KR970009257B1 - Keep-up apparatus of clothes speed for jig dyeing machine - Google Patents

Keep-up apparatus of clothes speed for jig dyeing machine Download PDF

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Publication number
KR970009257B1
KR970009257B1 KR1019930026499A KR930026499A KR970009257B1 KR 970009257 B1 KR970009257 B1 KR 970009257B1 KR 1019930026499 A KR1019930026499 A KR 1019930026499A KR 930026499 A KR930026499 A KR 930026499A KR 970009257 B1 KR970009257 B1 KR 970009257B1
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South Korea
Prior art keywords
roller
driven
rotation speed
rotary shafts
rollers
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KR1019930026499A
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Korean (ko)
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KR950018803A (en
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심상섭
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심상섭
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Priority to KR1019930026499A priority Critical patent/KR970009257B1/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/32—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated

Abstract

On both sides of the dyeing tub(A), two rollers(6,7) are installed. The cloth to be dyed is rolled up by one roller, the both ends of the cloth is immersed in the dye solution, while it is dyed, it is rolled by the other roller. To both rotating shafts(61,71) of both rollers(6,7) gear type pulleys(5a,5b) are fixed. The gear type pulleys(32,42) of the manual rotating shafts(3,4) of the gear box(B) are connected with the timing belt(5), at the outer tip of the roller, a rotating shaft which is the rotating disk(81) is fixed. The rotating sensors(81a,81b) are operating the brake and controlling the rotation speed so that the balanced dyeing can be performed.

Description

지그염색기의 포속유지장치Jig Dyeing Machine

제1도는 본 발명의 구성을 예시하는 사시도.1 is a perspective view illustrating a configuration of the present invention.

제2도는 본 발명의 구성을 예시하는 평면도.2 is a plan view illustrating a configuration of the present invention.

제3도는 본 발명의 기어박스 내부 측면도.3 is a side view inside the gearbox of the present invention.

제4도는 (a)(b)는 본 발명의 작동상태를 예시하는 설명도.Figure 4 (a) (b) is an explanatory diagram illustrating the operating state of the present invention.

제5도는 본 발명의 브레이크장치와 감지센서의 부착상태 단면도.5 is a cross-sectional view of the attachment state of the brake device and the sensor of the present invention.

제6도는 본 발명의 브레이크장치와 감지센서의 배치상태 외면도.6 is an external view of the arrangement state of the brake device and the sensor of the present invention.

제7도는 본 발명의 실시된 지그염색기 예시도.7 is a view illustrating a jig dyeing machine of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

A : 염색조 B : 기어박스A: Dyeing tank B: Gearbox

1 : 모우터 11 : 구동폴리1: motor 11: driving pulley

2 : 구동축 21 : 기어2: drive shaft 21: gear

21' : 작동구 21a : 작동로-드21 ': Actuator 21a: Actuator rod

21b : 공압실린더 34 : 피동회전축21b: pneumatic cylinder 34: driven rotary shaft

31,41 : 종동기어 5 : 타이밍벨트31,41: driven gear 5: timing belt

5a,5b : 치차형 푸울러 6,7 : 로울러5a, 5b: toothed puller 6,7: roller

61,71 : 회전축 8 : 브레이크61,71: shaft 8: brake

81 : 회전원판 82 : 고정환체81: rotating disk 82: fixed ring

81a,81b : 회전수감지센서(근접스위치센서) 9 : 제어반81a, 81b: rotation speed sensor (proximity switch sensor) 9: control panel

