KR100428557B1 - A high-performance porous concrete composition with a granulated mineral admixtures - Google Patents
A high-performance porous concrete composition with a granulated mineral admixtures Download PDFInfo
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- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
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- C04B14/02—Granular materials, e.g. microballoons
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- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/0076—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials characterised by the grain distribution
- C04B20/008—Micro- or nanosized fillers, e.g. micronised fillers with particle size smaller than that of the hydraulic binder
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- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/04—Heat treatment
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
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- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
- C04B2103/302—Water reducers
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- C04B2103/54—Pigments; Dyes
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00284—Materials permeable to liquids
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
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- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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Abstract
본 발명은 도로포장용으로 사용되는 투수성 콘크리트 조성물 및 그 제조방법에 관한 것으로서, 더욱 상세하게는 골재와 시멘트풀 사이의 경계면의 부착강도를 증가시킴으로써 골재와 물과 포틀랜드시멘트로 이루어진 투수콘크리트의 압축강도와 내구성을 높임과 동시에 높은 수준의 투수성을 유지하기 위하여 물 90 ~ 110kg/㎥와 시멘트중량에 대하여 0.5 ~ 2.5중량%의 고성능AE감수제와 시멘트중량에 대하여 1 ~ 10중량%의 광물질미분말을 혼합한 현탁액과, 골재크기 1.2 ~ 13mm인 쇄석골재 1500 ~ 1700kg/㎥를 1차 혼합하여 쇄석골재의 표면에 상기 현탁액이 도포되도록 한 다음 포틀랜드시멘트 250 ~ 350kg/㎥를 2차 혼합하여 제조되는 것을 특징으로 하는 광물질미분말이 함유된 고성능투수콘크리트 조성물 및 그 제조방법에 관한 것이다.The present invention relates to a water-permeable concrete composition used for road paving and a method for manufacturing the same, and more particularly, to increase the adhesive strength of the interface between the aggregate and the cement paste, the compressive strength of the permeable concrete consisting of aggregate, water and Portland cement And 90 ~ 110kg / ㎥ water, 0.5 ~ 2.5% by weight of high performance AE water reducing agent and 1 ~ 10% by weight of mineral fine powder One suspension is mixed with 1500 ~ 1700kg / ㎥ of crushed aggregate of aggregate size 1.2 ~ 13mm to make the suspension is applied to the surface of the crushed aggregate, and then manufactured by mixing secondary Portland cement 250 ~ 350kg / ㎥ It relates to a high performance water-permeable concrete composition containing a fine mineral powder to be prepared and a method for producing the same.
Description
본 발명은 도로포장용으로 사용되는 투수성 콘크리트 조성물 및 그 제조방법에 관한 것으로서, 더욱 상세하게는 골재와 시멘트풀 사이의 경계면의 부착강도를 증가시킴으로써 골재와 물과 포틀랜드시멘트로 이루어진 투수콘크리트의 압축강도와 내구성을 높임과 동시에 높은 수준의 투수성을 유지하기 위하여 물 90 ~ 110kg/㎥와 시멘트중량에 대하여 0.5 ~ 2.5중량%의 고성능AE감수제와 시멘트중량에 대하여 1 ~ 10중량%의 광물질미분말을 혼합한 현탁액과, 골재크기 1.2 ~ 13mm인 쇄석골재 1500 ~ 1700kg/㎥를 1차 혼합하여 쇄석골재의 표면에 상기 현탁액이 도포되도록 한 다음 포틀랜드시멘트 250 ~ 350kg/㎥를 2차 혼합하여 제조되는 것을 특징으로 하는 광물질미분말이 함유된 고성능투수콘크리트 조성물 및 그 제조방법에 관한 것이다.The present invention relates to a water-permeable concrete composition used for road paving and a method for manufacturing the same, and more particularly, to increase the adhesive strength of the interface between the aggregate and the cement paste, the compressive strength of the permeable concrete consisting of aggregate, water and Portland cement And 90 ~ 110kg / ㎥ water, 0.5 ~ 2.5% by weight of high performance AE water reducing agent and 1 ~ 10% by weight of mineral fine powder One suspension is mixed with 1500 ~ 1700kg / ㎥ of crushed aggregate of aggregate size 1.2 ~ 13mm to make the suspension is applied to the surface of the crushed aggregate, and then manufactured by mixing secondary Portland cement 250 ~ 350kg / ㎥ It relates to a high performance water-permeable concrete composition containing a fine mineral powder to be prepared and a method for producing the same.
일반적으로 투수콘크리트 조성물은 투수성을 확보하기 위하여 시멘트풀이 도포된 골재상호간에 다수의 연속된 공극이 존재하도록 시멘트와 물과 쇄석골재 등을 일정비율로 혼합하여 제조하게 되며, 이 투수콘크리트 조성물로 도로를 포장함으로써 도로의 표면배수를 원활히 하고 노면의 온도저하 방지와 식물의 생장 등의 효과를 높이도록 되어 있다.Generally, the permeable concrete composition is manufactured by mixing cement, water, and crushed aggregate at a predetermined ratio so that a plurality of continuous pores exist between aggregates coated with cement paste to secure permeability. By paving the surface of the road, the surface of the road is smoothly drained, and the effect of preventing the fall of the road surface temperature and increasing the plant growth is enhanced.
이러한 투수콘크리트 조성물은 투수성 확보를 위한 공극 때문에 보통의 시멘트콘크리트 조성물에 비하여 강도가 떨어져 주로 보도, 자전거도로 등의 경(輕)하중이 작용하는 도로포장재료로 사용되고, 중(重)하중이 작용하는 자동차용 도로에는 그 적용이 미미한 실정이며, 또한 투수콘크리트 조성물은 다수의 공극 사이로 물이나 산성 또는 염기성 물질 등이 통과하면서 투수콘크리트 조성물내의 수산화칼슘(Ca(OH)2)과 화학반응하여 도로포장재의 내부와 표면이 침식되거나 공극사이에 스며든 물이 겨울철 온도저하로 동결팽창하면서 투수콘크리트 조성물이 쉽게 파손되어 기능을 상실하게 되어 그 수명이 짧아지게 되는 문제점이 있었다.The water-permeable concrete composition is mainly used as a road paving material due to the light load of sidewalks and bicycle roads due to its low strength compared to ordinary cement concrete compositions due to the voids to secure permeability. Its application is insignificant in the roads for automobiles, and the water-permeable concrete composition is chemically reacted with calcium hydroxide (Ca (OH) 2 ) in the water-permeable concrete composition as water, acidic or basic substances pass through a plurality of pores, There was a problem that the water permeated between the interior and the surface erosion or between the pores freeze-expanded by the temperature decrease in winter, so that the water permeable concrete composition is easily damaged and loses its function, thereby shortening its lifespan.
