KR100291406B1 - Gearbox for a jigger dying machine - Google Patents

Gearbox for a jigger dying machine Download PDF

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Publication number
KR100291406B1
KR100291406B1 KR1019990017915A KR19990017915A KR100291406B1 KR 100291406 B1 KR100291406 B1 KR 100291406B1 KR 1019990017915 A KR1019990017915 A KR 1019990017915A KR 19990017915 A KR19990017915 A KR 19990017915A KR 100291406 B1 KR100291406 B1 KR 100291406B1
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South Korea
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pinion
fabric
motor
dyeing machine
shaft
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KR1019990017915A
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Korean (ko)
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KR19990068424A (en
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이길정
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이길정
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Priority to KR1019990017915A priority Critical patent/KR100291406B1/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34—Driving arrangements of machines or apparatus
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34—Driving arrangements of machines or apparatus
    • D06B3/345—Means for controlling the tension in the textile material

Abstract

PURPOSE: A gear box for a loom dyeing machine is provided which is characterized by reducing a load acting upon a motor, increasing quality of textile, reducing electric charge and minimizing volume of the gear box. CONSTITUTION: The gear box for the loom dyeing machine is comprised of: a body(1); slave shafts(2)(2') and an intermediate main shaft(3) installed in the body on left, right and a center respectively; big gears(4)(4') fixed-installed on the front end of the slave shaft(2) and on the rear of the slave shaft(2') respectively; pinions(5)(5a) containing a connective jaw(5') installed on the front end and the rear end of the intermediate main shaft(3) to do no-load operation; a spline shaft(6) which is formed between the pinion(5) and the pinion(5a), having spline grooves and protrusions; a transfer clutch tube(9) which is moved forward and backward by an air cylinder(8), containing connective jaws(7)(7') on both sides; and a slave gear(10) installed on the rear of the pinion(5a) and fitted-connected to a pinion rotated by a motor.

Description

직거 염색기용 기어박스{Gearbox for a jigger dying machine}Gearbox for Jigger Dyeing Machines {Gearbox for a jigger dying machine}

본 발명은 직거염색기용 기어박스에 관한 것으로, 좀더 구체적으로는 전력절감과 더불어 수명연장, 그리고 정숙한 구동이 이루어지도록 함과 동시에 포속을 균일하게 유지시켜 주어 원단의 상품성을 극대화시켜주는 등의 신뢰성을 극대화시킬 수 있게 하기 위한 것이다.The present invention relates to a gear box for a direct dyeing machine, and more specifically, to reduce the power, extend the lifespan, and ensure quiet operation, and at the same time maintain the bubble uniformly to maximize the commerciality of the fabric. It is to be able to maximize the.

주지된 바와 같이 직거염색기는 동체 내의 상부양측에 원단을 권취시키는 권취로울러가 설치되고, 상기 원단 권취로울러의 직하부에 익스펜더 바(expender bar)와 안내로울러가 설치되어 있어, 일측 원단권취로울러에서 타측 원단권취로울러로, 또는 타측원단 권취로울러에서 일측원단 권취로울러로 원단을 이송권취시켜 가면서 원단의 염색을 할 수 있도록 구성되어 있다.As is well known, the jigger dyeing machine is provided with a winding roller for winding the fabric on both sides of the upper part of the fuselage, and an expander bar and a guide roller are installed directly under the fabric winding roller. It is configured to dye the fabric by winding the fabric to the fabric winding roller or to the fabric winding roller from the other fabric winding roller.

또 상기 두 개의 원단권취로울러는 회전방향을 좌 또는 우측으로 번갈아가면서 회전하게 되고, 이에 따라 원단의 이송도 좌 또는 우측으로 권취 및 풀어짐을 반복하게 되는데 이러한 작용을 시키는 것이 직거염색기 일측에 설치된 기어박스이다.In addition, the two fabric winding rollers rotate in a rotational direction alternately to the left or the right, and accordingly, the transfer of the fabric is repeatedly wound and released to the left or the right. to be.