본 발명은 지그염색기의 염색조에 두개의 로울러를 설치하여 일측 로울러에 염색할 직물지를 감아 공급하고 타측 로울러에는 염색된 직물지를 감을 수 있게 장치하여 염색된 직물지가 감기는 권치로울러를 구동시키면 공급부측 로울러에 감긴 직물지가 풀리면서 염색조로 들어가서 염색이 되고 염색된 직물지가 권취로울러 표면에 간기도록 함에 있어서 공급부에서 권취부로 이송되는 직물지가 직물지의 권취량에 관계없이 일정의 기준속도로 이동될 수 있도록 하는 포속유지장치에 관한 것으로, 공급부측로울러와 권취부측 로울러의 회전추게 회전수 감지센서를 장치하여 권취로울러의 회전수를 계산하여 감지한 정보는 브레이크 작동장치를 구동시켜 브레이크를 작동시킬 수 있게 하여 로울러에 원단이 감긴 상태와 무관하게 기준포속을 유지할 수 있게 한 것이다.The present invention is installed by supplying two rollers in the dyeing tank of the jig dyeing machine to supply the fabric paper to be dyed in one roller, and the other roller is equipped to wind the dyed fabric paper to drive the winding roller winding the dyed textile paper supply side roller The fabric paper wrapped in the cloth goes into the dyeing tank to be dyed, and the dyed fabric paper is wound on the surface of the winding roller so that the fabric paper transferred from the supply part to the winding part can be moved at a constant reference speed regardless of the winding amount of the fabric paper. Retaining device, the rotation speed of the supply side roller and the winding side of the roller is equipped with a rotation speed detection sensor to calculate the rotation speed of the winding roller and the detected information is to drive the brake operating device to operate the brake roller Maintains the standard fabric regardless of the state of the fabric wound One would allow.

종래의 지그염색기는 염색조 상측에 두 개의 로울러를 설치하고 그 회전축에 각각 체인푸울리를 부착하여 염색조 하측에 장치된 구동축과 체인밸트로 연결하여 회전시키는 구성이므로염색할 직물지가 공급부측 로울러에서 권취부 로울러로 이송될 때 공급초기에는 공급부측 로울러에 감긴 직물지의 외경이 크고 권취부측 로울러의 외경이 적기 때문에 권취로울러가 빨리 회전하여도 공급부측의 직물지가 천천히 풀려 이동속도가 느리지만 권취부측 로울러의 표면에 감기는 직물지의 량이 증가하여 로울러의 외경이 커짐에 따라 직물이송 속도가 증가하여 이동속도가 빨라지기 때문에 로울러에 감긴 원단의 량에 따라 이동속도가 변하게 되어 염색질이 균등하지 못한 결점이 있었다.In the conventional jig dyeing machine, two rollers are installed on the upper side of the dyeing tank, and chain pulleys are attached to the rotary shafts, respectively, to connect with the driving shaft and the chain belt installed on the lower side of the dyeing tank. When it is transferred to the winding roller, the outer diameter of the paper roll wound on the supply roller is large and the outer diameter of the roller on the winding roller is small. As the amount of fabric wound on the surface of the side roller increases and the outer diameter of the roller increases, the moving speed increases and the moving speed increases, so the moving speed changes according to the amount of the fabric wound on the roller. There was this.

본 발명은 이러한 종래의 결점을 시정하기 위하여 구동방식을 새롭게 하고감지센서를 부착하여 구동로울러의 현재 권취직경을 이에 해당하는 포속이 포기에 정해놓은 값과 같도록 모우터의 회전수가 조절되게 만들어 안정된 염색이 달성되게 한 것인즉, 이를 첨부된 도면에 의거 사세히 설명하면 다음과 같다.The present invention is to make the stable rotation by adjusting the rotational speed of the motor so that the current winding diameter of the drive roller is equal to the value set in abandonment to the current winding diameter of the drive roller by a new driving method and a detection sensor in order to correct such a conventional defect. That is, the dyeing is achieved, which will be described in detail with reference to the accompanying drawings as follows.