이와 같은 투수콘크리트의 강도저하와 짧은 수명 등의 문제점을 개선하기 위하여 1970년대를 기준으로 하여 많은 투수콘크리트의 제조방법들이 개발되고 있으며, 미국특허등록 제 3870422호(1975. 03. 11. 등록)에서는 굵은골재는 약 1/4인치의 평균 직경을 가지고 시멘트, 잔골재(모래) 및 굵은골재의 부피비를 각각 1:0:3 또는 1:1/4:3 으로 하고 에폭시수지 등의 바인더와 물의 부피비를 1:3으로 한 투수성포장을 위한 콘크리트혼합물을 제조하는 기술이 개시되었으며, 대한민국특허공보 등록 제 1990-0004390호(1990. 06. 23. 공고)에서는 물 116kg/㎥, 시멘트 292kg/㎥, 잔골재 87kg/㎥, 굵은골재 1690kg/㎥, 안료 7.0kg/㎥, 혼화제 0.58kg/㎥로 혼합하여 구성된 투수성콘크리트가 개시되었고, 대한민국특허공보 등록 제 1991-0006894호(1991. 09. 10. 공고)에서는 시멘트콘크리트 혼합물 1㎥당 300 내지 400kg의 포틀랜드 시멘트, 시멘트 1중량부에 대하여 0.005 내지 0.1중량부의 바인더와 0.35내지 0.45중량부의 물 및 잔부를 이루는 골재로 구성된 투수성 시멘트 콘크리트 구축물을 만드는 방법이 개시되었다.In order to improve the problems such as reduced strength and short life of the permeable concrete, a number of permeable concrete manufacturing methods have been developed as of the 1970s. In the US Patent Registration No. 3870422 (registered on March 11, 1975) The coarse aggregate has an average diameter of about 1/4 inch, and the volume ratio of cement, fine aggregate (sand) and coarse aggregate is 1: 0: 3 or 1: 1/4: 3, respectively, and the volume ratio of binder and water such as epoxy resin is A technology for manufacturing concrete mixtures for water permeable packaging at 1: 3 has been disclosed. In Korea Patent Publication No. 1990-0004390 (1990. 06. 23. notification), water 116kg / m3, cement 292kg / m3, fine aggregate Permeable concrete composed of 87kg / ㎥, coarse aggregate 1690kg / ㎥, pigment 7.0kg / ㎥, admixture 0.58kg / ㎥ was disclosed, Republic of Korea Patent Publication No. 1991-0006894 (August 19, 1991) Cement Concrete Mixture 1㎥ To 300 with respect to Portland cement, cement 1 part by weight of 400kg it is disclosed a way to make the permeability of cement-concrete structures consisting of forms from 0.005 to 0.1 parts by weight of a binder and 0.35 to 0.45 parts by weight of water and the balance parts of aggregate.
그러나, 상기된 기술들은 투수콘크리트 조성물의 강도를 증진시키기 위하여 잔골재(모래)나 바인더 등이 투수콘크리트 조성물에 첨가 혼합되어 있는 것으로, 잔골재(모래)가 함유된 투수콘크리트 조성물의 경우에는 투수콘크리트 조성물에 형성된 공극사이에 잔골재(모래)가 삽입됨으로써 공극이 작아져 투수성이 떨어지게 되며, 바인더가 첨가 혼합된 투수콘크리트 조성물의 경우에는 바인더 자체의 가격이 매우 높아 생산비용이 증가함으로써 현실적으로 경제성이 없어 사용하기 어렵게 되는 문제점이 있었다.However, the above-described techniques are added and mixed with fine aggregate (sand) or binder in the permeable concrete composition in order to enhance the strength of the permeable concrete composition, in the case of the permeable concrete composition containing fine aggregate (sand) in the permeable concrete composition As fine aggregates (sand) are inserted between the formed pores, the pores become smaller and the permeability is lowered. In the case of the permeable concrete composition in which the binder is added and mixed, the binder itself is very expensive and the production cost increases so that it is not economically practical. There was a problem that became difficult.
한편, 콘크리트 조성물의 강도는 골재와 시멘트풀 사이의 부착강도에 크게 의존되는데, 이는 콘크리트 조성물에 있어서 일반적으로 골재의 강도는 시멘트풀의 강도보다 높고 시멘트풀의 강도는 골재와 시멘트풀의 사이의 경계면의 부착강도보다 높기 때문이다.On the other hand, the strength of the concrete composition is highly dependent on the bond strength between the aggregate and the cement paste, which is generally the strength of the aggregate in the concrete composition is higher than that of the cement paste and the strength of the cement paste is the interface between the aggregate and the cement paste. This is because the adhesion strength is higher than.
투수콘크리트 조성물로 만든 공시체의 압축강도 실험을 통해 그 파단면을 조사해 보면 투수콘크리트 조성물의 공극주변이 균열되어 깨진 것 외에 골재와 결합되어 있는 경계면 부분의 시멘트풀이 골재로부터 그대로 박리되거나 균열되어 있는 현상을 다수 발견할 수 있으며, 이러한 현상은 불규칙한 표면을 갖는 골재와 시멘트풀 사이의 경계면에 수많은 공극이 존재함으로써 시멘트풀과 골재표면이 완전히 밀착되어 부착되지 않을 뿐 아니라 골재와 시멘트풀 사이의 경계면에 존재하는 공극량이 시멘트풀 자체에 존재하는 공극량보다 커서 골재와 시멘트풀 사이의 경계면에 균열이 먼저 발생하고 물이나 산성 또는 염기성 물질들이 이 경계면 사이로 쉽게 침투하여 침식되면서 골재와 시멘트풀의 부착강도를 낮추게 되어 결과적으로 투수콘크리트 조성물의 강도를 저하시키게 되는 요인이 된다.Investigation of the fracture surface through the compressive strength test of the specimen made of the permeable concrete composition shows that the periphery of the permeable concrete composition is cracked and broken, and that the cement paste at the interface part bonded to the aggregate is peeled or cracked as it is from the aggregate. A large number of these phenomena can be found, which is caused by the presence of numerous voids at the interface between the aggregate and the cement paste with irregular surfaces, and the cement paste and the surface of the aggregate are not closely adhered and adhered to the interface between the aggregate and the cement paste. As the pore volume is greater than the pore volume in the cement pool itself, a crack occurs first at the interface between the aggregate and the cement pool, and water, acidic or basic substances easily penetrate through the interface and erode, thereby lowering the adhesion strength between the aggregate and the cement pool. By pitcher concrete jaw It is a factor that lowers the strength of the material.
본 발명은 상기와 같은 문제점들을 해결하기 위한 것으로 광물질미분말을 첨가하여 골재와 시멘트풀 사이의 경계면의 부착강도를 증가시킴과 함께 시멘트풀 자체의 강도를 증가시킴으로써 골재와 물과 포틀랜드시멘트로 이루어진 투수콘크리트 조성물의 압축강도와 내구성을 높임과 동시에 높은 수준의 투수성을 유지하도록 하는 것에 그 목적이 있다.The present invention is to solve the above problems by adding a fine mineral powder to increase the adhesion strength of the interface between the aggregate and the cement paste, and to increase the strength of the cement paste itself, permeable concrete consisting of aggregate, water and Portland cement The purpose is to increase the compressive strength and durability of the composition while maintaining a high level of water permeability.
이러한 목적을 달성하기 위하여 물 90 ~ 110kg/㎥와 시멘트중량에 대하여 0.5 ~ 2.5중량%의 고성능AE감수제와 시멘트중량에 대하여 1 ~ 10중량%의 광물질미분말을 혼합한 현탁액과 골재크기 1.2 ~ 13mm인 쇄석골재 1500 ~ 1700kg/㎥를 1차 혼합하여 쇄석골재의 표면에 상기 현탁액이 도포되도록 한 다음 포틀랜드시멘트 250 ~ 350kg/㎥를 2차 혼합하여 제조되는 것에 본 발명의 특징이 있다.In order to achieve this purpose, a suspension and aggregate size of 1.2 to 13 mm in which 90 to 110 kg / m3 of water and 0.5 to 2.5 wt% of a high performance AE water reducing agent with respect to cement weight and 1 to 10 wt% of mineral fine powder with respect to cement weight are mixed. It is a feature of the present invention that the suspension is applied to the surface of the crushed aggregate by first mixing the crushed aggregate 1500 ~ 1700kg / ㎥ and then the second mixture of the portland cement 250 ~ 350kg / ㎥.
이하 본 발명의 구성을 상세히 설명하면 다음과 같다.Hereinafter, the configuration of the present invention in detail.