그러나 위와 같이 작용시키면서 염색을 원활하게 유도시키는 종래의 기어박스는 중앙 내부에 큰 기어와 더불어 차동기어장치를 설치하고, 상기 큰기어와 차동기어장치 전·후부로 축이 돌출설치되게 한 다음, 상기 축에 더블체인휠을 각각 설치한 뒤, 체인으로 권취로울러에 동력을 전달하는 종동축에 설치된 큰 체인휠을 연결하며 큰기어 하부에 모타 및 풀리에 의해 회전하면서 큰 기어를 회전시킬 수 있도록 한 작은기어가 설치되어 모타의 동력이 감속되게 구성하였는데, 이는 다음과 같은 문제점이 따를 수 밖에 없었던 것이다.However, the conventional gearbox for smoothly inducing dyeing while acting as described above, installs a differential gear device with a large gear in the center, and allows the shaft to protrude to the front and rear of the large gear and the differential gear device. After installing each of the double chain wheels on the shaft, connect the large chain wheels installed on the driven shaft that transmits power to the take-up rollers by chains. Gear was installed to reduce the power of the motor, which was to follow the following problem.

즉 모타로서 큰기어를 구동시키면, 차동기어장치가 작동하면서 큰기어축 전.후부에 설치된 더불체인휠이 구동하면서 두개의 종동축에 설치된 큰 체인휠이 구동하면서 두개의 권취로울러의 선단에 설치된 체인휠이 회전하는데. 이때 두개의 큰체인휠에 모두 동력이 들어갈 수 밖에 없는 구성이기에 모타에 부하가 엄청나게 많이 걸리게 되고, 이에 따라 전력소모율이 매우 높아 마력수가 높은 고가의 모타를 사용하지 않으면 안되었던 것이다.In other words, if the large gear is driven as a motor, the differential gear device is operated and the double chain wheels installed at the front and rear of the large gear shaft are driven, while the large chain wheel installed at the two driven shafts is driven, and the chain is installed at the tip of the two winding rollers. The wheel is spinning. At this time, the power of the two large chain wheels are forced to enter, so the load on the motor is enormous, and accordingly, the power consumption rate is very high and the high horsepower had to use an expensive motor.

또 두개의 원단권취로울러에 권취된 원단이 어느한쪽으로 이송되는 과정에서 두 개의 원단권취로울러에 동력이 동일하게 들어가게 때문에 원단에 균일한 장력을 유지시켜주기 어렵고, 이에 따라 포속이 일정하게 유지될 수 없어 염색된 원단의 품질을 높이기도 어려웠으며, 체인 및 체인휠을 이용한 구성이기 때문에 부피가 매우 크면서 소음이 많고 내구성 및 정밀도가 크게 떨어질 수 밖에 없는 폐단도 따랐던 것이다.In addition, it is difficult to maintain a uniform tension in the fabric because the power goes into the two fabric winding rollers in the process of transferring the fabric wound to the two fabric winding rollers to one side, and thus the envelope can be kept constant. It was also difficult to increase the quality of the dyed fabric, and because of the configuration using chains and chain wheels, the bulkiness was very large, noisy, and durability and precision were greatly reduced.

따라서 본 발명은 전술한 종래의 제반문제점을 해결하기 위해 발명된 것으로서, 특히 기어박스 내부 양측에 원단권취로울러에 동력을 전달할 수 있는 종동축과 큰기어를 설치하고, 두개의 종동축 사이에는 상기 종동축의 큰기어와 맞물리면서 일측에 결합조오를 형성한 피니언기어를 공회전이 가능하게 끔 설치한 중간주축을 설치하되, 상기 중간주축의 중앙위치에 스플라인홈과 돌부를 형성하여, 이곳에 양측면에 결합조오를 형성한 클러치를 에어 또는 유입실린더로서 이송시킬 수 있도록 하여 직거염색기 내부에 설치된 두 개의 원단권취로울러중 하나의 동력을 전달할때 매우 신속간편하게 동력전달을 할 수 있게 하고, 이때 다른 하나의 원단권취로울러는 원단이 권취되는 과정에서 일정한 장력을 유지하면서 따라 회전하는 상태로 되어 전력소모율이 매우 낮아지게 되며, 이에 따라 마력수가 낮은 저가의 모타를 설치사용하더라도 전혀 문제가 없고, 또 포속을 일정하게 유지시켜 줌과 동시에 장력유지를 원활하게 함은 물론 기어박스의 규모가 매우 소형화되면서 구동이 정숙하여, 신뢰성을 극대화시킬 수 있도록 하려는데 그 목적이 있는 것이다.Therefore, the present invention has been invented to solve the above-mentioned conventional problems, and in particular, the driven shaft and the large gear which can transfer power to the fabric winding roller on both sides of the gearbox inside, and between the two driven shaft An intermediate spindle is installed so that the pinion gear, which is engaged with the coaxial large gear and forms a coupling jaw on one side, can be idled. To transfer the power of one of the two fabric winding rollers installed inside the jigger dyeing machine so that the clutch can be transferred as air or inflow cylinder. The power source is rotated while maintaining a constant tension in the process of winding the fabric The ratio is very low, so there is no problem even if a low-power motor with a low horsepower is installed, and it maintains a constant velocity and smoothly maintains tension, and also a very small gearbox. Its purpose is to ensure quiet operation and maximize reliability.

