26,4, smulkus užpildas, smėlis, - 12,1, stambus užpildas, akmens skalda, - 47,0, elastingas priedas, susmulkintos iki 0,125-4,0 mm dydžio gumos atliekų dalelės, - 6,00, superplastiklis 0,66 ir vanduo - likęs kiekis.an example of getting concrete. Similarly, Example 1 obtained concrete and formed concrete samples from it. Concrete composition as follows, mas. %: cement -26,4, fine aggregate, sand - 12,1, coarse aggregate, stone chippings - 47,0, elastic additive, crushed rubber waste particles up to 0,125-4,0 mm, - 6,00, superplasticizer 0.66 and water the rest.

betono gavimo pavyzdys. Analogiškai 1 pavyzdžiui gavo betoną ir iš jo formavo betono bandinius. Betono sudėtis sekanti, mas. %: cementas - 18,3, smulkus užpildas, smėlis, - 26,5, stambus užpildas, granito skalda, - 43,3, elastingas priedas, susmulkintos iki 0,125-4,00 mm dydžio gumos atliekų dalelės, - 2,77 ir vanduo likęs kiekis.an example of getting concrete. Similarly, Example 1 obtained concrete and formed concrete samples from it. Concrete composition as follows, mas. %: cement - 18.3, fine aggregate, sand - 26.5, coarse aggregate, granite crush - 43.3, elastic additive, crushed rubber waste particles up to 0.125-4.00 mm - 2.77 and water remaining quantity.

betono gavimo pavyzdys. Analogiškai 1 pavyzdžiui gavo betoną ir iš jo formavo betono bandinius. Betono sudėtis sekanti, mas. %: cementas -12,6, smulkus užpildas, smėlis, - 77,1, elastingas priedas, susmulkintos iki 0,125-4,0 mm dydžio gumos 1 atliekų dalelės - 0,96, ir vanduo - likęs kiekis.an example of getting concrete. Similarly, Example 1 obtained concrete and formed concrete samples from it. Concrete composition as follows, mas. %: cement -12.6, fine aggregate, sand - 77.1, elastic additive, crushed to 0.125-4.0 mm rubber 1 waste particles - 0.96, and water - remaining.

betono gavimo pavyzdys. Analogiškai 1 pavyzdžiui gavo betoną ir iš jo formavo J betono bandinius. Betono sudėtis sekanti, mas. %: cementas - 15,2, smulkus užpildas, smėlis, - 67,4, elastingas priedas, susmulkintos iki 0,125 - 4,00 mm dydžio gumos atliekų dalelės, - 7,19, superplastiklis - 0,38 ir likęs kiekis vanduo.an example of getting concrete. Similarly, Example 1 obtained concrete and formed J concrete samples from it. Concrete composition as follows, mas. %: cement 15.2, fine aggregate, sand 67.4, elastic additive, rubber waste particles reduced to 0.125 - 4.00 mm, 7.19, superplasticizer 0.38 and remaining water.

betono gavimo pavyzdys. Analogiškai 1 pavyzdžiui gavo betoną ir iš jo formavo betono bandinius. Betono sudėtis sekanti, mas. %: cementas - 34,3, elastingas priedas, susmulkintos iki 0,125-4,00 mm dydžio gumos atliekų dalelės, -40,7 ir vanduo - likęs kiekis.an example of getting concrete. Similarly, Example 1 obtained concrete and formed concrete samples from it. Concrete composition as follows, mas. %: cement - 34.3, elastic additive, crushed rubber waste particles up to 0.125-4.00 mm, -40.7 and water - remaining.

betono gavimo pavyzdys. Analogiškai 1 pavyzdžiui gavo betoną ir iš jo formavo betono bandinius. Betono sudėtis sekanti, mas. %: cementas - 35,6, elastingas priedas, susmulkintos iki 0,125-4,00 mm dydžio gumos atliekų dalelės, - 42,5, plastiklis - 0,89 ir vanduo - likęs kiekis.an example of getting concrete. Similarly, Example 1 obtained concrete and formed concrete samples from it. Concrete composition as follows, mas. %: cement 35.6, elastic additive, crushed rubber waste particles up to 0.125-4.00 mm, 42.5, plastic 0.89 and water remaining.

Betono fizikiniai mechaniniai rodikliai pateikti lentelėje.The physical mechanical properties of concrete are given in the table.

Rodiklis 1 pav. Indicator Figure 1. 2 pav. Figure 2 3 pav. Figure 3 4 pav. Figure 4 5 pav. Figure 5 6 pav. Figure 6. 7 pav. Figure 7 Tankis, kg/mJ υ 2385 Stipris gniuždant,Density, kg / m J υ 2385 Compressive strength, 2060 2060 2240 2240 2380 2380 1970 1970 1090 1090 1165 1165 MPa 2) 60,0 Stipris tempiant, nustatytas skėlimu,MPa 2) 60,0 Tensile strength determined by splitting 21,0 21.0 28,0 28.0 12,5 12.5 8,0 8.0 0,49 0.49 0,91 0.91 MPa 3) 4,4MPa 3) 4.4 2,5 2.5 3,1 3.1 1,9 1.9 1,3 1.3 - - - -

Dinaminis tamprumoDynamic elasticity

modulis, GPa module, GPa 37,0 37.0 21,0 21.0 28,0 28.0 22,5 22.5 15,0 15.0 - - - - Atsparumas šalčiui, ciklų skaičius 5) Frost resistance, number of cycles 5) 100 100 100 100 100 100 100 100 100 100 - -

1) Nustatyta pagal LST ISO 6275 : 1995.1) Determined in accordance with LST ISO 6275: 1995.