본 발명에 따른 투수콘크리트 조성물은 도로포장용으로 사용되는 것으로 물 90 ~ 110kg/㎥와 시멘트중량에 대하여 0.5 ~ 2.5중량%의 고성능AE감수제와 시멘트중량에 대하여 1 ~ 10중량%의 광물질미분말을 혼합한 현탁액과 골재크기 1.2 ~ 13mm인 쇄석골재 1500 ~ 1700kg/㎥를 1차 혼합하여 쇄석골재의 표면에 상기 현탁액이 도포되도록 한 다음 포틀랜드시멘트 250 ~ 350kg/㎥를 2차 혼합하여 제조함으로써 투수콘크리트 조성물의 강도와 내구성을 향상시켜 재령 28일 압축강도가 150 ~ 300kg/㎥, 휨강도가 35 ~ 50kg/㎥를 유지하며, 투수계수는 0.05 ~ 0.5cm/sec를 나타내도록 하여 높은 강도와 내구성 및 투수성을 갖는 투수콘크리트 조성물을 제공하도록 되어 있다.The permeable concrete composition according to the present invention is used for road paving, which is a mixture of 90 to 110 kg / m 3 of water and 0.5 to 2.5 wt% of a high performance AE water reducing agent and 1 to 10 wt% of mineral fine powder based on cement weight. The suspension and the aggregate size of 1.2 ~ 13mm crushed aggregate 1500 ~ 1700kg / ㎥ first mixed to make the suspension is applied to the surface of the crushed aggregate, and then prepared by mixing a second mixture of Portland cement 250 ~ 350kg / ㎥ By improving the strength and durability, the compressive strength of 150 days is maintained at 150 ~ 300kg / ㎥, and the flexural strength is 35 ~ 50kg / ㎥, and the permeability coefficient is 0.05 ~ 0.5cm / sec to show high strength, durability and permeability. It is intended to provide a water-permeable concrete composition having.
골재는 쇄석골재로서 5mm체의 통과중량백분율이 5 ~ 30%인 골재를 사용하는데 5mm체의 통과중량백분율이 5%미만인 경우에는 투수성은 좋으나 강도 저하의 문제점이 있고, 30%를 초과하는 경우에는 강도는 증대하나 투수성이 저하되므로 본 발명에서 사용된 골재는 한국산업규격(KSF 2527)에 따라 골재크기 13 ~ 2.5mm 골재는 19mm체를 전부 통과하고 13mm체의 통과중량백분율이 90 ~ 100%, 10mm체의 통과중량백분율이 40 ~ 75%, 5mm체의 통과중량백분율이 5 ~ 25%, 2.5mm체의 통과중량백분율이 0 ~ 10%, 1.2mm체의 통과중량백분율이 5%이하인 것을 사용하며, 골재크기10 ~ 2.5mm 골재는 13mm체를 전부 통과하고 10mm체의 통과중량백분율이 85 ~ 100%, 5mm체의 통과중량백분율이 10 ~ 30%, 2.5mm체의 통과중량백분율이 0 ~ 10%, 1.2mm체의 통과중량백분율이 5%이하인 것을 사용하게 된다.Aggregate is used as a crushed stone aggregate with 5 to 30% of the weight percentage of the 5mm sieve. If the 5% of the weight of the sieve is less than 5%, the permeability is good but the strength is lowered. Since the strength is increased but the permeability is lowered, the aggregate used in the present invention, the aggregate size 13 ~ 2.5mm aggregate in accordance with the Korean Industrial Standard (KSF 2527) is passed through all 19mm sieve, and the weight percentage of the passage of 13mm sieve 90 ~ 100% , The percent by weight of the 10 mm sieve is 40-75%, the percent by weight of the 5 mm sieve is 5-25%, the percent by weight of the 2.5 mm sieve is 0-10%, and the percent by weight of 1.2 mm sieve is 5% or less. Aggregate size 10 ~ 2.5mm Aggregate passes through all 13mm sieves, 85% by weight percentage of 10mm sieves, 10 ~ 30% passing weight percentage of 5mm sieves, 0% by weight of 2.5mm sieves ~ 10%, the weight percentage of the 1.2mm sieve less than 5% to use.
고성능AE감수제는 투수콘크리트의 배합시 단위수량(單位水量)을 줄여 강도와 내구성을 증진시키기 위해 사용되는 화학혼화제로서 폴리카르본산계, 멜라민계, 나프탈렌계 등 다양한 제품이 시판되고 있으며, 본 발명에서는 시멘트중량에 대하여 0.5중량% 미만이 첨가되는 경우에는 공기연행(空氣連行)효과 및 감수(減水)효과가 발휘되지 못하여 투수콘크리트의 강도증진을 기대하기 어렵고 시멘트중량에 대하여 2.5중량%를 초과하는 경우에는 경과시간에 따른 슬럼프(slump)값의 손실이 크고 공기량을 과잉으로 연행시켜 콘크리트의 강도를 저하시키게 되므로 본 발명에서는 시멘트중량에 대하여 0.5 ~ 2.5중량%의 고성능AE감수제를 첨가하여 물-시멘트비(W/C)를 낮춤으로써 강도증진과 함께 동결융해저항성, 화학저항성, 내마모성 등의 내구성이 향상되도록 되어 있다.High-performance AE water reducing agent is a chemical admixture used to reduce the unit quantity when blending permeable concrete to enhance strength and durability, and various products such as polycarboxylic acid, melamine, and naphthalene are commercially available. When less than 0.5% by weight of cement is added, air entraining and water-reducing effects are not exerted, so it is difficult to expect the strength of permeable concrete to increase, and when it exceeds 2.5% by weight of cement. In the present invention, since the loss of the slump value according to the elapsed time is large and the amount of air is entrained excessively to decrease the strength of the concrete, in the present invention, 0.5 to 2.5% by weight of the high-performance AE water reducing agent is added to the cement weight to increase the water-cement ratio ( By lowering W / C), durability such as freeze-thawing resistance, chemical resistance, abrasion resistance, etc. can be improved by increasing the strength. It can control.
필요에 따라서는 고성능AE감수제 대신 AE감수제를 대체하여 사용 가능한데, 이 경우 AE감수제를 시멘트중량에 대하여 0.3 ~ 1.0중량%를 첨가 혼합하게 되며, 시멘트중량에 대하여 0.3중량% 미만 첨가하는 경우 공기연행효과 및 감수효과가 적으며, 시멘트중량에 대하여 1.0중량%를 초과하여 첨가하는 경우에는 투수콘크리트의 응결이 지연되어 투수콘크리트 조성물의 강도를 저하시키게 된다.If necessary, AE water reducing agent can be used instead of AE water reducing agent. In this case, AE water reducing agent is mixed with 0.3 ~ 1.0% by weight based on the weight of cement. And less water-reducing effect, when added in excess of 1.0% by weight with respect to the cement weight, the coagulation of the permeable concrete is delayed, thereby lowering the strength of the permeable concrete composition.
상기 AE감수제로는 리그닌술폰산계나 옥시카르본산계 등의 제품이 주로 사용된다.As the AE reducing agent, products such as lignin sulfonic acid or oxycarboxylic acid are mainly used.
본 발명에서 사용되는 광물질미분말은 포졸란(pozzolan)재료, 석회석분(ground granulated limestone), 고로슬래그미분말(ground granulated blast-furnace slag) 등이 사용된다.As the fine mineral powder used in the present invention, pozzolan materials, ground granulated limestone, ground granulated blast-furnace slag, and the like are used.