염액이 채워진 염색조(A)에 두개의 로울러(6,7)를 양측에 설치하고 일측 로울러에 염색할 직물지를 감아 직물지 끝을 염액속으로 공급하여 염색한 다음 타측 로울러에 감도록 학 이러한 작업을 반전시킬 수 있게 하여 염색을 하는 지그염색기에 있어서, 양측 로울러(6,7)의 회전축(61,71)에 치차형 푸울리(5a,5b)를 부착하여 두 로울러 사이에 설치한 기어박스(B)에 장치된 피동회전축(3,4)의 치차형 푸울리(32,42)와 타이밍밸트(5)로 연결하고, 로울러 회전축의 외측단에 각각 회전원판(81)을 부착하고 그외주에 고정환체(82)를 장치하여 고정환체와 회전원판 사이에 근접 스위치로된 회전수감지센서(81a,81b)를 장치하고 회전원판(81)과 고정환체(82) 사이에 공압형 브레이크(8)를 장치하여 권취로울러측의 회전감지센서에 의하여 계산한 회전속도는 모우터 인버터장치에 입력되어 모우터 회전수를 제어케 하고 공급부측의 회전수 감지센서에 의하여 감지된 회전속도는 공압브레이크 작동부에 작동신호를 보내어 브레이크(8)를 작동시킬 수 있게 구성호며 기어박스(B)에 설치된 피동회전축(3,4) 사이에 구동축(2)을 설치하여 그 입력부에 부착된 푸울리(11)를 구동모우터(1)의 푸울리와 벨트로 연결하고 구동축외면에는 길이방향으로 스플라인(22)을 형성하여 그 외면에 스플라인을 따라 이동하는 작동구(21')를 끼워 그 양단에 기어(21)를 형성시켜 치차 이동선상에 두 피동회전축(3,4)의 종동기어(31,41)가 위치하게 만들어 작동구(21')를 공압실린더(21b)로 이동시켜 구동시킬 피동회전축을 선택할 수 있게 기어장치를 구성시킨 것이다.Install two rollers (6, 7) on both sides in the dye bath (A) filled with salt solution, wind the fabric paper to be dyed on one roller, feed the fabric paper into the salt solution, and then dye it on the other roller. In the jig dyeing machine which can be reversed and dyed, a gear box B installed between two rollers by attaching geared pulleys 5a and 5b to the rotation shafts 61 and 71 of both rollers 6 and 7 ) Is connected to the geared pulleys (32, 42) and the timing belt (5) of the driven rotary shafts (3, 4), and the rotary disks (81) are attached to the outer ends of the roller rotary shafts, respectively, A sieve 82 is provided to install the rotation speed detecting sensors 81a and 81b as a proximity switch between the fixed ring and the rotating disk, and a pneumatic brake 8 is placed between the rotating disk 81 and the fixed ring 82. The rotation speed calculated by the rotation detection sensor on the winding roller side is The rotation speed is input to control the motor rotation speed, and the rotation speed detected by the rotation speed detection sensor on the supply side sends an operation signal to the pneumatic brake operation unit so that the brake 8 can be operated. The drive shaft 2 is installed between the installed driven shafts 3 and 4, and the pulley 11 attached to the input unit is connected to the pulley of the drive motor 1 by a belt. 22) to form a gear 21 at both ends by inserting an operating tool 21 'that moves along a spline on the outer surface thereof, thereby driving the driven gears 31 and 41 of the two driven rotary shafts 3 and 4 on the gear moving line. The gear device is configured to select the driven shaft to be driven by moving the operating port 21 'to the pneumatic cylinder 21b.

도면에서 미설명된 부호는 9는 종합제어반이다.In the drawings, reference numeral 9 denotes an integrated control panel.