도 1은 본 발명의 사시도1 is a perspective view of the present invention

도 2는 본 발명의 평면도로서 염색기내에 설치된 좌측로울러를 구동시킬때의 상태를 나타낸 것임Figure 2 is a plan view of the present invention showing a state when driving the left roller installed in the dyeing machine.

도 3은 본 발명의 평면도로서 염색기내에 설치된 우측로울러를 구동시킬때의 상태를 나타낸 것임.Figure 3 is a plan view of the present invention showing a state when driving the right roller installed in the dyeing machine.

도 4는 도 3의 A-A'선 단면도4 is a cross-sectional view taken along the line A-A 'of FIG.

직거염색기의 기어박스를 구성함에 있어서,In constructing the gear box of the dyeing machine,

사각함체로 된 동체(1) 내부 좌·우측과 중앙부에 각각 종동축(2)(2')과 중간주축(3)을 설치하여, 종동축(2)의 선단과 중동축(2')의 후미에 큰기어(4)(4')를 고정설치하고, 중간주축(3)의 전.후단부에는 일측에 결합조오(5')를 가진 피니언(5)(5')을 공회전 가능하도록 설치하되, 상기 피니언(5)와 (5a) 사이에 중간주축(3) 부분에는 스플라인홈과 돌부를 가진 스플라인축부(6)를 형성하여 이곳에 양측면에 결합조오(7)(7')를 가지면서 에어실린더(8)에 의해 전·후진되는 이송클러치관(9)을 설치하며, 피니언(5a) 후미에 종동기어(10)를 설치하여 모타(8)에 의해 전·후진하는 클러치관(9)이 피니언(5)에 접속되면 큰기어(4)에 동력이 전달되게 하고, 피니언(5a) 후미에 종동기어(10)를 설치하여, 모타(11)에 의해 전·후진하는 클러치관(9)이 피니언(5)에 접속되면 큰기어(4)에 동력이 전달되게 되고, 피니언(5')에 접속되면 큰기어(4')에 동력이 전달되도록 구성한 것이다Follower shafts 2, 2 'and intermediate spindles 3 are respectively provided in the left, right, and center portions of the fuselage 1 made of a quadrangular enclosure, respectively. The large gears (4) and (4 ') are fixed to the rear, and the pinions (5) and (5') having coupling jaws (5 ') on one side are installed at the front and rear ends of the intermediate spindle (3) so that they can be idle. In the middle spindle (3) portion between the pinion (5) and (5a), a spline shaft portion (6) having a spline groove and a protrusion is formed therein, which has a coupling jaw (7) (7 ') on both sides of the air The clutch clutch 9, which is moved forward and backward by the motor 8, is provided with a feed clutch pipe 9 that is moved forward and backward by the cylinder 8, and a driven gear 10 is installed at the rear of the pinion 5a. When connected to (5), power is transmitted to the large gear (4), and the driven gear (10) is installed at the rear of the pinion (5a), and the clutch pipe (9) forward and backward by the motor (11) is pinion ( 5) power is applied to the large gear (4) When it is transmitted, it is configured to transmit power to the large gear 4 'when connected to the pinion 5'.

미 설명부호 (13)(13')(14)(14')는 체인휠, (15)(15')는 체인, (16)(16')는 원단권취로울러, (17)(17')는 구동롤러와 종동풀리이다.(13) (13 ') (14) (14') is chain wheel, (15) (15 ') is chain, (16) (16') is fabric winding roller, (17) (17 ') Are driving rollers and driven pulleys.