상기 광물질미분말 중 포졸란재료는 투수콘크리트 조성물내에서 포졸란반응(pozzolanic reaction)을 하는데, 이 반응은 시멘트수화반응시 생성되는 강알칼리성인 수산화칼슘(Ca(OH)2)과 포졸란재료가 반응하여 칼슘실리케이트 수화물(Calcium silicate hydroxide gel, CSH(gel))과 비정질(非晶質, Amorphous)의 알칼리를 포함한 알루미노실리케이트 수화물 등을 생성하여 투수콘크리트 조성물의 공극사이에 채워져 경화됨으로써 경화체의 조직이 치밀해져 강도가 증진되고 수밀성이 향성되어 내구성이 증진되도록 하며, 상기 광물질미분말 중 탄산칼슘(CaCO3)이 주성분인 석회석분은 탄산칼슘(CaCO3)이 시멘트와 반응하여 카르본 알루미네이트 수화물(Carbon aluminate hydroxide gel)을 형성하게 되며, 고로슬래그미분말은 수산화칼슘 등과 반응하여 강도를 발현하는 광물로 변하여 콘크리트 조성물의 강도증진에 기여하게 된다.The pozzolanic material in the mineral fine powder is subjected to a pozzolanic reaction in the water-permeable concrete composition, and the reaction is a calcium silicate hydrate (Ca (OH) 2 ), which is formed during the cement hydration reaction, and the pozzolanic material. Calcium silicate hydroxide gel, CSH (gel)) and aluminosilicate hydrates containing amorphous alkalis are formed and filled between the pores of the water-permeable concrete composition to harden the structure of the hardened body to increase strength. And the watertightness is enhanced to enhance durability, and the limestone powder containing calcium carbonate (CaCO 3 ) as the main component of the fine mineral powder is reacted with calcium carbonate (CaCO 3 ) to cement to form a carbon aluminate hydroxide gel. The blast furnace slag powder is converted into minerals that express strength by reacting with calcium hydroxide It contributes to increasing the strength of the concrete composition.
본 발명에서는 포졸란재료로서 이산화규소(SiO2) 함량이 높은 규조토(diatomite), 플라이애쉬(fly ash), 고활성 포졸란재료인 실리카흄(silicafume) 등이 사용되며, 시멘트중량에 대하여 1 ~ 10중량%의 포졸란재료가 첨가되는데, 이 포졸란재료가 물 및 고성능AE감수제와 함께 혼합된 현탁액 상태로 골재와 1차 혼합되면서 불규칙한 골재표면에 도포되고 2차적으로 첨가 혼합되는 시멘트가 골재표면에 도포된 포졸란재료와 포졸란반응을 하면서 골재표면에 칼슘실리케이트 수화물과 알루미노실리케이트 수화물 등을 생성함으로써 골재표면과 시멘트풀 사이의 경계면의 부착강도를 증진시키도록 되어 있으며, 골재표면에 도포되지 않은 잉여 포졸란재료는 시멘트풀 내부에 혼합된 상태로 포졸란반응하여 시멘트풀 자체의 강도 및 내구성을 증진시키도록 되어 있다.In the present invention, a diazoite having a high content of silicon dioxide (SiO 2 ), fly ash, silica fume, which is a highly active pozzolanic material, and the like are used as pozzolanic materials. Pozzolan material is added, and the pozzolan material is applied to the surface of the aggregate which is mixed with water and high-performance AE reducing agent in the form of a suspension, which is first mixed with the aggregate and irregularly added to the aggregate surface. To increase the adhesion strength of the interface between the aggregate surface and the cement paste by producing calcium silicate hydrate and aluminosilicate hydrate on the aggregate surface during the pozzolan reaction, and the excess pozzolanic material not applied to the aggregate surface is cement paste. Pozzolanic reaction in mixed state to enhance the strength and durability of cement paste itself. .
상기 규조토는 미세한 수생조(水生藻)의 세포벽골각(細胞壁骨殼)으로 된 수화성 비정질 실리카로서 점토성분을 제거하고 포졸란 반응을 활성화시키기 위해 600 ~ 1200℃으로 가열처리하되 이산화규소(SiO2) 성분이 80 ~ 95중량%이고, 45㎛체의 통과중량백분율이 90 ~ 99%인 것을 사용하며, 본 발명에서는 시멘트중량에 대하여 1 ~ 10중량%의 규조토를 첨가하나, 더욱 바람직하게는 시멘트중량에 대하여 1 ~ 5중량%를 첨가하는 것이다.The diatomaceous earth is a water-aqueous amorphous silica composed of cell wall bones of fine aquatic tanks, and is heated to 600 to 1200 ° C. to remove clay components and to activate the pozzolanic reaction, but with silicon dioxide (SiO 2 ). The component is 80 to 95% by weight, and the through-weight percentage of the 45 μm sieve is 90 to 99%. In the present invention, 1 to 10% by weight of diatomaceous earth is added to the cement weight. It is to add 1 to 5% by weight relative to.
상기 실리카흄은 실리콘이나 페로실리콘 등의 규소합금을 전기로에서 제조할 때 배출가스에 섞여 부유하여 발생하는 초미립자 부산물로서 비표면적이 150,000 ~ 250,000㎠/g이고 이산화규소 성분이 80 ~ 95중량%인 것을 사용하며, 본 발명에서는 시멘트중량에 대하여 1 ~ 10중량%의 실리카흄을 첨가하나, 더욱 바람직하게는 시멘트중량에 대하여 1 ~ 5중량%를 첨가하는 것이다.The silica fume is an ultra-fine particle by-product generated by mixing and floating a silicon alloy such as silicon or ferrosilicone in an exhaust gas when suspended in an exhaust gas, and using a specific surface area of 150,000 to 250,000 cm 2 / g and a silicon dioxide component of 80 to 95% by weight. In the present invention, 1 to 10% by weight of silica fume is added based on the weight of cement, more preferably 1 to 5% by weight based on the weight of cement.
상기 플라이애쉬는 화력발전소 등의 연소보일러에서 미분탄을 연료로 사용하여 1400℃ 정도의 고온연소과정에서 배출되는 폐가스 중에 포함된 석탄재를 집진기에 의해 회수한 특정입도 범위의 입자로서 포졸란재료를 대표하는 혼화재 중의 하나이며, 본 발명에서는 플라이애쉬의 물성에 따른 KSL 5405 규격에 의해 이산화규소의 성분이 45 ~ 60중량%이며 비표면적이 2,400 ~ 4,000㎠/g 인 것을 사용하며, 시멘트중량에 대하여 1 ~ 10중량%의 플라이애쉬를 첨가한다.The fly ash is a mixed material representative of pozzolanic material as a particle having a specific particle size range recovered by a dust collector using coal dust as a fuel in a combustion boiler such as a thermal power plant as a fuel collected in waste gas discharged at a high temperature of about 1400 ° C. In the present invention, according to the KSL 5405 standard according to the properties of the fly ash, the components of silicon dioxide is 45 to 60% by weight and use a specific surface area of 2,400 ~ 4,000 cm2 / g, 1 to 10 by weight of the cement Add% fly ash.
