KR980007042U - Three-dimensional pattern floor vinyl material with double embossing structure - Google Patents

Three-dimensional pattern floor vinyl material with double embossing structure Download PDF

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Publication number
KR980007042U
KR980007042U KR2019960022785U KR19960022785U KR980007042U KR 980007042 U KR980007042 U KR 980007042U KR 2019960022785 U KR2019960022785 U KR 2019960022785U KR 19960022785 U KR19960022785 U KR 19960022785U KR 980007042 U KR980007042 U KR 980007042U
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KR
South Korea
Prior art keywords
layer
vinyl material
irregularities
transparent resin
dimensional pattern
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Application number
KR2019960022785U
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Korean (ko)
Inventor
박종열
Original Assignee
김충세
고려화학 주식회사
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Priority to KR2019960022785U priority Critical patent/KR980007042U/en
Publication of KR980007042U publication Critical patent/KR980007042U/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0221Vinyl resin
    • B32B2266/0235Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings

Abstract

본 고안은 하부발포층(7), 글라스화이버 함침층(6), 상부발포층 기재층(1), 투명수지층(4) 및 표면보호층(5)의 적층구조로 이루어지며, 상기 기재층(1)상에 화학적 요철부위(3)를 갖는 억제인쇄층(2)이 형성되고, 상기 투명수지층(4)과 표면보호층(5)에 기계적 엠보스 처리에 의한 기계적 요철부위(8)가 형성되어 이중적 엠보싱 구조를 갖는 것을 특징으로 하는 입체무늬 바닥비닐상재에 관한 것이다.The present invention consists of a laminated structure of the lower foam layer (7), glass fiber impregnated layer (6), upper foam layer base layer (1), transparent resin layer (4) and surface protective layer (5), the base layer A suppression printing layer 2 having a chemically uneven portion 3 is formed on (1), and the uneven portion 8 by mechanical embossing is applied to the transparent resin layer 4 and the surface protective layer 5. It relates to a three-dimensional pattern bottom vinyl material characterized in that it has a double embossed structure.

Description

이중적인 엠보싱구조로 된 입체무늬 바닥비닐상재Three-dimensional pattern floor vinyl material with double embossing structure

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is an open matter, no full text was included.

제1도는 종래의 화학적 발포억제제를 이용하여 형성한 화학적 요철부의를 갖는 바닥비닐상재의 적층구조를 나타낸 단면도.1 is a cross-sectional view showing a laminated structure of a bottom vinyl material having a chemically uneven portion formed using a conventional chemical foam inhibitor.

제2도는 종래의 기계적 방법에 의해 형성된 기계적 요철부위를 갖는 바닥비닐상재의 적층구조를 나타낸 단면도.2 is a cross-sectional view showing a laminated structure of a floor vinyl material having mechanical irregularities formed by a conventional mechanical method.

제3도는 화학적 요철과 기계적 요철이 함께 형성되어 있는 본 고안의 이중적인 엠보싱구조로 된 바닥비닐상재의 적층구조를 나타낸 단면도.Figure 3 is a cross-sectional view showing a laminated structure of the bottom vinyl material of a double embossed structure of the present invention is formed with chemical irregularities and mechanical irregularities.

* 도면의 주요부분에 대한 부호 설명* Explanation of symbols on the main parts of the drawings

1 : 상부발포층 2 : 억제 인쇄층1: upper foaming layer 2: suppressed printing layer

3 : 화학적 요철부위 4 : 투명수지층3: chemical irregularities 4: transparent resin layer

5 : 표면보호층 6 : 글라스화이버 함침층5: surface protective layer 6: glass fiber impregnated layer

7 : 하부발포층 8 : 기계적 요철부위7: lower foaming layer 8: mechanical irregularities

본 고안은 상가, 아파트 등의 건축물의 바닥장식재로 사용되는 입체무늬 비닐상재에 관한 것으로서, 특히 기계적 요철과 화학적 요철의 이중적인 엠보싱구조로 되어 우수한 입체효과를 갖는 비닐상재에 관한 것이다.The present invention relates to a three-dimensional pattern vinyl material used as a floor decoration of a building, such as a mall, an apartment, and more particularly, to a vinyl material having an excellent three-dimensional effect by a dual embossed structure of mechanical irregularities and chemical irregularities.