이와 같이 된 본 발명은 염색조에 설치된 2개의 로울러중 일측엔 염색할 직물지를 감고 타측 로울러에 염색된 직물지를 감을 수 있게 준비하여 염색된 직물지가 감기는 쪽 로울러를 구동시키면 그 반대 측 로울러에 감겨진 직물지가 풀리면서 염색이 이루어지게 되는데 피동회전축의 선택시는 구동축(2)에 장치된 작동구(21')를 작동시키고저 하는 피동회전축의 종동기어 방향으로 이동시켜 작동구에 부착된 치차로 구동축의 동력을 피동회전축의 전달시킴으로서 당해 피동 회전축을 회전시킬 수 있도록 선택이 되고, 염색된 직물지가 감기는 쪽 로울러룰 권취로울러롤 부르고 직물지가 풀리는 쪽 로울러를 공급부 로울러로 부른다면 공급부 로울로에 감긴 직물지가 염색되어 권취로울러쪽에 감기는데 소요되는 시간과 권취부로울러에 직물지가 감겨짐에 따라 증가하는 외경의 변화로 현재의 권취직경을 계산할 수 있고, 컴퓨터장치로 계산이 되어 모우터의 회전속도를 정할 수 있으며 모우터 횐전속도는 인버터 모우터를 사용하여 회전수를 제어로 달성할 수 있기 때문에 염색이 진행되는 초기 단계에 있어서는 권취로울러에 외경이 적고 공급부족 로울러는 외경이 최대로 되기 때문에 일정 속도로 직포가 이동하려면 권취로울러는 빠른 회전에서 느린 회전을 제어되어야 하고 공급부족 로울러는 느린회전에서 빠른회전으로 제어가 되어야 한다.In the present invention, the two rollers installed in the dyeing tank are wound on the other side of the rollers by winding the fabric paper to be dyed on one side and preparing the fabric paper to be dyed on the other roller. When the fabric paper is unwinded, dyeing is made. When the driven shaft is selected, the operating shaft 21 'installed on the driving shaft 2 is operated, and the driving shaft is moved to the driven gear direction of the driven shaft, whereby the driving shaft is attached to the driving shaft. It is selected to rotate the driven rotary shaft by transmitting the power of the driven rotary shaft, and if the rolled roller is called the winding roller for the winding side of the dyed textile paper and the roller for the unwinding cloth is called the supply roller, the textile paper wound on the supply roller Is dyed and wound around the winding roller and the paper is wound around the winding roller The current winding diameter can be calculated by the change of the outer diameter, and the rotation speed of the motor can be determined by the computer device. The motor rotation speed can be achieved by controlling the rotation speed by using the inverter motor. Therefore, in the early stage of dyeing process, the outer diameter of the winding roller is small and the outer diameter of the short supply roller is maximum. Therefore, to move the woven fabric at a constant speed, the winding roller must be controlled from fast rotation to slow rotation, and the short supply roller is slow. It should be controlled from fast rotation to fast rotation.

그러므로 본원 발명은 이러한 변화에 대응할 수 있게 권취부측 로울러가 구동할 때 그 회전수를 감지하는 회전수감지센서(81a,81b)가 현재의 속도를 감지하여 인버터감지장치를 통해 모우터의 회전을 제어함으로서 가능하게 되고 공급부측 로울러의회전축에 장치된 회저수감지센서는 브레이크장치에 신호를 주어 공급부측 로울러의 회전이 가속되는 것을 브레이크로 제어하여 풀리는 직물지의 장력을 조정하므로서 초기의 설정속도를 유지시켜 주는 것이다.Therefore, in order to cope with such a change, the present invention detects the current speed by the rotation speed detection sensors 81a and 81b which detect the rotation speed when the winding-side roller is driven, thereby controlling the rotation of the motor through the inverter detection device. It is possible by controlling and the low water level sensor installed on the rotating shaft of the supply side roller signals the brake device to control the acceleration of the rotation of the supply side roller with the brake to adjust the tension of the unwinding paper to maintain the initial set speed. It is to let you.

그러므로 본 발명의 장치는 직물지가 염색을 시작한 초기 단계에서 염색이 종료될 때까지 정해 놓은속도로 이동시킬 수 있고 로울러의 회전축에 감지센서를 부착하여 속도를 감지하기 때문에 별도의 측정장치를 하지않고서도 제어가 이루어지게 되며 양측로울러 회전축에 같은 장치가 설기가 되어있으므로 반전시에도 효과를 낼 수 있어 지그염색기의 성능을 높일 수 있게 이점을 얻는 것이다.Therefore, the device of the present invention can be moved at a predetermined speed until the dyeing is finished in the initial stage of the start of the dyeing of the textile paper and attached to the rotating shaft of the roller to detect the speed without a separate measuring device The control is made, and the same device is installed on both sides of the rotating shaft, so it can be effective even when inverting, so that the performance of the jig dyeing machine can be improved.