광물질미분말 중 포졸란재료이외의 석회석분 또는 고로슬래그미분말도 시멘트중량에 대하여 1 ~ 10중량%이 첨가되며 석회석분 또는 고로슬래그미분말이 물 및 고성능AE감수제와 함께 혼합된 현탁액 상태로 골재와 1차 혼합되면서 불규칙한 골재표면에 도포되고 2차적으로 첨가 혼합되는 시멘트가 골재표면에 도포된 석회석분이나 고로슬래그미분말과 화학반응을 하면서 골재표면에 카르본 알루미네이트 수화물이나 기타 강도를 발현하는 광물로 변하여 골재표면과 시멘트풀 사이의 경계면의 부착강도를 증진시키도록 되어 있으며, 골재표면에 도포되지 않은 잉여 석회석분 또는 고로슬래그미분말은 시멘트풀 내부에 혼합된 상태로 화학반응하여 시멘트풀 자체의 강도 및 내구성을 증진시키도록 되어 있다.Limestone powder or blast furnace slag powder other than pozzolanic material in mineral fine powder is added 1 ~ 10% by weight based on the weight of cement, and limestone powder or blast furnace slag powder is mixed with aggregate in the form of suspension mixed with water and high performance AE water reducing agent. The cement, which is applied to irregular aggregate surfaces and is added and mixed secondly, is chemically reacted with limestone powder or blast furnace slag powder applied to the aggregate surface, and the aggregate surface is changed to carbon aluminate hydrate or other minerals expressing strength. It is designed to increase the adhesion strength of the interface between cement and cement paste, and the excess limestone powder or blast furnace slag powder which is not applied to the aggregate surface is chemically reacted in the cement pool to enhance the strength and durability of the cement paste itself. It is supposed to be.
본 발명에서 석회석분은 45㎛체의 통과중량백분율이 75 ~ 95%인 것을 사용하며, 고로슬래그미분말은 KSF 2563 규격에 따라 재령 28일의 활성도지수가 75 ~105이고, 밀도는 2.8 ~ 2.95kg/㎥, 비표면적은 3,000 ~ 10,000㎠/g인 것을 사용한다.In the present invention, the limestone powder is used as the percent by weight of the 45㎛ sieve 75 ~ 95%, blast furnace slag powder according to KSF 2563 standard 28-day activity index of 75 ~ 105, the density is 2.8 ~ 2.95kg / M3 and specific surface area of 3,000 ~ 10,000㎠ / g are used.
상기 광물질미분말과 물과 고성능AE감수제를 혼합하여 현탁액을 제조함에 있어서, 광물질미분말을 시멘트중량에 대하여 1중량% 미만으로 첨가될 경우에는 골재표면에 물과 함께 부착되는 광물질미분말의 양이 너무 적어 부착강도의 증진효과가 적으며, 10중량%를 초과하여 첨가될 경우에는 골재표면에 물과 함께 부착되거나 시멘트풀 내부에 함유된 광물질미분말의 양이 너무 많아 투수콘크리트의 공극율을 저하시켜 투수성이 떨어지게 되므로, 시멘트중량에 대하여 1 ~ 10중량%의 최적비율로 광물질미분말이 첨가될 경우에만 최상의 부착강도와 투수성을 동시에 지닌 투수콘크리트 조성물을 생산하게 된다.In preparing the suspension by mixing the fine mineral powder with water and a high performance AE reducing agent, when the fine mineral powder is added in an amount less than 1% by weight based on the weight of cement, the amount of the fine mineral powder adhered with water is too small to adhere to the aggregate surface. When the strength is increased, if it is added in excess of 10% by weight, the amount of fine mineral powder attached to the aggregate surface with water or contained in the cement pool is too high to reduce the porosity of the permeable concrete, resulting in poor permeability. Therefore, only when the fine mineral powder is added at an optimum ratio of 1 to 10% by weight based on the weight of cement, it will produce a water-permeable concrete composition having the best adhesion strength and water permeability at the same time.
한편, 광물질미분말의 첨가량에 따라 증가한 투수콘크리트 조성물의 용적분은 쇄석골재량을 감소시켜 일정하게 조정하게 된다.On the other hand, the volume fraction of the water-permeable concrete composition increased with the addition amount of the fine mineral powder is adjusted to reduce the amount of crushed aggregates.
본 발명에 따른 실시예는 다음과 같다.Embodiments according to the present invention are as follows.
< 표 1 >은 광물질미분말 중 규조토를 시멘트중량에 대하여 1, 3, 5중량%를 각각 첨가 혼합하여 투수콘크리트 조성물을 배합하고, 이에 따른 재령 28일 압축강도와 재령 28일 휨강도 및 투수계수를 측정한 실험 결과표이다.<Table 1> blends 1, 3, and 5% by weight of diatomaceous earth in the fine mineral powder, respectively, to mix the permeable concrete composition, and measure the compressive strength and the permeability coefficient of 28 days and 28 days. One experimental result table.
쇄석골재는 골재최대치수 13mm이며 한국공업규격인 KSF 2527 규격에 적합한 것을 사용하였으며, 규조토는 45㎛체의 통과중량백분율이 99%, 이산화규소 성분이 90중량%, 비중이 2.33이며 1200℃로 소성한 (주)해동규조토의 제품을 사용하였고, 시멘트는 보통포틀랜드시멘트를 사용하였으며, 고성능AE감수제는 코리아마스터빌더스(주)의 폴리카르본산계 RHEOBUILD SP-8N 제품을 사용하였다.The crushed aggregate was 13mm in aggregate maximum size and used in conformity with KSF 2527 standard, which is the Korean industrial standard.The diatomaceous earth had a 99% through weight percentage of 45㎛ sieve, 90% by weight of silicon dioxide, 2.33 specific gravity and fired at 1200 ℃. Handong Diatomite Co., Ltd. was used, cement was used for ordinary Portland cement, and high-performance AE water reducing agent used polycarboxylic acid RHEOBUILD SP-8N product of Korea Master Builders Co., Ltd.
상기 재료의 배합은 쇄석골재를 먼저 22rpm으로 회전하는 믹서에 넣고 물과 고성능AE감수제 및 규조토를 혼합한 현탁액을 첨가하여 30초동안 혼합한 다음 보통포틀랜드시멘트를 투입하여 120초동안 혼합하여 투수콘크리트 조성물을 완성하였다.Mixing of the material is first put the crushed aggregate in a mixer rotating at 22rpm, water, high-performance AE sensitizer and diatomaceous earth is added to the mixture for 30 seconds, and then added to the common Portland cement for 120 seconds to mix the permeable concrete composition Was completed.
< 표 1 > 규조토를 사용한 투수콘크리트 조성물의 배합 및 물성 실험결과<Table 1> Experimental results and formulation of permeable concrete composition using diatomaceous earth
상기 표 1에서 압축강도 측정을 위한 압축강도용 공시체(지름 10cm, 높이 20cm의 원기둥형)는 평탄한 원형철판위에서 중량 2.5kg의 램머(rammer)로 높이 30cm에서 25회씩 3층 다짐하고 24시간 경과 후 상면부를 평탄하게 마감질한 다음 캡핑하여 24시간 후 탈형하고 재령기간 동안 수중에서 표준 양생하여 공시체를 제작하고 KSF 2405의 규정에 따라 압축강도를 측정하였다.In Table 1, the specimen for compressive strength for measuring the compressive strength (10 cm in diameter, 20 cm in height) is compacted on a flat round iron plate with a rammer of 2.5 kg in weight and 25 layers at 30 cm in height. The upper surface was flattened and then capped, demolded after 24 hours, and cured in the water during the aging period to prepare specimens, and the compressive strength was measured according to the provisions of KSF 2405.
휨강도 측정을 위한 휨강도용 공시체(가로 53cm, 세로 15cm, 높이 15cm의 직육면체형)는 평탄한 사각철판위에서 중량 2.5kg의 램머(rammer)로 높이 30cm에서 100회씩 2층 다짐하고 48시간 후 탈형하여 재령기간 동안 표준 양생하여 공시체를 제작하고 KSF 2408의 규정에 따라 휨강도를 측정하였다.Specimens for flexural strength (53cm wide, 15cm long, 15cm high rectangular parallelepiped) were measured on a flat rectangular steel plate with a rammer weighing 2.5kg and then double-layered at 30cm in height 100 times and demoulded after 48 hours. The specimens were prepared by standard curing, and the flexural strength was measured according to the provisions of KSF 2408.