2) Nustatyta pagal LST ISO 4012 : 1995.2) Determined in accordance with LST ISO 4012: 1995.

3) Nustatyta pagal ISO 4108.3) Determined according to ISO 4108.

4) Nustatyta pagal kh. JlemuHCKHH M.IO. HcntrraHMe SeTOHa: CnpaBOMHoe nocoSue.- M.: CTpoiiH3ąaT, 1980. - 360 c.4) Determined by kh. JlemuHCKHH M.IO. HcntrraHMe SeTOHa: CnpaBOMHoe nocoSue.— M.: CTpoiiH3ąaT, 1980. - 360 c.

5) Nustatyta pagal LST 1428/17 : 1997, įmirkant bandinius 5 % natrio chlorido tirpale.5) Determined according to LST 1428/17: 1997 by soaking specimens in 5% sodium chloride solution.

Pareiškiamos sudėties betono bandiniai pasižymi pakankamais gerais fizikiniais mechaniniais rodikliais: stipriu, ilgaamžiškumu ir atsparumu šalčiui. Elastingo priedo - gumos atliekų, susmulkintų iki 0,125-4,0 mm dydžio dalelių, panaudojimu betono gamybai išsprendžiamas jų utilizavimas.The concrete composition of the declared composition exhibits sufficiently good physical mechanical properties: strong, durable and frost resistant. The use of an elastic additive - rubber waste, which is crushed to a size of 0.125-4.0 mm for the production of concrete - solves its recovery.

Claims (7)

Išradimo apibrėžtisDefinition of the Invention 1. Betonas su elastingu priedu, į kurio sudėtį įeina cementas ir vanduo, besiskiriantis tuo, kad jo sudėtis yra sekanti, mas. %:1. Concrete with an elastic aggregate containing cement and water, characterized in that it has the following composition. %: Cementas 12,6 - 35,6Cement 12.6 - 35.6 Elastingas priedas 0,84 - 42,5Elastic Attachment 0.84 - 42.5 Vanduo (H2O) likęs kiekis.Water (H2O) remaining. 2. Betonas su elastingu priedu pagal 1 punktą, besiskiriantis tuo, kad jo sudėtyje yra 12,1-77,1 mas. % smulkaus užpildo.2. Concrete with an elastic additive according to claim 1, characterized in that it contains from 12.1 to 77.1 weight. % fine fill. 3. Betonas su elastingu priedu pagal 1 punktą, besiskiriantis tuo, kad jo sudėtyje yra 40,5-47,0 mas. % stambaus užpildo.3. Concrete with an elastic additive according to claim 1, characterized in that it contains 40.5-47.0% by weight. % bulky fills. 4. Betonas su elastingu priedu pagal 1 punktą, besiskiriantis tuo, kad jo sudėtyje yra 0,03-0,89 mas. % plastiklio ar superplastiklio.4. Concrete with an elastic additive according to claim 1, characterized in that it contains 0.03-0.89 wt. % plastic or superplastic. 5. Betonas su elastingu priedu pagal 2 punktą, besiskiriantis tuo, kad smulkus užpildas yra smėlis.5. Concrete with an elastic additive according to claim 2, characterized in that the fine aggregate is sand. 6. Betonas su elastingu priedu pagal 3 punktą, besiskiriantis tuo, kad stambus užpildas yra akmens skalda, granito skalda, žvirgždo skalda ar žvirgždas, ar šių komponentų mišinys pasirinktinai.6. Concrete with an elastic additive according to claim 3, characterized in that the coarse aggregate is stone chippings, granite chippings, shingle chippings or pebbles, or a mixture of these components optionally. 7. Betonas su elastingu priedu pagal 1 punktą, besiskiriantis tuo, kad elastingas priedas yra susmulkintos iki 0,125-4,0 mm dydžio gumos atliekų dalelės.7. Concrete with an elastic additive according to claim 1, characterized in that the elastic additive is crushed particles of rubber waste up to 0.125-4.0 mm.
LT2001068A 2001-06-27 2001-06-27 Concrete with elastic addition LT4929B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LT5507B (en) 2006-08-09 2008-06-25 Ramūnas ŠČIUČKA Composition for preparing construction materials and concrete mouldings

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2047580C1 (en) 1993-08-19 1995-11-10 Товарищество с ограниченной ответственностью "АЙК" Concrete mixture

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2047580C1 (en) 1993-08-19 1995-11-10 Товарищество с ограниченной ответственностью "АЙК" Concrete mixture

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LT5507B (en) 2006-08-09 2008-06-25 Ramūnas ŠČIUČKA Composition for preparing construction materials and concrete mouldings

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