이와같이 구성된 본 발명은 직거염색기내에 설치된 원단권취로을러(16)(16')를 구동시키면서 원단을 염색이송 및 권취시키는 과정에서 포속(원단이 이송속도)을 매우 균일하게 유지시켜 줄 수 있게 되어 품질향상에 크게 기여할 수 있게 된다.The present invention configured as described above can maintain the uniformity of the fabric (fabric feed rate) in the process of dye transfer and winding the fabric while driving the fabric winding roller 16, 16 'installed in the dyeing machine. It can contribute greatly to improvement.

즉, 우측의 원단권취로울러(16')에 권취된 원단을 좌측의 원단권취로울러(16)에 이송권취시킬때는 먼저 에어실린더(8)로서 이송클러치관(9)을 이송시켜 이송클러치관(9)에 형성된 결합조오(7)가 피니언(5)의 결합조오(5')에 결합되게 하고, 이 상태에서 모타(11)의 동력을 역회전시켜 주면 피니언(5)이 회전하면서 큰기어(4)를 회전시킴에 따라 체인휠(13)(14)가 체인(15)에 의해 연동하면서 원단권취로울러(16)를 구동시키게 되고, 이때 원단 권취로울러(6')는 구동하는 원단권취로울러(16)와 이송권취되는 원단에 의해 자동으로 풀리게 되는 방향으로 회전하게 되는 것이며 더불어 원단에 균일한 장력이 작동하여 일정한 포속을 유지시켜줌으로써 원단의 품질을 높일 수 있게 되는 것이다.That is, when transferring the fabric wound on the fabric winding roller 16 'on the right side to the fabric winding roller 16 on the left side, the transfer clutch pipe 9 is first transferred by the air cylinder 8 to the transfer clutch pipe 9 The coupling jaw (7) formed in the) is coupled to the coupling jaw (5 ') of the pinion (5), and in this state to reverse the power of the motor (11), the pinion (5) is rotated and the large gear (4) Rotating the chain wheel 13, 14 is driven by the chain 15 to drive the fabric winding roller 16, wherein the fabric winding roller (6 ') is driving the fabric winding roller (16). ) And rotated in the direction to be automatically released by the fabric to be transported, and the uniform tension is applied to the fabric to maintain a constant bubble to improve the quality of the fabric.

또 이과정에서 두개의 원단권취로울러(16)(16')중 필요로 하는 어느 한쪽으로만 동력을 공급시키면 다른 하나의 원단권취로울러는 원단에 의해 자연적으로 따라 돌므로 모타에 작용하는 부하가 최소화되는 것이며, 따라서 작은 마력의 모타로서 충분히 직거염색기를 작동시킬 수 있게 되어 제조원가 절감 및 전기소모율을 최소화시킬 수 있게 된다.In this process, if only one of the two fabric winding rollers 16 and 16 'is supplied with power, the other fabric winding roller will naturally follow by the fabric, thereby minimizing the load on the motor. Therefore, it is possible to operate the direct dyeer as a small horsepower motor can be reduced manufacturing cost and minimize the electricity consumption rate.

또한 이송 클러치관(9)에 의해 피니언(5)(5')의 결합조오(5')에 맞물리게 한구성이기 때문에 기어자체의 마모율이 최소화되고 이에 따라 기어박스의 수명을 장구화시켜 줄 수 있게 되는 것이며, 위와는 반대로 좌측의 원단권취로울러(16)에서 우측의 원단권취로울러(16')로 원단을 다시 이송권취시킬때는 에어실린더(8)로서 이송클러치관(9)을 반대로 이송시킴과 동시에 모타(11)를 다시 역방향으로 구동시켜주면 된다.In addition, since the transmission clutch tube 9 is configured to engage the coupling jaw 5 'of the pinion 5, 5', the wear rate of the gear itself is minimized, and accordingly, the life of the gearbox can be lengthened. On the contrary, when rewinding the fabric from the fabric winding roller 16 on the left side to the fabric winding roller 16 'on the right side, the transfer clutch pipe 9 is transferred to the air cylinder 8 in reverse and the motor It is sufficient to drive (11) in the reverse direction again.