투수계수의 측정을 위한 공시체(지름 10cm, 높이 15cm의 원기둥형)는 평탄한 원형철판위에서 중량 2.5kg의 램머(rammer)로 높이 30cm에서 25회씩 2층으로 다짐하고 24시간 경과 후 탈형하고 표준 양생하여 공시체를 제작하고 정수위투수시험에 의한 방법으로 투수계수를 측정하였다.The specimen for measuring the coefficient of permeability (cylindrical 10cm in diameter and 15cm in height) is a rammer weighing 2.5kg on a flat round steel plate, and is compacted into two layers of 30cm at 25cm in height, demolded after 24 hours, and cured as standard. The specimens were prepared and the permeability coefficient was measured by the hydrostatic permeability test.
< 표 2 >는 광물질미분말 중 플라이애쉬를 시멘트중량에 대하여 2, 6, 10중량%를 각각 첨가 혼합하여 투수콘크리트 조성물을 배합하고, 이에 따른 재령 28일 압축강도와 재령 28일 휨강도 및 투수계수를 측정한 실험 결과표이다.<Table 2> is a fly ash of the fine mineral powder is added by mixing 2, 6, 10% by weight with respect to the cement weight, respectively, to mix the permeable concrete composition, and according to the 28-day compressive strength and 28-day bending strength and permeability coefficient It is a table of measured experimental results.
쇄석골재와 시멘트와 고성능AE감수제는 상기 표 1의 실험과 동일한 재료를 사용하였으며, 플라이애쉬는 KSL 5405 규격에 따른 이산화규소의 성분이 45중량%이며 비표면적이 2,400㎠/g인 것을 사용하였고, 재료의 배합은 표1과 동일한 순서와 방법으로 하였다.Crushed aggregate, cement and high performance AE water reducing agent used the same material as the experiment shown in Table 1 above, fly ash was used as a component of the silicon dioxide 45% by weight according to the KSL 5405 standard and the specific surface area of 2,400 ㎠ / g, The formulation of the materials was carried out in the same order and method as Table 1.
< 표 2 > 플라이애쉬를 사용한 투수콘크리트 조성물의 배합 및 물성 실험결과<Table 2> Experimental results and formulation of water permeable concrete composition using fly ash
상기 표 2에서의 압축강도와 휨강도 및 투수계수의 측정은 표 1에서와 동일한 방법으로 측정하였다.The compressive strength, flexural strength, and permeability coefficient of Table 2 were measured in the same manner as in Table 1.
< 표 3 >은 광물질미분말 중 실리카흄을 시멘트중량에 대하여 1, 3, 5중량%를 각각 첨가 혼합하여 투수콘크리트 조성물을 배합하고, 이에 따른 재령 28일 압축강도와 재령 28일 휨강도 및 투수계수를 측정한 실험 결과표이다.<Table 3> is a mixture of permeable concrete composition by adding and mixing 1, 3, 5% by weight of silica fume in the fine mineral powder, respectively, and measure the age 28 days compressive strength and age 28 days bending strength and permeability coefficient One experimental result table.
쇄석골재와 시멘트와 고성능AE감수제는 상기 표 1의 실험과 동일한 재료를 사용하였으며, 실리카흄은 비표면적이 200,000㎠/g, 이산화규소의 성분이 93중량%이며 비중이 2.3인 (주)ECONEX사(한국)의 SILICA-FP(분말형)제품을 사용하였고, 재료의 배합은 표 1과 동일한 순서와 방법으로 하였다.Crushed aggregate, cement and high-performance AE water reducing agent used the same materials as the experiment in Table 1 above, silica fume has a specific surface area of 200,000 cm 2 / g, silicon dioxide component 93% by weight and specific gravity 2.3 ECONEX Co., Ltd. ( Korea) SILICA-FP (powder type) was used, and the ingredients were mixed in the same order and method as in Table 1.
< 표 3 > 실리카흄을 사용한 투수콘크리트 조성물의 배합 및 물성 실험결과<Table 3> Blended and Physical Properties of Permeable Concrete Composition Using Silica Fume
상기 표 3에서의 압축강도와 휨강도 및 투수계수의 측정은 표 1에서와 동일한 방법으로 측정하였다.The compressive strength, flexural strength, and permeability coefficient of Table 3 were measured in the same manner as in Table 1.
< 표 4 - 1 >은 광물질미분말 중 석회석분을 시멘트중량에 대하여 2, 6, 10중량%와 AE감수제를 각각 첨가 혼합하여 투수콘크리트 조성물을 배합하고, 이에 따른 재령 28일 압축강도와 재령 28일 휨강도 및 투수계수를 측정한 실험 결과표이다.<Table 4-1> shows the mixing of limestone powder in the fine mineral powder by adding 2, 6, 10% by weight to the cement weight and AE reducing agent, respectively, to mix the permeable concrete composition. This is a table of experimental results of measuring flexural strength and permeability coefficient.
쇄석골재와 시멘트는 상기 표 1의 실험과 동일한 재료를 사용하였으며, 석회석분은 45㎛체의 통과중량백분율이 95%인 경기광업(주)의 KHW-1800제품을 사용하였고, 재료의 배합은 표 1과 동일한 순서와 방법으로 하였다. 또한, AE감수제는 코리아마스터빌더스(주)의 리그닌술폰산계 POZZOLITH 84K제품을 사용하였다.For crushed aggregate and cement, the same materials as in the experiment shown in Table 1 were used, and limestone powder was used as KHW-1800 product of Gyeonggi Mining Co., Ltd., which has a 95% through weight percentage of 45 μm sieve. It was set as the same procedure and method as 1. In addition, the AE reducing agent used lignin sulfonic acid POZZOLITH 84K products of Korea Master Builders Co., Ltd.
< 표 4 - 1 > 석회석분과 AE감수제을 사용한 투수콘크리트 조성물의 배합 및 물성 실험결과<Table 4-1> Experimental Results of Mixing and Properties of Permeable Concrete Composition Using Limestone Powder and AE Reducing Agent
상기 표 4 - 1에서의 압축강도와 휨강도 및 투수계수의 측정은 표 1에서와 동일한 방법으로 측정하였다.The compressive strength, flexural strength, and permeability coefficient of Table 4-1 were measured in the same manner as in Table 1.
< 표 4 - 2 >은 광물질미분말 중 석회석분을 시멘트중량에 대하여 2, 6, 10중량%를 각각 첨가 혼합하고 고성능AE감수제를 사용하여 투수콘크리트 조성물을 배합하고, 이에 따른 재령 28일 압축강도와 재령 28일 휨강도 및 투수계수를 측정한 실험 결과표이다.<Table 4-2> shows 2, 6 and 10% by weight of limestone powder in fine mineral powder, respectively, and mixes permeable concrete composition using high-performance AE water reducing agent. This is a table of experimental results of 28-day flexural strength and permeability coefficient.
쇄석골재와 시멘트와 고성능AE감수제는 상기 표 1의 실험과 동일한 재료를 사용하였으며, 석회석분은 45㎛체의 통과중량백분율이 95%인 경기광업(주)의 KHW-1800제품을 사용하였고, 재료의 배합은 표 1과 동일한 순서와 방법으로 하였다.Crushed aggregate, cement, and high-performance AE water reducing agent used the same material as the experiment shown in Table 1 above, and limestone powder used KHW-1800 product of Gyeonggi Mining Co., Ltd., which has a 95% passage weight percentage of 45 μm sieve. The formulation of was in the same order and method as in Table 1.
