KR960010026Y1 - Device for forming pressure control of cold forging press - Google Patents

Device for forming pressure control of cold forging press Download PDF

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Publication number
KR960010026Y1
KR960010026Y1 KR2019940011987U KR19940011987U KR960010026Y1 KR 960010026 Y1 KR960010026 Y1 KR 960010026Y1 KR 2019940011987 U KR2019940011987 U KR 2019940011987U KR 19940011987 U KR19940011987 U KR 19940011987U KR 960010026 Y1 KR960010026 Y1 KR 960010026Y1
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KR
South Korea
Prior art keywords
pressure
molding
slide
cold forging
pressure control
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KR2019940011987U
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Korean (ko)
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KR950032424U (en
Inventor
김영훈
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주식회사 기아기공
김재복
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Priority to KR2019940011987U priority Critical patent/KR960010026Y1/en
Publication of KR950032424U publication Critical patent/KR950032424U/en
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Publication of KR960010026Y1 publication Critical patent/KR960010026Y1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/10Drives for forging presses
    • B21J9/20Control devices specially adapted to forging presses not restricted to one of the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/10Drives for forging presses
    • B21J9/12Drives for forging presses operated by hydraulic or liquid pressure

Abstract

내용 없음.No content.

Description

냉간단조 프레스의 성형 압력제어장치Molding pressure control device of cold forging press

제1도는 본 고안의 구성도.1 is a block diagram of the present invention.

제2도는 성형제품에 대한 불량유무를 판별하기 위한 데이터 출력장치 구성도.2 is a block diagram of a data output device for determining whether a molded product is defective or not.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

100 : 위치검출센서 101,103 : 컨드롤러100: position detection sensor 101,103: controller

102 : 압력센서 104 : 주제어장치102: pressure sensor 104: main controller

105 : 푸시버튼 106 : 프린트컨트롤러105: pushbutton 106: print controller

107 : 마이크로프린터107: Microprinter

본 고안은 냉각조제를 적정압력으로 성형 가공하기 위한 프레스의 성형압력을 표시해 주기 위하여 존자비례변 밸브와 가변저항기 및 증폭기를 사용하여 압력을 세팅하고, 성형과정시 프레스의 편치하중이 압력계의 표시기97-시그멘트)를 통해 표시되도록 하는 방법을 이용해 왔었다. 즉, 프레스가 기동하여 슬라이드가 소재를 성형하기 시작하면 압력센서에 의해 현재의 하중이 압력계를 전송되고 7-시그멘트로 표시되도록 함과 동시에 하는 압력계에 설정된 펀치하중의 최대값(MAX)과 최소값(MIN)을 벗어나면 프레스를 정지시키고 경보신호를 출력하는 시스템을 운영해 왔었다. 따라서 작업자는 기존보다 낮거나 높게 압력을 재조정 후 프레스를 가동하는 기계운용 방법을 이용해 왔으나, 이와같은 프레스의 운영방법은 성형시의 펀치하중이 정확하게 전달되는지에 대한 정확한 판단이 불가하고 슬라이드위치별 펀치하중을 알 수 없으며, 적정 펀치하중을 일일이 수기로 기록 보관해야 하는 불편함이 있었다.(데이타관리의 어려움)The present invention sets pressure using zone proportional valve, variable resistor and amplifier in order to display the molding pressure of press for molding the cooling aid to proper pressure, and the bias load of the press during the molding process is the indicator of pressure gauge. Segment). That is, when the press is started and the slide starts to form the material, the maximum pressure (MAX) and the minimum value of the punch load set in the pressure gauge at the same time that the current load is transmitted by the pressure sensor to the pressure gauge and displayed as 7-segment It has been operating a system that stops the press and outputs an alarm signal outside the (MIN). Therefore, the operator has used the machine operation method of operating the press after adjusting the pressure lower or higher than the existing one, but the operation method of such a press cannot accurately judge whether the punch load during molding is accurately transmitted and the punch for each slide position The load was unknown and there was an inconvenience in keeping proper punch load by hand. (Difficulty in data management)

본 고안은 상기와 같은 종래의 프레스 성형장치가 갖는 제결함을 감안하여 냉간단조제의 성형시 프레스 슬라이드 위치에 따라 가압력을 기억한 후 이를 프린트시켜 적정압력으로 성형되었는지를 판별토록 함과 동시에 디지털스위치로 슬라이드의 위치와 가압력의 상,하한치를 설정할 수 있도록 함으로써 사용상의 편리성과 원가절감효과를 얻을 수 있도록 한 것이다.The present invention, in view of the defects of the conventional press forming apparatus as described above, the pressing force is stored in accordance with the press slide position when forming the cold forging, and then printed to determine whether the molded by the appropriate pressure and at the same time digital switch By setting the position of the slide and the upper and lower limits of the pressing force, it is possible to obtain convenience of use and cost reduction effect.

이하 본 고안을 첨부예시도면에 의거 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

입력되면 디지털스위치의 설정값에 의해 성형압력이 정해지도록 한 것으로, 주제어장치(104)에는 슬라이드 위지관리를 디지털스위치(DS1)(DS2)와 슬라이드 성형압력관리를 위한 디지털스위치(DS3)(DS4)가 연결되어 있으며, 또한 컨트롤러(101)(103)를 각각 통해 슬라이드 위치를 검출하는 위치검출센서(100)와 성형시의 압력을 검출하는 압력센서(102)가 연결되어 있다.When the pressure is input, the molding pressure is determined by the set value of the digital switch. The main control unit 104 includes slide position management for the digital switch (DS1) (DS2) and slide switch pressure control (DS3) (DS4). Is connected, and through the controller 101, 103, the position detection sensor 100 for detecting the slide position and the pressure sensor 102 for detecting the pressure at the time of molding are connected.