종래의 입체무늬 비닐상재로는, 제1도에 도시된 바와 같이, 하부발포층(7)상에 글라스화이버(GF) 함침승(6)과 상부발포층인 기재층(1)을 형성하고, 상기 기개층(1) 윗면에 무늬를 인쇄하되 화학적 발포억제제를 무늬상의 일정 라인들(lines)을 따라 적용하고, 그 위에 투명수지층(4) 및 표면보호층(5)을 형성한 후 발포함으로써 상기 기재층(1)상의 억제제가 적용된 부위의 발포가 억제되어 화학적 요철(3)이 형성된 구조로 된 비닐상재와 제2도에 도시된 바와 같이, 기재층(1)의 윗면에 기계적 요철(8)을 부여한 비닐상재가 생산되었다.As a conventional three-dimensional patterned vinyl material, as shown in FIG. 1, the glass fiber (GF) impregnation 6 and the base layer 1 which is an upper foaming layer are formed on the lower foaming layer 7, By printing a pattern on the upper surface of the base layer (1), by applying a chemical foam inhibitor along a certain line of the pattern, by forming a transparent resin layer (4) and a surface protective layer (5) thereon and then foaming Foaming of the site where the inhibitor on the base layer 1 is applied is suppressed to form a vinyl-like material having a structure in which chemical irregularities 3 are formed, and as shown in FIG. 2, mechanical irregularities 8 on the upper surface of the base layer 1. Vinyl-like materials were produced.

그러나, 상기와 같은 종래의 비닐상재는 외관상 무늬의 입체감이 뚜렷하게 나타나지 않는 단점이 있었다.However, the conventional vinyl material as described above had a disadvantage that the three-dimensional appearance of the pattern is not apparent in appearance.

본 고안은 상기와 같은 종래의 입체무늬 비닐상재의 문제점을 개선하기 위하여 안출된 것으로서, 본 고안에서는 화학적 발포억제제를 이용한 화학적 요철 뿐만 아니라 기계적 방법에 의한 기계적 표면요철을 함께 부여하여 입체무늬 효과를 향상시킬 수 있는 바닥비닐상재를 제공함을 목적으로 한다.The present invention is devised to improve the problems of the conventional three-dimensional patterned vinyl material as described above, in the present design to improve the three-dimensional pattern effect by giving the mechanical surface irregularities by a mechanical method as well as chemical irregularities using a chemical foam inhibitor. An object of the present invention is to provide a vinyl flooring material.

이하 본 고안을 첨부된 도면에 의하여 상세하게 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

제3도는 본 고안에 따른 바닥비닐상재의 단면구조를 나타낸 것이다.Figure 3 shows a cross-sectional structure of the bottom vinyl material according to the present invention.

본 고안의 바닥비닐상재에 있어서, GF 함침층(6)은 유리성유(Glass Fiber) 원지에 PVC 졸을 롤코팅, 나이프코팅, 리버스 나이프 코팅, 침지법등으로 처리한 후 가열 겔링하여 형성된다. 이 GF 함침층(6)의 상부에 아조디카본아마이트(Azordicarbonamide) 등의 발포제가 함유된 PVC 수지를 코팅하거나 미리 제조된 PVC 시트를 열융착 합판시켜 상부 발포층(1)을 형성한다.In the bottom vinyl material of the present invention, the GF-impregnated layer 6 is formed by treating the PVC sol on glass fiber paper with a roll coating, a knife coating, a reverse knife coating, a dipping method, and then heating gelling. The upper foam layer 1 is formed by coating a PVC resin containing a blowing agent such as azordicarbonamide on the upper portion of the GF impregnated layer 6 or by heat-sealing the pre-fabricated PVC sheet.