< 표 4 - 2 > 석회석분과 고성능AE감수제을 사용한 투수콘크리트 조성물의 배합 및 물성 실험결과<Table 4-2> Experimental Results of Mixing and Physical Properties of Permeable Concrete Composition Using Limestone Powder and High Performance AE Reducing Agent
상기 표 4 - 2에서의 압축강도와 휨강도 및 투수계수의 측정은 표 1에서와 동일한 방법으로 측정하였다.The compressive and flexural strengths and permeability coefficients of Tables 4 and 2 were measured in the same manner as in Table 1.
< 표 5 >는 광물질미분말 중 고로슬래그미분말을 시멘트중량에 대하여 2, 6, 10중량%를 각각 첨가 혼합하여 투수콘크리트 조성물을 배합하고, 이에 따른 재령 28일 압축강도와 재령 28일 휨강도 및 투수계수를 측정한 실험 결과표이다.<Table 5> is a mixture of blast furnace slag powder of mineral fine powder 2, 6, 10% by weight based on the weight of cement, respectively, to mix the permeable concrete composition, according to the age 28 days compressive strength and age 28 days bending strength and permeability coefficient Is a table of experimental results.
쇄석골재와 시멘트와 고성능AE감수제는 상기 표 1의 실험과 동일한 재료를 사용하였으며, 고로슬래그미분말은 KSF 2563 규격에 따라 재령 28일 활성도지수가 80이고, 밀도 2.8kg/㎥, 비표면적 4,500㎠/g인 것을 사용하였고, 재료의 배합은 표1과 동일한 순서와 방법으로 하였다.The crushed aggregate, cement and high-performance AE water reducing agent used the same materials as the experiments in Table 1, and the blast furnace slag powder had an activity index of 80 days of age according to KSF 2563 standard, density 2.8kg / ㎥, specific surface area 4,500㎠ / g was used, and the formulation of the materials was performed in the same order and method as in Table 1.
< 표 5 > 고로슬래그미분말을 사용한 투수콘크리트 조성물의 배합 및 물성 실험결과<Table 5> Combination and physical property test results of permeable concrete composition using blast furnace slag powder
상기 표 5에서의 압축강도와 휨강도 및 투수계수의 측정은 표 1에서와 동일한 방법으로 측정하였다.The compressive strength, flexural strength, and permeability coefficient of Table 5 were measured in the same manner as in Table 1.
< 표 6 >은 광물질미분말 중 규조토와 플라이애쉬를 시멘트중량에 대하여 각각 5, 6중량%를 첨가 혼합하고 그 배합순서를 달리하여 투수콘크리트 조성물을 배합하고, 이에 따른 재령 28일 압축강도와 재령 28일 휨강도 및 투수계수를 측정한 실험 결과표이다.<Table 6> adds 5 and 6% by weight of diatomaceous earth and fly ash in the fine mineral powder to cement weight, respectively, and mixes the permeable concrete composition according to the mixing order, according to the 28-day compressive strength and age 28 This is a table of test results for measuring flexural strength and permeability coefficient.
쇄석골재는 골재최대치수가 10mm이며 한국공업격인 KSF 2527 규격에 적합한 것을 사용하였고, 시멘트와 고성능AE감수제와 규조토는 상기 표 1의 실험과 동일한 재료를 사용하였으며, 플라이애쉬는 표 2와 동일한 것을 사용하였다.The crushed aggregate was 10mm in aggregate maximum, and used to meet KSF 2527 standard, which is the Korean industrial standard. Cement, high-performance AE reducing agent, and diatomaceous earth used the same materials as in the experiment in Table 1, and fly ash used the same as in Table 2. .
6-A-1과 6-A-2의 재료 배합은 쇄석골재를 먼저 믹서에 넣고 보통포틀랜드시멘트를 투입한 다음 30초간 믹서로 혼합하고 규조토 또는 플라이애쉬에 물 및 고성능AE감수제를 혼합한 현탁액을 첨가하여 120초동안 혼합함으로써 투수콘크리트 조성물을 완성하였다.For 6-A-1 and 6-A-2, mix the crushed aggregate first into the mixer, add the ordinary portland cement, mix with the mixer for 30 seconds, and mix the diatomaceous earth or fly ash with water and high performance AE water reducing agent. The water-permeable concrete composition was completed by adding and mixing for 120 seconds.
6-B-1과 6-B-2의 재료 배합은 표 1과 동일한 순서와 방법으로 하였다.The material mix of 6-B-1 and 6-B-2 was carried out in the same procedure and method as in Table 1.
< 표 6 > 재료의 배합순서을 달리한 경우의 투수콘크리트 조성물의 배합비 및 물성 실험결과<Table 6> Mixing ratio and physical property test results of water-permeable concrete composition when materials are mixed in different order
상기 표 6에서의 압축강도와 휨강도 및 투수계수의 측정은 표 1에서와 동일한 방법으로 측정하였다.The compressive strength, flexural strength, and permeability coefficient of Table 6 were measured in the same manner as in Table 1.
표 1내지 5에 기재된 바와 같이 투수콘크리트 조성물에 첨가되어 골재표면에 도포되는 광물질미분말의 양에 따라 투수콘크리트 조성물의 압축강도 및 휨강도, 특히 골재-시멘트풀사이의 경계면의 부착강도에 관련되는 휨강도가 증진됨을 알 수 있으며, 규조토나 실리카흄의 경우에는 시멘트중량에 대하여 5중량% 이하의 적은 양을 사용하는 경우에도 재령 28일 휨강도가 40kg/㎠이상의 수치를 나타냄으로써 도로포장의 설계기준(재령 28일 휨강도 40kg/㎠)에 적합하다.Depending on the amount of mineral fine powder added to the permeable concrete composition and applied to the aggregate surface as described in Tables 1 to 5, the flexural strength related to the compressive strength and the bending strength of the permeable concrete composition, in particular, the adhesion strength of the interface between the aggregate and the cement paste In the case of diatomaceous earth or silica fume, even if a small amount of less than 5% by weight of cement is used, the 28-day flexural strength of 40kg / ㎠ or more indicates that the design criteria for road pavement (age 28-day) Flexural strength 40kg / ㎠).
광물질미분말이 골재표면에 현탁액 상태로 도포되고 그 위에 다시 시멘트가 도포되면서 시멘트의 수화반응시 생성되는 수산화칼슘(Ca(OH)2)과 광물질미분말이 포졸란반응 등을 통하여 강도가 높은 새로운 수화물 결정이 생성됨으로써 골재표면과 시멘트풀사이의 부착강도가 크게 증가하여 투수콘크리트 조성물의 압축강도나 휨강도가 증가하도록 되어 있다. 그러나, 광물질미분말이 시멘트중량에 대하여 10중량%를 초과하여 첨가되면 투수성이 떨어져 투수콘크리트의 본래 용도인 투수성 확보가 어렵게 된다.Mineral fine powder is applied to the aggregate surface as a suspension and cement is applied on the aggregate surface, and calcium hydroxide (Ca (OH) 2 ) produced during the hydration of cement and the fine mineral powder are produced through the pozzolanic reaction. As a result, the adhesion strength between the aggregate surface and the cement paste is greatly increased to increase the compressive strength or the flexural strength of the permeable concrete composition. However, when the fine mineral powder is added in excess of 10% by weight based on the weight of the cement, it is difficult to secure water permeability, which is the original use of the water-permeable concrete.