이상 설명한 바와 같이 본 발명은 직기염색기의 원단권취로울러(16)(16')를 구동시킴에 있어 이송 클러치관(9)에 의해 개별적으로 작동시킬 수 있고, 이에 따라 모타에 작용하는 부하가 종래보다 휠씬 적어져서, 마력수가 종래보다 낮은 모터를 사용하더라도 전혀 무리가 따르지 않게 되며, 더불어 포속이 균일하고 일정하여 원단의 품질을 크게 향상시킬 수 있음과 동시에 기어박스의 부피 또한 최소화 시켜 줄 수 있게 되는 매우 유용한 발명인 것이다.As described above, the present invention can be individually operated by the transfer clutch tube 9 in driving the far-end winding rollers 16 and 16 'of the loom dyeing machine, so that the load acting on the motor can be operated. It is much smaller, so even if you use a motor with a lower horsepower, it will not be overwhelmed at all, and the uniform velocity and uniformity of the fabric will greatly improve the quality of the fabric and at the same time minimize the volume of the gearbox. It is a useful invention.

Claims (1)

직거염색기의 기어박스를 구성함에 있어서,In constructing the gear box of the dyeing machine, 사각함체로 된 동체(1) 내부 좌.우측과 중앙부에 각각 종동축(2)(2')과 중간주축(3)을 설치하여, 종동축(2)의 선단과 종동축(2')의 후미에 큰기어 (4)와(4')를 고정설치하고, 중간주축(3)의 전.후단부에는 일측에 결합조오(5')를 가진 피니언(5)(5a)을 공회전 가능하도록 설치하되, 상기 피니언(5)와 (5a) 사이의 중간주축(3)부분에는 스플라인홈과 돌부를 가진 스플라인축부(6)를 형성하여 이곳에 양측면에 결합조오(7)(7')를 가지면서 에어실린더(8)에 의해 전·후진되는 이송클러치관(9)을 설치하며, 피니언(5a) 후미에 종동기어(10)를 설치하여 모타(11)에 의해 회전하는 피니언(12)과 치합되도록 구성함을 특징으로 하는 직거염색기용 기어박스.Follower shafts 2, 2 'and intermediate spindles 3 are provided in the left, right and center portions of the fuselage 1 made of a rectangular box, respectively. The large gears 4 and 4 'are fixed to the rear end, and the pinions 5 and 5a having mating jaws 5' on one side are installed at the front and rear ends of the intermediate spindle 3 so that they can idle. In the middle spindle 3 portion between the pinions 5 and 5a, a spline shaft portion 6 having a spline groove and a protrusion is formed to form air splices 7 and 7 'on both sides thereof. The transfer clutch pipe 9 forward and backward by the cylinder 8 is installed, and the driven gear 10 is installed at the rear of the pinion 5a so as to be engaged with the pinion 12 rotated by the motor 11. Gearbox for jigger dyeing machine, characterized in that.
KR1019990017915A 1999-05-13 1999-05-13 Gearbox for a jigger dying machine KR100291406B1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110747583A (en) * 2019-11-06 2020-02-04 安徽瑞智福瑶环保科技有限公司 Preparation method of high-flame-retardant non-woven fabric

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Publication number Priority date Publication date Assignee Title
KR850007990A (en) * 1984-05-21 1985-12-11 김춘식 Hydraulic automatic speed control power unit for textile machines
KR950000890A (en) * 1993-06-08 1995-01-03 짜우너, 루츠 Lipopeptides from Actinoplanes Species with Pharmacological Actions, Methods of Making and Uses thereof
KR950018803A (en) * 1993-12-02 1995-07-22 심상섭 Jig Dyeing Machine
KR970005476A (en) * 1995-07-18 1997-02-19 민순옥 Internal thread processing method and device
KR970023551U (en) * 1995-04-06 1997-06-20 심상섭 Winding Roller Drive of Jig Dyeing Machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR850007990A (en) * 1984-05-21 1985-12-11 김춘식 Hydraulic automatic speed control power unit for textile machines
KR950000890A (en) * 1993-06-08 1995-01-03 짜우너, 루츠 Lipopeptides from Actinoplanes Species with Pharmacological Actions, Methods of Making and Uses thereof
KR950018803A (en) * 1993-12-02 1995-07-22 심상섭 Jig Dyeing Machine
KR970023551U (en) * 1995-04-06 1997-06-20 심상섭 Winding Roller Drive of Jig Dyeing Machine
KR970005476A (en) * 1995-07-18 1997-02-19 민순옥 Internal thread processing method and device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110747583A (en) * 2019-11-06 2020-02-04 安徽瑞智福瑶环保科技有限公司 Preparation method of high-flame-retardant non-woven fabric

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