한편, 주제어장치(104)의 출력측에는 제2도의 예시와 같이 데이터 출력장치가 연결되는데, 동 데이터 출력장치는 프린트 지령신호용 푸쉬버튼(105)이 설치된 프린트컨트롤러(106)와 마이크로프린터(107)로 구성된다.On the other hand, a data output device is connected to the output side of the main controller 104 as shown in the example of FIG. 2. The data output device includes a print controller 106 and a micro printer 107 provided with a push button 105 for a print command signal. It is composed.

이와같은 구성을 보이는 본 고안의 동작을 설명하면, 먼저 디지털스위치(DS1-DS4)를 조작하여 슬라이드위치 및 성형가압력의 상,하힌치를 설정하고 프레스를 기동하게 되면 위치검출센서(100)에 의해 슬라이드위치가 감지되어 동 위치검출신호가 컨트롤러(101)에서 2진바이너리의 신호로 변환되어 성형압력을 관리하는 주제어장치(104)로 전송 압력된다.Referring to the operation of the present invention exhibiting such a configuration, first, by operating the digital switch (DS1-DS4) to set the slide position and the upper and lower hinges of the molding pressing force and the press is activated, the position detection sensor 100 slides The position is sensed and the position detection signal is converted into a binary binary signal by the controller 101 and transmitted to the main control unit 104 which manages the molding pressure.

그다음 주제어장치(104)에서는 위치검출신호값과 압력검출신호값을 소정의 제어프로그램에 의해 내부 메모리소자에 저장시켜준다.The main controller 104 then stores the position detection signal value and the pressure detection signal value in the internal memory element by a predetermined control program.

한편, 프린터컨트롤러(106)에서는 푸시버튼(105)의 조작에 의해 프린트지령신호가 가해지면 주제어장치(104)의 내부 메모리소자에 저장되어 있는 슬라이드위치 데이터와 성형가압력 데이터를 읽어내어 소정의 프린트 포켓 프로그램에 따라 마이크로 프린터(107)로 전송하고, 이어서 마이크로프린터(107)에서는 슬라이드위치에 따른 성형가압력을 외부로 출력한다.On the other hand, when the print command signal is applied by the operation of the push button 105, the printer controller 106 reads the slide position data and the molding pressure data stored in the internal memory element of the main controller 104, and prints a predetermined print pocket. The program is transmitted to the micro printer 107 according to the program, and then the micro printer 107 outputs the molding pressing force according to the slide position to the outside.

그러면 작업자는 출력(PRINT)된 데이터를 판독하여 냉간단조 성형된 제품에 대하여 불령유무를 정확히 판별할 수가 있는 것이다.Then, the operator can read the printed data and accurately determine the presence or absence of the immortality of the cold forged molded product.

즉, 성형스트로크가 3mm인 미세부위를 0.1mm단위로 압력관리를 실시할 수가 있어 제품의 불령유무를 정확히 판별할 수가 있는 것이다.In other words, pressure control can be carried out in units of 0.1 mm for fine parts having a molding stroke of 3 mm, so that it is possible to accurately determine whether or not the product is dirty.

즉, 성형스트로크가 3mm인 미세부위를 0.1mm단위로 압력관리를 실시할 수가 있어 제품의 불량을 정확하게 판별함으로써 원가절감효과를 얻을 수 있으며, 나아가 품질 및 기술향상을 가져오게 되는 것이다.In other words, pressure control can be carried out in 0.1 mm units for fine parts having a molding stroke of 3 mm, thereby accurately determining product defects, thereby achieving cost reduction effects, and further improving quality and technology.

Claims (1)

주제어장치(104)의 입력측에 슬라이드 위치관리를 위한 디지털스위치(DS1)(DS2)와 슬라이드의 성형 압력관리를 위한 디지털스위치(DS3)(DS4)를 연결 설치함과 동시에 슬라이드의 위치를 검출하는 위치검출센서(100)와 성형시의 압력을 검출하는 압력센서(102)를 연결 설치하고, 동 주제어장치(104)의 출력측에 마이크로프린터(107)를 연결시켜 출력된 데이터(슬리이드위치 및 성형가압력값)을 판독할 수 있도록 함을 특징으로 하는 냉간단조 프레스의 성형 압력제어장치.On the input side of the main control unit 104, the position of detecting the position of the slide at the same time as connecting the digital switch DS1 (DS2) for the slide position management and the digital switch DS3 (DS4) for the molding pressure management of the slide The detection sensor 100 and the pressure sensor 102 for detecting the pressure at the time of molding are connected to each other, and the microprinter 107 is connected to the output side of the main controller 104 to output the data (slide position and molding pressure). Molding pressure control device for a cold forging press, characterized in that the reading).
KR2019940011987U 1994-05-27 1994-05-27 Device for forming pressure control of cold forging press KR960010026Y1 (en)

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Application Number Priority Date Filing Date Title
KR2019940011987U KR960010026Y1 (en) 1994-05-27 1994-05-27 Device for forming pressure control of cold forging press

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Application Number Priority Date Filing Date Title
KR2019940011987U KR960010026Y1 (en) 1994-05-27 1994-05-27 Device for forming pressure control of cold forging press

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KR950032424U KR950032424U (en) 1995-12-14
KR960010026Y1 true KR960010026Y1 (en) 1996-11-21

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