표 6에 나타난 바와같이 6-A-1과 6-A-2의 재료 배합은 통상의 배합순서와 같이 쇄석골재를 먼저 믹서에 넣고 보통포틀랜드시멘트를 투입 혼합한 다음 규조토 또는 플라이애쉬에 물 및 고성능AE감수제를 혼합한 현탁액을 첨가하여 혼합함으로써 투수콘크리트 조성물을 완성하였으며, 이 경우 골재표면에 광물질미분말이 도포되는 양이 매우 적어 강도증진에 큰 영향을 미치지 못하는 것이나, 본 발명에 따라 배합된 6-B-1과 6-B-2의 압축강도 및 휨강도는 골재표면에 전체적으로 광물질미분말이 도포됨으로써 골재와 시멘트풀사이의 부착강도가 증진되어 6-A-1 및 6-A-2의 압축강도 및 휨강도보다 높은 수치의 강도를 나타낸다.As shown in Table 6, the material mix of 6-A-1 and 6-A-2 is mixed with crushed aggregate first in a mixer and then mixed with ordinary portland cement, followed by water and high performance in diatomaceous earth or fly ash. The water-permeable concrete composition was completed by adding and mixing a suspension mixed with an AE water reducing agent. In this case, the amount of the fine mineral powder applied to the aggregate surface was very small, which did not significantly affect the strength increase, but was formulated according to the present invention. The compressive and flexural strengths of B-1 and 6-B-2 are applied to the aggregate surface and the fine powder is applied as a whole to increase the adhesion strength between aggregate and cement paste, resulting in the compressive strength of 6-A-1 and 6-A-2. The strength is higher than the flexural strength.
도로포장용 투수콘크리트 조성물은 안료를 사용하여 여러가지 색을 발현할 수 있는데, 본 발명에서는 투수콘크리트 조성물의 강도를 저하시키지 않는 범위에서 무기질 안료의 사용량을 시멘트중량에 대하여 2 ~ 5중량%로 하였으며, 색이 장시간 지속되는 색마감 효과를 위하여 에폭시계, 아크릴계 또는 우레탄계 수지와 산화철 피그먼트 등의 안료를 포함하는 표면처리제 또는 수용성 무기질도장재를 브러쉬나 스프레이를 이용하여 포장된 투수콘크리트 조성물의 표면에 1mm이내의 두께로 바르는 것으로 하였다.The water-permeable concrete composition for road paving can express various colors using pigments. In the present invention, the amount of the inorganic pigment is 2 to 5% by weight with respect to the weight of cement in the range that does not lower the strength of the water-permeable concrete composition. For this long-lasting color finishing effect, a surface treatment agent or water-soluble inorganic coating material containing pigments such as epoxy, acrylic or urethane resins, and iron oxide pigments may be used within 1 mm on the surface of the permeable concrete composition packaged using a brush or spray. It was to apply by thickness.
착색재로 사용되는 안료로는 합성산화철, 산화크롬, 프탈록시안계 등과 같은 안료들이 일반적으로 사용된다.As the pigment used as the coloring material, pigments such as synthetic iron oxide, chromium oxide, and phthaloxyan series are generally used.
또한, 투수콘크리트 조성물의 특성은 보통콘크리트 조성물과는 달리 물-시멘트비(W/C)뿐만 아니라 다짐의 영향을 많이 받는다. 공극률이 증가하면 투수성이 증가하지만 비례적으로 강도가 약해지기 때문에 강도와 투수성이 적절히 유지되도록 전압다짐을 하게 되며, 본 발명에서는 투수콘크리트 조성물이 10 ~ 25%의 공극률과 0.05 ~ 0.5cm/sec의 투수계수를 갖도록 다짐작업을 하게 된다.In addition, the properties of the water-permeable concrete composition is affected by the compaction as well as the water-cement ratio (W / C), unlike the ordinary concrete composition. As the porosity increases, the permeability increases, but the strength decreases proportionally, so that the voltage is compacted to maintain the strength and permeability properly. In the present invention, the permeable concrete composition has a porosity of 10 to 25% and 0.05 to 0.5 cm / It will be compacted to have a permeability coefficient of sec.
본 발명에 의하면 광물질미분말이 골재표면에 도포되면서 골재표면과 시멘트풀 사이의 경계면의 부착강도가 증가할 뿐 아니라 시멘트풀에 혼합된 광물질미분말에 의해 시멘트풀 자체 강도가 증가하여 골재와 물과 포틀랜드시멘트로 이루어진 투수콘크리트 조성물의 압축강도와 내구성을 높임과 동시에 높은 수준의 투수성을 유지할 수 있으며, 투수콘크리트조성물내의 수산화칼슘성분이 감소됨으로써 수산화칼슘성분의 용출로 인해 공기중의 탄산가스와 반응하여 표면에 탄산칼슘의 흰 박피(薄皮) 침전물을 가져오는 백화(efflorescence)현상을 감소시킬 수 있고, 종래의 투수콘크리트 조성물에서 나타나는 강도나 내구성 저하의 문제점은 본 발명의 광물질미분말 및 고성능AE감수제를 기본으로 각 배합 요소별 최적 배합비를 결정하여 본 발명의 배합순서에 따라 골재-시멘트풀 경계면의 부착강도와 시멘트풀의 자체 강도를 증진시키고, 다짐작업을 통해 공극율을 조절함으로써 고강도, 고내구성 및 고투수성을 갖는 투수콘크리트 조성물을 제공할 수 있으며, 포장된 도로위로 차량주행시 소음 및 수막현상을 감소시키는 효과가 있다.According to the present invention, as the fine powder is applied to the aggregate surface, not only the adhesion strength of the interface between the aggregate surface and the cement paste is increased, but also the strength of the cement paste itself is increased by the mineral fine powder mixed in the cement paste so that the aggregate, water, and portland cement It can increase the compressive strength and durability of the water-permeable concrete composition and at the same time maintain a high level of water permeability, and the calcium hydroxide component in the water-permeable concrete composition is reduced to react with carbonic acid gas in the air due to the elution of the calcium hydroxide component so that the surface is It is possible to reduce the efflorescence which leads to the white peeling precipitate of calcium, and the problems of strength and durability deterioration in the conventional water-permeable concrete composition are based on the mineral fine powder of the present invention and the high performance AE water reducing agent. Formulation order of the present invention by determining the optimum compounding ratio for each element As a result, it is possible to provide a permeable concrete composition having high strength, high durability and high permeability by improving the adhesion strength of the aggregate-cement paste interface and the cement paste's own strength and adjusting the porosity through compaction. Back to top It is effective to reduce noise and water film phenomenon when driving a vehicle.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100708890B1 (en) * | 2005-11-02 | 2007-04-18 | 주식회사 하은산업 | Method of coloring gravel |
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KR100591556B1 (en) * | 2005-12-09 | 2006-06-20 | 한국투수개발 주식회사 | A seepage block and method making it |
KR100813164B1 (en) * | 2007-09-05 | 2008-03-17 | 한국휴로드 (주) | Waterpermeable asphalt concrete with high durability and the method of manufacturing thereof |
KR100911423B1 (en) * | 2007-12-28 | 2009-08-11 | 한국도로공사 | Low-reflection and high-durability concrete composition for pavement |
KR101111353B1 (en) * | 2009-06-18 | 2012-02-24 | (주)삼우아이엠씨 | Concrete composite for early-strength |
KR101663048B1 (en) * | 2015-05-13 | 2016-10-06 | 서울대학교산학협력단 | Manufacturing Method of Ultra-High Performance Concrete for Exterior |
CN107902951B (en) * | 2017-12-14 | 2020-10-20 | 日照弗尔曼新材料科技有限公司 | Special additive for pervious concrete |
CN111393095A (en) * | 2019-01-03 | 2020-07-10 | 东莞市易发混凝土有限公司 | Pervious concrete and preparation method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100708890B1 (en) * | 2005-11-02 | 2007-04-18 | 주식회사 하은산업 | Method of coloring gravel |
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