Claims (1)

염색조(A)에 설치되는 양측 로울러(6,7)의 회전축(61,71)에 치차형 푸울리(5a,5b)를 부착하여 두로울러사이에 설치한 기어박스(B)에 장치된 피동회전축(3,4)의 치차형 푸울리(32,42)와 타이밍밸트(5)로 연결하고, 기어박스(B)에 설치된 피동회전축(3,4) 사이에 구동축(2)을 설치하여 그 입력부에 부착된푸울리(11)를 구동모우터(1)의 푸울리와 밸트로 연결하고 구동축 외면에는 길이방향으로 스플라인(22)을 형성하여 그 외면에 스플라인을 따라 이동하는 작동구(21')를 끼워 그 양단에 기어(21)을 형성시켜기어 이동선상에 두 피동회전축(3,4)의 종동기어(31,41)가 위치하게 만들어 작동구(21')를 공압실린더(21b)로 이동시켜 피동회전축의 구동을 선택케한 기어장치와, 로울러 회전축으 외측단에 각각 회전원판(81)을 부착하고 그 외주에 고정환체(82)를 장치하여 고정환체와 회전원판 사이에 회전수감지센서(81a,81b)를 장치하고 회전원판(81)과 고정환체(82)사이에 공압브레이크(8)를 장치하여 권취로울러의 회전수감지센서에 의하여 감지한 정보는 인버터장치를 통해 모우터 회전수를 제어케 하고 공급부측 로울러의 회전수 감지센서에 의하여 감지한 정보는 공압브레이크 작동부에 신호를 주어 브레이크(8)를 작동시키게 한 장치로 이루어지는 지그염색기의 포속유지 장치.Tooth driven pulleys (5a, 5b) are attached to the rotary shafts (61, 71) of both rollers (6, 7) installed in the dyeing tank (A), and driven on the gear box (B) installed between the rollers. The gear shafts 3 and 4 of the rotary shafts 3 and 4 are connected to the timing belt 5, and a drive shaft 2 is provided between the driven rotary shafts 3 and 4 provided in the gearbox B. An actuator 21 'which connects the pulley 11 attached to the input unit with the belt of the drive motor 1 and forms a spline 22 in the longitudinal direction on the outer surface of the drive shaft and moves along the spline on the outer surface thereof. ) To form the gears 21 at both ends thereof so that the driven gears 31 and 41 of the two driven rotary shafts 3 and 4 are positioned on the movement line so that the operating tool 21 'is moved to the pneumatic cylinder 21b. A gear unit that moves to select a drive of the driven rotating shaft, and a rotating disc 81 is attached to the outer end of the roller rotating shaft, and a fixed ring 82 is mounted on the outer circumference thereof to fix the fixed ring and The information detected by the rotation speed detection sensor of the winding roller by installing the rotation speed detection sensor (81a, 81b) between the power supply plate and the pneumatic brake (8) between the rotation disk 81 and the fixed ring 82 The speed of the jig dyeing machine consists of a device which controls the motor rotation speed through the inverter device and the information sensed by the rotation speed detection sensor of the supply side roller signals the pneumatic brake operation unit to activate the brake 8. Device.
KR1019930026499A 1993-12-02 1993-12-02 Keep-up apparatus of clothes speed for jig dyeing machine KR970009257B1 (en)

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KR1019930026499A KR970009257B1 (en) 1993-12-02 1993-12-02 Keep-up apparatus of clothes speed for jig dyeing machine

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KR950018803A KR950018803A (en) 1995-07-22
KR970009257B1 true KR970009257B1 (en) 1997-06-09

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KR100291406B1 (en) * 1999-05-13 2001-05-15 이길정 Gearbox for a jigger dying machine

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