상부발포층(1)의 상부에는 목무늬나 추상무늬같은 일정무늬를 인쇄함과 동시에 무늬상의 특정부위에 억제제 인쇄를 하여 억제 인쇄층(2)을 형성한 후, 그 상부의 코팅 또는 PVC 시트를 열융착하는 방법을 이용하여, PVC를 구성된 투명수지층(4)을 적층한 다음, 가열 발포시켜 상부 발포층(1)을 발포시키므로써 억제 인쇄된 인쇄층과의 조화를 통하여 화학적 엠보싱 효과를 내도록 한다.On the upper part of the upper foaming layer 1, a certain pattern such as a wood pattern or an abstract pattern is printed, and a suppressor printing is formed on a specific part of the pattern to form a suppressive printing layer 2, and then a coating or PVC sheet on the upper part is applied. Using a method of thermal fusion, the transparent resin layer 4 composed of PVC is laminated, and then heated and foamed to foam the upper foam layer 1 so as to produce a chemical embossing effect through coordination with a suppressed printed layer. do.

그리고, 상기 GF 함침층(6)의 배면에 발포제가 함유된 PVC 수지를 코팅한 후 발포시키므로써 하부쿠션층인 하부발포층(7)을 형성시키고, 상기 투명수지층(4)의 상부에 기계적 엠보싱을 실시하므로써 화학적 요철과 기계적 요철 및 인쇄층이 조화된 입체무늬를 형성할 수 있다. 기계적 엠보싱은 투명수지층(4)의 표면을 150℃~180℃의 표면온도로 가열시킨후 약간의 표면돌출이 있는 롤을 사용하여 수직방향으로 프레스하여 투명수지층(4)의 표면에 0.1~0.3㎜의 음각을 형성함으로써 이루어진다.And, by coating the PVC resin containing a foaming agent on the back of the GF impregnated layer (6) and then foaming to form a lower foam layer (7) as a lower cushion layer, the mechanical upper portion of the transparent resin layer (4) By embossing, it is possible to form a three-dimensional pattern in which chemical irregularities, mechanical irregularities and a printed layer are harmonized. The mechanical embossing is performed by heating the surface of the transparent resin layer 4 to a surface temperature of 150 ° C. to 180 ° C., and then pressing it in a vertical direction using a roll having a slight surface protrusion to 0.1 to the surface of the transparent resin layer 4. This is achieved by forming an intaglio of 0.3 mm.

투명수지층(4) 표면에 음각을 형성한 후 그 상부에는 아크릴, 우레탄계통의 공지의 자외선 경화형 도료를 음각 형상을 따라 도포하므로써 표면보호층(5)을 형성하게 된다.After the intaglio is formed on the surface of the transparent resin layer 4, the surface protection layer 5 is formed by applying acryl and urethane-based UV curable paints along the intaglio shape.

상기와 같은 본 고안의 입체무늬 바닥 비닐상재는 억제제 인쇄에 의한 화학적 요철과 기계적 표면 요철의 이중적인 엠보싱 구조를 갖추어서 시각적으로 입체감이 뛰어나게 된다.As described above, the three-dimensional pattern bottom vinyl material of the present invention has a double embossed structure of chemical irregularities and mechanical surface irregularities by suppressor printing, thereby visually excellent three-dimensional effect.

Claims (1)

하부발포층(7), 글라스화이버 함침층(6), 상부발포층(1), 투명수지층(4) 및 표면보호층(5)의 적층구조로 이루어지며, 상기 상부발포층(1)상에 화학적 요철부위(3)를 갖는 억제인쇄층(2)이 형성되고, 상기 투명수지층(4)과 표면보호층(5)에 기계적 엠보스 처리에 의한 기계적 요철부위(8)가 형성되어 이중적 엠보싱구조를 갖는 것을 특징으로 하는 입체 무늬 바닥비닐상재.The lower foam layer (7), glass fiber impregnated layer (6), the upper foam layer (1), the transparent resin layer (4) and the surface protective layer (5) of a laminated structure, the upper foam layer (1) A suppression printing layer 2 having chemically irregularities 3 is formed on the surface, and mechanically irregularities 8 are formed on the transparent resin layer 4 and the surface protection layer 5 by mechanical embossing. A three-dimensional patterned flooring vinyl material having an embossed structure. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: The disclosure is based on the initial application.
KR2019960022785U 1996-07-30 1996-07-30 Three-dimensional pattern floor vinyl material with double embossing structure KR980007042U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100379736B1 (en) * 2000-02-10 2003-04-21 주식회사 영화종합기술단건축사사무소 Composite floor and roof construction

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100379736B1 (en) * 2000-02-10 2003-04-21 주식회사 영화종합기술단건축사사무소 Composite floor and roof construction

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